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2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin TC 1 TTX36 / TB1680XC Crystallex / SNC Lavalin 2005002 2 TTX36 Rockbreaker Assembly 220-5169 4 Turntable Pedestal Assembly 220-5468 6 Guard Installation 220-4317 8 Inner Boom Assembly 220-5462 10 Outer Boom Assembly 220-5464 12 Hydraulic Cylinder 815-2212 14 Tube Assembly 815-2026 16 Tube Weldment 815-1906 18 Rod Assembly 815-2025 20 Hydraulic Cylinder 815-2020 22 Tube Assembly 815-2035 24 Rod Assembly 815-2039 26 Hydraulic Cylinder 815-2021 28 Tube Assembly 815-2028 30 Rod Assembly 815-2031 32 Breaker Link Assembly 212-1452 34 TB1680XC Installation 220-5323 36 Hydraulic Breaker Box Housing - Gen3 TB1680XC 38 Hydraulic Breaker Assembly TB1680B 40 Gas Valve Assembly 9001519 44 Control Valve 9005264 46 Front Head Assembly 9005954 48 Electrical Installation 220-5299 50 Joystick Control Box Assembly 220-4565 52 Joystick Console Assembly 220-4567 54 Turret Enclosure Assembly 220-5458 56 Power Supply Assembly 220-5460 58 Control Valve Assembly 220-5438 60 Pressure Gauge Assembly 210-7772 62 Power Pack Common Parts 216-0668 64 Return Filter Rework 216-0673 68 Oil Cooler Assembly 216-0652 70 Pump / Motor Assembly 216-1136 72 Hydraulic Tank Immersion Heater 460V / 3Ph 1005048 76 Hose Kit Installation 220-5382 78 Breaker Autolube Installation 220-3600 80 Cushion Chamber Charge Kit 211-1149 82 Starter Panel Installation 220-4574 84

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Page 1: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

TC 1

TTX36 / TB1680XC Crystallex / SNC Lavalin2005002 2

TTX36 Rockbreaker Assembly220-5169 4Turntable Pedestal Assembly220-5468 6

Guard Installation220-4317 8Inner Boom Assembly220-5462 10Outer Boom Assembly220-5464 12Hydraulic Cylinder815-2212 14

Tube Assembly815-2026 16Tube Weldment815-1906 18

Rod Assembly815-2025 20Hydraulic Cylinder815-2020 22

Tube Assembly815-2035 24Rod Assembly815-2039 26

Hydraulic Cylinder815-2021 28Tube Assembly815-2028 30Rod Assembly815-2031 32

Breaker Link Assembly212-1452 34

TB1680XC Installation220-5323 36Hydraulic Breaker Box Housing - Gen3TB1680XC 38

Hydraulic Breaker AssemblyTB1680B 40Gas Valve Assembly9001519 44Control Valve9005264 46Front Head Assembly9005954 48

Electrical Installation220-5299 50Joystick Control Box Assembly220-4565 52Joystick Console Assembly220-4567 54Turret Enclosure Assembly220-5458 56Power Supply Assembly220-5460 58

Control Valve Assembly220-5438 60Pressure Gauge Assembly210-7772 62

Power Pack Common Parts216-0668 64Return Filter Rework216-0673 68Oil Cooler Assembly216-0652 70

Pump / Motor Assembly216-1136 72

Hydraulic Tank Immersion Heater 460V / 3Ph1005048 76

Hose Kit Installation220-5382 78

Breaker Autolube Installation220-3600 80

Cushion Chamber Charge Kit211-1149 82

Starter Panel Installation220-4574 84

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2

2005002

TTX36 / TB1680XC Crystallex / SNC Lavalin

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3

2005002

TTX36 / TB1680XC Crystallex / SNC LavalinQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5169 TTX36 Rockbreaker Assembly ( Page 4 )TTX36 Rockbreaker Assembly ( Page 4 ) 12 220-5323 TB1680XC Installation ( Page 36 )TB1680XC Installation ( Page 36 ) 13 220-5299 Electrical Installation ( Page 50 )Electrical Installation ( Page 50 ) 14 220-5438 Control Valve Assembly ( Page 60 )Control Valve Assembly ( Page 60 ) 16 220-5440 Pedestal Plumbing Installation Drawing Sec. 3Pedestal Plumbing Installation Drawing Sec. 3 17 220-5457 Boom Hose & Tube Installation Drawing Sec. 3Boom Hose & Tube Installation Drawing Sec. 3 18 216-0668 Power Pack Common Parts ( Page 64 )Power Pack Common Parts ( Page 64 ) 19 216-1136 Pump / Motor Assembly ( Page 72 )Pump / Motor Assembly ( Page 72 ) 1

