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EP
1ds_61C01_en_ep: 060313J
ORDERING INFORMATION
200A type has been added. High Capacity of Max.
1,000 V DC Cut-off Possible EP RELAYS (AEP)
(10A and 80A types)*20A type: only UL (Recognized)
10A PC board type 10A TM type
20A TM type 80A type
300A type200A type
FEATURES1. High-voltage, high-current control capable400V DC high-voltage switching and 1,000V DC cut-off has been achieved thanks to a sealed construction with mixed hydrogen gas and the magnetic arc motion through use of a permanent magnet.2. Compact & low operating soundBy using a capsule contact mechanism that is enclosed with hydrogen gas, high-capacity cutoff is possible even with a tiny contact gap. There is little operating sound, which does not change even when large currents are cut off.3. Arc space unnecessaryThe enclosure box can be made smaller thanks to an arc-space-free construction from which the arc will not get out.4. SafetySince the contacts are enclosed in a sealed capsule structure, the arc will not get out, which ensures safety.5. High contact reliabilityThe contact part is hermetically sealed with H2 mixed gas, hence the contact resistance remains stable regardless of the ambient conditions.
6. Mounting direction is not specifiedThe weight of the movable parts is light, and also the restoring force is large, hence the relay is relatively unaffected by gravity.7. Wide selection of models availableTypes include PC board type (10A), TM type (10A and 20A), Lead wire type (200A) and Connector type (80A and 300A).8. Standard complianceThe 10A, 20A, 80A type is UL/C-UL standard certified.
TYPICAL APPLICATIONS1. Photovoltaic power generation
systems2. Cogeneration systems3. Construction machinery4. Welding equipment5. Battery charge and discharge
control6. AGV (Automatic guided vehicle)
(Unmanned transport carts)7. Inverter control8. Elevator, etc.
EP Relay
Contact arrangement1: 1 Form A3: 1 Form A PC board type*1
5: 1 Form A TM type*2
AEP 0
Contact rating1: 10A2: 20A7: 200A8: 80A9: 300A
Coil voltage12:24:48:X0:
12V DC24V DC48V DC*1
100V DC*1
Notes: *1. 10A type only*2. 10A and 20A types only10A and 80A types are UL/C-UL recognized.20A type is UL recognized.
EP
2 ds_61C01_en_ep: 060313J
TYPES
Standard packing: 10A: Carton: 25 pcs.; Case: 100 pcs. 20A: Carton: 25 pcs.; Case: 50 pcs. 80A: Carton: 1 pc.; Case: 20 pcs.200A: Carton: 1 pc.; Case: 10 pcs.300A: Carton: 1 pc.; Case: 5 pcs.
Notes:*1.One female connector lead wire for connecting is packaged with the 80A and 300A connector types.-Specifications: Housing: Yazaki 7283-1020 (light gray); Lead wire: 0.5 mm2 dia. and 30010 mm 11.811.394 inch length
Lead wire coating color: Pin No. 1: white; Pin No. 2: green*2.Two dedicated M6 bolts is packaged with the 200A type.
RATING1. Coil data
Notes: 1. When using a DC power supply, use one that provides a current capacity leeway of at least 150% of the nominal coil current.2. The 300A type has a built-in coil current switching circuit. After the nominal coil voltage is applied, it automatically switches in approximately 0.1 seconds.
