9
1 ds_61C01_en_ep: 060313J ORDERING INFORMATION 200A type has been added. High Capacity of Max. 1,000 V DC Cut-off Possible EP RELAYS (AEP) (10A and 80A types) *20A type: only UL (Recognized) 10A PC board type 10A TM type 20A TM type 80A type 300A type 200A type FEATURES 1. High-voltage, high-current control capable 400V DC high-voltage switching and 1,000V DC cut-off has been achieved thanks to a sealed construction with mixed hydrogen gas and the magnetic arc motion through use of a permanent magnet. 2. Compact & low operating sound By using a capsule contact mechanism that is enclosed with hydrogen gas, high- capacity cutoff is possible even with a tiny contact gap. There is little operating sound, which does not change even when large currents are cut off. 3. Arc space unnecessary The enclosure box can be made smaller thanks to an arc-space-free construction from which the arc will not get out. 4. Safety Since the contacts are enclosed in a sealed capsule structure, the arc will not get out, which ensures safety. 5. High contact reliability The contact part is hermetically sealed with H2 mixed gas, hence the contact resistance remains stable regardless of the ambient conditions. 6. Mounting direction is not specified The weight of the movable parts is light, and also the restoring force is large, hence the relay is relatively unaffected by gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead wire type (200A) and Connector type (80A and 300A). 8. Standard compliance The 10A, 20A, 80A type is UL/C-UL standard certified. TYPICAL APPLICATIONS 1. Photovoltaic power generation systems 2. Cogeneration systems 3. Construction machinery 4. Welding equipment 5. Battery charge and discharge control 6. AGV (Automatic guided vehicle) (Unmanned transport carts) 7. Inverter control 8. Elevator, etc. EP Relay Contact arrangement 1: 1 Form A 3: 1 Form A PC board type* 1 5: 1 Form A TM type* 2 AEP 0 Contact rating 1: 10A 2: 20A 7: 200A 8: 80A 9: 300A Coil voltage 12: 24: 48: X0: 12V DC 24V DC 48V DC* 1 100V DC* 1 Notes: *1. 10A type only *2. 10A and 20A types only 10A and 80A types are UL/C-UL recognized. 20A type is UL recognized.

*20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

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Page 1: *20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

EP

1ds_61C01_en_ep: 060313J

ORDERING INFORMATION

200A type has been added. High Capacity of Max.

1,000 V DC Cut-off Possible EP RELAYS (AEP)

(10A and 80A types)*20A type: only UL (Recognized)

10A PC board type 10A TM type

20A TM type 80A type

300A type200A type

FEATURES1. High-voltage, high-current control capable400V DC high-voltage switching and 1,000V DC cut-off has been achieved thanks to a sealed construction with mixed hydrogen gas and the magnetic arc motion through use of a permanent magnet.2. Compact & low operating soundBy using a capsule contact mechanism that is enclosed with hydrogen gas, high-capacity cutoff is possible even with a tiny contact gap. There is little operating sound, which does not change even when large currents are cut off.3. Arc space unnecessaryThe enclosure box can be made smaller thanks to an arc-space-free construction from which the arc will not get out.4. SafetySince the contacts are enclosed in a sealed capsule structure, the arc will not get out, which ensures safety.5. High contact reliabilityThe contact part is hermetically sealed with H2 mixed gas, hence the contact resistance remains stable regardless of the ambient conditions.

6. Mounting direction is not specifiedThe weight of the movable parts is light, and also the restoring force is large, hence the relay is relatively unaffected by gravity.7. Wide selection of models availableTypes include PC board type (10A), TM type (10A and 20A), Lead wire type (200A) and Connector type (80A and 300A).8. Standard complianceThe 10A, 20A, 80A type is UL/C-UL standard certified.

TYPICAL APPLICATIONS1. Photovoltaic power generation

systems2. Cogeneration systems3. Construction machinery4. Welding equipment5. Battery charge and discharge

control6. AGV (Automatic guided vehicle)

(Unmanned transport carts)7. Inverter control8. Elevator, etc.

EP Relay

Contact arrangement1: 1 Form A3: 1 Form A PC board type*1

5: 1 Form A TM type*2

AEP 0

Contact rating1: 10A2: 20A7: 200A8: 80A9: 300A

Coil voltage12:24:48:X0:

12V DC24V DC48V DC*1

100V DC*1

Notes: *1. 10A type only*2. 10A and 20A types only10A and 80A types are UL/C-UL recognized.20A type is UL recognized.