10 1010173 Electric Motor Electric Motor 111 1005048 Hydraulic Tank Immersion Heater 460V / 3Ph ( Page 76 )Hydraulic Tank Immersion Heater 460V / 3Ph ( Page 76 ) 112 TB1430-BCA-1829 Concave Removal Tool Concave Removal Tool 113 220-5382 Hose Kit Installation ( Page 78 )Hose Kit Installation ( Page 78 ) 114 220-3600 Breaker Autolube Installation ( Page 80 )Breaker Autolube Installation ( Page 80 ) 115 220-5328 Boom Auto Lube Installation Drawing Sec. 6Boom Auto Lube Installation Drawing Sec. 6 116 211-1149 Cushion Chamber Charge Kit ( Page 82 )Cushion Chamber Charge Kit ( Page 82 ) 117 220-5444 Stop Blocks Installation Drawing Sec. 6Stop Blocks Installation Drawing Sec. 6 118 220-4574 Starter Panel Installation ( Page 84 )Starter Panel Installation ( Page 84 ) 1

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4

220-5169

TTX36 Rockbreaker Assembly

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5

220-5169

TTX36 Rockbreaker AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5468 Turntable Pedestal Assembly ( Page 6 )Turntable Pedestal Assembly ( Page 6 ) 12 220-5462 Inner Boom Assembly ( Page 10 )Inner Boom Assembly ( Page 10 ) 13 220-5464 Outer Boom Assembly ( Page 12 )Outer Boom Assembly ( Page 12 ) 14 700-1043 Pivot Pin Pivot Pin 15 815-2212 Hydraulic Cylinder ( Page 14 )Hydraulic Cylinder ( Page 14 ) 26 815-2020 Hydraulic Cylinder ( Page 22 )Hydraulic Cylinder ( Page 22 ) 17 815-2021 Hydraulic Cylinder ( Page 28 )Hydraulic Cylinder ( Page 28 ) 18 700-0748 Pivot Pin Pivot Pin 49 700-1236 Pin Pin 1

10 700-1237 Pin Pin 211 700-1238 Pin Pin 212 700-1239 Pin Pin 113 212-1452 Breaker Link Assembly ( Page 34 )Breaker Link Assembly ( Page 34 ) 114 212-1451 Link Weldment Link Weldment 115 212-1450 Link Weldment Link Weldment 116 730-0410 Collar Collar 217 1932025 Locknut 1" NCLocknut 1" NC 618 1932020 Locknut 3/4" NCLocknut 3/4" NC 719 1912134 Bolt 3/4" NC X 6" LG. GR.8Bolt 3/4" NC X 6" LG. GR.8 720 1912211 Bolt 1" NC x 6" Gr. 8Bolt 1" NC x 6" Gr. 8 421 1912157 Bolt 1" NC X 9 1/2" GR.8Bolt 1" NC X 9 1/2" GR.8 122 1912274 Bolt Bolt 123 730-0396 Thrust Washer 7 x 8 x 1/8Thrust Washer 7 x 8 x 1/8 224 730-0397 Thrust Washer 7 x 8 x 3/16Thrust Washer 7 x 8 x 3/16 225 730-0398 Thrust Washer 7 x 8 x 1/4Thrust Washer 7 x 8 x 1/4 226 730-0399 Thrust Washer 6 x 8 x 1/8Thrust Washer 6 x 8 x 1/8 227 730-0400 Thrust Washer 6 x 8 x 3/16Thrust Washer 6 x 8 x 3/16 228 730-0401 Thrust Washer 6 x 8 x 1/4Thrust Washer 6 x 8 x 1/4 229 730-0301 Thrust Washer 3.5 x 6 x 1/8Thrust Washer 3.5 x 6 x 1/8 230 500-0440 Decal Kit Decal Kit 1