Type Nominal coil voltage Contact arrangement Part No.10A PC board type
12V DC
1 Form A
AEP3101210A TM type AEP5101220A TM type AEP5201280A Connector type*1 AEP18012200A Lead wire type*2 AEP17012300A Connector type*1 AEP1901210A PC board type
24V DC
AEP3102410A TM type AEP5102420A TM type AEP5202480A Connector type*1 AEP18024200A Lead wire type*2 AEP17024300A Connector type*1 AEP1902410A PC board type
48V DCAEP31048
10A TM type AEP5104810A PC board type
100V DCAEP310X0
10A TM type AEP510X0
Type Nominal coil voltage Pick-up voltage (at 20C 68F)
Drop-out voltage (at 20C 68F)
Nominal coil current [10%] (at 20C 68F)
Nominal operating power (Nominal voltage applied to
the coil, at 20C 68F)Max. applied voltage
10A
12V DC
75%V or less of nominal voltage
(Initial)
8.3%V or more of nominal voltage
(Initial)0.103A 1.24W
133%V of nominal voltage
20A4.17%V or more of
nominal voltage (Initial)
0.327A 3.9W
80A8.3%V or more of nominal voltage
(Initial)0.353A 4.2W
200A8.3%V or more of nominal voltage
(Initial)0.5A 6W
300A16.7%V or more of
nominal voltage (Initial)
3.3AWhen input: 40 W max.
(0.1 sec. from time of input) When retained: 4 W max.
10A
24V DC
8.3%V or more of nominal voltage
(Initial)0.052A 1.24W
20A4.17%V or more of
nominal voltage (Initial)
0.163A 3.9W
80A8.3%V or more of nominal voltage
(Initial)0.176A 4.2W
200A8.3%V or more of nominal voltage
(Initial)0.25A 6W
300A16.7%V or more of
nominal voltage (Initial)
1.85AWhen input: 45 W max.
(0.1 sec. from time of input) When retained: 4 W max.
10A 48V DC 8.3%V or more of nominal voltage
(Initial)
0.026A1.24W
10A 100V DC 0.012A
EP
3ds_61C01_en_ep: 060313J
2. Specifications
Notes:*1. The upper limit of the ambient temperature is the maximum temperature that can satisfy the coil temperature rise value.
Refer to Usage, transport and storage conditions in NOTES on page 8.*2. Conditions: Varistor used for coil surge absorption. Note: if a diode is used the life will be lower.*3. Condition: Switches rated number of 10 cycles each time there is a 2,500A cut-off.*4. Please refer to the reference data on the following page for switching and cut-off at 400 V DC and higher.
Characteristics ItemSpecifications
10A type 20A type 80A type 200A type 300A type
Rating
Contact arrangement 1 Form ANominal switching capacity (Resistive load) 10A 400V DC 20A 400V DC 80A 400V DC 200A 400V DC 300A 400V DC
Max. contact allowance voltage 1,000V DC
Short term current
15A (3min) (harness wire: 2mm2)
30A (30s) (harness wire: 2mm2)
40A (10min) (harness wire: 3mm2)
60A (1min) (harness wire: 3mm2)
120A (15min) (harness wire:
15mm2)
300A (15min) (harness wire:
60mm2)
400A (10min) (harness wire:
100mm2)
Max. cut-off current — — 800A 300V DC (1 cycle)*2
2,000A 350V DC (1 cycle)*2
2,500A 300V DC (3 cycles)*3
Overload cut-off rating 30A 400V DC (Min. 50 cycles)*2
60A 400V DC (Min. 50 cycles)*2
120A 400V DC (Min. 50 cycles)*2 — 600A 400V DC
(Min. 300 cycles)
Reverse cut-off rating –20A 200V DC (Min. 10 cycles)*2
–20A 200V DC (Min. 100 cycles)*2
–80A 200V DC (Min. 1,000 cycles)*2
–200A 200V DC (Min. 1,000 cycles)*2
–300A 200V DC (Min. 100 cycles)
Min. switching capacity 1A 6V DC 1A 12V DC — 1A 12V DC 1A 24V DC
Contact voltage drop (Initial)Max. 0.5V
(When carrying current is 10A)
Max. 0.2V (By voltage drop
6V DC 20A)
Max. 0.067V (By voltage drop
6V DC 20A)
Max. 0.1V (When carrying current is 200A)
Max. 0.06V (When carrying current is 300A)
Electrical characteristics
Insulation resistance (Initial) Min. 100M (at 1,000V DC) Measurement at same location as “Breakdown voltage” section.