Page 2: *20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

EP

2 ds_61C01_en_ep: 060313J

TYPES

Standard packing: 10A: Carton: 25 pcs.; Case: 100 pcs. 20A: Carton: 25 pcs.; Case: 50 pcs. 80A: Carton: 1 pc.; Case: 20 pcs.200A: Carton: 1 pc.; Case: 10 pcs.300A: Carton: 1 pc.; Case: 5 pcs.

Notes:*1.One female connector lead wire for connecting is packaged with the 80A and 300A connector types.-Specifications: Housing: Yazaki 7283-1020 (light gray); Lead wire: 0.5 mm2 dia. and 30010 mm 11.811.394 inch length

Lead wire coating color: Pin No. 1: white; Pin No. 2: green*2.Two dedicated M6 bolts is packaged with the 200A type.

RATING1. Coil data

Notes: 1. When using a DC power supply, use one that provides a current capacity leeway of at least 150% of the nominal coil current.2. The 300A type has a built-in coil current switching circuit. After the nominal coil voltage is applied, it automatically switches in approximately 0.1 seconds.

Type Nominal coil voltage Contact arrangement Part No.10A PC board type

12V DC

1 Form A

AEP3101210A TM type AEP5101220A TM type AEP5201280A Connector type*1 AEP18012200A Lead wire type*2 AEP17012300A Connector type*1 AEP1901210A PC board type

24V DC

AEP3102410A TM type AEP5102420A TM type AEP5202480A Connector type*1 AEP18024200A Lead wire type*2 AEP17024300A Connector type*1 AEP1902410A PC board type

48V DCAEP31048

10A TM type AEP5104810A PC board type

100V DCAEP310X0

10A TM type AEP510X0

Type Nominal coil voltage Pick-up voltage (at 20C 68F)

Drop-out voltage (at 20C 68F)

Nominal coil current [10%] (at 20C 68F)

Nominal operating power (Nominal voltage applied to

the coil, at 20C 68F)Max. applied voltage

10A

12V DC

75%V or less of nominal voltage

(Initial)

8.3%V or more of nominal voltage

(Initial)0.103A 1.24W

133%V of nominal voltage

20A4.17%V or more of

nominal voltage (Initial)

0.327A 3.9W

80A8.3%V or more of nominal voltage

(Initial)0.353A 4.2W

200A8.3%V or more of nominal voltage

(Initial)0.5A 6W

300A16.7%V or more of

nominal voltage (Initial)

3.3AWhen input: 40 W max.

(0.1 sec. from time of input) When retained: 4 W max.

10A

24V DC

8.3%V or more of nominal voltage

(Initial)0.052A 1.24W

20A4.17%V or more of

nominal voltage (Initial)

0.163A 3.9W

80A8.3%V or more of nominal voltage

(Initial)0.176A 4.2W

200A8.3%V or more of nominal voltage

(Initial)0.25A 6W

300A16.7%V or more of

nominal voltage (Initial)

1.85AWhen input: 45 W max.

(0.1 sec. from time of input) When retained: 4 W max.

10A 48V DC 8.3%V or more of nominal voltage

(Initial)

0.026A1.24W

10A 100V DC 0.012A

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EP

3ds_61C01_en_ep: 060313J

2. Specifications

Notes:*1. The upper limit of the ambient temperature is the maximum temperature that can satisfy the coil temperature rise value.

Refer to Usage, transport and storage conditions in NOTES on page 8.*2. Conditions: Varistor used for coil surge absorption. Note: if a diode is used the life will be lower.*3. Condition: Switches rated number of 10 cycles each time there is a 2,500A cut-off.*4. Please refer to the reference data on the following page for switching and cut-off at 400 V DC and higher.

