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PRE FEASIBILITY REPORT

FOR OBTAINING

PRIOR ENVIRONMENT CLEARANCE

FOR PROPOSED

1) Set up of 1 x50 TPH AFBC Boiler

and 2) Enhancement of CRM Production capacity from 0.8 MTPA to 1.0 MTPA

OF

JINDAL STAINLESS LIMITED

LOCATED AT

Kalinganagar Industrial Complex, Duburi, Dist. Jajpur - 755026, Orissa, India

Tel: +91 06726 266031 - 33 Fax: +91 06726 266006

E-mail: info.jajpur@jindalsteel.com

2016

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Executive Summary Introduction of Project / Background Information

2.1 Identification of project and project proponent

2.2 Nature of the project

2.3 Need for the project and its importance to the country and or region

2.4 Demand-supply gap

2.5 Imports vs. indigenous production

2.6 Export possibility

2.7 Domestic / export markets

2.8 Employment generation (direct and indirect)

Project Description

3.1 Type of project including interlinked and interdependent Projects

3.2 Location with coordinates

3.3 Details of alternate sites & environmental considerations

3.4 Size or magnitude of operation

3.5 Project description with process details

3.6 Raw material required along with estimated quantity, likely source, marketing area of final

product’s mode of transport of raw material and finished product

3.7 Resource optimization/recycling and reuse envisaged in the project

3.8 Availability of water its source, energy/ power requirement and source

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management

/disposal

3.10 Schematic representations of the feasibility drawing which give information of EIA purpose

Site Analysis

4.1 Connectivity

4.2 Land form, land use and land ownership

PPRREE FFEEAASSIIBBIILLIITTYY RREEPPOORRTT

INDEX

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4.3 Topography

4.4 Existing land use pattern

4.5 Existing infrastructure

4.6 Soil classification

4.7 Climatic data from secondary sources

4.8 Social infrastructure available.

Planning Brief

5.1 Planning concept

5.2 Population projection

5.3 Land use planning (break up along with green belt etc.)

5.4Assessment of infrastructure demand (physical & social)

5.5 Amenities / facilities

Proposed Infrastructure

6.1 Industrial area (processing area)

6.2 Residential area (non processing area)

6.3 Green belt

6.4 Social infrastructure

6.5 Connectivity

6.6 Drinking water management (source & supply of water)

6.7 Sewarage system & Industrial waste management

6.8 Solid waste management

6.9 Power requirement & supply

Rehabilitation and resettlement plan

Project Schedule & Cost Estimates 8.1 Project schedule

8.2 Cost of the project Analysis of Proposal

Analysis of proposal (final recommendations)

9.1 Basic estimates

9.2 Project cost estimate

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1.0 EXECUTIVE SUMMARY

Jindal Stainless Limited (JSL) is an Integrated Stainless Steel Plant of 1.6 MTPA, located at Kalinga

Nagar Industrial Complex (KNIC), Jajpur Road, Dist- Jajpur, Odisha. JSL is now intends to set up

additional 1 x50 TPH AFBC Boiler to supplement rated steam to the existing 13 MW TG along with

WHRB and associated finishing facilities of Cold Rolling Mill for enhancement of production capacity

from 0.8 MTPA to 1.0 MTPA.

By installation of the above facilities there will be no change in existing capacity of 1.6 MTPA

Integrated Stainless Steel productions at JSL.

There shall be no additional land requirement for this proposed project. The proposed project shall

come up inside the existing plant premises of JSL.

The total plant area available for the existing JSL complex is of 526.09 Hectares. The land required

inside the existing premises for set up of 1x50 TPH AFBC Boiler is approximately 1317 square

meters and 21340 square meters are to be required for enhancement of CRM Production capacity

from 0.8 MTPA to 1.0 MTPA.

The estimated Capital Cost for set up of 1x50 TPH AFBC Boiler is of 20 Crore and cost to be incurred

for installation of associated finishing facilities for enhancement of CRM production capacity from

0.8 MTPA to 1.0 MTPA is of 300 Crores. Hence total estimated cost for both the proposed project is

of 320 Crores which also includes the machinery cost to be incurred for installation of pollution

control equipments.