Breakdown voltage (Initial)
Between open contacts 2,500 Vrms for 1min. (Detection current: 10mA)
Between contact and coil 2,500 Vrms for 1min. (Detection current: 10mA)
Operate time (at 20C 68F) Max. 50ms (Nominal voltage applied to the coil, excluding contact bounce time)
Max. 30ms (Nominal voltage
applied to the coil, excluding contact
bounce time)
Release time (at 20C 68F) Max. 30ms (After the nominal operation voltage stops, without diode)
Max. 10ms (After the nominal operation voltage
stops)
Mechanical characteristics
Shock resistance
Functional
10A, 20A (ON), 80A (ON), 200A (ON) and 300A (ON) types: Min. 196 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s)
20A (OFF), 80A (OFF), 200A (OFF) and 300A (OFF) types: Min. 98 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s)
Destructive Min. 490 m/s2 (Half-wave pulse of sine wave: 6 ms)
Vibration resistance
Functional 10 to 200Hz, acceleration 43m/s2 constant (Detection time: 10s)Destructive 10 to 200Hz, acceleration 43m/s2 constant (3 directions, each 4 hours)
Expected life
Mechanical Min. 105 Min. 2105
Electrical*4
(Resistive load)
10A 400V DC Min. 7.5104 *2
(Switching frequency: 20 times/min)
20A 400V DC Min. 3103 *2 10A 1,000V DC
Min. 103 *2 (Switching frequency:
6 times/min)
80A 400V DC Min. 103 *2
(Switching frequency: 20 times/min)
200A 400V DC Min. 3103 *2
(Switching frequency: 20 times/min)
60A 1,000V DC Min. 103 *2
(Switching frequency: 6 times/min)
300A 400V DC Min. 103
(Switching frequency: 6 times/min)
Conditions Conditions for operation, transport and storage*1
Ambient temperature: –40C to +80C –40F to +176F (Storage: Max. +85C +185F), Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
Unit weight Approx. 80 g 2.820oz
Approx. 180 g 6.349oz
Approx. 400 g 14.11oz
Approx. 600 g 21.16oz
Approx. 750 g 26.46oz
EP
4 ds_61C01_en_ep: 060313J
REFERENCE DATANote: The switching life curves are rough guides for when using over the nominal values. Be sure to conduct tests with the actual device to verify your specifications.1.-(1) Ambient temperature characteristics (10A type)Tested sample: AEP31012, 3pcs
1.-(2) Ambient temperature characteristics (20A type)Tested sample: AEP52012, 3pcs
1.-(3) Ambient temperature characteristics (80A type)Tested sample: AEP18012, 3pcs
x
-40
-40
-30
-20
-10
40
30
20
100-40
80146
60110
4074
2068
-20
Ambient temperature, °C °F
Pick up voltage
Drop out voltage
Var
iatio
n ra
tio, %
-40
32
x
Drop out voltage
-40
-40
-30
-20
-10
40
30
20
100-40
80146
60110
4074
2068
-20
Ambient temperature, °C °F
Pick up voltage
Var
iatio
n ra
tio, %
-40
32
Ambienttemperature,
°C °F-40
-40
-30
-20
-10
40
30
20
10
-4080
14660
1104074
2068
-20
Pick up voltage
Drop out voltage
Operate time
Release time V
aria
tion
ratio
, %
-40
32
1.-(4) Ambient temperature characteristics (200A type)Tested sample: AEP17012, 3pcs
1.-(5) Ambient temperature characteristics (300A type)Tested sample: AEP19012, 3pcs
2.-(1) Max. value for switching capacity (10A and 20A types)
Ambienttemperature,
°C °F-40
-50
-40
-30
-20
-10
10
20
30
40
50
-4080146
60110
4074
2068
-20 Pick up voltage
Var
iatio
n ra
tio, %
-40
32
Drop out voltage
Ambienttemperature,