Characteristics ItemSpecifications

10A type 20A type 80A type 200A type 300A type

Rating

Contact arrangement 1 Form ANominal switching capacity (Resistive load) 10A 400V DC 20A 400V DC 80A 400V DC 200A 400V DC 300A 400V DC

Max. contact allowance voltage 1,000V DC

Short term current

15A (3min) (harness wire: 2mm2)

30A (30s) (harness wire: 2mm2)

40A (10min) (harness wire: 3mm2)

60A (1min) (harness wire: 3mm2)

120A (15min) (harness wire:

15mm2)

300A (15min) (harness wire:

60mm2)

400A (10min) (harness wire:

100mm2)

Max. cut-off current — — 800A 300V DC (1 cycle)*2

2,000A 350V DC (1 cycle)*2

2,500A 300V DC (3 cycles)*3

Overload cut-off rating 30A 400V DC (Min. 50 cycles)*2

60A 400V DC (Min. 50 cycles)*2

120A 400V DC (Min. 50 cycles)*2 — 600A 400V DC

(Min. 300 cycles)

Reverse cut-off rating –20A 200V DC (Min. 10 cycles)*2

–20A 200V DC (Min. 100 cycles)*2

–80A 200V DC (Min. 1,000 cycles)*2

–200A 200V DC (Min. 1,000 cycles)*2

–300A 200V DC (Min. 100 cycles)

Min. switching capacity 1A 6V DC 1A 12V DC — 1A 12V DC 1A 24V DC

Contact voltage drop (Initial)Max. 0.5V

(When carrying current is 10A)

Max. 0.2V (By voltage drop

6V DC 20A)

Max. 0.067V (By voltage drop

6V DC 20A)

Max. 0.1V (When carrying current is 200A)

Max. 0.06V (When carrying current is 300A)

Electrical characteristics

Insulation resistance (Initial) Min. 100M (at 1,000V DC) Measurement at same location as “Breakdown voltage” section.

Breakdown voltage (Initial)

Between open contacts 2,500 Vrms for 1min. (Detection current: 10mA)

Between contact and coil 2,500 Vrms for 1min. (Detection current: 10mA)

Operate time (at 20C 68F) Max. 50ms (Nominal voltage applied to the coil, excluding contact bounce time)

Max. 30ms (Nominal voltage

applied to the coil, excluding contact

bounce time)

Release time (at 20C 68F) Max. 30ms (After the nominal operation voltage stops, without diode)

Max. 10ms (After the nominal operation voltage

stops)

Mechanical characteristics

Shock resistance

Functional

10A, 20A (ON), 80A (ON), 200A (ON) and 300A (ON) types: Min. 196 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s)

20A (OFF), 80A (OFF), 200A (OFF) and 300A (OFF) types: Min. 98 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s)

Destructive Min. 490 m/s2 (Half-wave pulse of sine wave: 6 ms)

Vibration resistance

Functional 10 to 200Hz, acceleration 43m/s2 constant (Detection time: 10s)Destructive 10 to 200Hz, acceleration 43m/s2 constant (3 directions, each 4 hours)

Expected life

Mechanical Min. 105 Min. 2105

Electrical*4

(Resistive load)

10A 400V DC Min. 7.5104 *2

(Switching frequency: 20 times/min)

20A 400V DC Min. 3103 *2 10A 1,000V DC

Min. 103 *2 (Switching frequency:

6 times/min)

80A 400V DC Min. 103 *2

(Switching frequency: 20 times/min)

200A 400V DC Min. 3103 *2

(Switching frequency: 20 times/min)

60A 1,000V DC Min. 103 *2

(Switching frequency: 6 times/min)

300A 400V DC Min. 103

(Switching frequency: 6 times/min)

Conditions Conditions for operation, transport and storage*1

Ambient temperature: –40C to +80C –40F to +176F (Storage: Max. +85C +185F), Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)

Unit weight Approx. 80 g 2.820oz

Approx. 180 g 6.349oz

Approx. 400 g 14.11oz

Approx. 600 g 21.16oz

Approx. 750 g 26.46oz

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EP

4 ds_61C01_en_ep: 060313J

REFERENCE DATANote: The switching life curves are rough guides for when using over the nominal values. Be sure to conduct tests with the actual device to verify your specifications.1.-(1) Ambient temperature characteristics (10A type)Tested sample: AEP31012, 3pcs

1.-(2) Ambient temperature characteristics (20A type)Tested sample: AEP52012, 3pcs

1.-(3) Ambient temperature characteristics (80A type)Tested sample: AEP18012, 3pcs

x

-40

-40

-30

-20

-10

40

30

20

100-40

80146

60110

4074

2068

-20

Ambient temperature, °C °F

Pick up voltage

Drop out voltage

Var

iatio

n ra

tio, %

-40

32

x

Drop out voltage

-40

-40

-30

-20

-10

40

30

20

100-40

80146

60110

4074

2068

-20

Ambient temperature, °C °F

Pick up voltage

Var

iatio

n ra

tio, %

-40

32

Ambienttemperature,

°C °F-40

-40

-30

-20

-10

40

30

20

10

-4080

14660

1104074

2068

-20

Pick up voltage

Drop out voltage

Operate time

Release time V

aria

tion

ratio

, %

-40

32

1.-(4) Ambient temperature characteristics (200A type)Tested sample: AEP17012, 3pcs

