2009 KORAM ZZM 2

COMPANY OVERVIEW Company foundation April 1983

Board Members The president: Ewa Czajka

Members: Mirosław Cendrowski, Arkadiusz Plewka

Lokalisation Białołęka District, Warsaw

Share capital 102 040 482,95 PLN

Annual turnover 63 000 000 PLN

Number of permanent

employees 215 people

The size 36 528 m2 area

22 347 m2 building

Type of activity manufacture (injection moulding) and painting of the

plastic parts, manufacture of single and double

hardness PUR profiles, parts assembly

2009 KORAM ZZM 3

WE COOPERATE WITHIN A GROUP

KOŻUCHÓW

480 km

ELBLĄG295 km

POMATICS Sp. z o.o.

ŻUROMIN

145 km

DPI – ZCS Sp. z o.o.

CIECHANÓW

WARSZAWA FSO S.A.

105 km

EŁK

235 km

PUŁTUSK60 km

SIEDLCE

88 km

GRÓJEC60 km

ZEM Ełk Sp. z o.o.

2009 KORAM ZZM 4

HISTORY 1983 - the establishment of the company under the ZZM FSO name

- the start with drive units assembly and equipment os short series of POLONEZ cars

1985 - the modern line of seat profiles production for motor vehicles industry setting

1991 - large plastic elements for POLONEZ car manufacture setting 1998 - setting of production of large-size plastic elements (bumpers, instrument

panels, door trims) for Deawoo Lanos on the new Japanese machines

2000 - production development of parts for Deawoo Matiz 2005 - start of cooperation in the range of suppliers for Avto Zaz Ukraine 2007 - getting the certificate of Quality Management System that complies with

ISO/TS 14001 2008 - start of cooperation with GM (production of PUR profiles and plastic

elements for bumpers, painting and assembeling of bumpers, painting of spoilers and rocker panel moulding)

2009 KORAM ZZM 5

MISSION AND VISION Our Mission: The clients are our major goods and

fulfilling their needs and expectations is our major purpose

Our Vision: We want to be the best partner for leading producers of different branches: automotive, RTV and AGD, furniture and others.

Values: Professional approach to the customer service Honesty and reliability Care for natural environment Respect for the employees Constant improvement

2009 KORAM ZZM 6

SHAREHOLDERS MEETING

THE PRESIDENT OF BOARDAUTHORIZED AGENT FOR QUALITY MANAGEMENT SYSTEMS

SECURITY, OC, SAFETY AND HEALTH,FIRE PREVENTION SPECIALIST

LOGISTICS DEPT.

IT DEPT.

SALES AND NEW STARTS UP DEPT.

PURCHASING DEPT.

COMMERCIAL AND PRODUCTION TECHNOLOGY

DIVISION

FINANCE AND ACCOUNTANCY DEPT.

ADMINISTRATION AND HUMAN RESOURCES DEPT.

CONTROLLING

FINANCIAL

DIVISION

FSO DEPT.

MAINTENANCE DEPT.

QUALITY INSPECTION DEPT

PUR PROFILES DEPT.

INJ. MOULDING AND ASSEMBLY DEPT.

PAINT SHOP DEPT.

PRODUCTION PLANNING DEPT.

PRODUCTION ENGINEERING DEPT.

QUALITY DIVISION

ORGANIZATION CHART

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OUR CUSTOMERS

2009 KORAM ZZM 8

MAIN PROJECTS

PART NAME LanosT100

MatizM104

Avia Polonez AveoT25X

Volvo V50

Volvo V 70

Lublin

Bumper

Instrument panel

Door trim

Seat foams

Small plastic parts

Radiator grille

Rails

Covers

2009 KORAM ZZM 9

30274

37956,6

54094,3

74406,3

63139

0

10000

20000

30000

40000

50000

60000

70000

80000

k PLN

2004 2005 2006 2007 2008

SALES IN 2004 - 2008

2009 KORAM ZZM 10

ALL DATA IS BASED ON ANNUAL BASIS

EMPLOYMENT STRUCTURE

EDUCATION OF THE EMPLOYEES

19%

40%

41%

university degree

high school degree

other

61%

19%

20%

direct blue-collaremployees

indirect blue-collaremployees

white-collaremployees

WHITE-COLLAR AND BLUE-COLLAR EMPLOYMENT SHARE

2009 KORAM ZZM 11

Fire Prevent. Tanks

Building no.2 - 4.720 m2

- PUR Foams Production

Building no.8 - 234 m2

- Chemical materials warehouse

Building no.3 - 641 m2

-Maintains Dept.