°C °F-40
-40
-30
-20
-10
40
30
20
10
-4080146
60110
4074
2068
-20
Pick up voltageDrop out
voltage
Operate time
Release time
Var
iatio
n ra
tio, %
-40
32
10A type 400V DC, resistive load
20A type 400V DC, resistive load
101 100 1000
1000
100
10
1
Contact voltage, V
Con
tact
cur
rent
, A
2.-(2) Max. value for switching capacity (80A, 200A and 300A types)
3.-(1) Switching life and cut-off curves (10A type)
3.-(2) Switching life and cut-off curves (20A type)
101 100 1000
1000
100
10
1
Con
tact
cur
rent
, A
Contact voltage, V
300A type 400V DC, resistive load
80A type 400V DC, resistive load
200A type 400V DC, resistive load
10A
Switching and cut-off possible10A or less
Cut-off onlyabove 10A
Load: Resistive
400V DC
1,000V DC
600V DC
800V DC
1
10
100
1,000
10,000
1 10 100 1,000Contact current, A
Life
(cy
cle)
20A
Switching and cut-off possible20A or less
Cut-off onlyabove 20A
Load: Resistive
400V DC
1,000V DC600V DC
800V DC
1
10
100
1,000
10,000
1 10 100 1,000Contact current, A
Life
(cy
cle)
EP
5ds_61C01_en_ep: 060313J
DIMENSIONS (mm inch)1. 10A PC board type
3.-(3) Switching life and cut-off curves (80A type)
3.-(4) Switching life and cut-off curves (200A type)
3.-(5) Switching life and cut-off curves (300A type)
Switching and cut-off possible80A or less
Cut-off onlyabove 80A
80ALoad: Resistive
600V DC
400V DC
1
10
100
1,000
10,000
1 10 100 1,000
800V DC
1,000V DC
Contact current, A
Life
(cy
cle)
Switching and cut-off possible200A or less
Cut-off onlyabove 200A
200ALoad: Resistive
1,000V DC
1
10
100
1,000
10,000
1 10 100 1,000 10,000
600V DC
400V DC800V DC
Contact current, ALi
fe (
cycl
e)
Switching and cut-off possible300A or less
Cut-off onlyabove 300A
300A Load: Resistive
1,000V DC
1
10
100
1,000
10,000
1 100 1,000 10,000
600V DC
400V DC
800V DC
Contact current, A
Life
(cy
cle)
4.-(1) Carrying performance curve (10A and 20A type)
4.-(2) Carrying performance curve (80A, 200A and 300A types)
10A type (Electric cable 2 mm2)
1 10 100 1000
105
104
10
100
1000
Carrying current, A
Tim
e, s
ec
20A type (Electric cable 3 mm2)
1 10 100 1000
105
104
10
100
1000
Carrying current, A
Tim
e, s
ec
300A type(Electric cable 100 mm2)
200A type(Electric cable 60 mm2)
80A type(Electric cable 15 mm2)
Download from our Web site.CAD DataCAD Data
External dimensionsCAD Data
126
5
34.0
31.3
31.6
19.5
(1.0)
0.5
1.4
3.0
2 dia. 2 dia.
4.5 max.
62.4
55.9±0.3
16.5±0.3
9.5±0.3
11.0±0.3 8.6±0.3
45.0
4.5
R2.3 .091
37.9
Coil input terminal
1: Load input terminal (+)
1.339
1.232
1.244
.768
.020
.055
.118
.079 dia. .079 dia.
.177 max.
2.457
2.201±.012
.650±.012
.374±.012
.433±.012 .339±.012
1.772
.177
1.492
(.039)
Lead-free pre-solder (Su-3.0Ag-0.5Cu)
2: Load input terminal (−)
Schematic (Bottom view)
PC board pattern (Bottom view)
Notes: 1. We recommend through hole plating with land on both sides.
2. Be careful of the insulation distance between land patterns with regards to the circuit voltage you will use.
1
26:Coil
5:Coil
Load sides have polarities (+) and (–).
4-2.45 dia. 4-.096 dia.After doing through hole plating
Mounting hole2-4.2 dia.
9.5 16.5
55.9
8.6
19.6
+0.10
+.0040
.374 .650
2.201
.339
.772
2-.165 dia.
