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SECTIONING
MOUNTING
GRINDING & POLISHING
IMAGING & ANALYSIS
HARDNESS TESTING
PRODUCTCATALOG
2017
iv
Dear Valued Customer,I am pleased to introduce our 2017 Buehler ProductCatalog, the most comprehensive product guide formaterials characterization and analysis. In 2016, Buehlercelebrated 80 years in the industry and this catalog represents the knowledge and expertise that comes fromworking with our global customers across all industriesand in both research and quality control laboratories todevelop the best quality sample analysis solutions.
Buehler is proud to offer the full lab solution � fromsectioning, mounting, grinding, polishing, and analysisto hardness testing � all designed and manufacturedby Buehler to ensure the highest quality and reliability.Although we hope you find what you are looking for inthese pages, we strongly encourage you to reach out toour field and applications experts who can answer anyquestions you may have and assist with testing to besure you get not only the right products but also the rightmethods that ensure quality and reliability of results.
Thank you for considering Buehler and please let usknow how we can further support you materials analysisneeds.
WELCOME
Meredith PlattVice President & General Manager
Buehler is a division of Illinois Tool Works (ITW), and isbased in Lake Bluff, Illinois. ITW is a global, Fortune 200company and global industrial manufacturer of valueadded consumables and specialty equipment with relatedservice businesses. Buehler is a premier manufacturerof scientif ic equipment and supplies for use in materialsanalysis with off ices in nine countries, sales distribution inover 100 countries, and over 45 Expert Solutions Centers.
Buehler was founded in 1936 by Swiss immigrant, AdolphI. Buehler, who saw a need for metallographic samplepreparation equipment and optical inspectioninstruments for the steel and automotive industries in theMidwest USA. Eighty years later Buehler is wellestablished as the world�s leading supplier of materialspreparation and analysis instruments, equipment,consumable supplies and application solutions.
For more than 100 years Reicherter, Wolpert, and Wilsonhave designed and manufactured innovative and uniquehardness testers. Today Buehler continues in their pathwith new designs and technologies to meet growingdemands. In 2011, Wilson Hardness was combined withBuehler to provide a more robust product offering.
Buehler employees and operations are committed todelivering quality and environmentally responsibleproducts guided by ISO 9001 Quality ManagementPrinciples and ISO 14001 Environmental ManagementsSystems. Buehler innovates solutions and offers expertservice and support throughout the materials preparationand analysis market.
Wilson Instruments
Home of the hardness testing legacy brands:
v
CONTENT
Visit www.buehler.com for our complete product list.or shop at www.shop.buehler.com
2SectioningA full range of abrasive and precision saws,blades, and vices for cutting any material.
30Grinding & PolishingAutomated and manual grinders and polishers with consumables the broadest range ofconsumables for any lab
70Hardness TestingWilson® hardness testers include a comprehensive range of hardness testers from Rockwell®,Knoop/Vickers, and Brinell
20MountingAutomated compression mounting presses,vacuum systems and over 20 types of mountingmedia
56Imaging & AnalysisOmniMet� delivers powerful image analysispossibilities combined with flexible databasefunctionality.
88Additional InformationConsumables Shelf life, FullLab Solutions, Service, andIndex
2
A full range of abrasive andprecision saws, blades, andvices for cutting any material.
SECTIONINGSpecimen preparation for microstructural examination starts with a quality cut. The proper equipment with f irm andstable vising minimizes the depth of deformation on the sample surface. The abrasive and precision saws save time bylimiting the number of steps needed to analyze samples after sectioning.
Abrasive Cutters
IsoMet� Precision Cutters
SECTIONING
Visit www.buehler.com for ordering information. 3
The Delta Manual is a floor standing manualabrasive cutter. This cutter�s large workspace andversatile vising options enable simple, quick andeasy positioning of samples for sectioning.
Part Number Voltage
102213EB260 200240VAC, 60Hz102213EB460 440480VAC, 60Hz102213EB400 380415VAC, 50Hz
Controllable Cut Quality with Durable Machine DesignThe manual feature provides users control of the cut quality. These durable designed machines can handle the abrasiveenvironment.
Allow for sectioning of parts with a 5.25in[133mm] diameter. (Varies based on part shape)
The AbrasiMet 250 is a bench top manual abrasivecutter. This cutter�s simple design enables rapidsectioning of samples.
AbrasiMet� 250 Delta Manual
Manual Abrasive Cutters
Part Number Voltage
1010106260 200240VAC, 60Hz1010106460 440480VAC, 60Hz1010106250 200240VAC, 50Hz1010106400 380400VAC, 50Hz
Allow for sectioning of parts with a 3.5in [88cm]diameter. (Varies based on part shape)
32in [813mm]H open
22.5in [571mm]H closedDimensions: 28in [711mm]W x 29in [737mm]D x
Weight: 300lb [136kg]
81.5in [2070mm]H open
64in [1626mm]H closed
Weight: 800lb [365kg]
Dimensions: 33in [838mm]W x 48in [1212mm]D x
Delta ManualAccessories for Abrasive Manual Cutters
102327 TSlot Bed, 12mm, X & Yaxis slots
*See page 6 for vise with 12mm TNuts*See page 7 for Compatible Recirculating tanks
4
Automatic Abrasive Cutters
Part Number Voltage
X, Y & Zaxis 102193260 200240VAC, 60Hz
102193460 440480VAC, 60Hz
102193250 200240VAC, 50Hz
102193400 380400VAC, 50Hz
Part Number Voltage
Y & Zaxis 102190260 200240VAC, 60Hz
102190460 440480VAC, 60Hz
102190250 200240VAC, 50Hz
102190400 380400VAC, 50Hz
41in [1041mm] open
24in [610mm] closedWeight: 350lb [165kg]Dimensions: 34in [864mm] x 27in [686mm] x
The AbrasiMatic 300 is a benchtop dual abrasive cutter. This machine enables variety in sample preparation to bestf it each sample process with both manual and automatic cutting capabilities.
Highly Reproducible Results
AbrasiMatic� 300
Flexibility for changing lab needs� Best of both cutting methods with manual and automatic cutting� Control and �feel� of the cut with the manual cutting in the Y and Zdirection
� Allow for sectioning of parts with a 3.75in [95mm] diameter(varies based on part shape).
Simple setup for efficient cuts� Quick vising and cut alignment with xaxis motion (optional)� Simple user interface to program automatic cutting and setmanual cutting� The automatic cutting creates more time for critical activities� Electrical break for user safety and quick part change
Our Abrasive Automatic Cutters allow repeatable and consistent cuts with automatic cutting. They are able to cut samplesquickly without compromising cut quality with minimal area contact methods.
SECTIONING
Visit www.buehler.com for ordering information.5
0010096 Protective Film forTouchscreen
*See page 6 for vise with 12mm TNuts*See page 7 for Compatible Recirculating tanks
102227 TSlot Bed, X & Yaxis Large Only102228 Base Cabinet, 1 door102327 TSlot Bed, X & Yaxis Medium only
Dimensions: 29in [736mm]W x 31in [787mm]D x
The Delta Medium is a floor standing automaticchop and orbital cutter. This cutter increasesproductivity and reduces differences betweenoperators with the selectable feed rate.
The Delta Large is a floor standing automatic chopand orbital cutter. This cutter reduces variability ofsample quality with the programmable cuts.
Simple Setup for Eff icient Cuts
Part Number Voltage
Orbital 102219B260 200240VAC, 60Hz, 7.5Hp
102219B460 440480VAC, 60Hz, 7.5Hp
102219B400 380415VAC, 50Hz, 7.5Hp
Cho
p 102216B260 200240VAC, 60Hz, 7.5Hp
102216B460 440480VAC, 60Hz, 7.5Hp
102216B400 380415VAC, 50Hz, 7.5Hp
Part Number Voltage
16in
10hp
102318B260 200240VAC, 60Hz
102318B460 440480VAC, 60Hz
102318B400 380415VAC, 50Hz
18in15
hp 102319B460 440480VAC, 60Hz
102319B400 380415VAC, 50Hz
Allow for sectioning of parts with a 4.5in [114mm]diameter. (Varies based on part shape)
Allow for sectioning of parts with a 5.25in [133mm]diameter. (Varies based on part shape)
Delta Orbital ChopMedium Delta Orbital Large
Delta Orbital and Chop CuttersAbrasiMatic 300Accessories for Abrasive Automatic Cutters
The Delta Orbital and Chop Cutters use automatic cutting that creates more time for critical activities. The cutter has an electricalbreak for user safety and quick part change
73in [1854mm]H open
63in [1600mm]H closed
Weight: 800Lbs [365kg]
Dimensions: 46in [1168mm]W x 40in [1016mm]D x73in [1854mm]H open
66in [1676mm]H closed
Weight: 880Lbs [400kg]
6
Abrasive Cutter Vises AccessoriesSingle Piece Sliding Vises Two Piece Sliding Vises
Vertical Clamping Vises Specialty Vises
Application: For clamping veryintricate samplesPart Number: 103570TNuts: 12mm
Universal Clamping Kit
Application: Converts theAbrasiMet 250 for petrographiccutting
Part Number: 1010106000Description: PetroCut ViseTable & Rock Clamp Kit
Part Number: 1010106001Description: Rock Clamp Kit
PetroCut Vise Table & Rock Clamp Kit
Fastener Vise
Vee Block Clamp KitTNuts: 12mm and 14mmPart Number:103527
Horizontal ClampTNuts: 12mm and 14mmPart Number: 103526
Adjustable Vee BlocksTNuts: 12mm and 14mmPart Number: 103525
Riser BlocksSmall: 103532; 2.4� [60mm]Large: 103528; 2.9� [74mm]
MetKlamp VIII
Vertical Clamping Kit
Part Numbers: Left: 95C1821Right: 95C1822
Max Opening: 3.125� [80mm]Clamping Plate: 1.75� x 2.25�
[45 x 58mm]TNuts: 12mm
Size: SmallPart Numbers: 103531Clamping Height: 2.3� [58mm]Reach: 2.1� [54mm]TNuts: 12mm
Speed Clamping ViseSize:MediumPart Numbers: Left: 103544
Right: 103545Max Opening: 2.75� [70mm]Clamping Plate: 3.2� x 1.4�
[80 x 35mm]TNuts: 12mm or 14mm
MetKlamp VIIPart Numbers: Left: 102245
Right: 102246Clamping Plate: 2.3� x 3�
[59 x 76mm]TNuts: 14mm
Sliding Vise KitSize:MediumPart Numbers: Left: 103540
Right: 103541Clamping Plate: 2.36�x 3�
[60x76 mm]TNuts: 12mm*
Application: For clamping verylarge or irregularly shaped samplesPart Number: 460030
Chain Clamping Kit
Size: LargePart Numbers: Left: 103542
Right: 103543Clamping Plate: 2.95� x 4.23�
[74 x 107mm]TNuts: 12mm**14mm conversion kits are available(Medium: 103548 | Large: 103549)
Size: LargePart Numbers: Left: 103546
Right: 103547Max Opening: 7.3� [185mm]Clamping Plate: 3.1� x 3.5�
[78 x 89mm]TNuts: 12mm or 14mm
Size: LargePart Numbers: 103523Clamping Height: 4� [102mm]Reach: 2.4� [61mm] + 3.5� [90mm]
with extension (included)TNuts: 12mm and 14mm
Application: For longitudinalsectioning of fasteners. Must beheld by another vise.
Part Number: 95C1702
Visit www.buehler.com for ordering information. 7
SECTIONING
Part Numbers102332260 [200240VAC, 60Hz]102332460 [440480VAC, 60Hz]102332250 [200240VAC, 50Hz]102332400 [380400VAC, 50Hz]
Size26.5in [674mm]W x 18.25in [464mm]Dx 26.5in [674mm]H(22.5in [572mm]H w/o wheels)
(for AbrasiMatic 300 and Delta Orbital &Chop cutters)
Description: For Preparation EquipmentPart Number: 8010001Size: 36 W x 30 D x 36in H [910 W x 760 D x 910mm H]
Part Numbers102165260 [200240VAC, 60Hz]102165460 [440480VAC, 60Hz]102165250 [200240VAC, 50Hz]102165400 [380400VAC, 50Hz]
Size20.25in [515mm]W x 16.5in [420mm]Dx 16.75in [426mm]H
(for AbrasiMatic� 250)
Recirculating System 7 gal [27L] Recirculating System 22 gal [90L]
Base Cabinet
Part Numbers Description560023 60Lwith filter for AbrasiMet 250
24in [610mm]W x 16in [407mm]D x 22in [559mm]H(18.5in [470mm]H w/o wheels)
102431400 160L with sloped filter for AbrasiMatic 300 and Delta30in [762mm]W x 25.5in [648mm]D x 24in [610mm]H
Recirculating System
Part Number Size106001 33.8oz [1L]106004 1gal [4L]106010 2.6gal [10L]
Water miscible fluid concentrate.Dilute coolant to 1:25 to 2:25,with water.
Cool 3 Fluid
Recommended Use Blade Type8in
[200mm]10in
[250mm]12in
[300mm]14in
[350mm]16in
[400mm]18in
[450mm]
General Use Diamond 114608E1.2mm
114610E1.3mm
Hard Materials Diamond 114808E1.2mm
114810E1.2mm
1030561.4mm
114814E1.5mm
1040562mm
Ceramic and Petrographicsamples Diamond 114709E*
1.2mm114710E1.2mm
1030532.2mm
114714E1.5mm
Plastics and Polymers Diamond 1025571.25mm
General use, hardened steel,HRC55 and Up CBN 102050
1.3mm1025511.2mm
1030511.9mm
1035512mm
1040501.7mm
1045562mm
* 230mm Ø
[Blade Thickness is listed under Part Number] 1.25in [32mm] Arbor (Qty 1)Diamond and CBN Blades for Abrasive Cutters
Recirculating Systems & Fume Extractors
8
Abrasive BladesBuehler�s Abrasive Blades are designed to provide high quality sectioning results with no burning and minimal surfacedeformation. This can reduce the amount of grinding & polishing required later in the preparation process.
Efficient Cutting with Extended LifeAn abrasive blade wears down during cutting to expose newabrasive particles and maintain eff icient cutting. However, too fast ofa wear rate leads to shortened blade life. Buehler�s blades have beendesigned to balance this wear rate to maintain eff icient cutting whileextending blade life.
Resin Bond vs Rubber BondBuehler�s line of abrasive blades includes both rubber bonded andresin bonded blades. While both provide high quality cutting, thereare some differences between them. Rubber bonded blades may bethinner for some applications but emit a burnt rubber odor whilecutting. Resin bonded blades offer similar performance with areduced odor.
Abrasive Cutter Consumables
Abrasive Blades Selection, 1.25in [32mm] Arbor (Qty 10)[Blade Thickness is listed under Part Number] Rubber Bond = � Resin Bond = *
Recommended Use 9in [230mm]Chop/Linear
10in [254mm]Chop/Linear
12in [305mm]Chop/Linear
12in [305mm]Orbital
Superalloys, General Steel,NonFerrous
95B2112*0.067in [1.7mm]
124205010�0.055in [1.4mm]
95B2212*0.08in [2mm]
124405010�0.055in [1.4mm]
95B2312*0.08in [2mm]
124405010�0.055in [1.4mm]
Ferrousmaterials>HRC60
104110010�0.07in [1.8mm]
102309P*0.06in [1.5mm]
104210010�0.07in [1.8mm]
102509P*0.06in [1.5mm]
124110010�0.105in [2.7mm]
103009P*0.079in [2mm]
124410010�0.105in [2.7mm]
FerrousmaterialsHRC5060
104112010�0.07in [1.8mm]
102310P*0.06in [1.5mm]
104210010�0.07in [1.8mm]
95B2202*0.08in [2mm]
104412010�0.105in [2.7mm]
95B2302*0.08in [2mm]
124410010�0.105in [2.7mm]
FerrousmaterialsHRC3550
104116010�0.07in [1.8mm]
95B2103*0.067in [1.7mm]
104216010�0.07in [1.8mm]
102510P*0.06in [1.5mm]
124116010�0.105in [2.7mm]
103010P*0.079in [2mm]
124416010�0.105in [2.7mm]
FerrousmaterialsHRC1535
104120010�0.07in [1.8mm]
104220010�0.063in [1.6mm]
102511P*0.06in [1.5mm]
124120010�0.105in [2.7mm]
103011P*0.079in [2mm]
124420010�0.105in [2.7mm]
High Speed Steel,Stainless Steel,Carburized Steel
102308P*0.06in [1.5mm]
102508P*0.06in [1.5mm]
103008P*0.079in [2mm]
Delicate Cutting 104127010�0.032in [0.8mm]
104227010�0.032in [0.8mm]
Titanium Alloys,Zirconium Alloys,Ductile Materials
104145010�0.063in [1.6mm]
102307P*0.06in [1.5mm]
104245010�0.063in [1.6mm]
102507P*0.06in [1.5mm]
124145010�0.055in [1.4mm]
103007P*0.079in [2mm]
NonFerrousMaterials(Aluminum, Copper, Brass),Very Soft Ferrous Materials
104150010�0.063in [1.6mm]
95B2104*0.067in [1.7mm]
104250010�0.043in [1.1mm]
102512P*0.06in [1.5mm]
103012P*0.079in [2mm]
Visit www.buehler.com for ordering information. 9
SECTIONING
For certain applications, it is important to minimize the amount of damage done to the sample during sectioning.The AcuThin series offers thin blades that have been developed to minimize the area of cutting thus reducingthe amount of damage to the sample. These blades utilize a rubber bond and allow for precise, delicate abrasivesectioning with minimal surface damage.
Abrasive Blades Selection, 1.25in [32mm] Arbor (Qty 10)[Blade Thickness is listed under Part Number] Rubber Bond = � Resin Bond = *
AcuThin� Blades
Recommended Use 9in [230mm] 10in [254mm] 12in [305mm]Chop
14in [356mm]Chop
General Use <HRC45 1023010.032in [0.8mm]
1025010.04in [1mm]
1043600100.032in [0.8mm]
1035010.063in [1.6mm]
FerrousMaterials >HRC45 1041610100.025in [0.635mm]
1042610100.025in [0.635mm]
1043610100.025in [0.635mm]
1035020.105in [2.7mm]
Recommended Use 14in [356mm]Chop/Linear
14in [356mm]Orbital
16in [406mm]Orbital
18in [455mm]Orbital
Superalloys, General Steel,NonFerrous
124305010�0.063in [1.6mm]
95B2412*0.09in [2.3mm]
124305010�0.063in [1.6mm]
125605010�0.075in [1.9mm]
125805010�0.1in [2.5mm]
Ferrousmaterials>HRC60
104310010�0.075in [1.9mm]
103509P*0.098in [2.5mm]
124310010�0.105in [2.7mm]
125610010�0.125in [3mm]
125810010�0.153in [3.8mm]
FerrousmaterialsHRC5060
104312010�0.115in [2.9mm]
95B2402*0.09in [2.3mm]
124310010�0.105in [2.7mm]
125612010�0.125in [3mm]
125816010�0.153in [3.8mm]
FerrousmaterialsHRC3550
124305010�0.063in [1.6mm]
103510P*0.098in [2.5mm]
124316010�0.105in [2.7mm]
125616010�0.125in [3mm]
125816010�0.153in [3.8mm]
FerrousmaterialsHRC1535
124305010�0.063in [1.6mm]
103511P*0.098in [2.5mm]
124320010�0.105in [2.7mm]
125616010�0.125in [3mm]
125816010�0.153in [3.8mm]
High Speed Steel,Stainless Steel,Carburized Steel
103508P*0.098in [2.5mm]
Delicate Cutting
Titanium Alloys,Zirconium Alloys,Ductile Materials
104345010�0.075in [1.9mm]
103507P*0.098in [2.5mm]
125645010�0.075in [1.9mm]
125845010�0.1in [2.5mm]
NonFerrousMaterials(Aluminum, Copper, Brass),Very Soft Ferrous Materials
104350010�0.105in [2.7mm]
103512P*0.098in [2.5mm]
125850010�0.1in [2.5mm]
10
Excellent Cut Quality for Delicate SamplesSectioning tools capable of cutting virtually any material including brittle or ductile metals, composites, cements, laminates,plastics, electronic devices and biomaterials.
The IsoMet High Speed and IsoMet High Speed Pro is a benchtop precision cutter. This machine enables variety in samplepreparation to best fit each sample process with both manual and automatic cutting capabilities.
IsoMet� High Speed
� Maintain consistent cut quality between and during cutting withthe automatic dressing system.*
Model Part Number Voltage/Frequency
IsoMet� HighSpeed Pro 112700 100 240VAC,
5060HzIsoMet� HighSpeed 112600 100 240VAC,
5060Hz
Automatic Dressing System
� In seconds adjust your sample placement with the rapid rail andtoolless vising system.
� The sample size is 2.8in diameter and the RPM is 2005000 RPM
*Features available only on the IsoMet High Speed Pro
Quick Sample Adjustments
� Minimize setup time by rapid visual alignment with the IsoMetHigh Speed Laser.*
Rapid Alignment
� Align precise cuts quickly by using the 3 axis variable movementof the blade.*
Precise Cut Alignment
Precision Cutters
36in [914.4mm]H open
19in [482.6mm]H closedDimensions: 24in [609.6mm]W x 30in [762mm]D x
Weight: 157lbs [71kg]
SECTIONING
Visit www.buehler.com for ordering information.11
Part Number Voltage
112180 85264VAC, 50/60Hz
RPM ranges from 100975 to provide cut qualityfor varied materials
The IsoMet 1000 is a precision sectioning saw isdesigned for cutting various types of materialswith minimal deformation. Targeted for delicateparts by only using gravity fed force.
IsoMet� 1000
Part Number Voltage
111280160 115VAC, 50/60Hz111280250 230VAC, 50/60Hz
To provide cut quality for varied materials a rangeof 0300RPM
The IsoMet Low Speed is a precision sectioningsaw is designed for cutting various types ofmaterials with minimal deformation. Targeted fordelicate parts by only using gravity fed force.
IsoMet� Low Speed
Precision with FlexibilityThe IsoMet product family is capable of cutting with precision via a manual or automatic movement. The IsoMet family providesgreat versatility in holding all types of sample shapes and configurations.
Dimensions: 10.5in [267mm]W x 12in [305mm]D x 25.5 [571mm]H
24.5in [622mm]H open
12in [305mm]H closedDimensions: 15.5in [394mm]W x 20.25in [514mm]D x
For the best performance from your Precision Cutter System:� Always tightly clamp your sample� Use double saddle chucks for long parts such as rods� Do not hand dress blades� Mount spheres, unusual shapes and friable materials� Use the largest flange for your blade and specimen� Soft, gummy materials can build up on the bladeduring the cut
Tips, Tricks & Techniques
Weight: 56lbs [25kg] Weight: 25lbs [11.3kg]
12
Goniometer
Swivel Arm Assembly
Bar & Tube Chuck
Wafer Chuck
Vacuum Chuck for Glass Slides
Small Bone Chuck
Small, Double Saddle Chuck
Irregular Specimen Chuck
Single Saddle Chuck
Mount Chuck
Splash Guard Kit
Precision Cutter AccessoriesIsoMet� Low Speed Cutter Accessories
IsoMet� Low Speed Cutter & 1000 Accessories
Rotates specimen along 3 axes
Swivels to position specimen cutting surfaceperpendicular to blade (replaces supportarm provided with cutter)
Securely holds end of a bar tube up to 2in[50mm] long and 0.5in [13mm] in diameter
Use mounting wax, 408150 or 408145 toglue specimens to wafer chuck.1.125 x 2in [29 x 51mm]
Holds specimens mounted to glass slides tochuck to chuck with vacuum force
Ideal for clamping bone, plastics, or othersemirigid solids up to 1.5in [32mm] indiameter
Securely holds specimen up to0.875in [22mm] from 2 points
Adjusts to hold irregular shaped specimensup to 1in [25mm] in diameter
Holds specimens up to 0.75in [19mm] indiameter
Aluminum chuck holds mounted samples11.25in [2532mm]
Prevents lubricant from splashing out of saw
Part Number:112381
Part Number:111181
Part Number:111184
Part Number:111186
Part Number:111188
Part Number:111194
Part Number:111183
Part Number:111185
Part Number:111187
Part Number:111189
Part Number:111199
Enables blade dressing without removingthe sample fixture
Part Number:111196
Manual Feed Control Dressing Chuck
Visit www.buehler.com for ordering information.