The total water required for both the proposed project will be approximately 1750 m3/d. Out of which 1150 m3/day water shall be required for operation of 1 x 50 TPH AFBC Boiler plant and 600 m3/day raw water shall be utilised for proposed additional project of CRM. Source of water shall be the RO treated waste water and the shortfall amount shall be sourced from River Brahmani for which permission has been obtained from Water Resource Department, Govt. of Odisha. Hence, there shall be no additional permission required from Water Resource Department, Govt. of Odisha for this proposed project. Green belt development is an ongoing process at JSL. Already 34 % (177 Hectares) of the total plant

area is under green belt coverage with suitable plant species have been planted all along the

internal road, raw material storage & handling, ash/dust prone areas. It is planned to plant further

saplings considering the parameters as type, height, leaf area, crown area, growing nature, water

requirement etc. Green belt will be progressively developed on land.

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2.0 INTRODUCTION OF PROJECT / BACKGROUND INFORMATION 2.1 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT Jindal Stainless Limited is one of the largest integrated manufacturers of stainless steel in India. A leader and a name synonymous with Enterprise, Excellence and Success, the company’s ethos mirrors most characteristics similar to the metal it produces; Akin to stainless steel Jindal Stainless Limited is innovative and versatile in its thought process; strong and unrelenting in its operations. The state-of-the-art unit of Jindal Stainless is located at Kalinga Nagar Industrial Complex, Jajpur Road, Dist-Jajpur in the state of Odisha. The plant is having the Integrated Stainless Steel production capacity of 1.6 MTPA with world class technology and equipments sourced from Siemens VAI, SMS Siemag and Andritz Sundwig.

1) JSL is having 2 x 28.5 TPH WHR Boilers connected to 2x60 MVA Sub Merged Arc Furnace

(SAF) of Ferro Alloy Complex to supplement rated steam to the existing 13 MW TG. After

commissioning of 2x60 MVA Furnaces, it was observed that steam generation from WHRB

was not adequate to run 13 MW TG. The shortfall is mainly because of inability to operate

the Ferro Alloy furnace at full load due to shortage of raw material. Therefore it is proposed

to set up 1x50 TPH AFBC Boiler to feed adequate steam to the existing 13 MW TG for its

continuous operation. However there will be no change in power generation capacity i.e. 13

MW Power.

2) JSL is also planning for enhancement of production capacity of Cold Rolling Mill from 0.8

MTPA to 1.0 MTPA by installing associated finishing facilities at existing Cold Rolling Mill

Complex.

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M/s. Jindal Stainless Limited is one of the largest stainless steel conglomerates in India and ranks

amongst the top 10 stainless steel conglomerates in the world. The promoters of the group are

highly qualified and have global experience in the field of Stainless Steel production.

2.2 NATURE OF THE PROJECT

As per EIA Notification 2006, the proposed project falls under Schedule in serial No. 3 (a) - Metallurgical Industry (ferrous & non- ferrous). As the existing project is a Integrated Stainless Steel Plant complex, the project is categorized as Category A as per EIA Notification, 2006. 2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/OR REGION

Due to rapid industrial & infrastructure development globally, there is constant increase in need of stainless

steel in the market today, stainless steel has already established itself in sectors like automotive, railway &

transport (ART), architecture, building & construction (ABC), chemical & petrochemical industries, capital

goods, kitchenware and food processing industries. Increasing number of sectors such as plumbing and

overhead water tanks are also realising the advantage of shifting to stainless steel. This environment-friendly

metal can be easily recycled.

2.4 DEMAND-SUPPLY GAP

The Indian Steel industry has entered into new development stage from 2005-2006 riding high on

the resurgent economy and rising demand of Steel. Rapid rise in production has resulted in India to

become 5th largest producer of Steel. It is estimated that, India’s Steel consumption will continue to

grow at nearly 16% rate annually, fuelled by the demand of construction project. The National Steel

Policy envisaged steel production to reach 110 million tonnes by 2020. So considering the huge

demand of steel, this project is important for partially fulfilling of demand. 2.5 IMPORTS VS. INDIGENOUS PRODUCTION

Imports are not expected to impose a significant threat to domestic players in future. 2.6 EXPORT POSSIBILITY First priority to meet domestic demand, should also take into account the large export possibilities. 2.7 DOMESTIC / EXPORT MARKETS The Stainless Steel shall be sold in domestic/global market. 2.8 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE PROJECT Total manpower currently is 7500 including Contractor’s employee and additional about 100 manpower will be required during expansion excluding contractor’s employee. An equal number are expected to be in indirect employment.