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:
General tolerance0.3 .0120.6 .0241.0 .039
EP
6 ds_61C01_en_ep: 060313J
2. 10A TM type
3. 20A TM type
External dimensionsCAD Data
651
2
66.8
19.6
19.5
45.0
8.6Coil input terminal#187 tab, 0.5t
Load input terminal (−)#187 tab, 0.5t
Load input terminal (+)#187 tab, 0.5t
2:
1:55.9±0.3
14.1±0.3
4.5±0.2 dia.
11.3±0.3 37.9
31.7 5.7
0.4
45 max.
31.6
2.630
.772
.768
1.772
.339
2.201±.012
.555±.012
.000±.008 dia.
.445±.012 1.492
1.248 .224
.016
1.772 max.
1.244
Schematic (Top view)
Panel cut-off
1
2
5:Coil
Load sides have polarities (+) and (–).
6:Coil
Mounting hole2-4.2±0.1 dia.
55.9±0.1
2.201±.004
2-.165±.004 dia.
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:
General tolerance0.3 .0120.6 .0241.0 .039
External dimensionsCAD Data
78.0 Coil terminal (no polarity)#250 tab, 0.8t1-Load input terminal (+)
#250 tab, 0.8t
2-Load input terminal (–)#250 tab, 0.8t
3.071
50.01.969
22.8.898
19.0.748
40.01.575
11.1.437
37.0±1.01.457±.039
5.8.228
2-6 dia.2-.236 dia.
22.5.886
9.2.362
64.02.520
Schematic (Top view)
Panel cut-off
Coil
Load sides have polarities (+) and (–).
Coil
64.0±0.1
2.520±.004
Mounting hole2-6.0±0.2 dia.2-.236±.008 dia.
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:
General tolerance0.3 .0120.6 .0241.0 .039
EP
7ds_61C01_en_ep: 060313J
4. 80A Connector type
5. 200A Lead wire type
External dimensionsCAD Data
- +
12
.39410.0
7.3.287
3.11079.0
75.52.972
2: Load input terminal (−)
1: Load input terminal (+)
.2767
26.0±0.31.024±.012
7.3.287
63.5±0.32.500±.012
(.705)(17.9)
Color height 5.7.224
2.079
M5 bolt
.236 dia.6 dia.
2.28057.9
(ends of bus bar)
.62615.9
(width of bus bar)
1.76844.9
(M5 bolt pitch)
1.77245
(connectorposition)
8.0.3
15dia
. (fla
t was
her)
69.02.71775.0
2.953
40.01.575
(M4)
ConnectorPart No.: 7282-1020 (Yazaki)*
.47212
Schematic (Top view)
Panel cut-off
*Accessories (included)
CoilCoil
1+2−Load sides have polarities (+) and (−).
2-.236±.004 dia.2-6±0.1 dia.
63.5±0.1
2.500±.004
26±0.1
1.024±.004
(5)(.197)
300±1011.811±.394
0.5sq/Green
0.5sq/White
Female connector (non-waterproof type), Yazaki 7283-1020
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:
General tolerance0.3 .0120.6 .0241.0 .039
*
Load input terminal (+)
Load input terminal (−)
Coil connection lead wire (no polarity)
>P
BT-G
F3
0 F
R(1
7)<
1.06327.0
2-.2362-6.0
2.12654.0
(.083)(2.1)
.2245.7 (Color height)
M6 female screw
(.079)(2.0)
2.63867.0
3.228±.01282.0±0.3
3.74095.0
7.874±.787200±20
1.11028.2
1.77245.0
1.220±.01231.0±0.3
2.95375.0
.0200.5
3.40286.4
AccessoriesTwo hexagonal bolts (M6 x 12 mm .472 inch) with flat washers are included.
External dimensionsCAD Data Schematic (Top view)
Panel cut-off
CoilCoil
+−
Load sides have polarities (+) and (−).