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220-5468

Turntable Pedestal Assembly

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7

220-5468

Turntable Pedestal AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-1613 Weldment - TTB Series Pedestal Weldment - TTB Series Pedestal 12 220-5469 TT Turntable Weldment TT Turntable Weldment 13 1941037 Flat Washer 1 1/4 Flat Washer 1 1/4 964 1912222 Bolt 1 1/4 - 7UNC X 8LG. Bolt 1 1/4 - 7UNC X 8LG. 255 1912189 Bolt 1 1/4" - 7UNC X 7" LG Bolt 1 1/4" - 7UNC X 7" LG 486 1931042 Hex Nut 1 1/4" NC GR.8Hex Nut 1 1/4" NC GR.8 147 220-0596 Stud Stud 148 710-0562 Bushing Bushing 29 730-0007 Sleeve Sleeve 4

10 210-0040 Rubber Mount Rubber Mount 2011 3000005 Washer Washer 2015 1008284 Bearing - Slew Bearing - Slew 216 1010016 Swing Gearbox Assembly Swing Gearbox Assembly 217 1912192 Bolt 1 1/4" - 7UNC x 9"LGBolt 1 1/4" - 7UNC x 9"LG 918 1941015 .75 Hardened Washer .75 Hardened Washer 1419 1912045 Bolt .75NC X 2.0 HH GR.8Bolt .75NC X 2.0 HH GR.8 1420 220-3535 Plate - Bulkhead Grease System Plate - Bulkhead Grease System 221 1911134 Bolt HHCS. 0.50 NC X 1.0Bolt HHCS. 0.50 NC X 1.0 822 1942004 Lockwasher .50Lockwasher .50 823 220-4476 Slew Bearing Plumbing See Dwg in Sec 3Slew Bearing Plumbing See Dwg in Sec 3 124 220-4317 Guard Installation ( Page 8 )Guard Installation ( Page 8 ) 1

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8

220-4317

Guard Installation

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9

220-4317

Guard InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 Pedestal Assembly Pedestal Assembly 12 220-1901 Guard Assembly Guard Assembly 13 220-1902 Guard Assembly Guard Assembly 14 220-1903 Guard Assembly Guard Assembly 25 220-1916 Grease Cap Grease Cap 46 1912132 Bolt 3/8" NC X 1 1/4"Bolt 3/8" NC X 1 1/4" 47 1942002 Lockwasher 3/8Lockwasher 3/8 4

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10

220-5462

Inner Boom Assembly

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11

220-5462

Inner Boom AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 710-0516 Bushing Bushing 22 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 23 220-5463 Innerboom Weldment Innerboom Weldment 14 730-0423 Spacer Spacer 1

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12

220-5464

Outer Boom Assembly

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13

220-5464

Outer Boom AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5465 Outer Boom Weldment Outer Boom Weldment 12 710-0195 Bushing Bushing 23 730-0455 Spacer Spacer 14 710-0454 Bushing Bushing 25 730-0458 Spacer Spacer 16 710-0615 Bushing Bushing 27 730-0459 Spacer Spacer 18 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 4

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14

815-2212

Hydraulic Cylinder

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15

815-2212

Hydraulic CylinderQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2026 Tube Assembly ( Page 16 )Tube Assembly ( Page 16 ) 12 815-2025 Rod Assembly ( Page 20 )Rod Assembly ( Page 20 ) 13 815-0158 Piston Piston 14 815-1915 Head Ring Head Ring 15 815-1916 Head Gland Head Gland 16 815-2024 Stop Tube Stop Tube 17 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 18 1009057 Body - 30 GPM Counterbalance Body - 30 GPM Counterbalance 19 1009405 Cartridge 2000 PSICartridge 2000 PSI 1

10 1009401 Cartrige Cartrige 111 1942002 Lockwasher 3/8Lockwasher 3/8 312 1912190 Bolt SHCS 3/8 UNC X 2 1/4 GR. 8Bolt SHCS 3/8 UNC X 2 1/4 GR. 8 213 1912255 Bolt .375 NC X 2.75 LG Soc Hd. GR.8Bolt .375 NC X 2.75 LG Soc Hd. GR.8 114 815-1918 Seal Kit Seal Kit 1

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16

815-2026

Tube Assembly

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17

815-2026

Tube AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-1906 Tube Weldment ( Page 18 )Tube Weldment ( Page 18 ) 12 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 23 1001635 Spherical Bearing Spherical Bearing 1

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18

815-1906

Tube Weldment

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19

815-1906

Tube WeldmentQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-1908 Tube Tube 12 815-1910 Counter Balance Valve Block Counter Balance Valve Block 13 815-1911 Port Block Port Block 14 815-2038 Transfer Tube Transfer Tube 15 815-1913 Cap Cap 16 815-1914 Base Mount Base Mount 17 1001635 Spherical Bearing Spherical Bearing 18 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 1