SECTIONING
13
IsoMet� 1000 Accessories
Mount ChuckHolds mounted samples1.5in [40mm]
Part Number:112489
Table Saw Splash Guard Fastener Chuck
Catches splashing lubricant when used inconjunction with the Table Saw Attachment(112182)
Holds specimen up to 2in [50mm] forlongitudinal sectioning
Part Number:112186
Part Number:112482
Swivel Arm Accessory Large, Double Saddle ChuckSwivels to position specimen cutting surfaceperpendicular to blade (replaces providedsupport arm)
Part Number:112184
Securely holds specimen up to 1.5in [38mm]from 2 points
Part Number:112483
Part Number:112484
Glass Slide Chuck Wafer ChuckHolds 27 x 46mm, 1 x 2in, or1 x 3in glass slides
Use mounting wax (408150) to gluespecimens to wafer chuck 1.75 x 2.5in[44 x 64mm]
Part Number:112486
Medium, Single Saddle Chuck Glass Slide ChuckHolds up to 1in [25mm] specimen
Part Number:112487
Holds 2 x 3in glass slides
Part Number:112488
Goniometer800 gram Weight SetAdditional weights for gravity fedsaws
Part Number:112183
Rotates specimen along 3 axes
Part Number:112185
Rotating Chuck AssemblyRotates specimen chuck to increase themaximum cutting depth of the blade
Part Number:112181
Transforms gravity fed IsoMet 1000 intoconvenient table saw
Part Number:112182
Table Saw Attachment
14
Precision Cutter Accessories
Double Saddle Chuck
Fastener Chuck
Large Bone Chuck
Sliding Vise
Small Speed Vise
External Recirculating System Kit
Rapid Rail
Irregular Specimen Chuck
Mount Chuck
Large, Single Saddle Chuck
Tslot bed
IsoMet� High Speed Cutter Accessories
Securely holds specimens up to 1.5in[38mm] from 2 points
Holds specimens up to 2in [50mm] forlongitudinal sectioning
Ideal for clamping bone, plastics, or othersemirigid specimens up to 2in [50mm]in diameter
6in [152mm] maximum opening, userequires flange to be 2in [50mm] or less
Clamps specimens up to 58mm in height
Increases cutting fluid capacity to 7gal[26.5L] at 1.25gal/min [4.7L/min]
Use with Rapid Rail
Adjusts to hold irregular shapedspecimens up to 1in [25mm] in diameter
Stainless steel chuck holds mountedsamples
Holds specimens up to 1.5in[38mm] from 2 point
Additional Tslot for positioning vises
Part Number:112662
Part Number:112687
Part Number:112494
Part Number:112703
Part Number:460022
Size:16in [406mm]W x 20in [508mm]D x 15in [381mm]H
Part Number: 112640
Part Number: 112660
Part Number: 111185
Part Number:112666 1.25in [30mm]112667 1.5in [40mm]
Part Number:112661
Part Number:112707
15
SECTIONING
Visit www.buehler.com for ordering information.
*Recommended for the IsoMet High Speed
Aluminum Flange Set
Stainless Steel Flange Set
IsoMet� Precision Cutter Flanges
Part Number:111192 1.38in [35mm]111191 1.75in [44mm]112679 2.5in [64mm]
Part Number:112688 3in [76mm]112689 4in [102mm]
112282 3in [76mm]112283 4in [102mm]112284 5in [127mm]
112690 5in [127mm]112697 6in [152mm]
16
Recommende
d Use
3in [76m
m]
4in [102
mm]
5in [127
mm]
6in [152
mm]
7in [178
mm]
8in [203
mm]
DressingStick*
Use with Saw
s All
All
All
1000
IsoM
et High
Speed
1000
IsoM
et High
Speed
IsoM
et High
Speed Pro on
ly
IsoM
et30
HC Polym
ers Rubb
er,
Soft Gum
my Materials
114239
0.030in [0.76m
m]
114241
0.03in [0.76m
m]
114242 0.03
5in
[0.9mm],
Blad
eshou
ldno
tbe
dressed
IsoM
et20
HCA
ggressive
Sectioning of M
etals
114215
0.020in [0.5mm]
114237
0.025in [0.6mm]
114238
0.035in [0.9mm]
111190
112490
IsoM
et15
HC M
etal Matrix
Com
posite,PCBs, Bon
e,Ti,TSC
114243
0.006in [0.15m
m]
114244
0.012in [0.3mm]
114245
0.015in [0.4mm]
114246
0.02in [0.5mm]
114247
0.025in [0.6mm]
114248
0.035in [0.9mm]
111190
112490
IsoM
et20
LC H
ardtoug
hMaterials,Stru
ctural Ceram
ics
114225
0.02in [0.5mm]
114227
0.025in [0.6mm]
114228
0.035in [0.9mm]
111190
112490
IsoM
et15
LC H
ardBrittle
Materials, G
lass, Al 2O
3,ZrO
3,Con
crete
114253
0.006in [0.15m
m]
114254
0.012in [0.3mm]
114255
0.015in [0.4mm]
114276
0.02in [0.5mm]
114277
0.025in [0.6mm]
114279
0.045in [1.1mm]
111190
112490
IsoM
et10
LC M
edium to
Soft
Ceram
ics,Glass Fiber
Reinforced
Com
posites
114283
0.006in [0.15m
m]
114285
0.015in [0.4mm]
114287
0.02in [0.5mm]
114288 0.04
5in
[1.1mm]
111290
IsoM
et5LC Soft,Friable
Ceram
ics,Com
posites with
Fine
Reinforcing, CaF
2,MgF
2, Carbo
nCom
posites
114293
0.006in [0.15m
m]
114295
0.015in[0.4mm]
111290
IsoC
ut�CBN
LCFe, Co,Ni based
alloys and
supe
ralloys
114263
0.006in [0.15m
m]
114264
0.012in [0.3mm]
114265
0.015in [0.4mm]
114266
0.02in [0.5mm]
114267
0.025in [0.6mm]
114268
0.035in [0.9mm]
111190
112490
IsoC
utCBN
HCFe, Co,Ni based
alloys and
supe
ralloys
115264
0.012in [0.3mm]
115265
0.015in [0.4mm]
115266
0.02in [0.5mm]
115267
0.025in [0.6mm]
115268
0.035in [0.9mm]
111190
112490
Cup Grin
der for Ceram
ic &
Geo
logical M
aterials
(IsoM
et 5000on
ly)
112740
* All Blades com
ewith
aDressingStick includ
ed.The
Part Num
bersshow
n in the table canbe
used for reorde
ring the DressingSticks.
Precision Sectioning
Blade
s for IsoMet
� Cutters, 0.5in [1
2.7m
m] A
rbor (q
ty 1)
[Blade
Thickness is listed
und
erPart Num
ber]
Precision Cutter Consumables
17Visit www.buehler.com for ordering information.
Part Number:111190 3 x 0.5 x 0.5in [76 x 13 x
13mm] for 20HC, 15HC,20LC, 15LC, CBN LC andCBN HC precision blades
112490 3 x 1 x 1in [76 x 25 x 25mm]for 20HC, 15HC, 20LC, 15LC,CBN LC a nd CBN HCprecision blades
111290 3 x 0.5 x 0.5in [76 x 13 x13mm] for 10LC and 5LCprecision blades
AcuThin�Abrasive Blades for IsoMet�Precision Cutters, 0.5in [12.7mm] Arbor (Qty 10)
Recommended Use 5in [127mm] 7in [178mm] 150mm 200mm
Use with Saws All1000
IsoMet HighSpeed
1000IsoMet High
Speed
IsoMet HighSpeed Pro Only
Tool Steel, hard steel,HRC45 & Up
1040600100.019in [0.48mm]
Medium hard, soft steel,HRC45 & Below
1040610100.019in [0.48mm]
Steel, Stainless Steel 1142070100.030in [0.76mm]
Hard, soft nonferrousmaterials 1142170100.030in [0.76mm]
Soft materials 1015200.50mm
1020200.50mm
Tough materials and generaluse
1015998E1mm
1020998E1.5mm
[Blade Thickness is listed under Part Number]
IsoCut� Fluid
Glossy
AddiCool�
Cool 3 Fluid
ReciClean�
Dressing Sticks
Oil based coolant only for use with theIsoMet Low Speed Saw or any saw witha maximum speed of 500rpm
Clear paste for keeping cutter windowsclear
Additive to prevent galvanic corrosion whencutting Cu and Cualloys
Water miscible fluid concentrate. Dilutecoolant to 1:25 to 2:25, with water
Cleaner for recirculation systems
Part Number:111193032 1qt [0.95L]111193128 1gal [3.8L]
Part Number:109003 2oz [60mL]
Part Number:106001 33.8oz [1L]106004 1.05gal [4L]106010 2.6gal [10L]
Part Number:109004 1.25gal [4.75L]
Part Number:109006 1qt [1L]
Dressing WheelFor IsoMet High Speed onlyPart Number:112655 20 HC, 15HC, 20LC,
15LC, CBN HC, andCBN LC blades
112656 10 LC and 5LC blades
18
Dimensions: 23.5in [597mm] x 19in [483mm] x 16in [406mm]
Excellent cut quality for delicate samples
Increase accuracy and parallelism of samples� To avoid the need to remove the glass slide between steps with adiamond cutting blade and a diamond grinding cup wheel.
� Single spindle design ensures parallelism of sample edges byeliminating the need to remove the glass slide between steps
Precise cut location control� Two precision micrometers are used for controlling resectioningand thinning.
� Precision of resections and grinds material within ±5µm
Petrography
Part Number Voltage/Frequency
381450160 115VAC, 60Hz
381450250 220VAC, 50Hz
Buehler offers a complete solution for preparation of thin sections, bulk mounts or as a powder such as mineraltailings. Each preparation method is dependent on the type of material and the examination method, and startswith proper sample sectioning and mounting.
The PetroThin Thin Sectioning System is a precise, easytouse instrument for resectioning and thinninga wide variety of samples, such as rocks and minerals, ceramics, concrete, bone, and teeth for performingmaterials characterization.
PetroThin
Weight: 94lbs [43kg]
Visit www.buehler.com for ordering information. 19
SECTIONING
Part Number381490
PetroBond� Thin Section Bonding FixtureAssists in bonding specimens to glass slides, accurately controllingthe thickness of the bonding media. Applies continuous pressure untilsample has completely cured. Controls adhesive thickness by evenlydistributing adhesive. Can hold up to 12 slides.
PetroVue� Thin Section ViewerPolarized light allows monitoring of thickness & uniformness ofthe specimen
Part Number Voltage/Frequency308050115 115VAC, 60Hz308050220 220VAC, 50/60Hz
PetroThin ConsumablesPart Number Description
114278 Continuous Rim Diamond Blade8 x 0.045 x 1in [203 x 1 x 25mm]
404508 Diamond Cup Grinding Wheel8 x 0.25 x 1in [203 x 6 x 25mm]
404510 Dressing Stick0.5 x 0.5 x 4in [13 x 13 x 102mm]
20
Automated compression mountingpresses, vacuum systems and over20 types of mounting media
MOUNTINGMounting your specimens is important for ease of handling and preservation of the sample edge. When deciding onwhich mounting technique to use, consider the size and geometry of your part, the part�s susceptibility to heat andpressure, and the desired throughput.
Epoxy and Acrylic Systems
SimpliMet�Compression Mounting
MOUNTING
21Visit www.buehler.com for ordering information.
Castable Mounting
Increased Mounting Throughput:� With cure times as low as 5 minutes,Buehler's acrylics are designed to increasethroughput in a mounting process whileproviding consistent results.
Quick and Easy Mixing:� After a quick measure, only a short mixingtime is required to fully combine the twocomponents and begin pouring mounts.
Castable mounting systems require neither pressure nor external heat and are recommended for mountingspecimens that are sensitive to heat and/or pressure. Buehler carries a complete line of castable mounting acrylicsand epoxies as well as accessories and equipment. Epoxy mounting systems provide good physical adherence,low shrinkage and excellent inf iltration into pores and cracks when used with a vacuum system. Acrylic mountingsystems are typically selected for their short cure times.
Acrylic Systems
Optimized Chemistry for Excellent Results:� Epoxy chemistry is a complex balanceof many factors including shrinkage,cure time, viscosity and adherence.Each lab application requires a slightlydifferent priority of these factors andour line of epoxies has been speciallydeveloped to provide the ideal productfor your application.
Excellent Infi ltration for High Quality Mounts:� Some samples contain pores and voidsthat are diff icult to f ill during mountingbut must be f illed to achieve the correctresults. EpoKwick and EpoHeat are ideal forinf iltrating pores to create high qualitymounts.
Epoxy Systems
22
EpoKwick� FCSpend less time preparing and more timeanalyzing.� Combines very low viscosity and extremely lowshrinkage with good hardness and a fast cure.
� Obtain the best sample prep quality even withhighly porous samples.
� Recommended for Aerospace coatings andother applications with porous samples
EpoxiCure� 2
EpoThin� 2
General purpose epoxy system optimized forroutine application� A balanced formula providing goodhardness and low shrinkage
� Can be used with larger mounting cups
Protect samples with this gentle lowcure temperature epoxy� Combines low viscosity and lowcure temperature
� Provides strong adherence andgood pore penetration.
� Can be used with largermounting cups
EpoHeat�CLRSave time with long pot life� Can remain mixed at roomtemperature for 3 hours and cures in60 minutes in the oven.
� Waterlike viscosity when heated
Material Cure Time Viscosity* Shrinkage* Shore D Hardness Peak Exotherm
EpoKwick� FC 2hrs @ roomtemperature Best Best ~82 250°F [121°C]
EpoThin� 2 9hrs @ roomtemperature Better Better ~78 104°F [40°C]
EpoxiCure� 2 6hrs @ roomtemperatures Good Better ~80 104°F [40°C]
EpoHeat� CLR 1hr @ 149° F(65°C) Best Good ~82 324°F [162°C]
Product Specifications
Small Resin & Hardener Large Resin & HardenerMaterial Resin Hardener� Resin Hardener�
EpoKwick� FC
mix ratio4:1 by volume
203453128128oz [3.8L]
20345303232oz [0.95L]
EpoThin� 2mix ratio2:1 by volume
20344003232oz [0.95L]
20344201616oz [0.48L]
203440128128oz [3.8L]
20344206464oz [1.9L]
EpoxiCure� 2mix ratio4:1 by volume
20343006464oz [1.9L]
20343201616oz [0.48L]
203430128128oz [3.8L]
20343203232oz [0.95L]
EpoHeat� CLRmix ratio4:1 by volume
203423064Resin 64oz [1.9L]
20342401616oz [0.48L]
� Restricted article, requires special packaging
Ordering Information
High Performance ChoicesBuehler epoxies are formulated to excel in a wide variety of applications. Whether the priority is speed, porepenetration, or low curing temperature, there is a Buehler epoxy suited for every sample type.
*values compared with other epoxies
Epoxy Mounting Systems
23
MOUNTING
Visit www.buehler.com for ordering information.
Powder Liquid� Kit�
Material Part Number Size Part Number Size Part Number SizeSamplKwick� 203562
203566203562025203562100
1 lb [0.45kg]5 lbs [2.3kg]25 lbs [11.3kg]100 lb [45kg]
203564203568203564320203564640
12oz [0.36L]64oz [1.9L]2.5gal [9.5L]5gal [19L]
203560 Powder 1 lb [0.45kg]Liquid 12oz [0.36L]
VariKleer� 203591203591002203591010
2.2 lbs [1kg]4.4 lbs [2kg]22 lbs [10kg]
203592203592001203592005
16.9oz [500mL]33.8oz [1L]1.3gal [5L]
203590 Powder 2.2 lbs [1kg]Liquid 16.9oz [500mL]
VariDur 10 111027111031
2.2 lbs [1kg]22 lbs [10kg]
111029111033
16.9oz [500mL]1.3gal [5L]
111037 Powder 2.2 lbs [1kg]Liquid 500mL
VariDur 200 111030111034
2.2 lbs [1kg]22 lbs [10kg]
111029111033
16.9oz [500mL]1.3gal [5L]
111039 Powder 2.2 lbs [1kg]Liquid 33.8oz [1L]
VariDur 30033part system
203531 3.3 lbs [1.5kg]203534 16.5 lbs [7.5kg]
203532 16.9oz [500mL] Liquid 133.8oz [1L] Liquid 2
203535 33.8oz [2.5L] Liquid 1203536 1.3gal [5L] Liquid 2
203530 Powder 1.7 lbs [750g]Liquid 1 8.4oz [250mL]Liquid 2 16.9oz [500mL]
� Restricted article, requires special packaging
Material Cure Time Viscosity* Shrinkage* Shore D Hardness Peak Exotherm
SamplKwick� 58min @ roomtemperature Better Good ~85 ~179°F [81°C]
VariKleer� 515min @ roomtemperature Better Good ~84 ~212°F [100°C]
VariDur� 10 8min @ roomtemperature Good Good ~80 ~212°F [100°C]
VariDur 200 58min @ roomtemperature Good Better ~85 ~212°F [100°C]
VariDur 3003 1530min @ roomtemperature Good Best ~90 ~252°F [122°C]
SamplKwick� VariKleer�
VariDur� 10 VariDur 200 VariDur 3003
SamplKwick offers quick cure times and excellentwetting characteristicsmaking it ideal forelectronics and PWBapplications.
VariKleer produces a crystal clear mountwhen cured under pressure making itideal for applications where clarity isrequired.
VariDur 10 is a generalpurpose acrylic systemoffering a semitransparentmount with a reduced odorwhile curing.
VariDur 200 is a quick curingacrylic with good edgeretention that is ideal formounting hard materials.
VariDur 3003 is a threepart acrylic with minimalshrinkage and high hardnessmaking it ideal for edgeretention applications.
Product Specifications
Ordering Information
Increased Mounting ThroughputWith cure times as low as 5 minutes, our line of acrylics is designed to increase throughput in your mountingprocess while providing consistent results.
*values compared with other acrylics
Acrylic Mounting Systems
24
Part Number Voltage/Frequency201382160 115VAC, 60Hz201382250 220VAC, 50Hz201382250E* 220VAC, 50Hz*Available only in Europe and Asia
208181 1in208182 1.25in208183 1.5in208184 2in207183 40mm207184 50mm
Disposable Mounting Cups (Qty 50)
Plastic Ring Forms (Qty 100)
EPDM Round & Rectangular Molds
SamplKup� (Qty 12)
EPDM Round Molds (Qty 5) EPDM Rectangular Molds (Qty 1)207185 2.2 x 1.2 x 0.9in [55 x 30 x 22mm]206185 2.5 x 1.4 x 1.8in [63 x 25 x 46mm]207186 2.8 x 1.6 x 0.9in [70 x 40 x 22mm]206186 6 x 4 x 2in [150 x 100 x 50mm]206187 6 x 3 x 1in [150 x 76 x 25mm]
Accessories202835 Drierite Dehydrating Agent202845 Vacuum Table Liners (Qty 100)
Ring Forms & Castable Molds
Best for mounting low exotherm castablesystems like EpoxiCure� 2and EpoThin� 2
Strengthens a castable mount for polishing incentral force mode
Best dimensional stability and suitablefor use with all Buehler castable systems.*not for use in ovens*
Part Number:208280 1in208281 1.25in
Part Number:208151100 1in208152100 1.25in
Part Number:209178 1in208180 1.25in209181 1.5in209184 2in
208282 1.5in
208153100 1.5in208154100 2in
209177 25mm209179 30mm209182 40mm209183 50mm
Vacuum Systems,Consumables & Accessories
This vacuum system offer excellent pore impregnation in a compact format. As a result, edge retention is enhancedand friable samples are supported during grinding and polishing.
Cast N' Vac
High eff iciency� Large vacuum chamber allows for 11, 1.5in molds to be processedsimultaneously.
� The rugged vacuum pump supplies ample vacuum pull down toquickly evacuate trapped air from any porous specimen while thepatented, high strength plastic chamber maintains vacuumthroughout the impregnation period.
Optimized pore impregnation� The unique dispensing mechanism with a built inrotating turn table allows pouring epoxy while undervacuum.
Suitable for use with all Buehler castable systems. Best choice for large, rectangular mountsand for curing mounts in ovens
Visit www.buehler.com for ordering information. 25
MOUNTING
Mounting Consumables & Accessories
Thermoplastic CementFor adhering samples to glass slides orother specialty holders
Part Number:408100 (Qty 12)
Conductive FillerNickelbased filler makes castable mountingsystems conductive
Part Number:208500 2 lb [0.9kg]
Mold Release SpraySpray release agent for use on castablemounting molds
Part Number:203050008 8oz [0.24L]
MetKleer� Adhesive BasesFor use with speciality mounts and castablesystems
Part Number:208188 4 x 5in [102 x 127mm](Qty 10)
Flat Edge FillerEnhances edge retention in castablemounting systems.
Part Number:208196 1 lb [0.45kg]
Mold Release PowderPowder release agent for use on mountingpresses
Part Number:203048 2oz [45g]
Release AgentLiquid release agent for easier removal ofmounts from castable molds or compressionmounting presses
Part Number:208186004� 4oz [120mL]208186032� 32oz [950mL]
Mixing Cups & Stirring SticksFor mixing and stirring castable mountingsystemsPart Number:208177100 NonGraduated Paper
Cups, 5oz (148mL)(Qty 100)
208176100 Graduated PlasticCups 8.5oz [250mL](Qty 100)
208175 Wooden StirringSticks (Qty 1000)
Pigments for Castable SystemsFor color coding or creating contrastbetween the specimen and the mountPart Number:208505 Black, 1.5oz [3mL]
208506 Red, 1.5oz [3mL]
208507 Blue, 1.5oz [3mL]
Mounting WaxFor adhering samples to glass slides or otherspecialty holdersPart Number:408150* Crystalbond
7 x 0.875in [178 x 22mm]208145** Crystalbond LT
7 x 1 x 0.5in [178 x 25 x 13mm]
�Restricted article, requires special packaging*Flows at 165F [74C]**Flows at 120F [49C]
26
Protect the integrity of your samplesCompression Mounting is the preferred method for optimal edge preservation and highest throughput. Buehler carriescompression mounting systems and mounting compounds designed to fit the varying needs of different labs.
The fastest mounting press designed for 24/7 use. Eliminate bottlenecks at the mounting stage, rapidly transforming your cutsamples to specimens ready for grinding and polishing.
SimpliMet� 4000 Mounting Press
The SimpliMet 4000, was tested in extreme conditions, andsimulated the duty cycle of the busiest labs in the world,providing high reliability in continuous use environments.
Part Number Mold Assembly
2010115001 1in Mold Assembly2010115025 25mm Mold Assembly2010115125 1.25in Mold Assembly2010115030 30mm Mold Assembly2010115150 1.5in Mold Assembly2010115040 40mm Mold Assembly2010115050 50mm Mold Assembly
High reliability in 24/7 use envirionments
Compression Mounting
Optimize Productivity in Your SpaceThe SimpliMet 4000 packs fast mounting cycles into limitedbench space, optimizing productivity. Fast duplex mountingallows two mounts to be made during the same cycle withnegligible increase in cycle time.
Ease of use saves time and protects sample qualitySimple user interface eliminates errors and protects the quality ofyour sample prep. Everything you need is right on the front panel.Use your press out of the box without the wait.
Comfortable to useThe single handed closure mechanism engages quickly,moving you right into your next task
Part Number Description2011120 1in Chamfer ram and spacer2011121 25mm Chamfer ram and spacer2011122 1.25in Chamfer ram and spacer2011123 30mm Chamfer ram and spacer
Part Number Description2011124 1.5in Chamfer ram and spacer2011125 40mm Chamfer ram and spacer2011127 50mm Chamfer ram and spacer
Dimensions:12.25in [311mm]W x 26in [662mm]D x 20.62in [524mm] open12.25in [311mm]W x 26in [662mm]D x 19.62in [498mm] closed
Voltage/Frequency: 85264VAC, 50/60Hz
Increase your grinding and polishing eff iciency with a Chamfer Ram. Chamfer rams eliminate sharp edges by creating a beveled edge aroundthe working face of the sample. This saves time and consumable costs during your grinding step.
Chamfer Ram
Visit www.buehler.com for ordering information.27
MOUNTING
Mold AssembliesMolds are ordered separately, available in a variety of sizes and interchanged easily.
Support clips are used to support specimens during mounting.The material, size and weight of the clips should be consideredwhen choosing a clip for an application.