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3.0 PROJECT DESCRIPTION 3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS

Jindal Stainless Ltd. is proposing 1 x 50 TPH AFBC Boiler and Enhancement of CRM Production capacity from 0.8 MTPA to 1.0 MTPA. Proposed 1 x 50 TPH AFBC Boiler will be located adjacent to the existing Ferro Alloy Complex of JSL. The proposed project shall compensate the shortfall of the rated steam to the existing 13 MW TG along with WHRB connected to Ferro Alloy furnace. The power to be generated shall be utilized in Ferro Alloy Complex. Thus; the proposed project will be interdependent project to Ferro Alloy Complex. The proposed project for enhancement of production capacity of Cold Rolling Mill from 0.8 MTPA to 1.0 MTPA by installing associated finishing facilities to existing Cold Rolling Complex is an interdependent project. The additional finished stainless steel products will be sold in both domestic and global market. 3.2 LOCATION WITH COORDINATES The plant site is located at Kalinga Nagar Industrial Complex, Jajpur Road, Dist-Jajpur in the state of

Odisha. The site is covered under Survey of India toposheet no. 73 L/1 bounded between latitudes

20° 56’58” N to 20° 58’ N and longitudes 86° 02’17” E to 86° 03’53” E. The Plant area is bounded by

East Coast Railway’s line connecting Jakhapura and Daitari station on the East and the Jajpur-

Talcher State Highway on the North. The nearest railway station is Jakhapura, on the Howrah-

Kharagpur-Bhubaneshwar-Vishakhapatnam line, which is about 10 km SE. The expressway

connecting Daitari mines to Paradip Port is about 8 KM from the site. The nearest National Highway

is NH-16, which is about 20 km from the Plant site. The nearest civilian airport is Bhubaneshwar,

which is about 110 km away. The river Brahmani flows from West to East on the southern side of

the plant site.

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3.3 DETAILS OF ALTERNATE SITES & ENVIRONMENTAL CONSIDERATIONS

No alternative sites considered as the proposed expansion will be carried out in the existing Plant

premises of JSL.

3.4 SIZE OR MAGNITUDE OF OPERATION

JSL is proposed to set up 1 x50 TPH AFBC Boiler to supplement rated steam to the existing 13 MW

TG along with WHRB and associated finishing facilities of Cold Rolling Mill for enhancement of CRM

production capacity from 0.8 MTPA to 1.0 MTPA in its existing Plant premises.

The operational process includes basic raw material requirement, sizing of equipment, utilities and

services, infrastructure facilities and sources of waste generation, their quantity, treatment and

safe disposal of the waste.

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS M/s. Jindal Stainless Ltd. is proposing for set up 1 x50 TPH AFBC Boiler and enhancement of CRM

production capacity from 0.8 MTPA to 1.0 MTPA. Project description with process details of above

mentioned project are described below.

3.5.1 1 X 50 TPH AFBC BOILER

Main plant and Equipments:

The basis of technical parameters of the Boiler and Auxiliary equipment are discussed hereunder,

which describes the general requirements.

Feed water system:

Feed water system will be consisted of the following:

I. Deaerator Vapour tank/feed water storage tank.

II. Feed water pump.

III. Feed water control station.

Boiler Feed Water pumping station:-

Pumping station would be provided after the de-aerator on the water-side of the steam generator.

Pumps provide the necessary head for working medium (water) suitable for the boiler pressure

feed water pumping station is divided as follows;

I. Pump suction piping.

II. Feed pump

III. Cooling water system

IV. Minimum flow and balancing leak off line.

V. Pump discharge piping

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Steam Generator

The boiler will be designed for 50 TPH steam generation, 51 kg/cm2.pressure, 405 ± 5 deg C super

heated steam output designed for firing with 100 % F grade coal. This boiler will be of Bi-Drum

design, Header type boiler tank, Natural circulation, water tube balanced draft, under bed fuel

feeding system, Bottom supported pressure parts and bed plate design.