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20

815-2025

Rod Assembly

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21

815-2025

Rod AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2022 Rod Weldment Rod Weldment 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 1

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22

815-2020

Hydraulic Cylinder

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23

815-2020

Hydraulic CylinderQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2035 Tube Assembly ( Page 24 )Tube Assembly ( Page 24 ) 12 815-2039 Rod Assembly ( Page 26 )Rod Assembly ( Page 26 ) 13 815-0587 Piston Piston 14 815-0590 Head Ring Head Ring 15 815-0666 Head Gland Head Gland 16 815-2042 Stop Tube Stop Tube 17 1009057 Body - 30 GPM Counterbalance Body - 30 GPM Counterbalance 18 1009397 Valve Cartridge Valve Cartridge 29 1009399 Cartrige 4500 PSICartrige 4500 PSI 1

10 1942002 Lockwasher 3/8Lockwasher 3/8 311 1912190 Bolt SHCS 3/8 UNC X 2 1/4 GR. 8Bolt SHCS 3/8 UNC X 2 1/4 GR. 8 212 1912255 Bolt .375 NC X 2.75 LG Soc Hd. GR.8Bolt .375 NC X 2.75 LG Soc Hd. GR.8 113 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 114 815-1575 Seal Kit Seal Kit 1

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24

815-2035

Tube Assembly

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25

815-2035

Tube AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2036 Tube Weldment Tube Weldment 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 1

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26

815-2039

Rod Assembly

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27

815-2039

Rod AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2040 Rod Weldment Rod Weldment 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 1

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28

815-2021

Hydraulic Cylinder

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29

815-2021

Hydraulic CylinderQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2028 Tube Assembly ( Page 30 )Tube Assembly ( Page 30 ) 12 815-2031 Rod Assembly ( Page 32 )Rod Assembly ( Page 32 ) 13 815-0158 Piston Piston 14 815-1915 Head Ring Head Ring 15 815-1916 Head Gland Head Gland 16 1000846 2.5-16 ESNA Locknut 2.5-16 ESNA Locknut 17 1009057 Body - 30 GPM Counterbalance Body - 30 GPM Counterbalance 18 1009400 Cartrige Cartrige 19 1009401 Cartrige Cartrige 1

10 1942002 Lockwasher 3/8Lockwasher 3/8 311 1912190 Bolt SHCS 3/8 UNC X 2 1/4 GR. 8Bolt SHCS 3/8 UNC X 2 1/4 GR. 8 212 1912255 Bolt .375 NC X 2.75 LG Soc Hd. GR.8Bolt .375 NC X 2.75 LG Soc Hd. GR.8 113 815-1918 Seal Kit Seal Kit 1

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30

815-2028

Tube Assembly

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31

815-2028

Tube AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2029 Tube Weldment Tube Weldment 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 2

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32

815-2031

Rod Assembly

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33

815-2031

Rod AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 815-2032 Rod Weldment Rod Weldment 12 1001635 Spherical Bearing Spherical Bearing 13 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 1

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34

212-1452

Breaker Link Assembly

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35

212-1452

Breaker Link AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 212-1453 Breaker Link Weldment Breaker Link Weldment 12 710-0195 Bushing Bushing 23 730-0455 Spacer Spacer 14 710-0614 Bushing Bushing 45 730-0456 Spacer Spacer 26 1801016 Grease Fitting 1/8" NPTGrease Fitting 1/8" NPT 3

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36

220-5323

TB1680XC Installation

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37

220-5323

TB1680XC InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5324 Weldment Weldment 12 700-1240 Pin Pin 23 1912235 Bolt Bolt 24 1932025 Locknut 1" NCLocknut 1" NC 25 730-0250 Thrust Washer 1/8"Thrust Washer 1/8" 46 730-0251 Thrust Washer 3/16"Thrust Washer 3/16" 47 730-0252 Thrust Washer 1/4"Thrust Washer 1/4" 48 TB1680XC Hydraulic Breaker Box Housing - Gen3 ( Page 38 )Hydraulic Breaker Box Housing - Gen3 ( Page 38 ) 19 M210-MMM-100 Hose Assembly Hose Assembly 2

10 220-2632 Adapter Adapter 111 220-3989 Adapter Adapter 112 180-1394 O-Ring O-Ring 213 1800645 Hose Protector Wrap Hose Protector Wrap 14'

