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Honeywell Users Group 2011
Where Technology Shapes Solutions.Joe Bastone Experion Overview and New Solutions
Agenda Experion Overview The Road to Experion PKS R400 Series-C Family of I/O and the C300 Controller Lowering Total Cost of Ownership Mega Project Ready
Experion Beyond R400 Future-proofing Experion Growing to support the largest projects
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Experion Overview
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Experion Simplifies Open Systems
Agenda Experion Overview The Road to Experion PKS R400 Series-C Family of I/O and the C300 Controller Lowering Total Cost of Ownership Mega Project Ready
Experion Beyond R400 Future-proofing Experion Growing to support the largest projects
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Packaging - Overview Series C term is for the new styling for the family of Controller and I/O Space-efficient design Designed Vertical Land Field Wiring Directly on I/O Module No electronic card files Zero Footprint power system does not impact module space
High Reliability Combine I/O Processor and Field Terminations in one Assembly Fewer components providing higher MTBF and Availability
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Reduce Control Footprint By Up To 30%
Key Attributes Designed Vertical More Uniform Heat Management Reduces hot spots
More Efficient Field Wiring Top / Bottom Wiring Entry More Natural Terminations No Severe Wire Bends
Space Efficient Design Comparable to highest density current competitive offerings
Modular Approach Removeable Terminal Blocks Integral Shields Termination
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C300 Controller Module Best In Class Process Control Common CEE Across Controllers
Robustness Built In Designed for Redundancy
Supports Your I/O Series C I/O, PMIO, Series A Chassis I/O 3rd Party I/O via PCDI
Control As You Need Continuous Control Batch with Experion Batch Manager Advanced Control with ProfitLoop Custom Algorithms with CAB
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One Controller For All Process Challenges
Fieldbus Interface Module (FIM) High Reliability Designed for Redundancy and FTE
Reduced Risk Control on the Wire Operate without C300
High Density / Small Infrastructure Four H1 Networks per FIM Up to 16 Devices per Segment
Higher Density Post R400 Lower Infrastructure Needs
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Seamless Integration With Experion
Peer Control Data Interface Control level integration for devices like PLCs, analyzers, Safety Manager, over Modbus TCP Reduced cost No additional Series C hardware requiredC300
Simple to Use Set up communication to device once
Robust Supports C300 redundancy Primary and secondary connection to a single gateway Redundant gateway support
Third party devices
Modbus Firewall protects from security threats Plug and Play Based on MTL Tofino Firewall Optional Use When Needed9
Cost Effective Control Data Integration
Alarm Shelving Designed to meet intent of EEMUA 191 guidelines for shelving (Appendix 8.8) Operator facility to temporarily remove an alarm (not all alarms for the point) from view Nuisance alarms Irrelevant alarms due to maintenance work Returns to alarm display after shelving time expires
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Improved Operator Situational Awareness
Experion Batch Manager (EBM) Extremely Robust Can Run in Redundant Control Environments QVCS Support Easily Track Changes
High Performance Single and Multi-Unit Batch Operations Layered Recipes Template Support
Key Components Sequential Control Module (SCM) Recipe Control Module (RCM) Unit Control Module (UCM) Phase Function Block
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Agenda Experion Overview The Road to Experion PKS R400 Series-C Family of I/O and the C300 Controller Lowering Total Cost of Ownership Mega Project Ready
Experion Beyond R400 Future-proofing Experion Growing to support the largest projects
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Experion R400 A Great Place to Be!
Experion PKS R400
MegaProject Ready
Long Lifecycle
Dramatic TCO Benefits
Powerful New Capabilities
Easy Upgrades
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Crushing Total Cost of Ownership for Open Systems Unattended Installation
Simple Service Packs Flexible Migration Paths Extended OS Lifecycle Virtualization Support Automated OPM Preparation
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Realizing Open Systems Value without the Headache
Mega-Project Ready Greatly increased system capacity DSA: 31 clusters for n-n meshed systems DSA: 61 clusters for 1-n (i.e. 1-60) Enterprise Model Assets from 4k to 8k
Greatly increased cluster capacity Console Stations 20 per cluster for C300 (up from 11)
Flex Stations 60 per cluster for pure SCADA systems
RTUs 999 per cluster (up from 255)
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Experion PKS No Project Too Big
Series C New Functionality Turbine Control Solution C300 20 ms New I/O Modules Enhanced General Linearization FB Tight Integration Across Plant Lower Implementation Cost
Profibus Gateway Module Connect to 2 DP Networks Module and Network Redundancy Reduce Total Installed Cost Standard FBs and Displays Reduce Life Cycle Costs
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Common Operator Experience Across The Plant
Controller Enhancements CAB in C300 Controller Custom Programming in Redundant Control Environment Reduce Implementation Effort Reduce Troubleshooting Time Uses CAB/ACE Software Paradigm No Microsoft Code in C300
C200E Controller Same Form Factor Replace Controller Module Reuse Existing Controller Configuration
Expanded Functionality Experion Batch Manager Power Function Blocks
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Robust Programming and Lifecycle Protection
Control Builder Improved Usability Improved Search Functionality Search Tags from Tree Views Search Objects from CM / SCM Views
List View Enables Searching, Sorting and Filtering of tags in Control Builder
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Improved Productivity and Reduced Engineering Cost
Experion Integrated Historian More Flexible, More Functionality Enables simpler and more powerful integration with PHD
More Data Types Strings, Doubles, Time
Multiple History Rates and Offsets Multiple Fast and Standard Rates Offsets allow parameter collection across the minute smoothing load on target system
Exception-based History Only store values when they change