Fuel combustion will be in an atmospheric bed combustor (AFBC) fixed at the boiler bottom. Fuel

will be stored in bunker. Drag chain feeders would be connected at the bottom of surge hoppers

(below the bunker).The fuel

As a complete unit the boiler plant would be equipped with the following circuits.

Feed water and steam system.

Pressure parts circuit.

Boiler steam circuit.

Boiler blow down circuit.

Sample coolers.

Chemical dosing system.

Combustor/Furnace.

Combustion Air/Over fire air system.

Fuel feeding system.

Start-up oil firing system.

Flue gas circuit.

Bed ash/Fly ash handling system.

Refractory and insulation.

Electric and Instrumentation.

Electrostatic precipitator.

Chimney.

The main parameters of the boiler will be:

Maximum continuous rating : 50 TPH

Steam pressure : 51 kg/cm2

Steam temperature : 405± 5 Deg C

Fuel Fired : F Grade Coal

The boiler will be divided into a combustion zone i.e. furnace and non-combustion zone i.e.

economizer, air heater etc. The furnace sides will be front and rear are of membrane panel

construction providing a gas tight sealing. For all the water wall bottom headers, Water would be

fed through supply pipes from down comers. The side wall, front wall, rear wall panel tubes top

headers would be connected to the steam drum through risers. The front wall panel tubes form the

roof of the furnace.

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Feed water will be pumped by feed water pumps from deaerator to economizer through feed water

control station. The feed water from economizer outlet is then led to the steam drum. Steam will

be generated in the furnace membrane wall tubes. The resulting water-steam mixture from the

riser tubes of membrane panel returns to the steam drum where the separation of steam from

water takes place. The saturated seam is led through the supply pipes to the PSH inlet header. From

the PSH inlet header steam passes through the coils to PSH o/l header, then steam is led to

Attemperator and then the Sec SH inlet header. Finally from the SSH outlet header steam will be

passed to the main steam will be passed to the main steam line to steam header.

Combustion of the fuel takes place in the furnace bed where the fuel would be spread with the help

of the coal feed nozzles fixed in the Bedplate. Combustion air would be sucked from the plant

environment by the motor driven FD fan and combustion air will be passed through air nozzles .PA

fan air will be used for transportation of fuel. Balanced draft conditions inside the furnace suitable

for combustion will be maintained by I.D fan.

One no. start-up oil burner will be mounted at the left wall of the furnace.

The starting, stopping and safe shut down of boiler will be done by manual intervention

systematically and sequentially from control room.

Ash Handling Plant (AHP) design would however be based on the BMCR and coal quality. The Bed

Ash and Fly Ash equipment parameters would be guided by worst values of GCV and ash content.

PROCESS FLOW CHART

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3.5.2 ENHANCEMENT OF CRM PRODUCTION CAPACITY FROM 0.8 MTPA TO 1.0 MTPA

JSL is planning an expansion to increase the production capacity of its CRAP product by a quantity of

2,00,000 MT annually by installing following machinery and equipment in its existing CRM Facility in

Jajpur, Orissa.

2 Nos. of 20 HI Cold Rolling Mill

4 Nos. of Bright Annealing Line

1 No. of Pickling Line

2 Nos. of Slitting Line

20 HI COLD ROLLING MILL

The 20 HI Cold Rolling Mills will consist of main rolling mill stand, terminal equipment and other

accessories.

MILL SPECIFICATION

Type of Mill : 20HI Cold Rolling Mill

Material to be processed : Series 200,300 & 400

Strip Width : 800 ~ 1300 mm

Input Strip Thickness : 6.0 mm max

Output Strip Thickness : 0.25 mm minimum

Mill Speed : 600 MPM max

Rolling Force : 8000 kN

Reel Tension : 50 ~ 500 kN Max

BRIGHT ANNEALING LINE

Bright Annealing line shall provide the steel strip with required mechanical properties and surface

finish.

Technical Specifications

Strip Width : 600 ~ 1300 mm

Strip Thickness : 0.3 ~ 1.5 mm

Furnace Temperature (Max) : 1200˚ C

Work temperature : 900～1150

Temperature control precision : ±5

Strip speed in furnace : 5～40m/min

0.50mm X 1280mm

TV=13, Speed: 26m/min,

Capacity : 55,000tons/year;

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PICKLING LINE

Pickling Process to be carried out to remove the scale (oxide layer) from surface, formed during

annealing process over the steel strip, before it is processed into Cold Rolling Mills. In pickling

section it will be having 2nos. of Mixed Acid Tank and 1 No. of HF/ HNO3 Acid Tank.