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38

TB1680XC

Hydraulic Breaker Box Housing - Gen3

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39

TB1680XC

Hydraulic Breaker Box Housing - Gen3QTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 Top Mount Call BTI for P/NTop Mount Call BTI for P/N 12 1912164 1 1/4 NC X 5 LG. Bolt GR. 8 1 1/4 NC X 5 LG. Bolt GR. 8 183 1941017 Flatwasher 1 1/4"Flatwasher 1 1/4" 364 1009216 Upper Isolator Upper Isolator 15 460-0021 Isolator Mount Isolator Mount 16 TB1680B Hydraulic Breaker Assembly ( Page 40 )Hydraulic Breaker Assembly ( Page 40 ) 17 460-0029 Support Pad Support Pad 18 460-0006 Support Pad Support Pad 79 1008837 Lower Isolator Lower Isolator 1

10 460-0034 Rear Cover Rear Cover 111 460-0023 Front Cover Front Cover 112 1931042 Hex Nut 1 1/4" NC GR.8Hex Nut 1 1/4" NC GR.8 1813 470-0026 Retainer Retainer 1014 1001768 Nordlock Washer Set Nordlock Washer Set 1015 1911041 Bolt 5/8 Grade 5Bolt 5/8 Grade 5 1016 1800954 Plug Plug 117 460-0030 Case Weldment Case Weldment 118 1009320 Shim Not ShownShim Not Shown 819 500-0579 Decal Kit Decal Kit REF20 TB1430-B-1390 Blunt Tool Blunt Tool REF21 TB1430-C-1390 Chisel Tool Chisel Tool REF22 TB1430-M-1390 Moil Tool Moil Tool REF

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40

TB1680B

Hydraulic Breaker Assembly

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41

TB1680B

Hydraulic Breaker AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

19 9005752 CYLINDER COVER CYLINDER COVER 120 9001519 Gas Valve Assembly ( Page 44 )Gas Valve Assembly ( Page 44 ) 122 9005780 $ Gas Seal Gas Seal 123 9006010 SEAL BUSHING SEAL BUSHING 124 9005781 $ Oil Seal Oil Seal 125 9005782 $ Slide Ring (includes O-ring) Slide Ring (includes O-ring) 226 9006085 $ O-ring O-ring 427 9006053 PISTON PISTON 128 9005513 Tie Rod Nut Tie Rod Nut 429 9005512 $ Tie Rod Washer Tie Rod Washer 430 9006011 Tie Rod Tie Rod 431 9005264 Control Valve ( Page 46 )Control Valve ( Page 46 ) 1

31-H 9005295 $ O-Ring O-Ring 331-J 9005296 $ Back-up Ring Back-up Ring 3

32 9005293 Hex Bolt Hex Bolt 633 9005792 HOSE ADAPTOR, comes with o-ring HOSE ADAPTOR, comes with o-ring 1

33-A 9001539 O-Ring O-Ring 234 9005794 HOSE ADAPTOR, comes with o-ring HOSE ADAPTOR, comes with o-ring 135 9005268 $ Back-up Ring Back-up Ring 136 9005267 $ O-Ring O-Ring 137 9005772 ORIFICE ORIFICE 138 9005275 HELISERT HELISERT 639 9001544 PLUG PLUG 140 9006151 Cylinder Cylinder 141 9006084 $ Slide Ring Slide Ring 1

41-A $ SQUARE RING Included in Item 41SQUARE RING Included in Item 41 142 9005782 $ Slide Ring (includes O-ring) Slide Ring (includes O-ring) 143 9005786 $ Dust Seal Dust Seal 144 9005954 Front Head Assembly ( Page 48 )Front Head Assembly ( Page 48 ) 1

9006049 && INTERNAL SEAL KIT INTERNAL SEAL KIT 19005800 $$ CONTROL VALVE SEAL KIT CONTROL VALVE SEAL KIT 19006048 @@ Master Seal Kit Master Seal Kit 19005765 ^^ HELISERT KIT HELISERT KIT 19005801 %* HARDWARE KIT HARDWARE KIT 1

$) Not sold separately. Order internal seal kit 9006049.

$$) Includes items 31D,31E,31H,31J,31K,31L.

%*) Includes items 8,9,10,31A,31B,32,39,44E,44J.

&&) Includes items 22,24,25,26,29,31H,31J,35,36,41,41A,42,43.

@@) Includes internal & control valve seal kits & items B & D of pg 6.