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Powerful Scalable Efficient - Redundant
Only-in-Class On Process Migration Reduced Downtime Stay on Release Longer Migrate When Ready
Reduced Risk Fewer Migrations / Fewer Steps
Reduced Cost Migrations Are Expensive Lower TCO, Perform Fewer MigrationsPre-R400 - On Process Migrations Release-1 R400 - Extended On Process Migration Release-2
R30x
R31x
R40x
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Stay Longer, Migrate Less, Migrate Easier
Agenda Experion Overview The Road to Experion PKS R400 Series-C Family of I/O and the C300 Controller Lowering Total Cost of Ownership Mega Project Ready
Experion Beyond R400 Future-proofing Experion Growing to support the largest projects
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Preliminary Candidates Subsequent Slides are Development Candidates Subject to Change Contact Account Manager for Latest Updates
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Delivering Revolutionary Change in an Evolutionary Way
OneWireless Seamless Integration with Experion PKS Configuration Through Control Builder Alarms and Events in System Alarm Summary Prebuilt Displays and Faceplates for IO Wireless IO Peer to Controller IO
Easy to Use No New Tools to Learn Use Like Regular IO in Control Strategies
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Wireless Solutions Solve Many Business Problems
Pulse Input Module Series C Form Factor Supports Module Redundancy
Multiple Input Types 8 Single Input 4 Dual Pulse Input Meets ISO6551:1996 Level A
2 Fast Cutoff
High Speed Up to 100kHz
High Accuracy
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High Pulse Fidelity in Familiar Form Factor
Experion Batch Manager Powerful Engineering Capabilities Batch Creation Methods Automatic Based on Command or Logic Operator Manual Batch Creation Application API for External Batch Creation
Recipe Builder Specific Tool for Formulators
Highly Scalable Intercluster Peer to Peer Single Batch Execution Across Multiple Clusters Large System Support
Class Based Recipes Build Control Recipe Against Master Recipe At Runtime
Batch Summary and Infrastructure Filterable Summary, Additional Batch Information for Operators25
Unparalleled Batch Execution in Embedded Controllers
Experion Batch Manager
Batch Summary Grid
Location Pane
Activity Command Buttons
Batch Creation Button Navigation Links Parameter Setting
Details Pane
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Control Builder Enhancements Increase Productivity Faster and More Efficient Import / Export Support Larger Import / Export (up to 25k objects) Improved Selection of Strategies
More Robust More Simultaneous Activities, Load Multiple Controllers at Once
Add Comments to Strategies New Text Block Offline Edit through XML Modify On Process (ENGR access)
Improved Printing / Zooming Selectable Zoom Level, Zoom to Fit Print on Custom Paper Size27
Dynamic Alarm Suppression Increased Operator Effectiveness Minimize Alarm Floods During Upset Suppressed Alarms Removed from Alarm Display
Hide Alarms Based on Defined Rules and Conditions Alarms Still Accessible by Operators
Improved Alarming Capability Complements Existing Alarming Functions ACM, Alarm Shelving, Contact Cutout
Simple to Configure Built in Configuration Tool Offline Configuration in Excel Validation During Download
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Faster Operator Response to Process Upsets
Advanced Alarming Functions Alarm Tracker Easier to Understand Alarming
Alert Function Block Complements Alarms and Messages Assignable Priorities and Severities
ACM Alarm Help Integration ACM Alarm Details in Experion Displays
Alarm Debounce Configurable On-Delay and Off-Delay for Alarms
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Easier Visualization of Root Cause
SCADAStation Server
Tight Integration with ControlLogix SCADA Eliminate PC Gateways Directly Reference ControlLogix Tags Improved Performance on Server Failover
Direct Interface
Lower Infrastructure Cost Bigger Point Counts Increased from 65k to 256kControlLogix
Algorithm Block Count Increased from 6k to 50k
IEC 61850 Support Standard Displays for Monitoring and Checkout
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Remote Station Independent Reboot Increased System Uptime Restart Console Station Without Server Connection
Better Server Utilization Keep Servers in Central Control Room Eliminate Remote Servers Where Independent Power Required
Local copy of System Repository on Console Station
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Experion Small Systems Supporting Small and Medium Sized Systems Experion HS SCADA Only Experion LS SCADA and Process
Cost Effective Infrastructure Single Workstation PC Can Support Server, Station, and Engineering Tools
Reengineered HC900 Integration Tools Supporting Additional Capabilities: OneWireless R200 Experion Backup & Restore Experion eServer
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Experion For Any Size Process
Field Device Manager Supporting Latest Products Safety Manager Remote I/O RC500 HART Integration
Infrastructure Support HART 7 Foundation Fieldbus DD/EDDL 64 bit Operating Systems
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Simplifying Smart Instrument Maintenance
Experion Backup and Restore (EBR) Expanded Support 64-bit Operating Systems Qualification of EPKS R400 and R311 Qualification of current and earlier TPS releases
New Functionality Manager Component Universal Restore Disassociate system contents from hardware
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Easy To Use Disaster Recovery
Virtualization
Infrastructure Optimization Common Hardware
Application Optimization Use Fewer Operating Systems / Virtual Machines
Hardware Optimiztion Hardware Independence Easy Application UpdatesApp App App App App App
Operating System
Operating System
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Do More With Less
Summary Experion Overview The Road to Experion PKS R400 Series-C Family of I/O and the C300 Controller Lowering Total Cost of Ownership Mega Project Ready
Experion Beyond R400 Future-proofing Experion Growing to support the largest projects
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Questions
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For more information please see us in the demo room.
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Twitter: Talk with us @HWUsers Talk about HUG using #HUG11
LinkedIn: Join our group, Honeywell Users Group for Process Solutions
Join the conversation online! Dont miss opportunities for prizes.39