2-.236±.004 dia.2-6±0.1 dia.Mounting hole
3.228±.00482±0.1
1.220±.00431±0.1
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:
General tolerance0.3 .0120.6 .0241.0 .039
EP
8 ds_61C01_en_ep: 060313J
6. 300A Connector type
SAFETY STANDARDS
*20A type: only UL (Recognized)
NOTES
Product nameUL/C-UL (Recognized)
File No. Contact rating10A E43149 10A 400V DC, 10A 277V AC Resistive20A* (E43149) (20A 400V DC, 20A 277V AC Resistive)80A E43149 80A 400V DC, 80A 277V AC Resistive
External dimensionsCAD Data
6
2-1+
5
(13)(.512)
39.31.547
74.72.941
.2245.7
48.71.917
27
24.5.965
3.118
5: Coil terminal (V+)
2.42961.7
M8 Flange nut
6: Coil terminal (GND)
1: Load input terminal (+)
2: Load input terminal (−)
632.480
602.362
47±0.31.850±.012
271.063
111
92
86
79±0.3
44
1.063
4.370
3.622
3.386
3.110±.012
1.732
3-.236 dia.
3-6 dia.
73.42.890
M8 bolt
ConnectorPart No.: 7282-1020 (Yazaki)*
Schematic (Top view)
Panel cut-off
*Accessories (included)
6: Coil (GND)5: Coil (V+)
2−1+Input and load sides have polarities (+) and (−).
79±0.1
3.110±.004
47±0.1
1.850±.004
3-6±0.1 dia.3-.236±.004 dia.
(5)(.197)
300±1011.811±.394
0.5sq/Green(GND)
0.5sq/White(V+)
Female connector (non-waterproof type), Yazaki 7283-1020
Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:50 to 100mm 1.969 to 3.937 inch:Min. 100mm 3.937 inch:
General tolerance0.3 .0120.6 .0241.0 .0391.6 .063
1. When installing the relay, always use washers to prevent the screws from loosening.Tighten each screw within the rated range given below. Exceeding the maximum torque may result in breakage. Mounting is possible in either direction.• M5 screw (20A, 80A, 200A and 300A
main unit mounting section): 3 to 4N·m• M4 screw (10A PC board type main unit
mounting section): 0.98 to 1.2N·m(10A TM type main unit mounting section): 1.8 to 2.7N·m
Recommended securing torque on load side terminals• 80A/M5 bolt: 3.5 to 6.5 N·m• 200A/M6 bolt: 6 to 8 N·m• 300A/M8 bolt: 10 to 12 N·m
2. The contacts of the relay are polarized. Please follow instructions in the connection schematic when connecting the contacts.We recommend installing a surge protector varistor for the 10A, 20A, 80A and 200A types. Please note that when using a diode, the switching speed may decrease and cause a reduction in cut-off performance. For the 300A type, separate surge countermeasures are not required, because it contains a built-in surge absorbing element.<Recommend varistor>Amount of proof energy: Min. 1 JVaristor voltage: 1.5 to 3.0 times of nominal voltage3. Do not use a relay if it has been dropped.
4. Avoid mounting the relay in strong magnetic fields (near a transformer or magnet) or close to an object that radiates heat.5. Electrical lifeThis relay is a DC high-voltage switch. In its final breakdown mode, it may lose the ability to provide the proper cut-off. Therefore, do not exceed the indicated switching capacity and life. (Please treat the relay as a product with limited life and replace it when necessary.)In the event that the relay loses cut-off ability, there is a possibility that burning may spread to surrounding parts, so configure the layout so that the power is turned off within one second and from the point of view of safety, consider installing a failsafe circuit in the device.Also, in order to avoid increased contact resistance, do not operate when there is no switching load.
EP
9ds_61C01_en_ep: 060313J
For Cautions for Use, see Relay Technical Information.
