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SEAMLESS WEAR
2014 COMPANY BROCHURE (ENG)
T H E W O R L D - L E A D I N G S E A M L E S S A P P A R E L M A N U F A C T U R I N G P A R T N E R
SMART PARTNER IN SEAMLESS INDUSTRY SINCE 2004
작성자 : 이동혁 부장
2
SEAMLESS AT A GLANCE1
PRODUCTION FLOW 2
SEAMLESS- SWOT ANAL-YSIS
4
LEUKON SEAMLESS
SEAMLESS- T&A3
SEAMLESS- TOLERANCE5
SEAMLESS-FABRIC PORT-FOLIO
6
SEAMLESS- FUTURE7
• SEAM 을 최소화 하여 편안한 FIT 감이 장점인 의류 Side seam 없고 knitting 에서 double layer 만들 수 있기에 Hem, inner bra 에도 seam 이 없음• CIRCULAR KNTTING MACHINE 의 CYLINDER SIZE 를 작게 만든 기계이며 생산성을
위해 고속 회전 함• 원단에 CUTTING LINE 있어 가위제단하며 원단이 60% 이상의 완성공정임• 다양한 texture, hole, jacquard, stripes 등을 mixing 하여 옷의 원하는 위치에
자유롭게 표현할 수 있음• PCS dyeing 으로 염색 tolerance 가 일반 knit 의류에 비해 큼• 활동성과 편안함이 강조될 수 있는 SPORTS, INNER WEAR 에서 성장속도가 빠름
WORLD BEST SEAM-
LESS MACHINES
MANUFACTURERSINGLE LAYER MA-
CHINE DOUBLE LAYER MA-
CHINE
SEAMLESS AT A GLANCE1
FABRIC 1PC = GARMENT 1PC < SEAMLESS PRODUCTION FLOW >
PROGRAMMING KNITTING PCS DYEING TUMBLE DRY FABRIC INSP. 정단 CUTTING SEWING FINISHING
PROGRAMMING KNITTING
일반 KNIT WEAR 와 PRODUCTION 상의 차이점
1. KNITTING PROGRAMMING 2. PCS DYEING 3. PCS CUTTING
일반 KNIT WEAR 와 PRODUCTION 상의 차이점
1. KNITTING PROGRAMMING 2. PCS DYEING 3. PCS CUTTING
PRODUCTION FLOW – IN GENERAL2
KNITTING PROCESS
As soon as knitting machine size is decided and knitting program is updated, knitting starts as below process. Knitting period depends on the order quantity & machine size.
YARN STOCK FOR 24 HOURS IN
KNITTING ROOM
YARN PURCHASE
KNITTING MACHINE OPERATING 22
HOURS
KNITTING
INSPECTION IN LINE
FABRIC INSPECTION
FINAL INSPECTION-COUNTING-PACK-ING TO SEND DYE-
ING FACTORY
SEND TO DYEING FTY
For bulk production, we first make a full size grading and revise the seamless knitting pro -gram. Then, we make size samples and start knitting after review.
PRODUCTION FLOW - KNITTING2
Since seamless fabrics are knitted down as MORE THAN 60%-finished garment, seamless dye-ing implies garment dyeing in pieces.
DYEING PROCESS
SORT OUT FABRIC PER COLOR & SIZE
ARRANGEMENT
DYEING/ WASHING/SOFTNER TRMT IN A
BATCH
5kg (60pcs)50kg (600pcs)
100kg (1,200pcs)300kg (3,000pcs)
PCS DYEING
TUMBLE DRYING DYED FABRICS
TUMBLE DRY
100% FABRIC IN-SPECTION
INSPECTION
Dyeing starts after knitted fabrics are moved to a dyeing factory. Fabric dyeing and all other dyeing are proceeded in different factories.
PRODUCTION FLOW - DYEING2
KNITTING
1. 뚜껑이 있어서 봉제없이 DOUBLE LAYER 만들 수 있음 (HEM, W/B, INNER BRA ETC.)2. 고속 회전하기 때문에 COVERING YARN
으로 SPAN FEEDING 함
DYEING• PCS DYEING
• 자동화 설비가 아님• COLOR MATCHING,
SHADE DIFFERENCE ISSUE
( 결론 : 일반 의류에 비해 큰 COLOR TOLERANCE 요구
됨 )
PRODUCTION FLOW – KNITTING & DYEING2
원단의 재단 LINE 에 맞춰 PCS 재단 : 90%
KNIFE 재단 : 10%
SEAMLESS 의 90% 가 PCS 재단인 이유
PCS DYEING 후 원단간에 WIDTH 로 3/8” 까지 차이 있을 수 있고 대부분 SEAMLESS 원단에 다양한 TEXTURE 와 HOLE 등이 들어가기 때문
PRODUCTION FLOW – CUTTING2
For seamless wear orders, we takes at least 120 days from order placement to make a delivery. And it is very important to drag knitting timing as earliest as possible for bulk production.