* Compatible with specimens up to 0.200in [5mm] thick � Compatible with specimens between 0.0035 �0.090in [0.9 �2.3mm]
Support Clips & Clamps
Specimen Support ClipBest for castable mount systems.�
Material: PlasticWeight: 0.145gQty:1000Size: 0.25 H x 0.290 W x 0.375in L
[6 x 7 x 9.5mm]Part Number: 204001000
SampliKlip Support ClipFor use with all mounting systems.*
Material: Stainless SteelWeight: 0.575gQty: 100Size: 0.25 H x 0.550 W x 0.350in L
[6 x 14 x 9mm]Part Number: 204000100
SampliKlip | Support ClipBest for castable mounting systems.*
Material: PlasticWeight: 0.230gQty: 100
Size: 0.25 H x 0.475 W x 0.3in L[~6 x 12 x 8mm]
Part Number: 204100100
Size: 0.25 H x 0.425 W x 0.25in L[~6 x 11 x 6mm]
Part Number: 204100100S
UniClip Support ClipFor use with all mounting systems. Orientwith " legs" upward for compressionmounting.�
Material: PlasticWeight: 0.290gQty: 100Size: 0.4 H x 0.360 W x 0.500in L
[10 x 9 x 13mm]Color: ClearPart Number: 205100100
Color: BlackPart Number: 113043
This versitile mounting press is designed for users with high variety in the lab. Create reproducible mounts of different sizesusing a variety of protocols.
SimpliMet� 3000
Reduce Complexity with Programmability� Ideal for labs with multiple protocols and different mount types.� Store and recall up to 25 different programs, reduce complexity andeliminate errors
� Flexibility for high variability labs� Highly varying samples sizes can be optimized by selecting differentmold sizes. Save on mounting media and improve mount quality
Part Number Voltage/Frequency201435 85264VAC,50/60Hz
Part Number Size202401 1 in202405 25mm202402 1.25in202406 30mm
Part Number Size202403 1.5in202407 40mm202404 2in202408 50mm
Dimensions: 16in [406mm]W x 21.5in [546mm]D x 22.5in [571mm]H
28
Color Part Number Size
Black
203100080 5 lbs [2.3kg]203100400 25 lbs [11.3kg]203100500 40 lbs [18.1kg]
Red
203200080 5 lbs [2.3kg]203200400 25 lbs [11.3kg]203200500 40 lbs [18.1kg]
Green
203300080 5 lbs [2.3kg]203300400 25 lbs [11.3kg]203300500 40 lbs [18.1kg]
Color Part Number Size
Black
203111501 1in [25mm]203112501 1.25in [32mm]203113501 1.5in [38mm]2010090 1.75in [45mm]
Red
203212501 1.25in [32mm]203213501 1.5in [38mm]
Green
203312501 1.25in [32mm]203313501 1.5in [38mm]
Material Recommended Use ColorHardness(Shore D) Edge Retention
PhenoCure� General purpose metallography Black, Red,Green ~88 Better
Diallyl Phthalate � MineralFilled Moderately hard material Blue ~91 Better
Diallyl Phthalate � Glass Filled Moderately hard material for etching Blue ~91 BetterEpoMet� G (Granular) Very hard material Black ~94 Best
EpoMet� F (Fine) Very hard material with complexgeometries Black ~94 Best
TransOptic� When transparency of the mount is useful Clear ~80 Good
KonductoMet� SEM analysis when carbon is not theobject of analysis Black ~88 Better
ProbeMet� SEM analysis when copper is not ofinterest Copper ~94 Better
Compression mounting compounds utilize heat and pressure to encapsulate a specimen. Buehler's compoundsminimize shrinkage while protecting and preserving sample edges during the preparation process.
Wide Portfolio for Every Application
The choice of a mounting compounddepends on the goals of the lab andrequirements of f inal analysis. See belowfor the many different compounds that areavailable to meet the needs of a lab.
Excellent Edge Retention
EpoMet offers excellent edge retentionmaking it ideal for processing very hardmaterials. The f ine particle size of EpoMet Fis great for intricate structures andpenetration while the granular size ofEpoMet G is easier and cleaner to use.
Quick Cycle SetUp with No Mess
Save time and maximize cleanliness byeliminating the measuring and pouring ofpowder. Simply place a PhenoCurePreMold into the mounting chamber andthe cycle is ready to begin.
General Purpose CompoundsPhenoCure�Powder PhenoCure�PremoldsA woodflour phenolic thermoset resin thatprovides good edge retention and moderateshrinkage.
Premolds reduce mess and save time. Simplyplace the premold over the specimen in the moldcylinder. Premolds are sold 500/pack.
Compression Mounting Compounds
Visit www.buehler.com for ordering information. 29
MOUNTING
Specialty Compounds
EpoMet� G (Granular)
EpoMet� F (Fine)
KonductoMet
Diallyl Phthalate
TransOptic
ProbeMet
A mineral f illed epoxy thermoset withexcellent edge retention for mountingvery hard materials.
A mineral f illed epoxy thermoset with f ineparticles and excellent edge retentionfor mounting very hard materials withcomplex geometries.
A graphite and mineral f illed phenolicthermoset recommended for SEManalysis of specimens when carbon is notthe object of analysis.
A f illed thermoset resin recommendedfor mounting moderately hard materials.Choose glass f illed for etching or mineralf illed for better abrasion resistance.(Glass filled = * Mineral filled = � )
A transparent thermoplastic acrylicthat allows the user to easily extract thespecimen from the mount with reheating.Requires a special cooling cycle availableon the SimpliMet� 3000 or SimpliMet4000.
A copper and mineral f illed phenolicthermoset recommended for SEManalysis of specimens when copper is notthe object of analysis. Note: Can causea CuAl galvanic couple on Aluminumspecimen.
Part Number:203380064 4 lbs [1.8kg]203380160 10 lbs [4.5kg]203380400 25 lbs [11.3kg]203380500 40 lbs [18.1kg]
Part Number:203381070 4 lbs [1.8kg]203381160 10 lbs [4.5kg]203381400 25 lbs [11.3kg]
Part Number:203375016 1 lbs [.45kg]203375400 25 lbs [11.3kg]
Part Number:203330080� 5 lbs [2.3kg]203340080* 5 lbs [2.3kg]
Part Number:203400080 5 lbs [2.3kg]
Part Number:203385064 4 lbs [1.8kg]
To simplify setup and achieve excellent edge retention, f ill the bottom of the moldwith EpoMet then place a PhenoCure PreMold on top.
Use the Red or Green PreMolds to color code samples for easy recognition.
Tips, Tricks & Techniques
General Purpose Compounds
Black
Black
Black
Clear
Copper
Blue
30
Automated and manual grindersand polishers with a broad rangeof consumables for any lab
GRINDING & POLISHINGThe grinding and polishing steps in a metallographic preparation method can be accomplished in many ways andcombinations. The goal of any method is to prepare a f inal polished specimen free of deformation and suitable foranalysis. Some labs are working with easier to prepare specimens for routine work where speed is valued over a highlevel of perfection. Other labs are working with samples that are diff icult to prepare and require a high quality f inish.Some labs are high variety and need to versatility to do both. Buehler has a solution for all grinding and polishingneeds.
Grinding and PolishingConsumables & Accessories
EcoMet/AutoMet�Grinder and Polishers
31
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Benefits of planar grinders� Reduce process steps and grind 4X faster compared to SiC paper� Go from 3 grinding steps to just 1
PlanarMet� 300 Planar GrinderThe PlanarMet 300 bench top planar grinding machine with a high torque, continuous duty, 5.7Hp motor has an aggressive materialremoval rate normally seen in much larger, more expensive floor model machines. Convenience features such as an integrated auto wheeldressing and built in cooling make it easy to get consistent results.
Accessories & Consumables for PlanarMet 300
Part Number Voltage/Frequency4910000250 208240VAC, 50Hz, 3Phase4910000260 208240VAC, 60Hz, 3Phase4910000450 380480VAC, 50Hz, 3Phase4910000460 380480VAC, 60Hz, 3Phase
� Compact format that is just as powerful as large, floorstanding models
� Bench top design ideal for direct integration to bench toppolishing steps
� Auto Dressing System ensures fresh consistent abrasivesurface giving consistent results.
� Controlled material depth removal (zaxis) is programmableand accurate to 0.01mm.
� High water flow and unique manifold keeps specimenscool, minimizing subsurface damage.
Save space
High Quality Results
Planar Grinder
Flexibility to adapt changing needs� Choice of grinding stones available for almost any materialapplication
� Timed cycle provides flexibility in methods
Grinding Stones
Recirculation System
Planar Grinding Stones are multiuseabrasive discs designed for the PlanarMet300. They provide high material removalrates and consistent scratch patterns.
Size: 12in [305mm], 1in [25mm] thicknessGrit: 120grit [P120] Alumina or SiC
Recirculation tank on wheels for use withPlanarMet� 300.
Dimensions: 21.25in [539mm]W x 31in [787mm]D x 29.75 [755mm]H
Tips, Tricks & Techniques
Part Number Description
497280 Alumina Grinding Stone
497281 SiC Grinding Stone
49100 Replacement Dressing Stick, MetalMatrixDiamond
491001 Chuck adaptor for legacy specimen holders
Part Number Capacity Voltage/Frequency560026 12gal [60L] 380400VAC, 50/60Hz560027 12gal [60L] 200240VAC, 50/60Hz
32
EcoMet� 250/300 Grinder Polisher
� Built tough for high volume use.
� Save time with quick clean features include a retractablewater hose, disposable bowl liner and integrated 360degree bowl rinse.
� EcoMet 300 12� platen size provides a larger workingarea for faster grinding or to accommodate large samples.
� EcoMet 250 8� and 10� platen size choice optimizesthe cost of paper and diamond when a larger unit isn�trequired.
Designed for Demanding Production Lab EnvironmentsEasily accommodate many applications with this versatile line of GrinderPolishers. All products have durable construction forreliability in high use environments, unique quick cleaning features, and plenty of enhancements for user friendly operation.
Intuitive Membrane Controls are Everyday EasyEcoMet GrinderPolisher with AutoMet Power Head
EcoMet 300 EcoMet 250Part Number Base Power Head
497200 EcoMet 250 None
497250 EcoMet 250 AutoMet 250Dimensions: 19.5in [495mm]W x 24.4in [620mm]D x 20in [508mm]H
Part Number Base Power Head
497210 EcoMet 300 None
497255 EcoMet 300 AutoMet 250
497260 EcoMet 300 AutoMet 300Dimensions: 22.5in [572mm]W x 28.6in [726mm]D x 20in [508mm]H
EcoMet 300 & 300 Pro
Additional Accessories
EcoMet 250 & 250 Pro
Accessories
496111160 Recirculating Tank [160VAC, 60Hz]496111250 Recirculating Tank [250VAC, 50Hz]609080 Disposable Bowl Liner (Qty 5)4961250 Splash Guard for AutoMet 250
404061 8in [203mm] Aluminum Platen400500 10in [254mm] Aluminum Platen
491777 12in [305mm] Aluminum Platen
AutoMet 250 Accomodates single or central force samples up to 40mm.AutoMet 300 Accomodates single and central force samples up to 50mm. Higher horsepower motor provides faster speeds and higher force.
AutoMet 250 and AutoMet 300 Power Heads
33
GRINDING & POLISH
ING
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EcoMet Pro, Grinder and Polishers with AutoMet Power Heads.Intelligent programming makes advanced functionality easy with highly reproducible results
� Color touchscreen controls add functionality needed foradvanced methods such as Zaxis material removal bydepth and method creation/storage.
� Improve productivity and consistency by integrating with aBurst Dispenser System (see page 35)
� Quick clean features include a retractable water hose,disposable bowl liner and integrated 360 degree bowl rinse.
� EcoMet 300 Pro has 12� platen size provides a largerworking area for faster grinding or to accommodate largersamples.
� EcoMet 250 has 8� and 10� platen size choice optimizes thecost of paper and diamond when a larger unit isn�t required.
Part Number Base Power Head497211 EcoMet 300 Pro None
497256 EcoMet 300 Pro AutoMet 250
497261 EcoMet 300 Pro AutoMet 300
Part Number Base Power Head497201 EcoMet 250 Pro None
497251 EcoMet 250 Pro AutoMet 250
EcoMet 300 Pro
EcoMet 250 Pro
Dimensions: 19.5in [495mm]W x 24.4in [620mm]D x 27.5 [699mm]H
Dimensions: 22.5in [572mm]W x 28.6in [726mm]D x 28.5in [724mm]H
34
The MetaServ 250 family of GrinderPolishers offers performance, economy and reliability for low volume preparation applications.
404061 8in [203mm] Aluminum Platen400500 10in [254mm] Aluminum Platen302008 8in [203mm] Paper Holding Band952825 10in [254mm] Paper Holding Band
MetaServ 250Semi Automatic
Accessories
Model Part Number VoltageFrequency
Single 4910055 85264VAC, 50/60Hz
Twin 4910057 85264VAC, 50/60Hz
Twin High Speed
4910057HS 85264VAC, 50/60Hz
Model PartNumber
Power Head VoltageFrequency
Single 4910055 6010059115Vector LC 250
115VAC50/60Hz
Single 4910055 6010059230Vector LC 250
230VAC50/60Hz
Twin 4910057 6010059115 115VAC50/60Hz
Twin 4910057 6010059230 230VAC50/60Hz
Single w/VectorPower Head
4910056 included 85264VAC50/60Hz
MetaServ 250 Grinder PolisherPerformance, Economy and Reliability for Routine Applications.
The MetaServ Manual provides simple operationfor grinding and polishing. It is compatible with 8in[203mm] and 10in [254mm] platens. Can be easilyupgraded with a power head for semiautomaticgrinding and polishing.
Transform the standard speed single or twin to asemiautomatic system with the addition of theVector� LC 250 Power Head or purchase theMetaServ 250 with the Vector Power Head.
MetaServ 250Manual
Dimensions: 17.8in [452mm]W x 28.9in [735mm]D x 9.5in [242mm]H
Dimensions: 17.8in [452mm]W x 28.9in [735mm]D x 24.5in [662mm]H
Dimensions: 31.7in [805mm]W x 28.9in [735mm]D x 10.2in [260mm]H
Dimensions: 31.7in [805mm]W x 28.9in [735mm]D x 24.5in [662mm]H
Single
Single
Twin & Twin High Speed
Twin
(*Pictured with the Vector LC Power Head)
Vector LC Single force operation for 14 samples.Vector Accommodates up to 6 single and central force samples. Additional parameter controls including force, time, rotation, and water.
Vector LC and Vector Power Heads
35
GRINDING & POLISH
ING
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Burst Dispensing System
Accessories Accessories
The Burst Dispensing System is a flexible, easy to operate dispensing system for all diamond and f inal polishing suspensions. This productimproves both productivity and consistency by dispensing suspensions at f ixed intervals and configurable rates.
4010004 Stadium Seating ModuleA compact and efficient method to holdup to 5 burst modules
4010006 Dispensing Arm for AutoMet� 250/300The dispensing arm attaches the AutoMetpro grinder polisher to the burstdispensing system. Outlet tubing from theburst system is secured neatly into the armOutlet nozzles dispense suspension on tothe platen.
0010100 Stir BarMagnetically driven stir barspreventssettling of suspension. Use one for eachmodule.
402832 Cable for connecting module to moduleFor connecting more than 1 burst module inthe independent configuration. Up to 5modules can be connected together.Requiresone cable for each module addedto the first module.
402823 Hand SwitchUsed to control the start/stop function.
0010100 Stir BarMagnetically driven stir barspreventssettling of suspension. Use one for eachmodule.
(*EcoMet/AutoMet pro shown with 5 burst modulesand a stadium seating module.)
Choose from two different Burst Configurations
IndependentThe Grinder Polisher controls the start/stop
function and the volume rate.The Burst Module Control Panel is used to control
dispensing stop/start and volume rate.
Fully Integrated
Compatible with AutoMet 250 Pro and AutoMet 300 Pro Compatible with all Grinder Polishers
How to configure fully integrated burst system:Choose up to 5 burst modules (Part Number 401005) Add stadium seating module (Part Number 4010004) Add dispensing arm (Part Number 4010006) Add optional stir bar (Part Number 0010100)
How to configure independent burst modules:Choose burst module (Part Number 401005) Up to 5 modules can be connect to one electricalpower source, *requires Cable for connecting moduleto module (Part Number 402832) Add optional stir bar (Part Number 0010100) Add optional hand switch (Part Number 402823)
Grinder Polisher Accessories
36
Sample holders are designed for use with Buehler�s grinderpolishers to facilitate process automation and optimization. Many options fordifferent sample sizes and shapes are available depending on the shapes, sizes, and capacities required.
Part Number Style Size Capacity Additional Accessories
6010060 1in 4 631022 Retaining Rings (Qty 6pk)
6010061 1.25in 4 631023 Retaining Rings (Qty 6pk)
6010062 1.5in 4 631024 Retaining Rings (Qty 3pk)691583 1 x 2in GlassSlide Holder
6010063 25mm 4 631022 Retaining Rings (Qty 6pk)
6010064 30mm 4 631023 Retaining Rings (Qty 6pk)
6010065 40mm 4 631024 Retaining Rings (Qty 3pk)
Part Number Style Size Capacity Additional Accessories
603001 1in 4 631022 Retaining Rings (Qty 6pk)
603002 1.25in 4 631023 Retaining Rings (Qty 6pk)
603003 1.5in 4 601024 Retaining Rings (Qty 3pk)
603004 25mm 4 631022 Retaining Rings (Qty 6pk)
603005 30mm 4 631023 Retaining Rings (Qty 6pk)
603006 40mm 4 631024 Retaining Rings (Qty 3pk)
603000 1 x 2 4 691584 1 x 2in Glass Slide Holder
Part Number Style Size Capacity Additional Accessories
609010 1in 6
631022 Retaining Rings (Qty 6pk)609120 1 x 3in Glass Slide Holder609130 2 x 3in Glass Slide Holder609100 27 x 46mm Glass Slide Holder609140 28 x 48mm Glass Slide Holder
609011 1.25in 6 631023 Retaining Rings (Qty 6pk)
609012 1.5in 6 631024 Retaining Rings (Qty 3pk)
609020 25mm 6 631022 Retaining Rings (Qty 6pk)
609021 30mm 6 631023 Retaining Rings (Qty 6pk)
609022 40mm 6 631024 Retaining Rings (Qty 3pk)
609030 Multiple 6
609031 1in Distance Rings609032 1.25in Distance Rings609033 25mm Distance Rings609034 30mm Distance Rings
Vector� LC 250 Power Head
Vector Power Head
AutoMet� 250 Power Head
For use with 609005 Drive Adapter
For use with 609005 Drive Adapter.
Round/Barrel Rectangle Slides Teardrop
Grinder Polisher Accessories
Single Force Specimen Holders
37
GRINDING & POLISH
ING
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Part Number Style Size Capacity Additional Accessories
609060 1in 6
631022 Retaining Rings (Qty 6pk)609120 1 x 3in Glass Slide Holder609130 2 x 3in Glass Slide Holder609100 27 x 46mm Glass Slide Holder609140 28 x 48mm Glass Slide Holder
609061 1.25in 6 631023 Retaining Rings (Qty 6pk)
609062 1.5in 6 631024 Retaining Rings (Qty 3pk)
609063 2in 6
609070 25mm 6 631022 Retaining Rings
609071 30mm 6 631023 Retaining Rings
609072 40mm 6 631024 Retaining Rings
609073 50mm 6
609040 Multiple 6
602106 1in and 25mm Distance Rings602103 1.25in Distance Rings602104 1.5in Distance Rings602102 30mm Distance Rings602105 40mm Distance Rings
609041 Multiple 6
609049 Multiple Target Holders 3
AutoMet� 300 Power HeadFor use with 609005 Drive Adapter.
Round/Barrel Rectangle Slides Teardrop
Glass SlideSize Slide Holder
Single ForceSpecimen Holder Glass Slides
1 x 3in 609120(max 3 per specimen holder)
609010 for AutoMet 250609060 for AutoMet 300
2 x 3in 609130(max 2 per specimen holder) 609060 for AutoMet 300
27 x 46mm 609100(max 3 per specimen holder)
609010 for AutoMet 250609060 for AutoMet 300
408000001 (Qty 144)408000010 (Qty 1440)
27 x 46mm 308005handheld holder
408000001 (Qty 144)408000010 (Qty 1440)
28 x 48mm 609140(max 3 per specimen holder)
609010 for AutoMet 250609060 for AutoMet 300
Single Force Specimen Holders
Slide Holders & Glass Slides
38
Vector�, AutoMet� 250 Power Heads
AutoMet 300 Power Head and PlanarMet� 300
For use with Drive Adapters 602499 for Vector and 609000 for AutoMet 250.
For use with 609000 Drive Adapter.
Round/Barrel Rectangle Teardrop
Part Number Style Size Capacity Loading Plate
602482 1in 6
602411
602413
602483 1.25in 6
602484 1.25in 3
602422 1.25in [32mm] 6
602485 1.5in 3
602486 30mm 6
602487 40mm 3
602409 1 x 1.25in [25.4 x 31.75mm] 4
608240� 18 51mm 5
602411
602412
608210� 12 40mm 6
608262� 10 25mm 12
608254� 55 x 30mm 5
608255� 70 x 40mm 3� Requires 10in [254mm] platen
Part Number Style Size Capacity Loading Plate
605281 1in 10
602412
602413
602414
605282 1.25in 10
605252 1.25in or 30mm 9
605287 30mm 10
605283 1.5in 6
605253 1.5in or 40mm 6
605288 40mm 6
605289 2in 3
605299 2in 5
605296 2in or 50mm 5
605245 2 x 1.38in [50 x 35mm] 5
605297 55 x 30mm 5
605298 70 x 40mm 3
Grinder Polisher AccessoriesCentral Force Specimen Holders
39
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Part Number Diameter Power Head602408 5.12in [130mm] Vector�, AutoMet� 250605254 7.12in [181mm] AutoMet 300
Part Number Diameter GrinderPolisher404061 8in [203mm] MetaServ, EcoMet� 250400500 10in [254mm] MetaServ, EcoMet 250491777 12in [305mm] EcoMet 300
Part Number Compatible With
602499 Central Force Vanguard, Vectorand legacy AutoMet
609000 Central Force AutoMet 250/300PlanarMet 300
609005 Single Force AutoMet 250/300
Part Number Description602410 Loading Fixture
602411 Loading Plate for 8in [203mm] and 10in [254mm]specimen holders
602412 Loading Plate for 10in [254mm] and 12in [305mm]specimen holders
602413 Loading Plate for 8in [203mm] and 12in [305mm]specimen holders
602414 Loading Plate for 12in [305mm] and 14in [354mm]specimen holders
Part Number Description608100 For 28 x 48mm glass slide (histolic holder)608101 For 1in [25mm] mounted specimens608102 For 1.25in [32mm] mounted specimens608112 For 30mm mounted specimens608113 For 40mm mounted specimens
609049 Specimen Holder for Target Holders(Drive Adapter required)
Loading Fixtures and Plates
Blank Specimen Holders
Platens
For use with 602499 or 609000Drive Adapter.