SLITTING LINE

Slitting will be a shearing operation to cut the coil in required dimension as per customer

requirement.

Technical Specifications

Coil Width : 600 ~ 1300 mm

Strip thickness : 0.3 ~ 3.0 mm

Line Speed : 200 m/min Max

Threading Speed : 15 m/min max

Minimum Slitting Width : 21 mm

Process Flow Chart

Hrap Coil

Output

Hot Rolled Coils

from HSM line Bell Annealing

Furnace

Slitting /

Cut To Length

20 HI Mill

Pickling Line

20 HI Mill

BA Line 1

BA Line 2

BA Line 3

BA Line 4

Packaging

&

Dispatch

HAPL

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3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING

AREA OF FINAL PRODUCT’S MODE OF TRANSPORT OF RAW MATERIAL AND FINISHED

PRODUCT Major raw materials required for 1 x 50 TPH AFBC Boiler will be Coal and Bio-mass of 550 TPD

approx. which will be received by railways and road. Major final product of CRM will be transported

through railway line with the help of our own railway siding.

3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT

Fly ash to be generated will be sent to brick manufacturing and asbestos manufacturing

plants. Bottom ash to be sent to existing ash pond in slurry form through pipeline.

No other major solid waste generation from the plant has been envisaged. However,

material collected by the dust collectors (Bag Filters) will automatically be recycled in the

process.

STP treated water will be used for plantation and sludge will be utilized as manure for green

belt development

Acidic waste effluent to come up from proposed pickling line of CRM Complex shall be

treated in our existing ETP of CRM Complex and further reuse in various plant activities.

There will no discharge to outside from the project premises. 3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/ POWER REQUIREMENT AND SOURCE

The total water required for both the proposed project will be approximately 1750 m3/day. Out of which 1150 m3/day water shall be required for operation of 1 x 50 TPH AFBC Boiler plant and rest 600 m3/day raw water shall be required for proposed additional project of CRM. Source of water shall be the RO treated waste water and the shortfall amount shall be sourced from River Brahmani for which permission has been obtained from Water Resource Department, Govt. of Odisha. Hence, there shall be no additional permission required from Water Resource Department, Govt. of Odisha for this proposed project. 3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR

MANAGEMENT /DISPOSAL For the proposed project fly ash to be generated shall be sent to brick manufacturers and asbestos manufacturers for 100 % utilization. Bottom ash shall be sent to existing bottom ash pond. It is also proposed to install a neutralization pit where proper neutralizing arrangement for treatment of the effluent coming from CPP to be carried out and the treated effluent will be reused in in-house plant activities. Acidic waste effluent to come up from proposed pickling line of CRM Complex shall be treated in our existing ETP of CRM Complex and further reuse in various plant activities.

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE INFORMATION

OF EIA PURPOSE

Process Flow sheet for both the proposed project is given in section 3.5 of this report.

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4.0 SITE ANALYSIS

4.1 CONNECTIVITY

The site of the stainless steel plant is located in Jajpur district of Orissa. The site is covered under

Survey of India toposheet no. 73 L/1 bounded between latitudes 20° 56’58” N to 20° 58’ N and

longitudes 86° 02’17” E to 86° 03’53” E. The plant area is bounded by East Coast Railway’s line

connecting Jakhapura and Daitari station on the east and the Jajpur- Talcher State Highway on the

north. The nearest railway station is Jakhapura, on the Howrah-Kharagpur-Bhubaneshwar-

Vishakhapatnam line, which is about 10 km towards SE. The expressway connecting Daitari mines to

Paradip Port is about 8 km W from the site. The nearest National Highway is NH-6, which is about

20 km E of the plant at its nearest point. The nearest civilian airport is Bhubaneshwar, which is

more than 110 km away. The proposed project area falls within Duburi village. The river Brahmani

flows from west to east on the southern side of the plant site.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

The exiting land is industrial land. Addition of new products will be carried out within existing premises. No new land is required for the proposed set up. The proposed project will not cause any permanent or temporary change to land use. 4.3 TOPOGRAPHY

As no new major construction/land required due to addition of new products, topography will not

be changed .The study area forms part of inland tract and are characterized by flat terrain .