SEAMLESS PRODUCTION FLOW CHART
DEVELOPSAMPLING
STYLE PICK-UP &COSTING
ORDER PLACEMENTORDER PLACEMENTCOLOR
CONFIRMFIT
SAMPLEPP
SAMPLE
BULK PRODUCTIONBULK PRODUCTION
45 DAYS
CUTTING SEWING
PRE-PRODUCTIONPRE-PRODUCTION
65 DAYS GARMENT DYEING
TRIM DYEING
KNITTING
FINISHING
PACKING
INSPECTION
EX-FACTORYEX-FACTORY
10 DAYS
Knitting timing is the key to meet the delivery date, on condition that we take 45 days in avg. to finish the bulk production ready to ship.
ORDER PLACEMENT
SEAMLESS - T&A3
Seamless business requires both buyer and manufacturer to acknowledge the unique strength, weakness, opportunity, and threat for the successful delivery to end customer
SEAMLESS BUSINESS SWOT ANALYSIS
STRENGTHWEAKNESS
THREAT
OPPORTUNITY
STRONG SUPPORT OF HOLES, JACQUARD, CON-STRUCTION IN FABRIC & GAR CONDITION
1
UNLIMITED DESIGN CREATION & APPLICATION IN KNITTING PROGRAM
2
EXCELLENT STRETCH & RECOVERY AFTER FITTING AND WASHING
3
SPEEDY BULK PRODUCTION THAT CAN MATCH AND LEAD FAST-CHANGING APPAREL TREND
1
HIGH RE-PURCHASE RATE 2
MARKETABILITY FOR ALL TYPES OF GARMENTS3
COMBINATION OF THE BENEFITS OF SEAMLESS & CUT & SEW WEAR
4
COMFY AND SOFT FEELING ON SKIN & POWERFUL BODY SHAPING EFFECT
4
MUST-MEET KNITTING TIMING (AVG. 45 DAYS BE-FORE X.FACTORY) 1
CHINA GOV. REGULATION ON MANUFACTURING & DYEING FACILITY
2
MIN. 2 WEEKS OF SAMPLE LEAD TIME1
COLOR DIFFERENCE IN GARMENT DYEING2
NO CHANGE OF SPEC & QUALITY AFTER KNITTING3
SIZE TOLERANCE FOR CHEST & BODY LENGTH4
Please, see below SWOT table that gives you further understanding of seamless wear production. And, more details will be described in re -lated ‘Seamless – Production process chart’ page.
SEAMLESS - SWOT ANALYSIS4
WIDTH 일반 의류보다 작게 진행 (LENGTH 로만 GRADING 하기도 함 )
WIDTH FLAT 으로 ½” 이하로는 CORRECTION 안 됨 (WIDTH TOL. ½” 필요 )
¼” SPEC. 차이는 W/CORRECTION 으로 APPROVAL 받아야 함 ( 매 샘플 새롭게 KNIT DOWN 하고 염색 후 원단 폭이 그대로 제품 폭이 되기 때문 )
PP 까지 AVAILABLE COLOR 로 진행 (FABRIC QUALITY 를 일정히 유지하기 위함 )
Fabric quality , width 확정 후 진행 (spec. 과 quality 가 같이 움직이기 때문 )
color tolerance 및 shade difference garment dyeing 의 tolerance 필요
TEST 관련 : 다양한 조직과 밀도차이 , GARMENT DYEING 특성으로 인해 WEIGHT 는 N/A OR N/S 로 진행하고 CONTENTS 는 SOLID OR 가장 넓은 범위 TEXTURE 에서 TEST 진행 한다 .
이러한 seamless 의 제한점에도 불구하고 입었을 때 편안함으로 인해 기본 판매율이 높은 item 이고 특히 재구매율이 높다
이러한 seamless 의 제한점에도 불구하고 입었을 때 편안함으로 인해 기본 판매율이 높은 item 이고 특히 재구매율이 높다
SEAMLESS -TOLERANCE5
FABRIC PORTFO-
LIO
원하는 위치에 모든 TEXTURE 를 자유롭게 표현이 가능한 SEAMLESS
SEAMLESS –FABRIC PORTFOLIO6
설비 개발 : LOW ~ HIGH G/G 다양한 기계 개발 중 MACHINE SIZE 다양화로 KIDS 부터 MEN’S 까지 가능 PIECE DYEING 자동화 설비 개발 완료 SEAMLESS 의 UNIQUE 한 장점에 봉제 기술력 강화 일반 의류와 가격 경쟁력 – idea 로 원단 loss 절감 기능성 , BODY SHAPER, 의료용 등의 확장성
SEAMLESS –FUTURE7
14
We hope to contribute in your company growth by providing the qualified products & We build a continuing relationship to grow together in future.