1.-(5) Ambient temperature characteristics (300A type)Tested sample: AEP19012, 3pcs

2.-(1) Max. value for switching capacity (10A and 20A types)

Ambienttemperature,

°C °F-40

-50

-40

-30

-20

-10

10

20

30

40

50

-4080146

60110

4074

2068

-20 Pick up voltage

Var

iatio

n ra

tio, %

-40

32

Drop out voltage

Ambienttemperature,

°C °F-40

-40

-30

-20

-10

40

30

20

10

-4080146

60110

4074

2068

-20

Pick up voltageDrop out

voltage

Operate time

Release time

Var

iatio

n ra

tio, %

-40

32

10A type 400V DC, resistive load

20A type 400V DC, resistive load

101 100 1000

1000

100

10

1

Contact voltage, V

Con

tact

cur

rent

, A

2.-(2) Max. value for switching capacity (80A, 200A and 300A types)

3.-(1) Switching life and cut-off curves (10A type)

3.-(2) Switching life and cut-off curves (20A type)

101 100 1000

1000

100

10

1

Con

tact

cur

rent

, A

Contact voltage, V

300A type 400V DC, resistive load

80A type 400V DC, resistive load

200A type 400V DC, resistive load

10A

Switching and cut-off possible10A or less

Cut-off onlyabove 10A

Load: Resistive

400V DC

1,000V DC

600V DC

800V DC

1

10

100

1,000

10,000

1 10 100 1,000Contact current, A

Life

(cy

cle)

20A

Switching and cut-off possible20A or less

Cut-off onlyabove 20A

Load: Resistive

400V DC

1,000V DC600V DC

800V DC

1

10

100

1,000

10,000

1 10 100 1,000Contact current, A

Life

(cy

cle)

Page 5: *20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

EP

5ds_61C01_en_ep: 060313J

DIMENSIONS (mm inch)1. 10A PC board type

3.-(3) Switching life and cut-off curves (80A type)

3.-(4) Switching life and cut-off curves (200A type)

3.-(5) Switching life and cut-off curves (300A type)

Switching and cut-off possible80A or less

Cut-off onlyabove 80A

80ALoad: Resistive

600V DC

400V DC

1

10

100

1,000

10,000

1 10 100 1,000

800V DC

1,000V DC

Contact current, A

Life

(cy

cle)

Switching and cut-off possible200A or less

Cut-off onlyabove 200A

200ALoad: Resistive

1,000V DC

1

10

100

1,000

10,000

1 10 100 1,000 10,000

600V DC

400V DC800V DC

Contact current, ALi

fe (

cycl

e)

Switching and cut-off possible300A or less

Cut-off onlyabove 300A

300A Load: Resistive

1,000V DC

1

10

100

1,000

10,000

1 100 1,000 10,000

600V DC

400V DC

800V DC

Contact current, A

Life

(cy

cle)

4.-(1) Carrying performance curve (10A and 20A type)

4.-(2) Carrying performance curve (80A, 200A and 300A types)

10A type (Electric cable 2 mm2)

1 10 100 1000

105

104

10

100

1000

Carrying current, A

Tim

e, s

ec

20A type (Electric cable 3 mm2)

1 10 100 1000

105

104

10

100

1000

Carrying current, A

Tim

e, s

ec

300A type(Electric cable 100 mm2)

200A type(Electric cable 60 mm2)

80A type(Electric cable 15 mm2)

Download from our Web site.CAD DataCAD Data

External dimensionsCAD Data

126

5

34.0

31.3

31.6

19.5

(1.0)

0.5

1.4

3.0

2 dia. 2 dia.

4.5 max.

62.4

55.9±0.3

16.5±0.3

9.5±0.3

11.0±0.3 8.6±0.3

45.0

4.5

R2.3 .091

37.9

Coil input terminal

1: Load input terminal (+)

1.339

1.232

1.244

.768

.020

.055

.118

.079 dia. .079 dia.

.177 max.