4.4 EXISTING LAND USE PATTERN The existing land is used for industrial purpose. No additional land will be required for proposed plant.

4.5 EXISTING INFRASTRUCTURE

Existing infrastructure includes provisions of appropriate water supply, power connection, storage

facilities for raw-material and products and production, utility sheds and administrative office.

4.6 SOIL CLASSIFICATION

As no new construction/land required due to addition of new products, soil classification will not changed.

4.7 CLIMATIC DATA FROM SECONDARY SOURCES

As no new construction/land required due to addition of new products, climate will not changed.

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

Already a well establish social infrastructure is available in and around the plant site as the plant

area comes under Kalinga Nagar Industrial Complex.

5.0 PLANNING BRIEF

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5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC.) TOWN AND COUNTRY PLANNING / DEVELOPMENT AUTHORITY CLASSIFICATION

The proposed project will be located inside the existing premises of Jindal Stainless Limited. at Kalinga Nagar Industrial Complex, Jajpur Road Dist-Jajpur, Odisha. The proposed project is a part of integrated stainless steel plant with 1 x50 TPH AFBC Boiler to supplement rated steam to the existing 13 MW TG along with WHRB and associated finishing facilities of Cold Rolling Mill for enhancement of production capacity from 0.8 MTPA to 1.0 MTPA. Infrastructure facilities in this Kalinganagar Industrial Complex are well developed and have well connectivity by road and rail. The nearest town Jajpur Road is 12.0 km away and easily accessible by road where all facilities such as schools, collages, hospitals and markets are available. 5.2 POPULATION PROJECTION

In the area, trained manpower is already available and in the proposed project local workers will be given priorities for employment. There will not be significant increase in population due to proposed project as this is a very small project. The additional people influx due to the proposed project can be easily accommodated in the Jajpur Road and nearby villages. The development of new residential facility is not anticipated.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.).

The proposed expansion project will be located inside the existing premises of Jindal Stainless Limited. at Kalinga Nagar Industrial Complex, Jajpur Road, Dist Jajpur, Orissa and land use is already notified as Industrial purpose. The proposed project will be constructed with well developed green belt all around the boundary of the plots as well as all around the various units. Total land of the entire JSL Complex is 526.09 Ha and out of which 177 Ha. (34 %) has been covered under green belt development. Suitable plant species has been planted all along the plant premises in consultation with the forest department. However, green belt development is a ongoing process at JSL. 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) The road and rail infrastructure is already well developed in the area which requires for the transport of the raw material and finished goods to the various part of the country. The manpower is local and their social infrastructure is also developed. The inflow of money in terms of direct and indirect employment will further improve the physical and social infrastructure.

5.4 AMENITIES / FACILITIES

As all the additional amenities and facilities for drinking water, medical dispensary first aid box, communication facilities, emergency vehicle for shifting the workers during accident etc. are available with the existing plant; the same can cater the need for this proposed project.

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6.0 PROPOSED INFRASTICTURE

6.1 INDUSTRIAL AREA (PROCESSING AREA)

The infrastructural facilities are already developed in the premises of the unit as per the requirement and additional facilities for the expansion purpose will be provided as per the requirement.

6.2 RESIDENTIAL AREA (NON – PROCESSING AREA)

The development of residential area has not envisaged.

6.3 GREEN BELT

The greenbelt coverage area is more than 34% (177.47 Ha) of the total plant area.

6.4 SOCIAL INFRASTRUCTURE

The social infrastructure in the region is well developed due to plant area come under Kalinganagar Nagar Indtrial Complex .

6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD / RAIL / METRO / WATERWAYS ETC.)

The connectivity in terms of traffic, transportation road is already developed and good. There are well connected roads in the area. The nearest railway station is existing at Sukinda Road which is at 2.5 KM from the plant site. 6.6 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER). Source of water for the plant is from River Brahmani. Water treatment plant is available inside the plant for treatment of river water. Further drinking water filtration units are available at all sections and subsections of the plant.