Aluminum platens for use onBuehler Grinder Polishers
Used for loading Central ForceSpecimen Holders to ensureplanar samples
Target Holders Drive AdaptersDesigned for precise materialremoval to specif ied depths.Includes one ceramic and one steepstop ring
Securely holds specimens up to 0.875in[22mm] from 2 points
40
PWB Met� Small Hole Accessory
� High volume printed wiring board preparation system� Prepares up to 36 coupons simultaneously� Prepares reproducible crosssections of throughholes downto 0.008in
� For use with EcoMet� 300 and AutoMet� 250/300 Power Head
� High volume printed wiring board preparation system� Prepares up to 18 coupons simultaneously� Prepares reproducible crosssections of throughholes downto 0.004in
� For use with EcoMet 300 and AutoMet 250 Power Head
Part Number Contents
605090Indexing pins, carbide and diamond stops,coupon loader, dial indicator, gauge blocks andwooden case
Part Number Contents
605175
Indexing pins, polycrystalline diamond stops,coupon loader, dial indicator calibration gauge,silicon mold release spray, gauge blocks, sampleextractor and wooden case
PCMet� Precision High Volume Printed Wiring Board Accessory
605186 PWB Met Short Pin Loader 0.375in [10mm] long,605084 PWB Met Pins 0.375in [10mm] long (Qty 3000)
605053 Coupon Pins 1.0625in [27mm] long (Qty 1000)605067 Cup, Extended Upper Mold Plate, 0.8in (Qty 6)609000 Central Force Drive Adapter for AutoMet� 250/300
Accessories
Accessories
Grinder Polisher Accessories
41
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Grit Size ANSI [FEPA] Micron Part Number
120 [P120] 127 36020120180 [P180] 78 36020180240 [P280] 52 36020240320 [P400] 35 36020320400 [P800] 22 36020400600 [P1200] 15 36020600
Cloth Stage Part NumberUltraPol� Coarse 407442Nylon Intermediate 407052TexMet� C Intermediate 401102TriDent� Intermediate 407502
Silicon Carbide Paper, PSA Backed, 2.875in [73mm] (Qty 100)
Premium Polishing Cloths, PSA Backed, 2.875in [73mm] (Qty 20)
691111 Caged Specimen Holder, for 1in [25mm]or 1.25in [32mm] Mounted Specimens
691112 Caged Specimen Holder, for 1.5in [38mm]Mounted Specimens
691500 Polishing Bowls, 4in [100mm] Diameter(1 each Black, White, Blue)
691562 Glass Circular Slides, 0.5in [13mm] Diameter (Qty 50)691566 MiniMet 1000 Precision Thinning Attachment691567 Glass Disc, 2.145in [55mm] Diameter (Qty 5)691575 Electromechanical Accessories691580 MiniMet Thin Section Attachment
(includes 3 bowls, glass and section holder)
691581 Thin Section Bowls, 4.75in [121mm](1 each Black, White, Blue)
691582 Thin Section Glass Platens, 4in [100mm](Qty 3)(replacement)
691583 MiniMet Thin Section Slide Holder,46 x 27mm
691590 MiniMet Wafer Polishing Attachment691502 Storage Caddie for MiniMet Bowls (Qty 3)691510 Replacement Glass Discs (Qty of 3)691550 MiniMet Alignment Fixture with 3 Drill Bits691552 Set of 3 Drill Bits (replacement)
Easy to use� Simple operations ideal for low volume applications
Save space and lower costs� Designed to use 2.875in [73mm] abrasive paper and polishing cloths
Easier cleanup saves time� Retractable water hose for wash down
Part Number Voltage/Frequency691100 85264VAC, 50/60Hz
Grit Size ANSI[FEPA] Micron Part Number
800 [P1500 13 360208001200 [P2500] 8 36021200
Cloth Stage Part NumberMicroCloth� Fine 407212MasterTex� Fine 407702ChemoMet� Fine 407902
CarbiMet� MicroCut�
A low volume, single specimen machine capable of preparing a wide variety of materials. Space saving designemploys geometric action, increasing specimen consistency.
MiniMet� 1000
Accessories
Grinding & Polishing Consumables for MiniMet 1000
Dimensions: 7in [180mm]W x 16in [400mm]D x 8in [200mm]H
42
Safe and Effective results� Vibratory polisher removes minor deformation remaining aftermechanical preparation, revealing the stressfree surface without needfor the hazardous electrolytes required by electropolishers
High quality surface finish� Combine the VibroMet 2 with MasterMet� 2 Colloidal Silica tochemomechanically polish a specimen to a surface f inish suitable forelectronbackscatter diffraction (EBSD)
Accessories
Part Number Voltage/Frequency671635160 115VAC, 60Hz671635250 220VAC, 50Hz
671525 Specimen Holder, 2in and 50mm (Qty 3)671526 Specimen Holder, 1in and 25mm (Qty 3)671527 Specimen Holder, 1.25in [32mm] (Qty 3)671528 Specimen Holder, 1.5in [38mm] (Qty 3)
671530 Polishing Bowl Accessory671529 Specimen Weights (Qty 9)671541 Loading Fixture, 2in and 50mm671540 Loading Fixture, 1in and 25mm,
1.25in [32mm], 1.5in [38mm]
701832 ElectroMet 4 Polishing Cell702015 Masks (Qty 5)702100 StainlessSteel Cathodes
702105 Copper Cathode703100 Etching Cell
VibroMet 2 Vibratory Polisher is designed to prepare high quality polished surfaces on a wide variety of materials, includingEBSD applications. The 7200 cycles per minute horizontal motion produces a very effective polishing action, providing superiorresults, exceptional flatness and less deformation.
An eff icient electro polishing system. The ElectroMet has parameter retention. The etching system reveals microstructurequickly
VibroMet� 2 Vibratory Polisher
ElectroMet� PolisherEtchers
Grinder Polisher Specialty & Support Equipment
ElectroMet
Products not available in Europe
Part Number Voltage Frequency
701830115 115VAC, 60Hz701830220 220240VAC, 50Hz
Part Number Voltage Frequency
701710 115VAC, 50/60Hz
ElectroMet 4 includes ElectroMet 4 Power Source,Polishing Cell and Etching Cell. Products not available in Europe
ElectroMet� 4
Accessories
Dimensions: 21.5in [546mm]W x 23in [584mm]D x 14.5in [368mm]H
Dimensions: 13.125in [333mm]W x 18.5in [470mm]D x 9in [229mm]H
Dimensions: 7in [177mm]W x 5.75in [146mm]D x 7.75in [197mm]H
43
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Part Number492500 EnvironMet Recirculating Filter System492501 EnvironMet Filter System
803012 Tank Cover for UltraMet 2002803013 Insert Tray, solid, for UltraMet 2002803014 Insert Tray, perforated stainless steel,
for UltraMet 2002805012 Tank Cover for UltraMet 2005
805013 Insert Tray, solid, for UltraMet 2005805014 Insert Tray, perforated stainlesssteel,
for UltraMet 2005756000032 UltraMet 2 Sonic Cleaner, 32oz [0.95L]
Part Number Voltage/Frequency
802002115 115VAC, 60Hz
802002220 220VAC, 50Hz
Part Number Description
575005 Disc Holder, hard rubber, 1in [25mm]
575003 Disc Holder, hard rubber, 2.875in [73mm]
575000 Replicating Tape, 1 x 0.005 x 25ft[25 x 0.13 x 7620mm]
575001 Replicating Adhesive Bases, 1 x 3in[25 x 76mm] (Qty 30)
Part Number Description
576004 Replicating Media Cartridges, 50ml each(Qty 8)
576005 Dispensing Gun for Replicating Media
576006 Nozzles for Replicating MediaDispensing Gun
Part Number Voltage/Frequency
802005115 115VAC, 60Hz
802005220 220VAC, 50Hz
UltraMet 2002 Ultrasonic Cleaner,0.75gal [2.8L]
UltraMet 2005 Ultrasonic Cleaner,2.5gal [9.5L]
Accessories492510 Replacement 1µm Filter Paper
(Qty 100)492520 Replacement 100 µm Swarf Bag492530 Castor Kit
Filtration and recirculation systems compatible with all GrinderPolishers. The EnvironMet uses fresh water at each step. Therecirculating version removes up to 1µm particulates. The f ilter version removes up to 100µm particulates. The system requiresno electrical connections and has a 6gal [23L] capacity
Field metallography is necessitated by certain applications. Both Replicating Tape and Replicating Media provide users the ability toproduce a portable copy of the microstructure of interest. Replicating Tape requires some skill for producing excellent results. ReplicatingMedia is a simple twopart system that easily captures the surface detail.
Quickly clean specimens in between preparation steps. Built in timer and continuous cleaning cycle
EnvironMet� System
Replicating Materials for Field Applications
UltraMet� Ultrasonic Cleaners
Accessories
Dimensions: 25.5in [648mm]W x 20.5in [521mm]D x 16.8in [425mm]H
44
Grinding & Polishing ConsumablesThe choice of Grinding and Polishing consumables is a key factor that impacts the preparation process. Buehler�sconsumables are designed to improve efficiency and ensure repeatability within process. With a wide variety ofproducts, there is a Buehler consumable that can improve your materials preparation process.
CarbiMet is a specialized siliconcarbide grinding paper thatoffers quick and eff icient materialremoval with minimal surfacedamage.
The selection of a polishing clothdepends on the material beingprocessed and the requirementsfor the final analysis. With a varietyof fabrics, weaves and naps, thereis a high quality Buehler cloth to f itevery application.
MetaDi is the premier line ofdiamond suspensions and pastesthat ensures consistency in thepolishing process. A variety oftypes and micron sizes areavailable to f it any application.
CarbiMet Silicon Carbide Paper Premium Polishing Cloths MetaDi Diamond Suspension& Paste
Visit www.buehler.com for ordering information. 45
GRINDING & POLISH
ING
Type Description 8in [203mm] 10in [254mm] 12in [305mm]Apex S FilmPSA backed (Qty 2) For application directly to platen 162075 162575 163075
Apex S FilmMagnetic backed (Qty 2) For use with magnetic system 162074 162574 163074
Apex M MagnetPSA Backed (Qty 1)
Contains tabs for easier plateremoval 412739608001 412739610001 412739612001
MagnoFix MagnetPSA Backed (Qty 1) Standard magnet 162070 162570 163070
Apex B Carrier Plate(Qty 1)
Prevents adherence of magneticparticles 412739208001 412739210001 412739212001
MagnoMet Carrier Plate(Qty 5) Standard metallic carrier plate 162072 162572 163072
MagnoPad Teflon CoatedCarrier Plate (Qty 5) For easier removal of PSA surfaces 162073 162573 163073
Magnetic BackedSurfacePSA Backed Surface
Carrier Plate
Magnet
Platen
CarbiMet S orMicroCut SApex S FilmMagnetic Backed
Magnet
Platen
Apex S System
Magnetic System
� High friction backing system that is theideal choice to reduce changeover timesbetween grinding paper steps
� Compatible with CarbiMet S andMicroCut S products
� Apex S f ilm is available in either PSA ormagnetic backing
� Versatile system that allows easy removaland storage of grinding and polishingconsumables
� Compatible with magnetic and PSAbacked surfaces
The choice of platen system depends on the goalsof the lab and the products being used in the preparation process.The Apex Ssystem provides the fastest solution for changing between grinding papers, while amagnetic system canbe adapted for use with nearly all products.
Platen Systems
46
High friction backing allows for easy & fast changeovers between grinding steps
Grit SizeANSI [FEPA]
Approx.Micron Size 8in [203mm] 10in [254mm] 12in [305mm]
CarbiM
et
60 [P60] 260 16080060 16100060 1612006080 [P80] 188 16080080 16100080 16120080120 [P120] 127 16080120 16100120 16120120180 [P180] 78 16080180 16100180 16120180220 [P240] 58 16080220 16100220 16120220240 [P280] 52 16080240 16100240 16120240280 [P320] 46 16080280 16100280 16120280320 [P400] 35 16080320 16100320 16120320360 [P600] 26 16080360 16100360 16120360400 [P800] 22 16080400 16100400 16120400500 [P1000] 18 16080500 16100500 16120500600 [P1200] 15 16080600 16100600 161206001000 [P2500] 8.4 16081000 16101000 16121000
MicroCut 800 [P1500] 13 16080800 16100800 16120800
1200 [P2500] 8 16081200 16101200 16121200
P4000 5 16084000 16104000 16124000
Description 8in [203mm] 10in [254mm] 12in [305mm]Apex S Carrier Filmmagnetic backed (Qty 2) 162074 162574 163074
Apex S Carrier FilmPSA backed (Qty 2) 162075 162575 163075
MetGrip� Liners(Qty 10) 308508 308510 308512
� Apex S film is applied to a platen for use with CarbiMet S or MicroCut S� MetGrip liners are used with plain backed CarbiMet or MicroCut
CarbiMet and MicroCut Accessories
Grinding & Polishing Consumables
CarbiMet & MicroCut Silicon Carbide Grinding Papers are the premier line of grinding papers offering eff icientmaterial removal and minimal surface damage. They are available in 3 different backing systems depending on theneeds of a lab.
CarbiMet� & MicroCut Silicon Carbide Grinding Papers
High Material Removal withSuperior Surface FinishCarbiMet offers quick grinding times withminimal surface damage during the grinding process. Since there is less damageto remove, the amount of subsequentprocessing may possibly be reduced, savingvaluable time in the preparation process.
Quick ChangeOvers
Apex S Backing allows for fast changeoversbetween CarbiMet steps. Simply removethe previous paper and apply the next stagewithout needing to remove any backings orliners.
Delicate Preparation
MicroCut papers provide gentle materialremoval with superior surface f inish whichis ideal for processing delicate or sensitivematerials.
Apex� S Backed (Qty 100)
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GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Pressure sensitive adhesive (PSA) backing for easy application
Plain backing that requires the use of adhesive liner
Grit Size ANSI [FEPA]Approx.
Micron Size 8in [203mm] 10in [254mm] 12in [305mm]
CarbiM
et
60 [P60] 260 36080060 36100060 3612006080 [P80] 188 36080080 36100080 36120080120 [P120] 127 36080120 36100120 36120120180 [P180] 78 36080180 36100180 36120180220 [P240] 58 36080220 36100220 36120220240 [P280] 52 36080240 36100240 36120240280 [P320] 46 36080280 36100280 36120280320 [P400] 35 36080320 36100320 36120320360 [P600] 26 36080360 36100360 36120360400 [P800] 22 36080400 36100400 36120400500 [P1000] 18 36080500 36100500 36120500600 [P1200] 15 36080600 36100600 361206001000 [P2500] 8.4 36081000 36101000 36121000
MicroCut 800 [P1500] 13 36080800 36100800 36120800
1200 [P2500] 8 36081200 36101200 36121200
P4000 5 36084000 36104000 36124000
Grit Size ANSI [FEPA]Approx.
Micron Size 8in [203mm] 10in [254mm] 12in [305mm]
CarbiM
et
60 [P60] 260 30080060 30100060 3012006080 [P80] 188 30080080 30100080 30120080120 [P120] 127 30080120 30100120 30120120180 [P180] 78 30080180 30100180 30120180220 [P240] 58 30080220 30100220 30120220240 [P280] 52 30080240 30100240 30120240280 [P320] 46 30080280 30100280 30120280320 [P400] 35 30080320 30100320 30120320360 [P600] 26 30080360 30100360 30120360400 [P800] 22 30080400 30100400 30120400500 [P1000] 18 30080500 30100500 30120500600 [P1200] 15 30080600 30100600 301206001000 [P2500] 8.4 30081000 30101000 30121000
MicroCut 800 [P1500] 13 30080800 30100800 30120800
1200 [P2500] 8 30081200 30101200 30121200
P4000 5 30084000 30104000 30124000
PSA Backed (Qty 100)
Plain Backed (Qty 100)
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Color Micron 8in [203mm] 10in [254mm] 12in [305mm]Grey 320µm 4110006 4110009 4110012Green 240µm 4110007 4110010 4110013Black 125µm 4110008 4110011 4110014
8in [203mm] 10in [254mm] 12in [305mm]Color Micron PSA Magnetic PSA Magnetic PSA MagneticGreen 240µm 413308 414308D 413310 414310D 413312 414312DBlack 125µm 413408 414408D 413410 414410D 413412 414412DRed 75µm 413508 414508D 413510 414510D 413512 414512DPurple 55µm 413608 414608D 413610 414610D 413612 414612DYellow 35µm 413708 414708D 413710 414710D 413712 414712DWhite 15µm 413808 414808D 413810 414810D 413812 414812DBlue 8µm 413908 414908D 413910 414910D 413912 414912D
� Provide fast, aggressive materials removal for specimens that are not susceptibleto excessive damage.
� Available with PSA backing
� Utilize a specially formulated resin bond for consistent material removal� Ideal for most engineering metals� Available with PSA or Magnetic backing
Diamond grinding discs offer a longwear surface that provides excellent surface flatness for a wide variety ofmaterials. Buehler offers multiple different types of products depending on the material being processed.
Diamond Grinding Discs
Apex� CGD (Coarse Grinding Discs) (Qty 1)
Apex� DGD Color (Diamond Grinding Discs) (Qty 1)
Long Life with Consistent ResultsFixed diamond particles provide consistentremoval rates and extended lifetime withonly an occasional dressing to maintain thesurface.
Ideal Solution for AutomationDiamond Grinding Discs offer superb edgeretention and excellent flatness makingthem the perfect choice for controlledmaterial removal on automated systems.
Process a Variety of MaterialsGrinding hard materials requires a differenttype of surface than grinding softermaterials. Buehler�s Diamond GrindingDiscs offer customized solutions for differentmaterial types to ensure efficient andconsistent grinding.
Grinding & Polishing Consumables
49
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
� Designed for initial grinding steps of mixed hardness materials� Available with PSA backing
� Provides consistent material removal with excellent flatness� Ideal for brittle and hard materials such as ceramics and glass� Available with PSA or Magnetic backing
Micron 8in [203mm] 10in [254mm] 12in [305mm]PSA Magnetic PSA Magnetic PSA Magnetic
165µm 415008 416008D 415010 416010D 415012 416012D
125µm 415108 416108D 415110 416110D 415112 416112D70µm 415208 416208D 415210 416210D 415212 416212D45µm 415308 416308D 415310 416310D 415312 416312D30µm 415408 416408D 415410 416410D 415412 416412D15µm 415508 416508D 415510 416510D 415512 416512D9µm 415608 416608D 415610 416610D 415612 416612D6µm 415708 416708D 415710 416710D 415712 416712D3µm 415808 416808D 415810 416810D 415812 416812D0.5µm 415908 416908D 415910 416910D 415912 416912D
Micron 8in [203mm] 10in [254mm] 12in [305mm]250µm 142580 143080125µm 142081 142581 14308174µm 142082 142582 14308240µm 142083 142583 14308320µm 142085 142585 143085
UltraPrep Diamond Abrasive Discs (Qty 1)
Color Micron 8in [203mm] 12in [305mm]Black 125µm 156199 156299Red 70µm 156170 156270
Yellow 45µm 156145 156245White 15µm 156115 156215Blue 9µm 156109 156209Light
Purple 6µm 156106 156206
UltraPrep� Diamond Discs (Qty 1)
Apex� DGD (Diamond Grinding Disc) (Qty 1)
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Cloth Backing Quantity 8in [203mm] 10in [254mm] 12in [305mm] Description
COARS
E UltraPad� PSA 10 407118 407120 407122 Hard woven, no napUltraPol� PSA 10 407448 407450 407452 Hard woven, nonaggressive silk
TexMet� P PSA 5 407638 407640 407642 Hard nonwoven, perforated
INTE
RMED
IATE
Nylon PSA 10 407068 407070 407072 Medium hard woven, oil resistant,no nap
TexMet C PSA 10 401108 401110 401112 Nonwoven, pressed
TriDent� PSA 10 407518 407520 407522 Soft woven synthetic, no nap
VerduTex PSA 10 408018 408020 408022 Medium hard, synthetic silkVelTex PSA 10 408218 408220 408222 Short nap, synthetic velvetWhiteFelt� PSA 5 162002 162502 163002 Soft, durable, matted woolPoliCloth PSA 10 408418 408420 408422 Medium hard, woven wool
FINE
MicroCloth� PSA 10 407218 407220 407222 Soft synthetic rayon, long nap
MicroFloc PSA 10 408318 408320 408322 Soft, long napMasterTex� PSA 10 407738 407740 407742 Soft synthetic velvet, low nap
ChemoMet� PSA 10 407918 407920 407922 Soft synthetic, porous,chemically resistant
Grinding Consumables
Buehler�s premium performance cloths are for all material applications and are engineered for long life & superiorsurface f inish.
Premium Polishing Cloths
Reliable Preparation ResultsBuehler�s cloths are thoroughly tested and developed with MetaDiDiamond to provide a complete solution that delivers reliable resultsfor each sample processed.
A Cloth for Every ApplicationThe type of cloth used depends heavily on the material beingprocessed and the requirements for the f inal analysis. With a varietyof fabrics, weaves and naps, there is a cloth to f it every application
Polishing Cloth Selection Guide
Ult raPad�
Ult raPol� Nylon
TexMet� P TriDent�
TexMet� C
VerduTex�
51
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
RecommendedMicron Size Abrasive Type Applications6μm & Up Diamond Ferrous materials and thermal spray coatings6μm & Up Diamond Minerals, coals, ceramics, inclusion retention in steels, and refractory metals
6μm & Up Diamond Electronics, ceramics, carbides, petrographic, hard metals, glass,and metal matrix composites
6μm & Up Diamond Ferrous materials, sintered carbides and cast irons
15 0.02μm Diamond, AI2O3, SiO2 Ferrous and nonferrous metals, ceramics, electronics, PCB�s, thermal spray
coatings, cast irons, cermets, minerals, composites, plastics
15 0.02μm Diamond , AI2O3 Ferrous and nonferrous metals, microelectronics,
polymer matrix composites, coatings9 1μm Diamond Ferrous and nonferrous metals, microelectronics, coatings9 1μm Diamond Soft metals
6 0.02μm Diamond, AI2O3, SiO2 Ferrous and nonferrous metals6 1μm Diamond Cast iron, copper and aluminum alloys
5 0.02μm Diamond, AI2O3, SiO2 Ferrous and nonferrous metals, ceramics, composites,
PCBs, cast irons, cermets, plastics, electronics3 0.02μm Diamond, AI2O3, SiO2 Ferrous and nonferrous materials1 0.05μm AI2O3, SiO2 Soft nonferrous and microelectronics
1 0.02μm AI2O3, SiO2 Titanium, stainless steel, lead/tin, solders, electronics,
soft nonferrous metals, plastics
Apex� Hercules� Magnetic backed resin surface that provides excellent flatness and edge retention� Use with MetaDi diamond suspension
Type 8in [203mm] 10in [254mm] 12in [305mm]ApexHercules HFor materials ≥ HRC20 412740308001 412740310001 412740312001
ApexHercules SFor materials < HRC20 412740408001 412740410001 412740412001
VelTex�
WhiteFelt�
PoliCloth�
MicroCloth�
MicroFloc
MasterTex�
ChemoMet�
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DiamondSize 8oz [0.24L]1µm 4067303µm 4067316µm 4067329µm 406733
DyeFree MetaDi SupremePolycrystalline Suspension
MetaDi Monocrystalline Suspension
MetaDi Supreme Polycrystalline SuspensionPolycrystalline suspension providing the fastest material removal with minimal subsurface deformation.
Monocrystalline suspension providing good material removal for most materials.
Ideal for materials that may absorbdye and affect image analysis.
Color Diamond Size 8oz [0.24L] 32oz [0.95L] 1gal [3.8L]Charcoal 0.05µm 406627
Grey 0.25µm 406629 406629032 406629128Blue 1µm 406630 406630032 406630128Blue 1µm Fine 406630F 406630F032 406630F128
Green 3µm 406631 406631032 406631128Green 3µm Fine 406631F 406631F032 406631F128Yellow 6µm 406632 406632032 406632128
Deep Red 9µm 406633 406633032 406633128Brown 15µm 406634 406634032 406634128
Orange 30µm 406635 406635032 406635128Purple 45µm 406636 406636032 406636128
Color Diamond Size 16oz [0.47L] 32oz [0.95L] 1gal [3.8L]Blue 1µm 406530 406530032 406530128
Green 3µm 406531 406531032 406531128Yellow 6µm 406532 406532032 406532128
Deep Red 9µm 406533 406533032 406533128Brown 15µm 406534 406534032 406534128
MetaDi Monocrystalline SuspensionOil BasedIdeal for processing materials that arewatersensitive
Combination of monocrystalline suspensionand extender fluid to maintain consistencywhen using automated dosing systems
MetaDi Combo, Suspension& Extender
ColorDiamond
Size16oz[0.47L]
Blue 1µm 406540Green 3µm 406541Yellow 6µm 406542
Deep Red 9µm 406543Brown 15µm 406544
ColorDiamond
Size32oz[0.95L]
Blue 1µm 405530032Green 3µm 405531032Yellow 6µm 405532032
Deep Red 9µm 405534032
Grinding & Polishing Consumables
MetaDi Diamond Suspensions and Pastes are highquality diamond polishing products that provide repeatableperformance and deliver exceptional sample quality.
Diamond Polishing Suspensions & Pastes
MetaDi� Diamond Suspensions
Repeatable Polishing ResultsBuehler�s MetaDi diamond productsare tightly controlled to prevent anydeviations in particle size or concentrations.This ensures repeatable polishing resultsand a high quality surface f inish for everysample processed.