2.457

2.201±.012

.650±.012

.374±.012

.433±.012 .339±.012

1.772

.177

1.492

(.039)

Lead-free pre-solder (Su-3.0Ag-0.5Cu)

2: Load input terminal (−)

Schematic (Bottom view)

PC board pattern (Bottom view)

Notes: 1. We recommend through hole plating with land on both sides.

2. Be careful of the insulation distance between land patterns with regards to the circuit voltage you will use.

1

26:Coil

5:Coil

Load sides have polarities (+) and (–).

4-2.45 dia. 4-.096 dia.After doing through hole plating

Mounting hole2-4.2 dia.

9.5 16.5

55.9

8.6

19.6

+0.10

+.0040

.374 .650

2.201

.339

.772

2-.165 dia.

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:

General tolerance0.3 .0120.6 .0241.0 .039

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EP

6 ds_61C01_en_ep: 060313J

2. 10A TM type

3. 20A TM type

External dimensionsCAD Data

651

2

66.8

19.6

19.5

45.0

8.6Coil input terminal#187 tab, 0.5t

Load input terminal (−)#187 tab, 0.5t

Load input terminal (+)#187 tab, 0.5t

2:

1:55.9±0.3

14.1±0.3

4.5±0.2 dia.

11.3±0.3 37.9

31.7 5.7

0.4

45 max.

31.6

2.630

.772

.768

1.772

.339

2.201±.012

.555±.012

.000±.008 dia.

.445±.012 1.492

1.248 .224

.016

1.772 max.

1.244

Schematic (Top view)

Panel cut-off

1

2

5:Coil

Load sides have polarities (+) and (–).

6:Coil

Mounting hole2-4.2±0.1 dia.

55.9±0.1

2.201±.004

2-.165±.004 dia.

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:

General tolerance0.3 .0120.6 .0241.0 .039

External dimensionsCAD Data

78.0 Coil terminal (no polarity)#250 tab, 0.8t1-Load input terminal (+)

#250 tab, 0.8t

2-Load input terminal (–)#250 tab, 0.8t

3.071

50.01.969

22.8.898

19.0.748

40.01.575

11.1.437

37.0±1.01.457±.039

5.8.228

2-6 dia.2-.236 dia.

22.5.886

9.2.362

64.02.520

Schematic (Top view)

Panel cut-off

Coil

Load sides have polarities (+) and (–).

Coil

64.0±0.1

2.520±.004

Mounting hole2-6.0±0.2 dia.2-.236±.008 dia.

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:

General tolerance0.3 .0120.6 .0241.0 .039

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EP

7ds_61C01_en_ep: 060313J

4. 80A Connector type

5. 200A Lead wire type

External dimensionsCAD Data

- +

12

.39410.0

7.3.287

3.11079.0

75.52.972

2: Load input terminal (−)

1: Load input terminal (+)

.2767

26.0±0.31.024±.012

7.3.287

63.5±0.32.500±.012

(.705)(17.9)

Color height 5.7.224

2.079

M5 bolt

.236 dia.6 dia.

2.28057.9

(ends of bus bar)

.62615.9

(width of bus bar)

1.76844.9

(M5 bolt pitch)

1.77245

(connectorposition)

8.0.3

15dia

. (fla

t was

her)

69.02.71775.0

2.953

40.01.575

(M4)

ConnectorPart No.: 7282-1020 (Yazaki)*

.47212

Schematic (Top view)

Panel cut-off

*Accessories (included)

CoilCoil

1+2−Load sides have polarities (+) and (−).

2-.236±.004 dia.2-6±0.1 dia.

63.5±0.1

2.500±.004

26±0.1

1.024±.004

(5)(.197)

300±1011.811±.394

0.5sq/Green

0.5sq/White

Female connector (non-waterproof type), Yazaki 7283-1020

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:

General tolerance0.3 .0120.6 .0241.0 .039

*

Load input terminal (+)

Load input terminal (−)

Coil connection lead wire (no polarity)

>P

BT-G

F3

0 F

R(1

7)<

1.06327.0

2-.2362-6.0

2.12654.0

(.083)(2.1)

.2245.7 (Color height)

M6 female screw

(.079)(2.0)

2.63867.0

3.228±.01282.0±0.3

3.74095.0

7.874±.787200±20

1.11028.2

1.77245.0

1.220±.01231.0±0.3

2.95375.0

.0200.5

3.40286.4

AccessoriesTwo hexagonal bolts (M6 x 12 mm .472 inch) with flat washers are included.