6. Permeation life of internal gasThis relay uses a hermetically encased contact (capsule contact) with gas inside. The gas has a permeation life that is affected by the temperature inside the capsule contact (ambient temperature + temperature rise due to flow of electrical current). Therefore, please do not exceed the operation ambient and storage ambient temperatures given in the specifications.7. Do not disassemble the relay.Please note that disassembling the relay will invalidate the warranty.8. If the power is turned off and then immediately on after applying the rated voltage (current) continuously to the relay’s coil and contact, the resistance of the coil will increase due to a rise in the coil temperature. This causes the pick-up voltage to rise, and possibly exceed the rated pick-up voltage. In these circumstances, take measures such as reducing the load current, limiting the duration of current flow, and applying a coil voltage higher than the rated operating voltage.9. Pure DC current should be applied to the coil. If it includes ripple, the ripple factor should be less than 5%. However, check the actual circuit since the characteristics may be slightly different. The power supply waveform supplied to the coil should be rectangular. Also, the 300A type has a built-in dedicated drive circuit. It may not operate normally unless the rise time is 10 ms or less.10. Don’t exceed maximum coil voltage. Exceeding maximum allowable coil voltage on continuous basis will damage the relay and could case failure.11. If you will be using with a load voltage that exceeds 400 V DC, please be sure to verify operation on the actual device, referring to the switching life curves (reference data). You must absolutely avoid continual use in which the load current exceeds the rated value. This will cause abnormal heating.12. The rated control capacity and life are given as general guides.It is important to conduct sufficient tests on the actual device, because contact properties and working life will differ considerably depending on the type of load and conditions.
13. Main contact ratings in the ratings apply to when there is a resistive load. If you are using an inductive load (L load) such that L/R > 1 ms, add surge protection in parallel with the inductive load. If this is not done, the electrical life will decrease and cut-off failure may occur.In order to prevent contact welding when using a capacitive load (C load) such as a capacitor load, please make the inrush current setting more than two times that of the nominal current. Please contact us for more information.14. Be careful that foreign matter and oils and fats kind don’t stick to the main terminal parts because it is likely to cause terminal parts to give off unusual heat. Also, please use the following materials for connected harnesses and bus bars.10A TM type: #187, 0.5 mm board thickness20A TM type: #250, 0.8 mm board thicknesstab terminal (JIS C289-1999 compliant, flat type connection terminal)
Harness nominal cross-sectional areaLoad input terminal side; 10A TM type: min. 2.0 mm2
20A TM type: min. 3.0 mm2
Coil input terminal side; 10A and 20A TM types: min. 0.3 mm2
80A type: min. 15 mm2
200A type: min. 60 mm2
300A type: min. 100 mm2
15. Use 40 to 70N or 50 to 80N of force as a guide to fasten the terminal connected to the 10A TM and 20A TM types. Please use caution when inserting or removing the terminal as the relay tab terminal may cause injuly. Also, unstable conductivity and abnormal terminal heating may occur; therefore, please check that there is no deformation of or foreign objects on the faston terminals (blade receptacle) you will be connecting. Use JIS C2809 (or IEC60760) certified products.
16. Place the PC board mount type (10A PC board type) securely by hand soldering after attaching it using M4 screw. Don’t submerge assembled board in cleaning solvent or water. Also, be careful not let flux overflow up from the PC board or adhere to the base of the relay.Recommended hand soldering conditions• Soldering iron: 30 to 60 W• Tip temperature: 400C 752F• Solder time: within approx. 5 seconds17. Make sure the power is turned off when wiring.18. Incorrect wiring may cause unexpected malfunction and failure.19. Regarding AC cutoff, although there is no contact polarity, generally it is thought that the electrical life will shorten due to cutoff in the reverse direction, compared to DC cutoff. Confirm electrical life using actual load. In the case of DC cut-off, please note the contact polarity.20. Lead-free solder (tin, silver and copper) is used as pre-solder for the terminals of the PC board mount type (10A PC board type).21. The warranted tensile strength of the female connector lead wire used for connection that comes with the 80A and 300A connector type when attaching it to the relay body is 98N. Avoid excessive tension as this is a cause of broken wires and damage. Also, insert the female connector deeply and make sure the connection is secure.22. Condensation will occur during sudden temperature changes in hot and humid environments. Caution is required, because condensation will cause a decrease in the insulation resistance between the terminals.