Fast Preparation TimeMetaDi Supreme Suspension offers ahigh material removal rate and minimaldeformation making it the product of choicefor most materials. The high concentrationof polycrystalline diamonds offersnumerous sharp cutting faces to eff icientlyremove material and polish the surface.
Processing Unique MaterialsSome materials are not compatible withtraditional waterbased suspensions due towatersensitivity or diamond embedding.The OilBased MetaDi MonocrystallineSuspension as well as MetaDi pastes offermultiple options when working withwatersensitive materials.
53
GRINDING & POLISH
ING
Visit www.buehler.com for ordering information.
Sharp edges of monocrystallinediamonds ensure clean andefficient cutting action.
Angular, blockyshapedpolycrystalline diamondsprovide numerous cutting facetson the particle surface, resultingin less deformation.
ColorDiamond
Size 5g 20gGrey 0.25µm 406241 406240Blue 1µm 406244 406243
Green 3µm 406247 406246Yellow 6µm 406250 406249
Deep Red 9µm 406253 406252Brown 15µm 406256 406255
Polycrystalline paste providing eff icient material removal for soft materials that may be prone to diamond embedding. Use with MetaDi Fluid orAutoMet Oil.
MetaDi Fluid is a water soluble lubricant for use with pastes and suspensions. AutoMet Oil is recommended for use with water sensitive materials.
Natural monocrystalline diamond paste for materials thatare prone to diamond embedding. Use with MetaDi Fluid orAutoMet Oil.
Synthetic monocrystalline diamond paste for materials that arevery prone to diamond embedding. Use with MetaDi Fluid orAutoMet Oil.
406016 MetaDi Fluid, 16oz [0.47L]406032 MetaDi Fluid, 32oz [0.95L]406064085 MetaDi Fluid, 85oz [2.5L]603250006 AutoMet�Oil, 6oz [0.18L]603250128 AutoMet Oil, 1gal [3.8L]
MetaDi Monocrystalline Paste
Polishing Lubricants
Part Number Description
MetaDi II Monocrystalline Paste
MetaDi Ultra Polycrystalline Paste
Color Diamond Size 20gBlue 1µm 4016301
Green 3µm 4016303Yellow 6µm 4016305
Deep Red 9µm 4016307Brown 15µm 4016309
This product is grey in color with color coded packaging
Color Diamond Size 5g 20gGrey 0.25µm 406112 406102Blue 1µm 406138 406128
Green 3µm 406152 406142Yellow 6µm 406172 406162
Deep Red 9µm 406192 406182Brown 15µm 406212 406202
MetaDi� Diamond Pastes
Differences between Polycrystalline and Monocrystalline Diamonds
54
Part Number Micron Size
4010075 0.05µm 1lb [0.45kg]
4010077 0.3µm 1lb [0.45kg]
4010079 1µm 1lb [0.45kg]
4010076 0.05µm 5lb [2.3kg]
4010078 0.3µm 5lb [2.3kg]
4010080 1µm 5lb [2.3kg]
Part Number Micron Size
406323016 0.3µm 1lb [0.45kg]
406321016 1µm 1lb [0.45kg]
406323080 0.3µm 5lb [0.45kg]
406321080 1µm 5lb [2.3kg]
Part Number Micron Size
4010083 0.05µm 6oz [0.18L]
4010082 0.3µm 6oz [0.18L]
4010081 1µm 6oz [0.18L]
Part Number Micron Size
406363006 0.3µm 6oz [0.18L]
406363128 0.3µm 1gal [3.8L]
406361006 1µm 6oz [0.18L]
Powders Suspensions
Grinding & Polishing Consumables
Final polishing suspensions are designed to remove the f inal layer of surface deformation and prepare a sample foranalysis. A variety of alumina and silica products are offered to meet many different application needs.
Final Polishing Suspensions
Excellent Surface FinishWhile the f inal layer of deformation is often invisible to the naked eye,it must be removed for some analysis techniques.
Application Specific SolutionsAlumina suspensions and powders along with colloidal silicasuspensions offer a solution for the wide variety of materials beingprocessed in today�s world.
MasterPrep Alumina
MasterMet 2 NonCrystallizing Colloidal Silica
MasterPolish 2 Final Polish
MicroPolish� Alumina
MicroPolish� II Alumina
MasterMet Colloidal Silica
MasterPolish Final Polish
� 0.05µm Solgel alumina suspension� ~8.5pH� Excellent for minerals, ferrous metals,low melting point alloys, carbides,PWB�s, precious metals and electronics
� Noncrystallizing 0.02µm amorphouscolloidal silica suspension
� ~10.5pH� Chemomechanical polishing action
� 0.06µm Iron Oxide Suspension� Chemomechanical polishing action� ~10pH� Excellent for sapphire, glass, alumina,silicon nitride, metal/ceramiccomposites
� Agglomerated aluminaoffers higher removal ratesthan other aluminas of thesame size
� Good for use onmagnesium, lead and theiralloys
� Agglomerated aluminaoffers higher removal ratesthan other aluminas of thesame size
� Good for use onmagnesium, lead and theiralloys
� 0.06µm� Amorphous colloidal silica suspension� ~10pH� Chemomechanical polishing action� Excellent for metals, minerals, ceramicsand polymers
� Blend of 0.05µm high purity aluminaand colloidal silica
� ~9pH� Contains minimal water and is optimalfor water sensitive materials
Part Number:636377006 6oz [0.18L]406377032 32oz [0.95L]406377064 64oz [1.9L]
Part Number:406370006 6oz [0.18L]406370064 64oz [1.9L]
Part Number:4010084 32oz [0.95L]
Part Number:406380006 6oz [0.18L]406380064 64oz [1.9L]
Part Number:406376032 32oz [0.95L]
Visit www.buehler.com for ordering information. 55
GRINDING & POLISH
ING
FibrMet� Abrasive Discs (Qty 50)
Abrasive Powders (5lb)
Standard Storage Cabinet
Dessicator Storage Cabinet
UltrPrep� Diamond Lapping Films (Qty 5)
Specialty Grinding & Polishing
Abrasive Powders are for f ine grinding on cast iron, tin, or clothcovered platens. They should be mixed with distilled water toachieve desired consistency.
Abrasive Type Part Number Grit Size ANSI [FEPA] Micron
Silicon Carbide 406415600080 600 [P1200] 15µmSilicon Carbide 406418000080 1000 [P2000] 10µmAluminum Oxide 406605050080 � 5µmAluminum Oxide 406603030080 � 3µm
Micron 4in [102mm] 8in [203mm] 12in [305mm]0.3µm 693104 693174 6931241µm 693103 693173 6931233µm 693102 693172 6931229µm 693101 693171 69312112µm 693100 693170 693120
Micron8in [203mm]PSA Backed
8in [203mm]Plain Backed
0.1µm 156791 1567920.5µm 156795 1567961µm 156801 1568023µm 156803 1568046µm 156806 1568079µm 156809 15681015µm 156815 15681630µm 156830 156831
FibrMet Abrasive Discs are for fine grinding applications onglass, epoxy, or polymers and produce a fine surface finish.FibrMet Discs use Aluminum Oxide and are available withPSA backing.
UltraPrep Diamond Lapping Films are for f inegrinding of hard materials such as ceramics. Theyprovide a f ine surface f inish and gentle materialremoval.
Buehler�s storage cabinets are durable with easy to clean storage of platens and surfaces.Storage Cabinets
Part Number Description190611 For 8in [203mm] / 10in [254mm] discs and platens (5 drawers)190612 For 8in [203mm] / 10in [254mm] discsand platens (10 drawers)190609 For 12in [305mm] discsand platens190610 Additional Shelves for 190609
Part Number Description201445 Dessicator Storage Cabinet
Accessories201446 Spacer Tray, 1in [25mm]201447 Spacer Tray, 1.25in [32mm]201448 Spacer Tray, 1.5in [38mm]201449 Dessicant
208280 1in Disposable Mounting Cup208281 1.25in Disposable Mounting Cup208282 1.5in Disposable Mounting Cup208283 2in Disposable Mounting Cup
These cabinets are specially designed for ideal, moisture free conditions of up to 500 mounted specimens. They also holdplatens, polishing cloths and abrasive discs up to 12in [305mm].Dessicator canisters sold separately
56
OmniMet� delivers powerfulimage analysis possibilitiescombined with flexibledatabase functionality.
IMAGING & ANALYSISOmniMet� delivers powerful image analysis possibilities combined with flexible database functionality. CustomizeOmniMet with intuitive user friendly pointandclick measurement possibilities, preprogrammed analysis routines,or with capabilities for running user programmable analysis scripts. The database utilizes a multitiered approach tologically organize numerous users and image data with unprecedented ease.
The OmniMet system offers seamless pointandclick integration of microscopes, cameras, and image analysis softwarevia an intuitive Microsoft® Windows® interface. In general any standard format image may be viewed directly from acalibrated microscope or be imported into OmniMet for analysis. OmniMet software is offered at different levels offlexibility, functionality, and analytical power to meet the metrology needs of every laboratory requiring image dataarchiving and quantitative image analysis.
OmniMet� ModularDigital Imaging System
IMAG
ING & ANALYSIS
Visit www.buehler.com for ordering information. 57
Systems* Software** Editions
8611001 8611000 OmniMet Viewer allows networked users to view images and measurements completed on anOmniMet imaging system on the same network.
8611010OmniMet Capture N� Measure (CnM) enables image capture with basic measurement functionswithout database functions. Measuring functions included are length, parallel lines, curves, area+ perimeter, radius, angle and count. Results can be burnt into the image but cannot be stored orexported to Excel®.
8611003 8611002OmniMet Basic offers imaging system calibration, image capture, manual measurements, databasefor archiving, and MS Off ice report templates for presenting results. Measurements include lengths,width, area, curve length, radius, angles, text annotations, and scalebars. Optional Capture Modulesmay be added for specif ic applications.
8611005 8611004OmniMet Advanced offers imaging system calibration, image capture, manual measurements,databases for archiving, MS Off ice report templates for presenting results, and enhancedmeasurement capability. Optional Capture and Advanced measurement modules may be added.
8611007 8611006OmniMet Express offers imaging system calibration, image capture, manual measurements,databases for archiving, MS Off ice report templates for presenting results, and enhancedmeasurement capability. Optional Capture, Advanced measurement modules and PreprogrammedApplication specif ic Scripts may be added.
8611009 8611008
OmniMet Enterprise offers imaging system calibration, image capture, manual measurements,databases for archiving, MS Off ice report templates for presenting results, and enhancedmeasurement capability. Optional Capture, Advanced measurement modules and PreprogrammedApplication specific Scripts may be added. ScriptEditor enables the user to write fully customizableanalysis Scripts for complete control to develop customized image analysis solutions.
* System Package includes software preinstalled on a Windows 7, 64bit workstation with MS Office 2013, mousepad and SumMet CD.Includes keyboard and mouse, does not include a monitor.
** Software Only package includes software, mousepad and SumMet CD and is compatible with Windows 7 computer, (32 or 64bit) with MS Office.
Available Editions (Training available through webinars. Contact Buehler for details.)
OmniMet� Modular Digital Imaging SystemDesigned for Demanding Production Lab EnvironmentsFlexibileFlexible platform with pre configured software or hardware packagesand optional accessories. Optional Capture and MeasurementModules available to customize software solution
PowerfulAny standard format image may be viewed directly from a calibratedmicroscope or be imported into OmniMet for analysis. Local AreaNetwork (LAN) support offered by OmniMet Viewer Module.
58
Capture Modules864130 OmniMet MultiFocal Images Used to create
focused images from multiple images of thesame specimen when the viewing surface exists indifferent focal planes. Beneficial for removing edgerounding or viewing rougher surfaces when sharplyfocused images are required for analysis.
864140 OmniMet Mosaic Multiple Image Stitching Usedto stitch multiple images together to create onelarge, calibrated stitched image. Measurementsare possible on the stitched image. Useful fordocumenting features larger than one field of view.A motorized stage is not required.
Advanced Measurement Modules864110 OmniMet Object Analysis �Single phase� image
analysis for measurements of image features andfield characteristics: Area Fraction, Area Position,Number of Objects, Perimeter, Compactness,Length, Feret Diameter, Center of Gravity, Inclusionand Exclusion of Objects by Size.
864115 OmniMet Weld Measurement Tools for determiningweld characteristics. Use a circle radius to determineeffective weld depth, angular Ameasurements,or full weld outline characterization to determineeffective depth, penetration and area.
864120 OmniMet Hardness Measure Vickers and Knoopindentations interactively, quickly, and easily. Allowsload force in gf or kgf and delivers accurate HV/HKvalues along with the diagonal indent dimensions.
864125 OmniMet Grain Size Measure grain size interactivelyusing ASTME112 methodology with linear interceptor circle intercept methods.
Software Description Viewer CnM Basic Advanced Express EnterpriseCaptureLoad and Save � � � � � �Brightness, AutoWhite Balance, Color Correction � � � � � �Digital Zoom, Rotate, Calibration & Annotation � � � � � �Camera Interface (USB, EEE I394, Capture Cards, DirectShow,Twain, etc.) � � � � �
Motorized Stage Controller � � � �Capture Modules (optional) ◊ ◊ ◊ ◊MeasureStandard Modules: Length, Area, Radius, Count, Parallel Lines � � � � � �Advanced Modules: 3point Circle, Adj. Angle, Polygon � � �Advanced Measurement Modules (optional) ◊ ◊ ◊Color Threshold (size, intensity), 16 Bitplanes � �Automation Capable: Read & Run Scripts � �ScriptEditor: Read, Run, Write, and Edit Scripts �Application Specific Scripts (optional) ◊ ◊*ReportReport Data, Report Generator (requires Microsoft® Office) � � � � �Results Window with measurements log � � �OrganizeDatabase Interface � � � � �Database Creation & Administration � � � �� Included with package◊ Optional module (purchased separately)* OmniMet Enterprise comes with a selection of Scripts.
OmniMet� Software Modules & Features
Capture and Advanced Measurement Modules (optional)
OmniMet� Modular Digital Imaging System
Visit www.buehler.com for ordering information. 59
IMAG
ING & ANALYSIS
863050* Manual Interactive Thickness Measurements ofline lengths with statistics for length and thicknessmeasurements.
863100* Grain Size Automated grain size measurements inaccordance with ASTM E112. Average grain sizeby intercept methods and grain size distributionsusing areas are delivered. Additional processingidentifies ALA grain size and duplex populationsin accordance to ASTM E930 and ASTM E1181where appropriate. ISO 643 compliant.
863300* Coating Layer Thickness Measures coating,plating or layer thickness of crosssectionedsamples in compliance with ASTM B487.
863400* Graphite in Cast Iron Automated analysis ofgraphite in cast iron in accordance with ASTMA247. Measures size and class count of graphitenodules and area percentages of ferrite graphiteand pearlite. For gray iron graphite length is alsoprovided.
863500* Particle Sizing Detects and measures particles ina field of view providing statistics on quantity andsize distribution. Suitable for nonagglomeratedparticulates, precipitates, and powders.
863550* Porosity Assessment Provides automatedmeasurements of fine holes or pores in a material.
863750* Dendritic Spacing Delivers measurements oflengths between dendrite arms in cast aluminumalloys.
863200* Phase Area Percent determines phase area andpercentage area of multiple phases in accordancewith ASTM 562
* Included with OmniMet� Enterprise
863150 Intercept Grain Size Automated grain sizedetermination delivering average grain size perfield using straight line and circular interceptmethods in accordance with ASTM E112.
863310 Surface Roughness Surface roughnessmeasurements in accordance with ASME B46.102
863350 Decarburization Depth Assessment Determinesdepth of total or partial decarburization accordingto the relative amount of free ferrite presentaccording to ASTM E1077.
863525 Cleanliness Assessment Provides cleanlinessassessment of particles on filter paper meetingthe requirements of ISO 4406.
863600 Indentation Hardness Provides the capability tomeasure and analyze Knoop and Vickers indentsin accordance with ASTM E384. Reports can beexported in HK, HV, HRC, and HRB scales withgraphical displays of the hardness profile.
863700 Banding Assessment Determines the degree ofmicrostructural banding in conformance withASTM E1268. Delivers quantitative information onthe degree of orientation, anisotropy index, andmean feature spacing.
863850 Inclusion Rating Determines area percentage,mean free path distances, and average numbersof intercepts for oxide and sulfide stringers inferrous metals in accordance with ASTM E1245.
Existing customers may update their OmniMet software to thelatest versions. Additionally lower level OmniMet softwarepackages may be upgraded to higher level packages forincreased functionality.
Upgrade OmniMet to a higher functional level:Customer license number and site ID MUST BE INCLUDED with purchase order.
Update OmniMet to the latest software release:864202 Update Basic864204 Update Advanced864205 Update Viewer864206 Update Capture N� Measure864201 Update Express864203 Update Enterprise
UpgradeFrom / To Basic Advanced Express EnterpriseCapture N�Measure 865006 864006 863006 861006
CaptureBasic x 864002 863002 861002
CaptureAdvanced x x 863004 861004
Express x x x 861003
Application Specific Scripts (optional)
Upgrades and Updates
60
Microscopes offered by Buehler generally fall into the categories of stereo microscopes, upright microscopes, or invertedmicroscopes. Inverted microscopes are commonly referred to as metallurgical microscopes. Microscopes may offer episcopic(reflected light) observation, diascopic (transmitted light) observation, or both possibilities. Illumination may be delivered in brightfield mode (BF) or dark f ield mode (DF), and several techniques such as differential interference contrast (DIC) and polarized lightmicroscopy make use of the nature of light to reveal specific pieces of information when studying materials.
High Magnification Needed
Inverted Upright
Primarily View Mounted/FlatSamples with Reflected Light?
COMPOUND
MA100 MA200 LV150N
YES NO
LV100N POL
� Require DF, DIC, or POL� Mounted / Flat Samples� May need transmitted light� More sample variety
� Reflected Only� BF/POL Only� Halogen/LED
� Reflected Only� BF/DF/DIC/POL� Halogen Only
� BF/Reflected Only� 8:1 Zoom Ratio� LED Illumination
� BF/Reflected Only� 18:1 Zoom Ratio� LED Illumination
� Reflected Only� BF/DF/DIC/POL
� Halogen/LED
� Reflected/Transmitted� BF/DIC/POL� Halogen Only
Large FOV Needed
STEREO
SMZ800N SMZ18
� Large Samples� 3D Parts� Macro imaging� Multifocal imaging
Microscopy
IMAG
ING & ANALYSIS
Visit www.buehler.com for ordering information. 61
Part Number Configuration
874101Nikon SMZ800N with 1x Objective on plain stand with 50/50 trinocular body tube with camera port(requires camera adapter), 10x eyepieces, 1x objective, LED illuminator, flexible light pipes, ¼ Lambdaplate, and dust cover.
874102Nikon SMZ800N with 0.5x Objective on plain stand with 50/50 trinocular body tube with camera port(requires camera adapter), 10x eyepieces, 0.5x objective, LED illuminator, flexible light pipes, ¼ Lambdaplate, and dust cover.
*Cannot use with ¼ Lambda Plate�Cannot use with ringlight,Coax illuminators or ¼ Lambda Plate
Nikon SMZ800N Optional ObjectivesPart Number:NIMNH54050 0.5xNIMNH54075 0.75xNIMNH54100 1xNIMNH54075 0.75x
NIMNH54100 1xNIMNH54150* 1.5xNIMNH54200� 2x
Stereo Microscopes
Zoom Stereo Microscopes from Nikon with high resolution and macro magnif ication of parts. Perfect for largesample analysis and multifocal imaging.
Nikon SMZ800N Zoom Stereo Microscope
Nikon SMZ800N Objectives and Accessories
� High resolution and magnification stereoscope ideal for weld analysisand macro imaging.
� 18X zoom range (with 1/2/3/4/6/8x click stops)� 5x 160x magnification range with 10x eyepieces (dependent uponobjective and camera adapter selection)
� LED fiber illumination available with epi coaxial, ringlight and flexiblelight pipe options for a variety of applications.
� Double nosepiece accessory enables onaxis viewing, extended depthof focus, and quick rotation between multiple objectives.
� Trinocular body tubes enables builtin access for camera adapter,camera, and OmniMet� integration
Manual Rotatable Nosepiece
Mechanical Stage and Adapter
Camera Adapter
Camera Adapter
Camera Adapter
Rotatable nosepiece for 2 objectives(Choose a 2nd objective for this option)
3 x 2in Mechanical Stage and Adapter
Camera Adapter, CMount, 0.7x, LVTV
Camera Adapter, CMount, 0.55x, LVTV
Camera Adapter, CMount, 1x, LVTV
Part Number:874161
Part Number:874162
Part Number:874912
Part Number:874911
Part Number:874913
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Part Number Configuration
874201Nikon SMZ18 with 1x Objective on plain base with 105mm of Z travel, 50/50 trinocular body tube withcamera port (requires camera adapter), 10x eyepieces, 1x objective, LED illuminator, f iber optic ringlight, ¼Lambda plate, and dust cover
Stereo Microscopes
Zoom Stereo Microscopes from Nikon with high resolution and macro magnif ication of parts. Perfect for largesample analysis and multifocal imaging.
Nikon SMZ18 Zoom Stereo Microscope
� Ease of creating higher resolution, contrast, and zoom ratio images forelectronics and other 3D parts
� High zoom range (0.75 13.5x with 0.75/1/2/3/4/5/6/8/10/12/13.5xclick stops
� 3.75 270x magnification range with 10x eyepieces (dependent uponobjective and camera adapter selection)
� LED fiber illumination available with epi coaxial, ringlight, and flexiblelight pipe options for a variety of applications
� Double nosepiece accessory enables onaxis viewing, extended depthof focus, and quick rotation between multiple objectives.
� Trinocular body tubes enables builtin access for camera adapter,camera, and OmniMet� integration
Nikon SMZ18 Objectives and AccessoriesLow Profile Stage
Camera Adapter
Camera Adapter
Low Profile 6 x 4in Stage
Camera Adapter, CMount, 1x, LVTV
Part Number:874261
Part Number:874913
Camera AdapterCamera Adapter, CMount, 0.7x, LVTV
Part Number:874912
Camera Adapter, CMount, 0.55x, LVTV
Part Number:874911
*Cannot use with Coax or ringlight
Nikon SMZ800N Optional ObjectivesPart Number:NIMNH55050 0.5xNIMNH55100 1xNIMNH55100 1xNIMNH55160* 1.5xNIMNH55200* 2x
IMAG
ING & ANALYSIS
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Part Number Configuration
874301
Nikon MA100 Inverted Halogen Microscope withISO camera port (requires ISO camera adapter),halogen lamphouse and 30W bulb, NCB11 and ND4filters, 10x eyepieces, manually driven XY stage (50 x50mm) travel, 5position nosepiece, includes 5x, 10x,20x and 50x TU Epi Plan objectives, and dust cover.
874302
Nikon MA100 Inverted LED Microscope with ISOcamera port (requires ISO camera adapter), 1W LEDilluminator, 10x eyepieces, manually driven XY stage(50 x 50mm) travel, 5position nosepiece, includes5x, 10x, 20x and 50x TU Epi Plan objectives, and dustcover.
Part Number:NIMUE12010* 1xNIMUE12030* 2.5xNIMUD00050 5xNIMUD00100 10x
NIMUD00200 20xNIMUD00500 50xNIMUD00900 100x
Inverted Microscopes are compact, durable and used for high magnif ication needs. They are ideal for mountsample analysis with flat sample surfaces and are equipped to use multiple light sources from BF, DF, DIC & POL foranalysis variation.
Nikon Eclipse MA100 Inverted Microscope
� Compact, durable, inverted microscope ideal for mounted, flat samples� Available in BF only, reflected illumination only� LED and Halogen (6V/30W) illumination available� Trinocular body tubes enables builtin access for camera adapter,camera, and OmniMet� integration
Nikon Eclipse MA100 Objectives and AccessoriesPolarizer/Analyzer
Grain Size Reticle
Camera Adapter Camera AdapterCamera Adapter, CMount, 0.7x, ISO Camera Adapter, CMount, 1x, ISO
Part Number:874361
Part Number:874914
Part Number:874915
Stage InsertStage InsertIncludes 25mm, 30mm, 40mm stageinserts
Includes 1in,1.125in, 1.5in stageinserts
Part Number:874364
Part Number:874363
For eyepiece
Part Number:874362
*Polarizer Required
Nikon Eclipse MA100 Optional Objectives
Inverted Industrial Microscopes
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NIMUE42050 5xNIMUE42100 10x
NIMUE42200 20xNIMUE42500 50x
NIMUE42900 100x
NIMUE12010* 1xNIMUE12030* 2.5xNIMUE12050 5x
NIMUE12100 10xNIMUE12200 20xNIMUE00400 40x
NIMUE12500 50xNIMUE12900 100x
Brightfield Objectives
Darkfield/DIC Objectives
Part Number Configuration
874401Nikon MA200 BF Inverted Microscope with stationary trinocular body tube, 10x eyepieces, LVTV cameraports on body and trinocular head (requires camera adapter), halogen lamphouse with 50W bulb, manualXY stage with insert (50 x 50mm travel), 6position nosepiece with 5x, 10x, 20x, and 50x Epi Plan Fluor BFobjectives, and dust cover.