Building no.1A - 3.590 m2

- Offices

Building no.1 – 10.580 m2

- Injection moulding- Paint shop- Assembly Lines

Annopol Street

Building no.7

2.304 m2

Warehouses

Building no.6 - 224 m2

Total area: 36 528 m2

- R

eten

tion

T

ank

Parking

Building no.4 - 54 m2

- Reception

COMPANY LAYOUT

2009 KORAM ZZM 12

PARAMETERS OF THE MACHINES

No Technical dataUBE

UBEMAX 3500

UBE UBEMAX

2500

Battenfeld BA-D 2200

Sandretto 650

Battenfeld BK-T 570

LS 300Battenfeld BK-T 130

Battenfeld BA 80

1 Max.locking force 3500 T 2500T 2200T 650T 570T 300T 130T 80T

2Size of clamping

plates3000x2680 2460x2260 2700x2300 1260x1260 1280x1280

960x960

700x700 590x590

3 Max.opening gap 2700 mm 2700 mm 1400 mm 920 mm 850 mm800 mm

420 mm 425mm

4Distance between

columns2164x1700 1830x1500

1800x1400/1360

820x820 900x900660x66

0470x470 370x370

5Theoret.injection

volume12930 cm3 10838 cm3 12868 cm3 2860 cm3 3338 cm3

736 cm3

286 cm3 201cm3

6Working injection

pressure1760 bar 1722 bar 1920 bar 1540 bar 1344 bar

1860 bar

1746 bar 1575 bar

7 Max.weight 11896 g 9970 g 11710 g 2775 g 3038 g 677 g 260 g 183 g

8Min.-max. of mould heigh

1000-1900 mm

900-1700 mm

1500-2000 mm

250-900 mm

375-850 mm

300 - 800

mm200-450 mm 200-425 mm

9Processed materials

Polypropylene (PP), copolymer (PP), Polyethylene (PE), Polystyrene (PS), Polyamide (PA), styrene copolymer (ABS, SAN) and POM, PC, PBT

10Alignment rings diameter (female

mould)- - - 250/40 200/40 - 125/35 125/35

11Alignment rings diameter (male

mould)- - - 115/50 200/50 - 125/40 125/40

2009 KORAM ZZM 13

PAINT SHOPPaint shop features

Working hours Depends on the parts size andvolumen

Number of suspensions

130 trolleys (260 suspensions)

Capacity 60 trolleys/hour

Size of element Max.lenght of 220 cm

Used paints Solvent

Type of painting Automatic spray

Cabines Full climatization

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PAINT SHOPControl Panel

Range of temperature between 20°C-23°C

Range of wetness 60%-70%

Boost Catalytic

Friendliness Environmental (95% of combustion solid particles)

2009 KORAM ZZM 15

PAINT SHOP

7 FANUC robots:

One to overburned

One to cushined

Three based

Two colorless

Three catalytic robots are friendly for environment

PRODUCTION CAPACITY OF THE PAINT SHOP BASED ON BUMPER EXAMPLE*

over 700 000 parts/annually over 58 000 parts/monthly over 2 700 parts/daily

QUALITY INSPECTION

THE FLOOR CONVEYOR

DR

IVIN

G

UN

ITRELOADING ZONE

LOADING ZONE FRONT SLUICE

UNLOADING ZONE

PIEC SUSZĄCY

BASE COAT BOOTH

WA

ST

E W

AT

ER

T

RE

AT

ME

NT

PA

INT

MIX

ING

RO

OM

AIR CONDITIONING CABINS

PRIME COAT BOOTH

CLEAR COAT BOOTH

DRYING FURNANCE

O M

I A

DRYING FURNANCE

DRIVING UNIT

WASHING

* III shifts working

AIR BOOTH

PAINT SHOP

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PUR FOAMS LINEPUR foams line features

The number ofcassettes

34 (number of moulds in the cassette depends on the size of the element)

Capacity 204 cassettes/hour

Size of the element max.1340x660x250 mm

Used materials Double-hardness MDI components

Load capacity From 80 to 350 N accordingly to EDS-T-76

Density From 45 to 65 kg/m3

CANNON AFROS LINE

PRODUCTION CAPACITY OF PUR FOAMS LINE*

over 2 150 000 parts/annually over 179 000 parts/monthly over 8 500 parts/daily

* III shifts working - back foam example

CONVEYORS UNIT

POURING HEADS

AIR-BUBBLES TEARING

COMPONENTS’ TANKS

SEASONING CONVEYORTOOLING CARRIER LINE

2009 KORAM ZZM 19

CERTIFICATES

CERTIFICATE OF CLEAN PRODUCTION– awarded in 1996 ISO 9002 CERTIFICATE - November of 1997 DF 100 Q PROGRAM 100 PPM SUPPLIER – April of 2000 ISO 9001:2000 CERTIFICATE - October of 2003

2009 KORAM ZZM 20

ISO/TS 16949

2009 KORAM ZZM 21

ISO/TS 14001

2009 KORAM ZZM 22

PICTURES GALLERYINJECTION MOULDING MACHINESINJECTION MOULDING MACHINES

PAINT SHOPPAINT SHOP

PUR FOAMS LINEPUR FOAMS LINE

ASSEMBLYASSEMBLY

2009 KORAM ZZM 23

THE ADDRESS

ul. Annopol 4, 03-236 WarsawTel. (+48 22) 811 54 80; (+48 22) 811 21 70

E-mail: koram@koram-zzm.com.plWeb: www.koram-zzm.com.pl

THANK YOU! WE ARE LOOKING FORWARD TO THANK YOU! WE ARE LOOKING FORWARD TO COOPERATION WITH YOU.COOPERATION WITH YOU.

THE BOARD AND THE EMPLOYEES OFTHE BOARD AND THE EMPLOYEES OFKORAM ZZM POLAND Sp. z o.o.KORAM ZZM POLAND Sp. z o.o.