6.7 SEWERAGE SYSTEM

Sewage treatment plant has been provided for the treatment of domestic effluent and treated effluent will be utilized for green belt development. INDUSTRIAL WASTE MANAGEMENT (LIQUID EFFLUENT)

A neutralisation pit has been envisaged for 1 x 50 TPH AFBC Boiler for treatment of cooling tower blow down, Boiler Blow down, DM Plant rejects. Further shall be used in slurry preparation of bottom ash.

For effluents generated from proposed plant facilities of CRM, existing ETP of CRM will cater the need for treatment and further shall be reused in plant activities.

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6.8 SOLID WASTE MANAGEMENT 6.8.1 1 X 50 TPH AFBC BOILER The company will make inventory of all types of solid waste that are expected during the construction activity before standing the work. The transportation of construction spoil will be allowed only to designed dumpsites. Careful design, planning and good site management would minimize waste of materials such as concrete, mortars and cement grouts. Construction waste will be segregated as much as possible at site itself to increase the feasibility of recycling concrete and masonry as filling material and steel pieces as saleable scrap. Litter disposal and collection points will be established sound the construction work sites. The various waste materials arising out of the technological processes would be reutilized to the extent possible. Coal ash will be utilized for cement making, brick making, low /waste land reclamation, etc. and the unutilized portion will be used to backfill nearby abandoned mines. Soiled cotton / cloth wastes (generated during cleaning of machines and equipment) will be collected in bins burnt in the furnace of steel melting shop. Electric wastes and used batteries will be collected and given to authorized recyclers. Domestic garbage will be collected from the township and plant in containers; biodegradable, inserts and non-bio gradable materials in segregated manner. The biodegradable material will be composed and used as manure inside the premises. Recyclable materials like packaging materials, empty drums, bottles, glass, metals, paper, plastic, etc. will be given to recyclers. Non-recyclable materials will be disposed in sanitary landfill sites as per the local laws and regulations. 6.9.2 ENHANCEMENT OF CRM PRODUCTION CAPACITY FROM 0.8 MTPA TO 1.0 MTPA The company will make inventory of all types of solid waste that are expected during the construction activity before standing the work. The transportation of construction spoil will be allowed only to designed dumpsites. Careful design, planning and good site management would minimize waste of materials such as concrete, mortars and cement grouts. Construction waste will be segregated as much as possible at site itself to increase the feasibility of recycling concrete and masonry as filling material and steel pieces as saleable scrap. Litter disposal and collection points will be established sound the construction work sites. The various waste materials arising out of the technological processes would be reutilized to the extent possible. The mill scale generated from the process will be reutilised in the integrated steel plant. The ETP sludge will be disposed off in TSDF 6.10 POWER REQUIRMENT & SUPPLY /STORES 6.10.1 1 X 50 TPH AFBC BOILER Power requirement for this will be sourced from own power station of JSL. The proposing 50 TPH

AFBC Boiler to be located inside existing premises to supplement the steam required for 13 MW

Turbine along with WHRB attached to 2x60 MVA SAF’s.

6.10.2 ENHANCEMENT OF CRM PRODUCTION CAPACITY FROM 0.8 MTPA TO 1.0 MTPA Power requirement is 32 MVA which will be sourced from own power station of JSL.

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7.0 REHABILITATION AND RESETTLEMENT PLAN No rehabilitation and resettlement plan has been made as the area designated for the project is

situated inside the JSL plant premises. The plant and allied activities will provide job opportunities

for eligible persons and many will find employment in ancillary & other services connected with this

project. The proposed long term activity will open up market and opportunities growth for self

employed and cultivators. To this extent, the impact will be significantly beneficial since un-

employment and under employment is the main socio-economic problem faced by the people in

this area

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8.0 PROJECT SCHEDULE AND COST OF ESTIMATES 8.1 1 X 50 TPH AFBC BOILER The estimated capital cost of the plant worked out to be Rs 20Cr. This is covering the cost of main plant, auxiliary plant, equipments, pollution control etc. 8.2 ENHANCEMENT OF CRM PRODUCTION CAPACITY FROM 0.8 MTPA TO 1.0 MTPA The estimated capital cost of the plant worked out to be Rs 300Cr. This is covering the cost of main plant, auxiliary plant, equipments, pollution control etc. The completion schedule of the proposed plant is 12 months from zero date. 9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

The proposed project will improve the economic condition of the area and local people. The employment of local people in primary and secondary sectors of project will upgrade the prosperity of the region.