874402Nikon MA200 BF/DF Inverted Microscope with stationary trinocular body tube, 10x eyepieces, LVTVcamera ports on body and trinocular head (requires camera adapter), halogen lamphouse with 50W bulb,manual XY stage with insert (50 x 50mm travel), 5position nosepiece with 5x, 10x, 20x, and 50x Epi PlanFluor BF objectives, and dust cover.
874403Nikon MA200 BF/DF/DIC Inverted Microscope with stationary trinocular body tube, 10x eyepieces, LVTV camera ports on body and trinocular head (requires camera adapter), halogen lamphouse with 50Wbulb, manual XY stage with insert (50 x 50mm travel), polarizer and analyzer set, DIC slider, 5positionnosepiece with 5x, 10x, 20x, 50x Epi Plan Fluor BD objectives and dust cover.
*Polarizer Required
Inverted Industrial Microscopes
Inverted Microscopes are compact, durable and used for high magnif ication needs. They are ideal for mountsample analysis with flat sample surfaces and are equipped to use multiple light sources from BF, DF, DIC & POL foranalysis variation.
Nikon Eclipse MA200 Inverted Microscope
� Compact, durable, inverted microscope ideal for mounted, flat samples� Available in BF, DF, DIC, & POL with Halogen illumination (50W)� Ergonomic design with all controls easily accessible from the front� DIC configuration includes intelligent nosepiece which displaysobjective position on front
� Slider slots available for Grain Size and Dial Size reticle which show upon camera as well as through the eyepiece
Nikon Eclipse MA200 Objectives
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IMAG
ING & ANALYSIS
Brightfield Objectives07500005 5x Plan Achromat Objectives Lens, NA 0.12, W.D. 18.3mm07500010 10x Plan Achromat Objective Lens, NA 0.25, W.D. 8.9mm07500020 20x Plan Achromat Objective Lens, NA 0.40, W.D. 8.7mm07500050 50x Plan Achromat Objective Lens, NA 0.70, W.D. 2.02mm07500080 80x Plan Achromat Objective Lens, NA 0.80, W.D. 0.96mm07500100 100x Plan Achromat Objective Lens, NA 1.25, oil,
W.D. 0.36mm
Accessories07550011 10x Eyepiece, diopter adjustable with reticle
holder (required when ordering reticle)07550025 Micrometer Eyepiece Reticle, 10mm/10mm07550030 Grain Size Reticle07550150 Diffusion Filter07550155 Green Filter07550160 Yellow Filter07550165 Blue Filter
Part Number Configuration
07600100
Includes main body, trinocular head, cmount, mechanical stage with15 x 15mm XY travel, 6V/30W illumination, a pair of 10x eyepiecesand 5x, 10x, 20x and 50x Plan Achromat objectives, diffusion, yellow,green and blue f ilters, power cord, instruction manual and dust cover.
Nikon Eclipse MA200 Accessories
ViewMet� Inverted Microscope
Stage Insert
Scale Dial Slider Stage Insert5x, 10x, 20x, 50x, 100x Includes 1in,1.125in, 1.5in stage inserts
Part Number:874463
Part Number:874463
Grain Size Reticle SliderPolarizer/AnalyzerIncluded with DIC Package Part Number:
874462
Part Number:874461
Includes 25mm, 30mm, 40mm stageinserts
Part Number:874362
Camera Adapter
Camera Adapter Camera Adapter
Camera Adapter, CMount, 0.55x, LVTV
Camera Adapter, CMount, .7x, LVTV Camera Adapter, CMount, 1x, LVTV
Part Number:874911
Part Number:874912
Part Number:874913
Entry level, inverted microscope for general purpose applications for hardness testing
66
Part Number Configuration
874501
Nikon LV150NL BF Upright LED Microscope withstationary trinocular body tube, 10x eyepieces, LVTV camera port (requires camera adapter), LEDillumination, manual 3 x 2in [76 x 51mm] mechanicalstage, 6position nosepiece with 5x, 10x, 20x and 50xEpi Plan Fluor BF objectives, and dust cover.
874502
Nikon LV150N BF/DF/DIC Upright Halogen Microscope with stationary trinocular body tube, 10x eyepieces,LVTV camera port (requires camera adapter), Halogenillumination with 50W bulb, NCB11 and ND4 filters, 3 x2in [76 x 51mm] mechanical stage, 5position nosepiecewith 5x, 10x, 20x and 50x Epi Plan Fluor BF objectives,rotating polarizer/analyzer, DIC slider, and dust cover.
NIMUE42050 5xNIMUE42100 10x
NIMUE42200 20xNIMUE42500 50x
NIMUE42900 100x
NIMUE12010* 1xNIMUE12030* 2.5xNIMUE12050 5x
NIMUE12100 10xNIMUE12200 20xNIMUE00400 40x
NIMUE12500 50xNIMUE12900 100x
Brightfield Objectives
Darkfield/DIC Objectives
*Polarizer Required
Upright Industrial Microscopes
Upright Industrial Microscopes are versatile upright microscopes suitable for reflected and/or transmitted light applications. Perfect for high magnif ication needs with samples that are not flat or mounted.
Nikon Eclipse LV150N Upright Microscope
� Versatile upright microscope suitable for reflected light applications� Available with LED illumination for BF applications� Available with Halogen (50W) illumination for BF, DF, DIC, & POL� Epi Plan Fluor objectives provide superior chromatic aberrationperformance, high numerical apertures, and long working distance at allmagnifications
Nikon LV150N Objectives
Nikon LV150N Accessories
Camera Adapter
Low Profile Stage
Polarizer/Analyzer
Column Riser
Camera Adapter
Adds 35mm of working distance, max 2
Camera Adapter, CMount, .7x, LVTV
Part Number:874563
Part Number:874912
Camera Adapter, CMount, 0.55x, LVTV
Part Number:874911
Camera Adapter, CMount, 1x, LVTV
Part Number:874913
Polarizer/AnalyzerFor LV150NL LED
Part Number:874562
For LV150N Halogen (included with DICPackage
Part Number:874561
Nikon LV150N Optional Objectives
67
IMAG
ING & ANALYSIS
Visit www.buehler.com for ordering information.
Part Number Configuration
874601
Nikon LV100N POL Upright Microscope in BF/DIC/POL with Episcopic (reflected) and diascopic(transmitted) halogen illumination (874661 Epi/Dia Dual Kit required for simultaneous use) with 2lamphouses, 50W bulbs, trinocular body with cameraport (requires camera adapter), 10x eyepieces,rotating circular precision stage with attachable XYstage (35 x 25mm travel), 5position nosepiece with5x, 10x, 20x, and 50x Epi Plan Fluor POL objectives,fl ipout condenser, NB11 and ND4 filters, ¼ waveplate, and dust cover.
NIMUE13050 5xNIMUE13100 10xNIMUE13200 20x
NIMUE13500 50xNIMUE13900 100x
Upright Industrial Microscopes are versatile upright microscopes suitable for reflected and/or transmitted light applications. Perfect for high magnif ication needs with samples that are not flat or mounted.
Nikon Eclipse LV100N POL Upright Microscope
� Upright microscope suitable for reflected and transmitted lightapplication ideal for petrography applications.
� Available with Halogen Illuminations (12V/50W) for BF, DIC, & POL� Configured with precision circular stage and attachable XY stage� Accomplished advanced polarizing microscopy under both reflectedand transmitted illumination
� Epi Plan Fluor POL objectives provide superior chromatic aberrationperformance, high numerical apertures, and long working distance atall magnifications
Nikon LV100N POL Objectives
Nikon LV100N POL Accessories
Epi/Dia Dual Kit
Camera Adapter
Camera AdapterCamera Adapter, CMount, 1x, LVTV
Part Number:874913
Enables use of transmitted and reflected illuminationsimultaneously.Includes:� 12V/1000W Transformer� Cable & Power Cord
Part Number:874661
Camera AdapterCamera Adapter, CMount, 0.7x, LVTV
Part Number:874912
Camera Adapter, CMount, 0.55x, LVTV
Part Number:874911
Nikon LV100N POLOptional Objectives
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Microscopy AccessoriesDigital Cameras
CMount Camera Adapters
Monitors
PartNumber Model
Megapixels
ChipSize
Resolution(w x h)
FrameRate(fps)
ImageSensor Interface
860240 uEye 1240LEC 1.3 0.55in 1280 x 1024 25.8 CMOS USB2.0
860274 uEye 1460SEC 3.1 0.5in 2048 x 1536 11.2 CMOS USB2.0
860270 uEye 1460LEC 3.1 0.5in 2048 x 1536 11.2 CMOS USB2.0
8610004 uEye 1480SEC 5 0.5in 2560 x 1920 6.3 CMOS USB2.0
8610005 uEye 1490SEC 10 0.5in 3840 x 2748 3.2 CMOS USB2.0
860278 uEye 2240SEC 1.3 0.5in 1280 x 1024 15 CCD USB2.0
860280 uEye 2250SEC 1.9 0.55in 1600 x 1200 18 CCD USB2.0
860358 uEye 3580LE 5 0.5in 2560 x 1920 15.2 CMOS USB3.0
860336 uEye 3360CP 2 0.67in 2048 x 1088 15.2 CMOS USB3.0
860337 uEye 3370CP 4 1in 2048 x 2048 80 CMOS USB3.0
LE Edition
SEEdition
Part Number Description874911 CMount 0.55x, LVTV
874912 CMount 0.7x, LVTV
874913 CMount 1x, LVTV
874914 CMount 0.7x, ISO
874915 CMount 1x, ISO
Part Number Description850124 24in Monitor, LCD with 1920 x 1200 display capability850127 27in Monitor, LCD with 2650 x 1600 display capability850135 22in Monitor, Touch Screen with 1920 x 1080 display capability850142 22in Monitor, LCD with 1920 x 1080 display capability874915 CMount 1x, ISO
Part Number Description874916 CMount for ViewMet
874917 CMount 1x, for MicroMet 5100
874918 CMount 1x, for Opti/Epiphot
874919 CMount 1x, for MicroMet 2100
874910 CMount 1x, for Eclipse
Visit www.buehler.com for ordering information. 69
IMAG
ING & ANALYSIS
Stage Micrometer
Leveling Accessories for all Upright Microscopes
Spare Bulbs for Microscopes & Illuminators
Part Number Description874921 Stage Micrometer, mmInch NIST Certified874922 Stage Micrometer, Metal, 1mm/0.01mm874923 Stage Micrometer, Metal, 1mm/0.01mm w/ UKAS certificate874924 Stage Micrometer, Metal, 50mm/0.1mm874925 Stage Micrometer, Metal, 50mm/0.1mm w/ UKAS certificate
Part Number Description874971 Halogen Bulb, 12V/50W for Nikon LV100ND, LV150N, LV150,
LV100D, & MA200874972 Halogen Bulb, 150W for FibrFlex Illuminator874973 Halogen Bulb, 6V/10W for Nikon SMZ Stereo Illuminator874974 Halogen Bulb, 6V/30W for DigiMet 2000, SMZ1000, SMZ1500
& MA100874975 Halogen Bulb, 6V/30W for ViewMet
Part Number Description874931 Leveling Press874933 Protective paper (JosefPaper)874934 Metal Slides, Set of 5, 75mm x 25 mm874935 Metal Slides, Set of 2, 1in x 3in
70
Wilson® hardness testers include acomprehensive range of hardnesstesters from Rockwell®, Knoop,Vickers, and Brinell
HARDNESS TESTINGWilson® hardness testers include a comprehensive range of hardness testers from Rockwell®, Vickers/Knoop, andBrinell to fully automatic production systems. Our testers are complemented by a range of test blocks, accessories,and f ixtures, and our calibration laboratory is recognized as the global leader in the production of premium test blocksand indenters.
Providing service and support that is dedicated to ensuring the highest quality calibration, verif ication, and servicethroughout the world and our applications support combines years of experience with unparalleled expertise. Withdedicated sales, manufacturing, and research & development facilities located around the world, including theAmericas, Europe, and Asia we are always close to you.
DiaMet� HardnessTesting Software
Wilson® VH3300Hardness Tester
71
HARD
NESS TESTING
Visit www.buehler.com for ordering information.
DiaMet Hardness SoftwareDiaMet Hardness Testing Made Easy
Often a high level of Automation comes with a high level ofcomplexity, both in setup and in operation. DiaMet breakswith that convention and focuses on a fast and simpleoperation to satisfy the needs of low trained operators, whilemaintaining the flexibility and high level of features requiredby expert users.
DiaMet is optimized for evaluating MacroVickers, MicroVickers and Knoop indents according to ISO 6507, ISO 4545 andASTM E384 standards. A standard DiaMet feature is an automatic symmetry calculation for both Knoop and Vickers. This extravalidation, with clear visual indication, helps to ensure the results conform to standards.
Tab Interface
Status Bar
No deeply buried menus.Jump from Program toTesting, to Reporting.
Monitor your hardnesstester, program and jobstatus in one overview,with the DiaMet statusbar.
Touch Optimized
Now control your hardnesstester by touch. Tap, swipeand slide your samples toaccurate results.
OverviewUse the overview window*for easy navigation andfast travel. Zoom and panover the workspace.(*option in combination withscan option).
Magnifications
Direct access to all available zoomsteps. It is possible to preset thedesired magnif ications in the testprogram.
XYZ ControlsBesides the traditional Point & shootand arrow stage navigation, DiaMetintroduces Stickynav, where thestage follows your f inger on thescreen.
Expert Control & Evaluation Software
72
DiaMet Automation Packages
AutoIlluminationThe DiaMet� software automatic illuminationadjusts to the correct illumination level onwhatever sample, wherever on the sampleindependent from material
AutoFocusEnjoy the shear AFspeed when focusing atclose range. The DiaMet softwareAutofocus algorithm sets new standards.
AutoMeasureManual positioning of f ilar lines is nolonger required with the DiaMet software�srefined measurement algorithm. Enablethe automatic indent symmetry check ondemand for further standards confirmation
Automated Microindentation system solutions available with different levels of automation. All control of the hardnessinstrument can be handled through comprehensive software automatically test and measure indentations, as well as set upand run automatic testing sequences and generate reports through export of data with minimal operator interaction. Allparameters of the test, such as load monitoring, dwell times, and focusing are controlled through the software providing a veryuser friendly system. Hardness scale conversions into other scales is supported.
Digital Micrometers
Analog Micrometers
Auto Measure
Auto Illumination
Motorized XYStage
Auto Focus
Scan, map & template
BaseDiaMetBasic
DiaMetSemi Auto
DiaMetFull Auto
DiaMetEnterprise
standard delivery
optional
DiaMet Hardness Software
73
HARD
NESS TESTING
Visit www.buehler.com for ordering information.
Indenters for VH1102/1202W9100687 Vickers indenter 136º, includes ASTM & ISO
certificate (Vickers A)W9100684 Knoop indenter 172º, includes ASTM & ISO
certificate (Knoop A)
Objectives for VH1102/1202W5XLWD 5x Long Working Distance objectiveW10XLWD 10x Long Working Distance objectiveW20XLWD 20x Long Working Distance objective
W40XLWD 40x Long Working Distance objectiveW50XLWD 50x Long Working Distance objectiveW100XLWD 100x Long Working Distance objective
Manual Stages9170506 XYstage with analog metric micrometers9170507 XYstage with digital micrometers
Vickers/Knoop Hardness TestersWilson® VH1102/1202 Vickers/Knoop Hardness TesterThe VH1102 and VH1202 offer a versatile, affordable, and reliable solution for accurate microhardness testing, both for qualitycontrol and for metallurgical research applications. The VH1002series allows it s operator to take measurements using the digitaleyepiece in standalone mode or by using an optional integrated highresolution camera and the powerful DiaMet� software.
Best in Class Optics� This high quality optical system, with proprietary components, provides anunparalleled image.
� The optional digital camera is integrated inside the housing, keeping it safefrom dust and dirt as well as preventing it from getting misaligned.
Automatic Load Selection� Designed for Vickers testing conform international standards ISO 6507 andASTM E384
� The wide load range with 9 individual load steps, offer testing capabilities from10gf up to 2kgf
VH1202 2 Vickers/Knoop indenter positions,Total mag 50x, 100x, 500x
Part Number W1202D01
VH1102 1 Vickers or Knoop indenter,Total mag 100x, 500x
Part Number W1102D01
Description
Hardness scales HV, or HK
Mainload 0.01 � 0.025 � 0.05 � 0.1 �0.2 � 0.3 � 0.5 � 1 2kgf
Objectives 5x, 10x and 50x LongWorking Distance
Description
Hardness scales HV, or HK
Mainload0.01 � 0.025 � 0.05 �0.1 � 0.2 � 0.3 � 0.5 � 1 2kgf
Objectives 10x and 50x Regular
Testers
VH1102 Vickers W1102D31 W1102D33 W1102D35 W1102D37 W1102D45
VH1102 Knoop W1102D32 W1102D34 W1102D36 W1102D38 W1102D46
VH1202Vickers & Knoop W1202D31 W1202D33 W1202D35 W1202D37 W1202D45
Accessories
DiaMet Automation Packages
Dimensions9.8in [250mm]W x 20.4in [520mm]D x 26.3in [670mm]HVertical Test Capacity �5.1in [130mmwith XYstage 3.7in [95mm]Horizontal Test Capacity � 5.1in [130mm]
DiaMetManual (Analog)
DiaMetManual (Digital)
DiaMetSemi Auto
DiaMetFull Auto
DiaMetEnterprise
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Indenters for VH1102/1202W9100687 Vickers indenter 136º, includes ASTM & ISO
certificate (Vickers A)W9100684 Knoop indenter 172º, includes ASTM & ISO
certificate (Knoop A)Objectives for VH1102/1202W5XLWD 5x Long Working Distance objectiveW10XLWD 10x Long Working Distance objectiveW20XLWD 20x Long Working Distance objective
W40XLWD 40x Long Working Distance objectiveW50XLWD 50x Long Working Distance objectiveW100XLWD 100x Long Working Distance objective
Manual StagesW9170506 XYstage with analog metric micrometersW9170507 XYstage with digital micrometers
Wilson® VH1150 MacroVickers Hardness TesterThe Wilson VH1150 is the ultimate evolution of the deadweight Vickers hardness tester with a unique load range, 300gf � 50kgf,combined in one machine. The automatic load selection eliminates the need for a hard to operate manual selector knob, andopens new possibilities in (semi) automation applications. Functions like multiscale conversion, shape correction and USB dataexport, make hardness testing easier and help you focus on your actual process control.
Experience the comfort and accuracy of a higher segment� The manual load selector knob is replaced with a durable motor to changethe loads automatically.
� The fast & quiet motorized turret is integrated as part of completelyautomatic test cycle. One push off the start button is all it takes.
Versatile� Designed for Vickers testing conform international standards ISO 6507and ASTM E384
� Segment leading load range 0.3 50 kgf load range over ten (10)individual load steps
VH1150 eyepiece, 1 Vickers indenterPart Number W1151
Description
Hardness scales HV, HK
Mainload 0.3 � 0.5 � 1 � 2 � 3 � 5 � 10 � 20 � 30 � 50kgf
Objectives 10x and 20x Regular
DiaMet Automation PackagesTesters
VH1150 W1151C31 W1151C33 W1151C135 W1151C37 W1151C45
Accessories
Dimensions9in [230mm]W x 25in [625mm]D x 30in [760mm]HVertical Test Capacity �8.2in [210mmwith standard VanvilHorizontal Test Capacity � 6.3in [160mm]
DiaMetManual (Analog)
DiaMetManual (Digital)
DiaMetSemi Auto
DiaMetFull Auto
DiaMetEnterprise
Vickers/Knoop Hardness Testers
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HARD
NESS TESTING
Visit www.buehler.com for ordering information.
9100258 Precision vice for specimens up to 3.93 x 3.93in [100 x 100mm]9100260 Axel chuck9170507 Manual XY stage with digital micrometers for VH1102/1202, and KV400 series testers
9100773 Single Mount Holder and Leveling device for 1in mounts9100774 Single Mount Holder and Leveling device for 1.25in mounts9100775 Single Mount Holder and Leveling device for 1.5in mounts9100570 Mount Cap for 1in mounts (requires Canister)9100571 Mount Cap for 1.25in mounts (requires Canister)9100572 Mount Cap for 1.5in mounts (requires Canister)9100576 Mount Cap for 2in mounts (requires Canister)9100575 Canister (requires cap selection)9100574 Magnetic Stop Stage mount and hardware for single mount holders
Universal Clamping & Leveling Device
Universal Vise
Vertical Clamp
Thin Metal Clamp
Thin Metal ClampSpecial "V" Testing Cradle
EZ Clamp
Additional Vises
PartNumber:
PartNumber:
PartNumber:
Description:
Description:
Description:
Regional Accessories for Vickers/Knoop Hardness Testers
Wire Testing Fixture
"V" Testing Cradle
886168 Self leveling vise for round mounted samples (without insert)886169 4x Self leveling vise for round mounted samples (without insert)886170 Ø 1in [25mm] insert for 886168 and 886169886171 Ø 30mm insert for 886168 and 886169886172 Ø 40mm insert for 886168 and 886169886173 Ø 1.25in insert for 886168 and 886169886174 Ø 1.5in insert for 886168 and 886169886176 Self leveling vise for Ø 50mm round mounted samples886175 4x Self leveling vise for Ø 50mm round mounted samples9100216 Universal Precision Vise, 80mm maximum capacity16001151 Universal Inclining Holder with tilt control
(40mm maximum capacity, height: 82mm)
Various Accessories9100902 Vibration isolation Table for Tukon 1102 &12029100903 Vibration isolation Table for R574 & R20009100904 Vibration isolation Table for VH31009100906 Active antivibration table 600x600 (24"x24")
Vises and Clamping Devices
Vises and Clamping Devices
Vickers/Knoop Hardness Accessories
Part Number:900086323
Part Number:9100258
Size:2in [50mm]
Part Number:900086167
Part Number:900085128
Part Number:900085130
Part Number:900085253
Part Number:900085144
Part Number:900085129
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Wilson® VH3100/3300 Vickers/Knoop Hardness TesterThe VH1102 and VH1202 offer a versatile, affordable, and reliable solution for accurate microhardness testing, both for qualitycontrol and for metallurgical research applications. The VH1002series allows its operator to take measurements using the digitaleyepiece in standalone mode or by using an optional integrated highresolution camera and the powerful DiaMet� software.
Ease of use� Focus on a fast and simple operation to satisfy the needs of inexperienced operators, whilemaintaining the flexibility and complexity of features required by expert users with DiaMetoperation software.
Flexibility� With a 6 position vertical turret (Buehler patent), the VH3300 offers the flexibility to configure thetester for the complete 10gf �50kgf load range or just a section of this.
� The zerooffset overview optics houses in the turret and is both illuminated and calibrated.� Designed for Vickers testing conform international standardsASTM E384 & E92; ISO 6507,9385, 4546
Increase uptime & reduce service costs� Collision Resistant System prevents indenter or objective damage.� All components and software are completely designed, manufactured, and integrated by Buehler.