External dimensionsCAD Data Schematic (Top view)

Panel cut-off

CoilCoil

+−

Load sides have polarities (+) and (−).

2-.236±.004 dia.2-6±0.1 dia.Mounting hole

3.228±.00482±0.1

1.220±.00431±0.1

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:Min. 50mm 1.969 inch:

General tolerance0.3 .0120.6 .0241.0 .039

Page 8: *20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

EP

8 ds_61C01_en_ep: 060313J

6. 300A Connector type

SAFETY STANDARDS

*20A type: only UL (Recognized)

NOTES

Product nameUL/C-UL (Recognized)

File No. Contact rating10A E43149 10A 400V DC, 10A 277V AC Resistive20A* (E43149) (20A 400V DC, 20A 277V AC Resistive)80A E43149 80A 400V DC, 80A 277V AC Resistive

External dimensionsCAD Data

6

2-1+

5

(13)(.512)

39.31.547

74.72.941

.2245.7

48.71.917

27

24.5.965

3.118

5: Coil terminal (V+)

2.42961.7

M8 Flange nut

6: Coil terminal (GND)

1: Load input terminal (+)

2: Load input terminal (−)

632.480

602.362

47±0.31.850±.012

271.063

111

92

86

79±0.3

44

1.063

4.370

3.622

3.386

3.110±.012

1.732

3-.236 dia.

3-6 dia.

73.42.890

M8 bolt

ConnectorPart No.: 7282-1020 (Yazaki)*

Schematic (Top view)

Panel cut-off

*Accessories (included)

6: Coil (GND)5: Coil (V+)

2−1+Input and load sides have polarities (+) and (−).

79±0.1

3.110±.004

47±0.1

1.850±.004

3-6±0.1 dia.3-.236±.004 dia.

(5)(.197)

300±1011.811±.394

0.5sq/Green(GND)

0.5sq/White(V+)

Female connector (non-waterproof type), Yazaki 7283-1020

Dimension:Less than 10mm .394inch:10 to 50mm .394 to 1.969inch:50 to 100mm 1.969 to 3.937 inch:Min. 100mm 3.937 inch:

General tolerance0.3 .0120.6 .0241.0 .0391.6 .063

1. When installing the relay, always use washers to prevent the screws from loosening.Tighten each screw within the rated range given below. Exceeding the maximum torque may result in breakage. Mounting is possible in either direction.• M5 screw (20A, 80A, 200A and 300A

main unit mounting section): 3 to 4N·m• M4 screw (10A PC board type main unit

mounting section): 0.98 to 1.2N·m(10A TM type main unit mounting section): 1.8 to 2.7N·m

Recommended securing torque on load side terminals• 80A/M5 bolt: 3.5 to 6.5 N·m• 200A/M6 bolt: 6 to 8 N·m• 300A/M8 bolt: 10 to 12 N·m

2. The contacts of the relay are polarized. Please follow instructions in the connection schematic when connecting the contacts.We recommend installing a surge protector varistor for the 10A, 20A, 80A and 200A types. Please note that when using a diode, the switching speed may decrease and cause a reduction in cut-off performance. For the 300A type, separate surge countermeasures are not required, because it contains a built-in surge absorbing element.<Recommend varistor>Amount of proof energy: Min. 1 JVaristor voltage: 1.5 to 3.0 times of nominal voltage3. Do not use a relay if it has been dropped.

4. Avoid mounting the relay in strong magnetic fields (near a transformer or magnet) or close to an object that radiates heat.5. Electrical lifeThis relay is a DC high-voltage switch. In its final breakdown mode, it may lose the ability to provide the proper cut-off. Therefore, do not exceed the indicated switching capacity and life. (Please treat the relay as a product with limited life and replace it when necessary.)In the event that the relay loses cut-off ability, there is a possibility that burning may spread to surrounding parts, so configure the layout so that the power is turned off within one second and from the point of view of safety, consider installing a failsafe circuit in the device.Also, in order to avoid increased contact resistance, do not operate when there is no switching load.

Page 9: *20A type: only UL (Recognized) 200A type has been added ...€¦ · gravity. 7. Wide selection of models available Types include PC board type (10A), TM type (10A and 20A), Lead

EP

9ds_61C01_en_ep: 060313J

For Cautions for Use, see Relay Technical Information.