DiaMet Automation Packages
Vickers/Knoop Hardness Testers
VH3100 1 Vickers or Knoop indenter,Part Number W3111
VH3300 Up to 3 Vickers or Knoop indenter,Part Number W3210
Description
Hardness scales HV, HK
Mainload Medium loadcell(100N) 50gf 10kgf
Objectives 30X 2000X with digitalzooming
Description
Hardness scales HV, HK
Mainload
Small loadcell(10N) 10gf 1kgf
Large loadcell(500N) 0,5kgf 50kgf
Objectives 30X 2000X with digitalzooming
Part Number DescriptionW3210 VH3300 tester main unit ≥0.2kgf loadW3200C02 High Speed XY Stage 180x180mmW3200C03 Large High Speed XY Stage 300x180mmW3200D01 Height option 105mmW3200D01 Height option 155mmW3210E01 Loadcell 10N with Connector VH3300W3200E02 Loadcell 100N with Connector VH3300W3200E03 Loadcell 500N with Connector VH3300W3200F01 Overview optic [FOV 6,5 x 5,4mm]
Part Number DescriptionW3111 VH3100 tester main unitW3100C02 High Speed XY Stage 180x180mmW3100C03 Large High Speed XY Stage 300x180mmW3100D01 Height option 125mmW3100D02 Height option 170mmW3100D02 Height option 215mmW3100E02 Loadcell 100N integratedW3110F01 VH3100 Overview camera high resolution
Wilson VH3100 Wilson VH3300
Dimensions13.39in [340mm]W x 23.62in [600mm]DVertical Test Capacity �5.1in [130mmwith XYstage 3.7in [95mm]Horizontal Test Capacity � 5.1in [130mm]
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Part Number
Part Number
Part Number
Part Number
Description
Description
Description
Description
Wilson® VH3100/3300 AccessoriesW3100G01 VH3100 Standard fixed mounted indenter holderW3100G02 VH3100 Snap Grip indenter holder start kitW3100G02A VH3100 Snap Grip additional indenter holderW9100687 Tukon/VH Vickers indenter 136º certifiedW9100684 Tukon/VH Knoop indenter 172º certified
W5XLWD 5X Long Working Distance objectiveW10XLWD 10X Long Working Distance objectiveW20XLWD 20X Long Working Distance objectiveW40XLWD 40X Long Working Distance objectiveW50XLWD 50X Long Working Distance objectiveW100XLWD 100X Long Working Distance objective
Universal items for both Wilson VH3100 and VH3300
W3100A03 DiaMet Fully automatic Software packageW3100A05 DiaMet Fully auto. Software package scan &
templateW3100A06 DiaMet Fully auto. Software package scan &
mapping
W3100A15 DiaMet Fully automatic Software packageEnterprise
W3100B03 Small form PC with 24" HD monitorW3100B04 Small form PC with 21
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Part Number Description
W703421Version A optical and depthmeasurement (HV, HB & HR), withstandard PC & DiaMet software
W703424Version D optical and depthmeasurement (HV, HB & HR), withtouch screen PC & DiaMet software
W5XLWD Lens 5x; max 300x magnificationW10XLWD Lens 10x; max 600x magnificationW20XLWD Lens 20x; max 1200x magnification
W741084 Motorized XYstage incl. Controller hubStage size 180mm x 180mm
Wilson® UH250The Universal Hardness Tester UH250 contains all standardized and usual hardness testing methods between 1 250kgf. Themachine combines top quality of mechanical components with closed loop technology. Now available with DiaMet�controlsoftware, the touch optimized userfriendly interface provides many powerful automation features.
Ease of use� Focus on a fast and simple operation to satisfy the needs ofinexperienced operators, while maintaining the flexibility andcomplexity of features required by expert users with DiaMetoperation software.� Integrated camera with Zoom module allows a fast, accurateand user independent Vickers/Brinell measurement.
Flexibility� Closedloop system for quick and highly accurate test results� Wide load range 9.81N and 2452 N (1 250kgf)
Increase uptime & reduce service costs� High clamping force system for safe testing of both small andvery large parts� All components and software are completely designed, manufactured, and integrated by Buehler.
UH250
Universal Hardness Testers
Description
Hardness scales HB, HV, HR
Mainload 1 250kgf
Accessories
Dimensions9.8in [250mm]W x 24.4in [620mm]D x 35.4 [900mm]HVertical Test Capacity �12.6in [320mm]Horizontal Test Capacity �8.4in [215mm]
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Rockwell Hardness TestersWilson® Rockwell® 574The 574 Series Rockwell Hardness Testers offer quality, durability, and an industry leading Gauge Repeatability andReproducibility (GR&R) making this hardness testing instrument best in class. This system is available in Regular, Superf icial orTwin Scale models and capable of testing in all of the regular and superf icial Rockwell hardness scales and can accommodate awide variety of applications.
Segment Leading GR&R Performance� High precision depth measurement system foraccurate and repeatable testing.
� Auto preload brake and automated main load test cycleensure repeatability.
Ease of Use� Powerful autobraking system on preload ensures a seamlessoperation
� Built in USB port offers rapid data transfer to Microsoft®Excel® or other applications
Robust� Proven robust design with all stainless steel internalcomponents
574R Regular for all Regular test scalesPart Number WH574R
574S Superficial for all Superf icial test scalesPart Number WH574S
574T Twin for all Regular and Superf icial test scalesPart Number WH574T
Description
Preload 10kgf
Mainload 60, 100, 150kgf
Hardnessscales
HRA, HRB, HRC, HRD, HRE,HRF, HRG, HRH, HRK, HRL,HRM, HRP, HRR, HRS, HRV
Description
Preload 3kgf
Mainload 15, 30, 45kgf
Hardness scales15N, 30N, 45N, 15T, 30T,45T, 15W, 30W, 45W, 15X,30X, 45X, 15Y, 30Y, 45Y
Description
Preload 3, 10kgf
Mainload 15, 30, 45, 60, 100, 150kgf
Hardnessscales
HRA, HRB, HRC, HRD, HRE,HRF, HRG, HRH, HRK, HRL,HRM, HRP, HRR, HRS, HRV,15N, 30N, 45N, 15T, 30T, 45T,15W, 30W, 45W, 15X, 30X,45X, 15Y, 30Y, 45Y
Dimensions11.53in [292mm]W x 22.3in [566mm]D x 36.83in [934mm]HVertical Test Capacity �11.43in [289mm] vertical test capacitywithout accessories
Horizontal Test Capacity � Horizontal Test Capacity � 6.12in[155mm] at the bottom; 6.93in [175mm] at the top
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Rockwell Hardness Testers
Wilson® Rockwell® 2000The Rockwell 2000 Series Hardness Testers achieve the highest level of depth measurement accuracy and resolution availableand as a result has the best GR&R performance in the industry. This instrument is offered in two sizes ranging from 10 14 in ofvertical testing capacity to accommodate varying sample sizes and is available in three different variations of Rockwell Regular,Superf icial, or Twin hardness scales.
Industry Leading GR&R Performance� Load cell force application ensure fast, precise, and reliabletesting. Highly accurate "inline" depth measuring scale
Ease of Use� One button start � tester controls load application speed anddwell times
� A flexible and user friendly LCD control panel for method setup and configuration.
Flexible� Available in two sizes ranging from 10 14 in (254 �356 mm)to accommodate varying sample sizes.
� Available in three different variations: Regular, Superf icial, orTwin hardness scales.
2002R & 2003R Regular for all Regular test scalesPart Number: WH2002R & WH2003R
2002S & 2003S Superficial for all Superf icial test scalesPart Number WH2002S & WH2003S
2002T & 2003T Twin for all Regular an Superficial test scalesPart Number WH2002T & WH2003T
Description
Preload 10kgf
Mainload 60, 100, 150kgf
Hardnessscales
HRA, HRB, HRC, HRD, HRE,HRF, HRG, HRH, HRK, HRL,HRM, HRP, HRR, HRS, HRV
Description
Preload 3kgf
Mainload 15, 30, 45kgf
Hardness scales15N, 30N, 45N, 15T, 30T,45T, 5W, 30W, 45W, 15X,30X, 45X, 15Y, 30Y, 45Y
Description
Preload 3, 10kgf
Mainload 15, 30, 45, 60, 100, 150kgf
Hardnessscales
HRA, HRB, HRC, HRD, HRE,HRF, HRG, HRH, HRK, HRL,HRM, HRP, HRR, HRS, HRV,15N, 30N, 45N, 15T, 30T, 45T,15W, 30W, 45W, 15X, 30X,45X, 15Y, 30Y, 45Y
Dimensions13.5in [343mm]W x 23.2in [590mm]D x 48.5 [1232mm]HVertical Test Capacity �Normal (R): 9.44in [240mm]Extended Version (RL): 14.37in [365mm];Extra Extended (RXL): 19.68in [500mm]Horizontal Test Capacity �5.9n [150mm]
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Rockwell 2000 and Rockwell 574
9100401 Certified Diamond Indenter Rockwell "C" 120° Cone900006838 Certified Diamond Indenter Rockwell "A" 120° Cone900002015 Certified Diamond Indenter Rockwell "N" 120° Cone9100405 Certified Carbide Ball Indenter, 1/16in with 4 additional spare balls9100406 Certified Carbide Ball Indenter, 1/8in with 2 additional spare balls9100407 Certified Carbide Ball Indenter, 1/4in with 1 additional spare ball9100408 Certified Carbide Ball Indenter, 1/2in with 1 additional spare ball
BRIRO Series
740207 Certified Diamond Indenter Rockwell 120° Cone740091 Certified Carbide Ball Indenter, 1/16in740236 Certified Carbide Ball Indenter, 1/8in740252 Certified Carbide Ball Indenter, 1/4in740092 Certified Carbide Ball Indenter, 2.5mm740093 Certified Carbide Ball Indenter, 5mm
Spare Balls for all Rockwell Testers
9100422 Certified Carbide Balls, 1/16in Ø (Qty 5)9100423 Certified Carbide Balls, 1/8in Ø (Qty 5)900000461 Certified Carbide Ball, 1/4in Ø900000464 Certified Carbide Ball, 1/2in Ø
90007156 Anvil, Pedestal spot900007730 Anvil, 1/2in [12.7mm] Shallow �V�, < 6mm diam900030797 Anvil, 1.5in [38.1mm] Standard �V�, > 6mm diam900007730 Flat Anvil, 8in [203mm] testing table9100401 NIST standard �C� diamond indenter900002015 NIST standard �N� diamond indenter9100405 1/16in Carbide Ball Indenter with ball9100406 1/8in Carbide Ball Indenter with ball
WH2000AUTO RB2000 Automation kit including stage,software and connecting hub
CP107588 Video option for the RB2000 Automation kit741038 Single Bar Jominy Fixture for stage mountCP102392 Three Bar Jominy Fixture for stage mount9100564 Specimen Clamping FixtureA58253 TSlot table 13 x 11in [330 x 280mm]
Kits contain recommended indenters and test blocks.Please refer to your local Buehler representative for details.
WA582143 Regular scale accessory kitWA58239 Superficial scale accessory kitWA582144 Twin scale accessory kit
Part Number Description Part Number
Part Number
Part Number
Part Number Description Part Number
Description
Description
Description
Description
Rockwell®Hardness Testers Accessories
Rockwell®Diamond and Ball Indenters
Buehler® is committed to providing a superior range and levelof support services to its customers. Buehler, the world's leadingmanufacturer of hardness testing equipment, has been in theforefront of manufacturing and servicing a comprehensive rangeof hardness testers manufactured by Wilson Instruments, Wolpertand Reicherter for over 85 years.
Buehler offers an extensive range of calibration and verif icationservices for hardness testing instruments and related quipment.Buehler's factory trained service engineers are uniquely qualif iedto not only perform accredited calibrations, but to also provideexpert preventive maintenance, adjustments and repairs usingparts from the factory that meet original equipment specs. Thisextends the life of your equipment and optimizes its accuracy andreliability.
Why Buehler for Hardness Testing?
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Wilson® BH3000The BH3000 is a durable, 30 kN (3000 kgf) Brinell Hardness Tester ideal for wide range of Brinell loads from 62.5 kgf 3000 kgf.Designed with rugged construction to withstand harsh environments, the BH3000 combines high rigidity and closedloop loadcell technology to ensure accurate and safe load applications. The standards are ISO 6506, ASTM E10, JIS.
Ease of use� Heavy duty clamping and protection
Accuracy� Closedloop system for quick and highly accurate test results.� Integrated hardness calculator and conversions.
Flexibility� Wide load range 612N �29.42 KN (62.5 kgf 3000 kgf.).� Deep reading microscope (order separately).
BH3000Part Number: WHB30000
Description
Hardness scales HB
Mainload 62.5 3000kgf
AccessoriesWHSCOPE20X Brinell microscope 20X with LED light sourceWHSCOPE40X Brinell microscope 40X with LED light sourceWHSCOPE60X Brinell microscope 60X with LED light sourceWHKINGSC4 King Scan IV Computer Based Automatic
Brinell Measurement System9110213 Testing table diameter 235mm9110123 Indenter 10mm carbide ball with certificate
9110122 Indenter 5mm carbide ball with certificate9110121 Indenter 2.5mm carbide ball with certificate900000485* 10mm Tungsten Carbide Ball with NVLAP
certificate (Qty 2)900000595* 5mm Tungsten Carbide Ball with NVLAP
certificate (Qty 2)900007350* 10mm Ball Retainer, MJ, L, K, KDR, AP, & CLB3
*Products only available in North America & South America
Brinell Hardness Testers
Dimensions10.4in [265mm]W x 23.9in [608mm]D x 39.5in [1000mm]HVertical Test Capacity �11in [280mm]Horizontal Test Capacity � 5in [130mm]
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¤ Specify hardness required and load force forcertification
* Specify additional Vickers or Knoop hardnessscale and load force for certification
� Certified using a Tungsten Carbide ball indenter
� Specify hardness required, load force, and ballindenter size for certification
Wilson®Hardness Test Blocks
Wilson® Rockwell Test Blocks
Wilson Hardness test blocks set the standard for the industry and are made from the highest quality material to insure the mostuniform and repeatable blocks available. A comprehensive variety of scales and blocks are available to meet the wide rangesand hardness scales associated with Rockwell®, Brinell, Knoop and Vickers testing. All Wilson test blocks are calibrated in theWilson Hardness Calibration Laboratory in Binghamton, NY. The Wilson lab is accredited to ISO/IEC 17025 by A2LA and thetesters used in the calibration process undergo a stringent monitoring process using NIST traceable devices. For the ultimateaccuracy and performance in tester verif ication, calibration sets are available for most Rockwell scales.
� We work directly with the steel and brass mills to specify the chemical composition� Our machining processes (grinding, lapping, polishing) are all done in house, at the site of calibration.� 100% inspection to ensure that every single test block meets the physical requirements of ASTM(thickness, flatness, parallelism, surface roughness)
Part Number Nominal Hardness
9203111 25HRC
9203121 30HRC
9203131 35HRC
9203141 40HRC
9203151 45HRC
Part Number Nominal Hardness
9206020W 63HRF
9206050W 79.5HRF
9206070W 91HRF
Part Number Nominal Hardness
9202050W 40HRB
9202060W 50HRB
9202070W 60HRB
9202080W 70HRB
9202090W 80HRB
9202100W 95HRB
Part Number Nominal Hardness
9205050W 81HRE
9205060W 87HRE
9205070W 93HRE
Part Number Nominal Hardness
9201110 63HRA
9201150 73HRA
9201190 83HRA
Part Number Nominal Hardness
9212110 72HR15N
9212130 78HR15N
9212150 83HR5N
921290 91HR15N
Part Number Nominal Hardness
9218020W 64HR15T
9218050W 73.5HR15T
9218070W 80HR15T
9218090W 86.5HR15T
Part Number Nominal Hardness
9213110 46HR30N
9213130 55HR30N
9213150 64HR30N
9213190 80HR30N
Part Number Nominal Hardness
9219050W 43HR30T
9219070W 56HR30T
9219090W 70HR30T
Rockwell C Rockwell C
Rockwell FRockwell B �
Rockwell E �
Rockwell A
Superficia Rockwell 15N Superficia Rockwell 15T �
Superficia Rockwell 30N Superficia Rockwell 30T �
Part Number Nominal Hardness
9203161 50HRC
9203171 55HRC
9203181 60HRC
9203191 63HRC
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Nominalvalue min max HV3 HV5 HV10 HV20 HV30250 HV 225 274 9500026 9500046 9500066300 HV 275 324 9500027 9500047 9500067 9500087 9500107400 HV 375 424 9500029 9500049 9500069 9500089 9500109550 HV 525 574 9500032 9500052 9500072 9500092 9500112600 HV 575 624 9500033 9500053 9500073 9500093 9500113650 HV 625 674 9500034 9500054 9500074 9500094 9500114700 HV 675 724 9500035 9500055 9500075 9500095 9500115750 HV 725 774 9500036 9500056 9500076 9500096 9500116800 HV 775 824 9500097 9500117850 HV 825 875 9500038 9500058 9500078 9500098 9500118Products not available in North America & South America
Nominal value min max HV0.1 HV0.3 HV0.5 HV1250 HV 225 274 9700006 9600046 9600026 9600006300 HV 275 324 9700008 9600047 9600028 9600007400 HV 375 424 9700010 9600048 9600029 9600009550 HV 525 574 9700012 9600052 9600032 9600012600 HV 575 624 9700013 9600053 9600033 9600013650 HV 625 674 9700014 9600054 9600034 9600014700 HV 675 724 9700015 9600055 9600035 9600015750 HV 725 774 9700016 9600056 9600036 9600016850 HV 825 875 9700018 9600058 9600038 9600018Products not available in North America & South America
Vickers Microindentation ¤
Vickers Macroindentation ¤
Knoop Microindentation ¤
Additional Calibration *
Products only available in North America & South America¤ Specify hardness required and load force for certification* Specify additional Vickers or Knoop hardness scale and load force for certification
Wilson® Vickers/Knoop Test Blocks
Part Number Load Range Hardness Scale
9200202 0.0500.499kg HV
9200202 0.51.0kg HV
Part Number Load Range Hardness Scale
9200200 0.0100.499kg HK
9200201 0.51.0kg HK
Part Number Load Range Hardness Scale
900020515 1120kg HV
Part Number Load Range Hardness Scale
900020511 HV or HK
Wilson®Hardness Test Blocks
85
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Visit www.buehler.com for ordering information.
Nominalvalue min max
HBW2.5/62.5scale
HBW2.5/187.5scale
HBW5/250scale
140 HBW 115 169 WH140HBW625 WH140HBW1875 WH140HBW250200 HBW 170 224 WH200HBW625 WH200HBW1875 WH200HBW250250 HBW 225 274 WH250HBW625 WH250HBW1875 WH250HBW250300 HBW 275 324 WH300HBW1875350 HBW 325 375 WH350HBW1875400 HBW 375 449 WH400HBW1875500 HBW 450 525 WH500HBW1875
Brinell reference blocks up to 250kgf load
Brinell reference blocks up to 3000kgf load
Other Brinell scales that use 1mm 2.5mm, 5mm or 10mm ball indenters �
Nominalvalue min max HBW5/750 scale HBW10/3000 scale140 HBW 115 169 WH140HBW750 WH140HBW3000200 HBW 170 224 WH200HBW750 WH200HBW3000225 HBW 212 238 WH225HBW3000250 HBW 225 274 WH250HBW750 WH250HBW3000275 HBW 262 288 WH275HBW3000300 HBW 275 324 WH300HBW750 WH300HBW3000325 HBW 312 338 WH325HBW3000350 HBW 325 375 WH350HBW750 WH350HBW3000375 HBW 362 388 WH375HBW3000400 HBW 375 449 WH400HBW750 WH400HBW3000500 HBW 450 525 WH500HBW750 WH500HBW3000
Wilson® Brinell Test Blocks
Part Number Description
WHSMLBRIN* 1mm or 2.5mm ball indenter
Part Number Description
WHSPECBRIN* 5mm or 10mm ball indenter
86
Hardness Tester Accessories for Legacy Rockwell® Hardness Testers (MacroMet� 5100 Series)PartNumber:
PartNumber:Description: Description:
17001020WC 1/16in WC Penetrator with WC Ball17001021WC 1/8in WC Penetrator with WC Ball17001022WC 1/4in WC Penetrator with WC Ball17001023WC 1/2in WC Penetrator with WC Ball17001024WC 3/4in WC Penetrator with WC Ball17001020 1/16in Steel Ball Penetrator with 50 Steel Balls17001021 1/8in Steel Ball Penetrator with 8 Steel Balls17001022 1/4in Steel Ball Penetrator with 4 Steel Balls17001023 1/2in Steel Ball Penetrator with 4 Steel Balls17001024 3/4in Steel Ball Penetrator with 4 Steel Balls18001005 Rockwell Superficial Diamond Indenter for N
Scale on MacroMet 5100 Series18001007 Rockwell Diamond Indenter for A Scale on
MacroMet 5100 Series18001009 Rockwell Diamond Indenter for C Scale on
MacroMet 5100 Series18001010 Rockwell Diamond Indenter for C, D, A, and N
Scales on MacroMet 5100 Series
18001015 Rockwell Diamond Indenter for C, D, and AScales on MacroMet 5100 Series
17001043 Anvil, Small VShape, 0.39in [10mm] diameter17001044 Anvil, Round Table, 7.9in [200mm] diameter17001046 Anvil, Diamond Spot17001047 Anvil, 0.19in [5mm] Taper Spot17001048 Anvil, V, 3.5in [90mm] diameter17001091 Anvil, Extension Rest17001094 Jack Rest for 18005101RA and 18005101TA
Testers17001095 Jominy Test Fixture16006502 Dot matrix printer for letter size plain paper or
10in roll paper16006503 Kit for connection of 5100 series digital
hardness tester to a PC for data download
Indenters for Legacy Testers:16003200 Vickers for MicroMet� 5100 Series Testers16003201 Knoop for MicroMet 5100 Series Testers16003202 Lightload Vickers for MicroMet 5114 & 512416003203 Lightload Knoop for MicroMet 5114 & 512416001159 Vickers for IndentaMet 1104, 1105 & 110616001160 Knoop for IndentaMet 1104, 1105 & 110619003200 Vickers Indenter for 5100 Series Macro & Semi
Macro19003201 Knoop Indenter for 5100 Series Macro & Semi
Macro16003202 Light Load Vickers for MicroMet 511416003203 Light Load Knoop for MicroMet 5114
Indenters for Legacy Testers with UKAS/United Kingdomcertificate:16009100* Vickers for MicroMet 2100 Series and earlier
testers16009101* Knoop for MicroMet 2100 Series and earlier
testers
16009200* Vickers for MicroMet 5100 Series Testers16009201* Knoop for MicroMet 5100 Series Testers16009120* Vickers for Semi and MacroVickers 2100 Series
earlier testers16009121* Knoop for Semi and MacroVickers 2100 Series
earlier testers16009300* Vickers for Semi and MacroVickers 5100 Series
Testers16009301* Knoop for Semi and MacroVickers 5100 Series
Testers16001159* Vickers for IndentaMet�Microindentation
series16001160* Knoop for IndentaMet Microindentation series16001169* Vickers for IndentaMet Semi and MacroVickers
series16001170* Knoop for IndentaMet Semi and MacroVickers
series
Special Indenters for Semi and MacroVickers 5100 series:16003209* Brinell indenter with hard metal ball 1mm Ø
Spares for Legacy Testers
Replacement Bulbs
07180116 12V/50W bulb for MicroMet� 5100 Series16001350 MicroMet I Bulb, Indicator Lights16001351 MicroMet I Bulb, Stage Illuminator16001353 6V/10W bulb for MicroMet I, Microscope
Illumination16002352 6V/18W bulb for MicroMet II, I, 3, 4 & 200116002353 4.5V/17W Fiber Optic Illuminator for MicroMet
200316002354 4.5V/17W Alpha for MicroMet 200016002355 12V/18W bulb for MicroMet 2100 Series17001051 100V/5W Stage Illuminator Bulb for Rockwell
Test
*Products not available in North America & South America
Accessories and Spare Parts for MacroMet�:
18001010* Rockwell® Indenter 120° for C, D, A and N Scalesfor MacroMet 5100 series
19BAA074* Rockwell Ball Indenter 1/16in for MacroMet 5100series (includes sintered carbide ball)
19BAA075* Rockwell Ball Indenter 1/8in for MacroMet 5100series (includes sintered carbide ball)
19BAA076* Rockwell Ball Indenter 1/4in for MacroMet 5100series (includes sintered carbide ball)
19BAA077* Rockwell Ball Indenter 1/2in for MacroMet 5100series (includes sintered carbide ball)
17001015* Rockwell Indenter 120° for MacroMet 3100series and earlier
17001020* Rockwell Ball Indenter 1/16in for MacroMet 3100series and earlier
Hardness Testing Legacy Buehler
Visit www.buehler.com for ordering information.
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Buehler Leads the Way in Hardness Testing
Buehler is #1 in Hardness Testing
From Research & Development to Global Manufacturing
We Build on Our Legacy Brands & Develop Innovations for the Future
Buehler, with its line of Wilson Hardness testers, is the global leader in hardness testing software, equipment and accessories.Buehler is at the forefront of engineering, software development and manufacturing with facilities in Lake Bluff, Illinois andShanghai, China and Esslingen, Germany, along with applications centers around the world. Buehler is proud to be theproprietor of 100year old legacy brands that created the hardness testing industry, including Wilson Instruments, Reicheterand Wolpert, the innovators and founders of the hardness testing industry. Buehler�s current product lines include improvedRockwell, Knoop/Vickers, Brinell, Universal testing equipment.
Wilson Instruments introduced the f irst Rockwell testerto the market over 90 years ago. Wilson went on todevelop the legendary Tukon� range of Microindentation testers. With the introduction of the RockwellR2000 in 1998, Wilson was the f irst to bring a closedloop Rockwell hardness tester to market. Buehlercurrently markets the Rockwell� 574 and 2000.
German engineered Reicheter has been the benchmark for production support hardness testers with aninstalled base that includes 50+ year old equipment.In addition, Wolpert, a wellknown name in the Germanhardness testing industry manufactured automatictesters since 1927.
Today Buehler has improved upon the originaldesigns of these three brands and produces the nextgeneration of Rockwell, Knoop, Vickers, Brinell, andUniversal hardness testers, along with automaticComputerControlled Systems, DiaMet� software anda wide range of accessories and hardness referenceblocks.
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IntroductionManythousandsof yearsago ferrousmaterialsweremainly found innaturally occurring forms, such asdebris from meteorites. The firstknown working of iron was in c.1500 BCEby the Hittites(centeredin what isnow Turkey). It took another 500 yearsbefore theprocessof early steel manufacture in simple furnaces was discovered, andthat quenching could improve hardness. This sparked the growthof steel and the end of the Bronze Age.
Aslate asthe1800�s, processing of steel wasarduous. Bulk processing was possible, mainly using the � cementation� process heating bars of iron with charcoal for days on end, a process that wasboth inefficient and inconsistent. In 1856 Bessemer developed hisconverter, closely followed by the Siemens Open Hearth process,allowing the removal of carbon and other elements from the ironand the true control of the elements in steel began.
Today, there are several hundred varietiesof steel with asmany applications. To meet modern demands, the chemistry and propertiesof the steel need to be tightly controlled. Metallographic processesand analysis techniques have needed to develop in line with theseincreasingly demanding applications.
This paper discusses sample preparation and analysis on a varietyof today�s often used ferrous materials using the latest equipmentand consumables.
BackgroundHeat Treatment of FerrousMaterialsSample preparation and analysiswasestablished for process control, failure analysis and R&D. Highly stressed materialsneed tohave the corresponding mechanical properties to ensure reliability, flexibility, elasticity or durability depending on the application.
Heat treatment is generally defined as the controlled heating andcooling of solid metal or alloysto obtain specificpropertiesbychanging themicrostructure. Therearemanydifferent componentsto heattreatment, including normalizing, annealing, quenching, temperingand stress relieving. These treatments can affect many propertiessimultaneously, but improving one can be detrimental to others.
In some cases components need to have varying properties in different areas and in these cases localized techniques can be used.For example, gear wheels need to be hard and wearresistant atthe surface, but maintain the ductility and toughness to endurehigh loadswithout breaking. Surface treatments to create thishardlayer involve using heat and exposure to chemical elementssuch ascarbon or nitrogen to modify the surface properties. These include
processessuch ascarburizing, nitriding and induction hardening.
Induction hardening uses a high frequency alternating current torapidly heat the surface of the work piece. Quenching results in amartensitic structure being maintained in that area, which is significantly harder than the corematerial. Thedepth of the hardenedlayer dependson the operating frequency used.
Carburizing and nitriding involve heating the sample in an environment rich in the desired element, changing the chemistry at thesurface, and as a result modifying the microstructure. In thesecases the hardening depth dependson time, temperature and theconcentration of the required elements.
Checking that surface treatments have been correctly performedis a vital quality control step. Both hardness testing and opticalexamination of the microstructure are used. Both of these requireproper metallographic preparation to ensure accurate results.
Sample PreparationSect ioningThe first step in the preparation of most samplesfor metallographicexamination isthe removal of a representative sample from a largercomponent. It isimportant to ensure that the sample isnot exposedto excessive heat or mechanical damage during sectioning. Sawsdesigned specifically for metallographic purposes should be used.The machine itself is usually selected on the basis of capacity andlevel of automation. Specialist abrasive wheels are normally used,as they provide excellent cutting speedswith minimal damage.
The selection of the correct abrasive wheel is critical to ensuring anundamaged specimen, as well as optimizing speed. The abrasivetype should be selected to suit the material being cut alumina ismost effective for ferrousmaterials. In addition, the strength of thebond holding theabrasive in thewheel isvery important. Hard materialsrequire asharp abrasive in order to cut effectively. If theabrasiveis held too strongly in the wheel, it will not wear and expose freshparticles. This can lead to glazing of the wheel, extended cuttingtimesand excessive heat or deformation in the part. Conversely, toosoft a bond can lead to excessive wheel wear. To simplify selection,Buehler providesa range of wheelsfrom which the user can readilyselect. If cutting components with a variable properties, such assurface treated steels, a wheel suited to the hardest material present should be selected. Table 1 shows recommended wheels fordifferent ferrous materials and corresponding parameters for theAbrasiMatic� 300 using 12in [305mm] abrasive wheels.
Published by Buehler, a division of Illinois Tool Works Volume 6, Issue 1
By: Mat thias PascherEfficient Sample Preparation and Analysis of Ferrous Materials
TECHNotes
BUEHLER Worldwide HeadquartersNorth America-South America Offices41 Waukegan RoadLake Bluff, Illinois 600441699 USAP: 800 BUEHLER(8002834537)P: (847) 2956500www.buehler.com | [email protected]
European HeadquartersBUEHLER [email protected]
BUEHLER [email protected]
BUEHLER United [email protected]
BUEHLER [email protected]
BUEHLER [email protected]
BUEHLER [email protected]
© 2015 BUEHLER, a division of Illinois Tool Works Inc. Printed in U.S.A.
SUMNotesPUBLISHED BY BUEHLER, A DIVISION OF ILLINOIS TOOL WORKS VOLUME 3, ISSUE 2
REPLICATING MEDIA by Dr. E. MOGIRE
Replicating media is used for nondestructive investigation of engineering components and materials. Themedia is a twopart system that solidifies upon contactand reproduces the details of the surface on which itis applied with very high precision. The media findsapplication in metallurgical/materiolographic inspections, failure and forensic investigations and metrologyamong others.
Buehler replicating media has unique features, it issuited to different areas of applications where; High micron accuracy is a requirement such as inmicrostructural analysis of engineering componentslooking at damage assessments caused by creepdeformation, micro and macrocrack formation,fatigue failures in mating surfaces such as on gearsand bolts
Good dimensional stability of the replica is necessaryallowing easy inspection and measurement of internal and external surfaces of complex objects, such asgrooves, notches, fasteners and gear teeth. No shrinkage during polymerization guarantees novolume loss during application ensuring good dimensional stability
Tribology and surface roughness assessment arecarried out to determine the wear characteristics ofmating surfaces as well as general visual inspection oftooling surfaces as shown below
Good resistance to chemical, mechanical and heatexposure to a maximum of 120°C with the ability toretain shape after exposure
Details of tool marks, imprint evidence and tyremarks are required to be replicated for further macroscopical comparison with known tools used in criminalactivities
Figure1.1Twopartsiliconereplicationmedia anddispensinggun
Figure1.2aboveillustrateshowthemediaisappliedonapolishedandetchedsurface.(A)Showstheactualmicrostructureand(B)theextractedreplica,finesubmicrondetailsareeasilydiscernible
Figure1.3illustrates(a)stampingtool (b),theanalysedreplicasurfaceand(c)inverseimageof thedepthprofileof theobservedsurfacefeatures.
Buehler® SumMet™
The Sum Of Our ExperienceA Guide to Materials Preparation & Analysis
Solut ions for MaterialsPreparat ion, Test ing and Analysis
Second Edit ion
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Our Global Service Teams are Committed to You
Contact Buehler Service Department for
Protect your investment and ensure consistent performance, minimize downtime and reduce the likelihood of costly repairs withBuehler Preventative Maintenance and Calibration Services.
As a valued customer, we appreciate your partnership and are here to support you with repair services and spare parts underwarranty and beyond.
� Installation of new machines and hardness testers� Preventative maintenance services including cleaning, comprehensiveinspection and wear part replacement
� Calibration on hardness testers, microscopes, and equipment
ISO 9001 � 150 14001 and ISO17025 AccreditedA2LA Certified for calibrations on hardness testers, microscopes, and equipment
Compliance with ASTM E18 or E384 using N.I.S.T. traceable standards
� Factory certif ied onsite repair� Flat Rate Repair� Loaner machines to minimize down time� Spare parts for equipment and testers
Visit www.buehler.com for ordering information.
Shelf life is defined as the length of time listed products are considered best suitable for performance. This does not mean thata product will not perform beyond this time period, nor does it mean that the product will be usable continuously for this timeframe. The shelf life is independent of the warranty* period as defined below. The shelf life depends on proper storage i.e.Abrasive CutOff Wheels must be stored lying flat and in a dry location. Stored standing up or in a humid area breaks down thewheel composition.
Product Name Shelf Life**Abrasive Cut Off Wheels 2 yearsAbrasive Paper, PSA or S Backed 1 yearAbrasive Paper, Plain Backed 2 yearsAcrylic Systems 1 yearAluminum Oxide Powder 2 yearsApex� Bimetallic Plate 1 yearApex CGD and DGD 1 yearApexHercules Grinding Disc 1 yearApex Magnetic Disc 1 yearApex S Carrier Films 1 yearAutoMet� Lapping Oil 2 yearsCool 3 Fluid 2 yearsDiallyl Phthalate Powder 2 yearsEpoxy Systems 1 year
EpoMet� F & G Powder 1 yearFibrMet� Discs PSA 2 yearsIsoCut� Cutting Fluid 1 yearKonductoMet Powder 1 yearMasterMet� 2 3 yearsMasterMet 2 yearsMasterPolish� 1 yearMasterPrep 2 yearsMetGrip� Liners 1 yearMetaDi� Fluid 2 yearsMetaDi� Suspensions & Pastes 2 yearsMicroPolish Alumina Suspension & Powder 1 yearPhenoCure� Powder & PreMolds 2 yearsPigments for Castable Mounts 1 yearPlanar Grinding Stones 2 yearsPolishing Cloths with PSA 1 yearPowdered Mold Release 2 yearsProbeMet� 1 yearRelease Agent 1 yearSilicon Carbide Powder 2 yearsTransOptic Powder 1 yearUltraPrep� Diamond Lapping Film 1 yearUltraMet� 2 Sonic Cleaning Solution 2 yearsWafering Blades 1 year*Warranty depends on Quality Assurance/Lab evaluation on an individual basis**Shelf life starts when product is shippedSee Terms & Conditions for warranty information
Shelf Life for Consumable Products
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Visit www.buehler.com for ordering information. 91
GUIDELINESSUBJECT OF PHOTO MICROGRAPH:� Microstructural details or hardness indents of any metallic, nonmetallic, geological or biorelated materials� Image must be obtained through the use of a light optical microscope (no SEM or TEM)� Image must not be digitally pseudo colored or enhanced
REQUIRED INFORMATION:� Completed entry form� Brief title statement that details the material depicted in the image� The original magnification used to acquire the image� The illumination mode used, such as brightfield, darkfield, polarized light, reflected or transmitted, differential interferencecontrast (DIC), phase contrast, or any other relevant information concerning the illumination and observation methods
� Details of any etchants used to reveal the microstructure, including the chemical formulation where applicable
IMAGE REQUIREMENTS (Images not meeting the requirements will not be accepted)� The entry must be uniformly illuminated and have sharp, crisp, infocus details.� The image cannot have a scalebar.� Digital f iles MUST be TIF, JPG or BMP and 120dpi (printed size will be 13in x 9in)� 8in x 10in [200 x 250mm] up to 11in x 14in [275 x 350mm] color photo prints will also be accepted.
SEND FILES:
ONLINE:� Send your images through our website at http://www.buehler.com/2018buehlercalendarcontest� If an alternate method is preferred, please contact us at (847) 2956500 or [email protected] for instructions on FTPlogin
DEADLINE FOR SUBMISSIONS:August 1st, 2017
WINNERS:If your entry is published, you will receive an honorarium of $200 (USD) per image and the privilege of having your workdisplayed worldwide. Selected calendar entries become the sole property of Buehler and may be used in other Buehlerpublications.
If you have further questions, please contact us at: (847) 2956500 or email: [email protected]
2018 Buehler Microstructure Calendar Call for Entries
Aluminum beryllium casting, mag. 200x, viewed with Differential Interference Contrast.~ Daniel Slates; Materion Brush Performance Alloys; Elmore, Ohio USA
7075 and 6061 Aluminum Weld, etched with Barker�s reagent, mag. 50x, polarized light~Matthew Ryder and Xiangbin Wang; Worcester Polytechnic Institute; iMdc, Worcester, MA USA
The Buehler Microstructure Calendar is a recognized forum for excellence in this unique area of technical expertise. Publicationin the calendar is open to anyone who has achieved a level of excellence in materials preparation. If you would like to submitan entry for the 2018 edition, please do so according to the following guidelines.
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AAbrasiMatic 300 Abrasive Cutter ...........4AbrasiMet 250 Abrasive Cutter..............3Abrasive Blades ...................................8, 9Abrasive Blades for Precison Cutters ..17Abrasive Cutter Recirulation...................7Abrasive Cutters.......................................3Abrasive Cutter Vising Accessories.......6Abrasive Lapping Film ..........................55Abrasive Papers............................... 46, 47Abrasive Sectioning Vises.......................6Acrylic Mounting Systems.....................23AcuThin Abrasive Blades.................. 9,17AddiCool.................................................17Aluminum Oxide Powder......................55Apex Grinding Discs....................... 48, 49Apex Platen System ...............................45Apex S .............................................. 45, 46Automated Hardness .........71, 72, 76, 77Automatic Abrasive Cutters....................5AutoMet Oil ............................................53
BBase Cabinet ............................................7BH3000 Tester .......................................82Blue Mounting Mold..............................24Brinell Testers .........................................82Bulbs, Spare............................................81Burst Dispensing System ......................35
CCMount Adapters.................................80Cameras..................................................80CarbiMet Abrasive Discs................ 46, 47CarbiMet S..............................................46Castable Mount Pigment ......................25Castable Mounting ..........................2123Castable Mounting Molds ....................24Cast N Vac 1000 System .......................24CBN Blades for Abrasive Cutters...........7ChemoMet Polishing Cloth ........... 50, 51Cloth Guide ......................................5051Compression Mounting Equipment...26,27
Conductive Filler ....................................25Conductive Mounting Powders ...........29Cool 3 Cutting Fluid ..........................7, 17Crystalbond & Crystalbond LT .............25Cubic Boron Nitride Blades..............7, 16Cutting Fluids.....................................7, 17
DDelta Abrasive Cutoff Wheels...........8, 9Delta Large ...............................................5Delta Manual ............................................3Delta Medium...........................................5Dessicator Storage Cabinet..................55
Diallyl Phthalate .....................................29Diamond Blades for Abrasive Cutters...7Diamond Grinding Discs ............... 48, 49Diamond Lapping Film .........................55Diamond Suspensions & Pastes.... 52, 53Diamond Wafering Blades ...................16Digital Cameras......................................68Digital Imaging.......................................57Dispensing System ................................35Disposable Mounting Cups..................24Dressing Sticks ............................16,17,31Drive Adapters.......................................39
EEcoMet 250 GrinderPolisher .........3233EcoMet 300 GrinderPolisher .........3233ElectroMet Etchers & Accessories .......42EnvironMet Recirculating FilteringSystem & Accessories........................43
EPDM Mounting Cups & Molds...........24EpoHeat CLR ..........................................22EpoKwick FC...........................................22EpoMet F Molding Compound............29EpoMet G Molding Compound ...........29EpoThin 2................................................22EpoxiCure 2 ............................................22Epoxy Mounting Systems......................22EZ Clamp ................................................75
FFibrMet Abrasive Discs .........................55Final Polishing Suspensions..................54Flat Edge Filler .......................................25Fume Extractor .........................................7
GGlass Slide Holders................................37Glass Slides.............................................37Glossy......................................................17Grinding & Polishing .......................3055Grinding Discs................................. 48, 49
HHardness Test Blocks.......................8385Hardness Tester................................7086
IImaging & Analysis ..........................5669Inverted Microscopes..................... 63, 64IsoCut CBN Wafering Blades ...............16IsoCut Fluid.............................................17IsoMet 1000 & LS Vises .................. 12,15IsoMet 1000 Precision Cutter ...............11IsoMet High Speed PrecisionCutters.................................................10
IsoMet High Speed Vises............... 15, 16IsoMet Diamond Wafering Blades ......16
IsoMet Low Speed Cutter .....................11
KLKnoop Test Blocks..................................84Knoop Testers...................................7377KonductoMet Mounting Compound ..29Lapping Films.........................................55Leveling Press.........................................69Lightbulbs, Spare...................................69Loading Fixtures & Plates......................39
MMacroMet Hardness Tester Accessories .86
MacroVickers Calibration Test Blocks .84Magnetic Disc (Apex) ............................46Manual Abrasive Cutters.........................3Manual Grinder ................................3234MasterMet & MasterMet 2 ....................54MasterPolish & MasterPolish 2 .............54MasterPrep..............................................54MasterTex Polish Cloth ....................5051MetaDi Diamond Pastes........................53MetaDi Diamond Suspensions.............52MetaDi Fluid ...........................................52Metal Bonded Diamond Discs.......4849Metal Slides ............................................69MetaServ 250 GrinderPolisher ...........34MetGrip Liners........................................46MetKleer Adhesive Bases .....................25MicroCloth Polishing Cloth............ 50, 51MicroCut ......................................... 46, 47MicroCut S ....................................... 46, 47MicroFloc Polishing Cloth .............. 50, 51MicroPolish Alumina Powder ...............54MicroPolish II DeagglomeratedAlumina Powder ................................54
MicroPolish II DeagglomeratedAlumina Suspension ..........................54
Microscopes .....................................6067MiniMet Abrasive Discs.........................41MiniMet Polishing Cloths......................41MiniMet 1000 GrinderPolisher ...........41Mold Assemblies .............................2627Mold Release Spray & Powder .............25Monitors..................................................68Mounting ..........................................2029Mounting Cement & Wax .....................25Mounting Clips.......................................27
NNikon Eclipse LV150N ...........................66Nikon Eclipse MA100 andAccessories.........................................63
Nikon Eclipse MA200 andAccessories.........................................64
Nikon LV100POL....................................67
INDEX
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Nikon Microscopes..........................6167Nikon SMZ18 ..........................................62Nikon SMZ800N.....................................61Nylon Polishing Cloth ..................... 56, 57
OOmniMet Modular DigitalImaging System ...........................6769
PPaper Cups .............................................25PC Met Precision High Volume ............40PetroBond Thin Section Fixture ...........18Petrographic Accessories .............. 18, 19PetroThin Accessories ...........................19PetroThin Thin Sectioning System .......18PetroVue Thin Section Viewer...............19PhenoCure Mounting Compounds.....28Phenolic Mounting Compounds..........28Pigments .................................................25Planar Grinder ........................................31PlanarMet 300 ........................................31Accessories & Consumables ............31
Plantens......................................32, 34, 39Plastic Ring Forms..................................24PoliCloth Polishing Cloth ............... 50, 51Polishing Cloth Guide .................... 50, 51Polishing Cloths............................... 50, 51Polishing Pastes......................................53Polishing Suspensions...........................52Powered Mold Release..........................25Precision Diamond WaferingCutters & Accessories................. 12, 15
PreMolds.................................................28Printed Wiring Board & Electronics.....40ProbeMet Mounting Compound .........29PWB Accessories ...................................40
Q/RReciClean ................................................17Recirculating systems forAbrasive Cutters...................................7
Recircutlating System forPrecision Cutters ................................14
Release Agent ........................................25Replicating Adhesive Bases..................43Replicating Media..................................43Replicating Tapes & Sheets ..................43Ring Forms..............................................24Rockwell 2000 ........................................80Rockwell 574 ..........................................79Rockwell Accessories ............................81Rockwell Hardness Testers..............7981Rockwell Indentors ................................81
SSamplKlip ................................................27SamplKup................................................24SamplKwick Fast Cure Acrylic ..............23Sectioning ...........................................2, 19Silicon Carbide Abrasive Powder ........55Silicon Carbide Paper...............41, 46, 47Silicone Mold Release ..........................25SimpliMet 3000 AutomaticMounting Press & Accessories .........27
SimpliMet 4000 AutomaticMounting Press & Accessories .........26
Slides, Metal ...........................................69Spare Bulbs.............................................69Specimen Caps......................................24Specimen Holders .....................3638, 42Specimen Loading Fixture....................39Specimen Support Clips.......................27Stage Micrometers ................................69Stereo Microscopes.........................6162Stirring Sticks..........................................25Storage Cabinets ...................................55Support Clips & Clamps........................27
TTarget Holders........................................39Test Blocks ........................................8385TexMet C Polishing Cloth............... 50, 51TexMet P Polishing Cloth ............... 50, 51ThermoPlastic Cement ..........................25Thermoplastic Mounting Material .......29Thermosetting Mounting Material.2829TransOptic Mounting Compound .......29TriDent Polishing Cloth................... 50, 51VH1102 & 1202 Hardness TesterAccessories.................................. 72, 73
UUH250 .....................................................78UltraMet Ultrasonic Cleaner& Accessories .....................................43
UltraPad Polishing Cloth ................ 50, 51UltraPol Polishing Cloth.................. 50, 51UltraPrep Diamond Discs......................49UltraPrep Diamond Lapping Film .......55UniClip Support Clips............................27Universal Tester Accessories ................78Universal Testers ....................................78Upright Industrial Microscopes& Accessories .............................. 66, 67
VZVacuum System for Epoxy ....................24VariDur 10 Acrylic System.....................23VariDur 200 Acrylic System...................23VariDur 3003 Mounting System ...........23VariKleer Mounting System ..................23Vector LC 250 & Vector PowerHeads & Accessories .........................34
VelTex Polishing Cloth .................... 50, 51VerduTex Polishing Cloth ............... 50, 51VH1150 Vickers/Knoop Tester..............74VH3100 Vickers/Knoop Tester..............76VibroMet 2 Vibratory Polisher& Accessories .....................................42
Vickers Test Blocks.................................84Vickers Hardness Testers.................7177ViewMet ..................................................77Vises for Abrasive Cutters.......................6Wafering Blades.....................................16WhiteFelt Polishing Cloth............... 50, 51
INDEX
Buehler Worldwide Locations
Solutions for Materials Preparation, Testing and Analysis
Lake Bluff, IL, USBinghampton, NY, US
Norwood, MA, USCoventry, UKDardilly, FR
Esslingen, DEHong Kong, CNShanghai, CN
Tokyo, JP
BUEHLER41 Waukegan Road, Lake Bluff, Illinois 60044P: +1 847 295 6500 | 800 BUEHLER (800 283 4537)W: www.buehler.com | E: [email protected]
North AmericaSouth America OfficesBUEHLER Worldwide HeadquartersP: +1 847 295 6500 | 800 BUEHLER (800 283 4537)W: www.buehler.com | E: [email protected]
Europe OfficesBUEHLER Germany EsslingenEuropean HeadquartersP: +49 (0) 711 49046900E: [email protected]
BUEHLER France DardillyP: +33 (0) 800 89 73 71E: [email protected]
BUEHLER United Kingdom CoventryP: +44 (0) 800 707 6273E: [email protected]
AsiaPacific OfficesBUEHLER JapanP: +81 03 5439 5077E: [email protected]
BUEHLER AsiaPacific Hong KongP: +852 2307 0909E: [email protected]
BUEHLER China ShanghaiITW Test & Measurement (Shanghai) Co., Ltd.P: +86 400 000 3418E: [email protected]
Visit www.buehler.com for more informationon a Buehler location near you.
© 2017 BUEHLER, a division of Illinois Tool Works Inc. FN01510_0117 First Edition_0117