6. Permeation life of internal gasThis relay uses a hermetically encased contact (capsule contact) with gas inside. The gas has a permeation life that is affected by the temperature inside the capsule contact (ambient temperature + temperature rise due to flow of electrical current). Therefore, please do not exceed the operation ambient and storage ambient temperatures given in the specifications.7. Do not disassemble the relay.Please note that disassembling the relay will invalidate the warranty.8. If the power is turned off and then immediately on after applying the rated voltage (current) continuously to the relay’s coil and contact, the resistance of the coil will increase due to a rise in the coil temperature. This causes the pick-up voltage to rise, and possibly exceed the rated pick-up voltage. In these circumstances, take measures such as reducing the load current, limiting the duration of current flow, and applying a coil voltage higher than the rated operating voltage.9. Pure DC current should be applied to the coil. If it includes ripple, the ripple factor should be less than 5%. However, check the actual circuit since the characteristics may be slightly different. The power supply waveform supplied to the coil should be rectangular. Also, the 300A type has a built-in dedicated drive circuit. It may not operate normally unless the rise time is 10 ms or less.10. Don’t exceed maximum coil voltage. Exceeding maximum allowable coil voltage on continuous basis will damage the relay and could case failure.11. If you will be using with a load voltage that exceeds 400 V DC, please be sure to verify operation on the actual device, referring to the switching life curves (reference data). You must absolutely avoid continual use in which the load current exceeds the rated value. This will cause abnormal heating.12. The rated control capacity and life are given as general guides.It is important to conduct sufficient tests on the actual device, because contact properties and working life will differ considerably depending on the type of load and conditions.

13. Main contact ratings in the ratings apply to when there is a resistive load. If you are using an inductive load (L load) such that L/R > 1 ms, add surge protection in parallel with the inductive load. If this is not done, the electrical life will decrease and cut-off failure may occur.In order to prevent contact welding when using a capacitive load (C load) such as a capacitor load, please make the inrush current setting more than two times that of the nominal current. Please contact us for more information.14. Be careful that foreign matter and oils and fats kind don’t stick to the main terminal parts because it is likely to cause terminal parts to give off unusual heat. Also, please use the following materials for connected harnesses and bus bars.10A TM type: #187, 0.5 mm board thickness20A TM type: #250, 0.8 mm board thicknesstab terminal (JIS C289-1999 compliant, flat type connection terminal)

Harness nominal cross-sectional areaLoad input terminal side; 10A TM type: min. 2.0 mm2

20A TM type: min. 3.0 mm2

Coil input terminal side; 10A and 20A TM types: min. 0.3 mm2

80A type: min. 15 mm2

200A type: min. 60 mm2

300A type: min. 100 mm2

15. Use 40 to 70N or 50 to 80N of force as a guide to fasten the terminal connected to the 10A TM and 20A TM types. Please use caution when inserting or removing the terminal as the relay tab terminal may cause injuly. Also, unstable conductivity and abnormal terminal heating may occur; therefore, please check that there is no deformation of or foreign objects on the faston terminals (blade receptacle) you will be connecting. Use JIS C2809 (or IEC60760) certified products.

16. Place the PC board mount type (10A PC board type) securely by hand soldering after attaching it using M4 screw. Don’t submerge assembled board in cleaning solvent or water. Also, be careful not let flux overflow up from the PC board or adhere to the base of the relay.Recommended hand soldering conditions• Soldering iron: 30 to 60 W• Tip temperature: 400C 752F• Solder time: within approx. 5 seconds17. Make sure the power is turned off when wiring.18. Incorrect wiring may cause unexpected malfunction and failure.19. Regarding AC cutoff, although there is no contact polarity, generally it is thought that the electrical life will shorten due to cutoff in the reverse direction, compared to DC cutoff. Confirm electrical life using actual load. In the case of DC cut-off, please note the contact polarity.20. Lead-free solder (tin, silver and copper) is used as pre-solder for the terminals of the PC board mount type (10A PC board type).21. The warranted tensile strength of the female connector lead wire used for connection that comes with the 80A and 300A connector type when attaching it to the relay body is 98N. Avoid excessive tension as this is a cause of broken wires and damage. Also, insert the female connector deeply and make sure the connection is secure.22. Condensation will occur during sudden temperature changes in hot and humid environments. Caution is required, because condensation will cause a decrease in the insulation resistance between the terminals.