^^) Includes items 38 and 44A.

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42

TB1680B

Hydraulic Breaker Assembly

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43

TB1680B

Hydraulic Breaker AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

50 9005787 O-Ring O-Ring 1

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44

9001519

Gas Valve Assembly

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45

9001519

Gas Valve AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

A 9001561 Gas Valve Plug Gas Valve Plug 1B 9001562 * O-Ring O-Ring 1C Gas Valve Includes Items A, B, & DGas Valve Includes Items A, B, & D 1D 9001563 * O-Ring O-Ring 1

*) Not Sold Separately

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46

9005264

Control Valve

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47

9005264

Control ValveQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

31-A 9005289 HEX BOLT HEX BOLT 431-B 9005290 WASHER WASHER 1031-C Control Valve Cover Control Valve Cover 131-D 9005291 % O-Ring O-Ring 131-E 9005279 % Back-up Ring Back-up Ring 131-F & SPOOL SPOOL 131-G & CONTROL VALVE BODY CONTROL VALVE BODY 131-H 9005288 % O-Ring O-Ring 331-J 9005297 % Back-up Ring Back-up Ring 331-K 9005295 % O-Ring O-Ring 231-L 9005296 % Back-up Ring Back-up Ring 2

%) Not sold separately. Order control valve seal kit 9005800.

&) Not sold separately. Order control valve 9005264.

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48

9005954

Front Head Assembly

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49

9005954

Front Head AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 9005755 Front Tool Bushing Front Tool Bushing 12 9005506 REAR TOOL BUSHING REAR TOOL BUSHING 13 9005909 Retainer Pin Retainer Pin 64 9004613 Spring Pin Spring Pin 55 460-0039 Retainer Pin Retainer Pin 26 9003529 GREASE NIPPLE GREASE NIPPLE 17 9004277 PLUG PLUG 28 9003521 Air Cap Air Cap 19 9003523 RUBBER BALL RUBBER BALL 1

10 9003524 SPRING SPRING 111 9004656 O-Ring O-Ring 112 9005526 HELISERT HELISERT 413 9004613 Spring Pin Spring Pin 114 9004614 Spring Pin Spring Pin 1

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50

220-5299

Electrical Installation

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51

220-5299

Electrical InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-4565 Joystick Control Box Assembly ( Page 52 )Joystick Control Box Assembly ( Page 52 ) 12 220-4567 Joystick Console Assembly ( Page 54 )Joystick Console Assembly ( Page 54 ) 13 220-5458 Turret Enclosure Assembly ( Page 56 )Turret Enclosure Assembly ( Page 56 ) 14 220-5460 Power Supply Assembly ( Page 58 )Power Supply Assembly ( Page 58 ) 15 1010066 Temperature Sender Temperature Sender 16 1010067 Connector Kit Connector Kit 17 220-5218 Adapter Adapter 18 1003021 Cable 2C/16AWG Cable 2C/16AWG 40M9 1007553 Cable - Electrical Cable - Electrical 10M

10 1001914 Locknut 1/2 Locknut 1/2 1111 1003024 Connector(Cable) 2521Connector(Cable) 2521 712 1004190 Cable 16C/16AWG Cable 16C/16AWG 5M13 1009585 Pressure 500 Bar Sensor Pressure 500 Bar Sensor 214 1008441 Cable Assembly - Motor Speed Sensor Cable Assembly - Motor Speed Sensor 115 1009841 Twisted Pair Cable Twisted Pair Cable 60M16 1009843 Control Valve Connector Kit Control Valve Connector Kit 1017 1009687 Sensor Connector Kit Sensor Connector Kit 318 1003182 Locknut 3/4 Locknut 3/4 119 1003181 Connector(Cable) Connector(Cable) 120 220-5300 Electrical Wiring See Sec. 3Electrical Wiring See Sec. 3 REF21 220-5237 Joystick Enclosures Schematic See Sec. 3Joystick Enclosures Schematic See Sec. 3 REF22 216-1134 Starter Panel See Sec. 3Starter Panel See Sec. 3 123 1010195 Straight Connector Straight Connector 424 1010197 Liquid Tite Conduit Liquid Tite Conduit 3M25 1007696 Seal Connector 1/2 Seal Connector 1/2 426 220-5639 Bracket Bracket 2

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52

220-4565

Joystick Control Box Assembly

Page 55: 2005002_TTX36_TB1680XC.pdf

53

220-4565

Joystick Control Box AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-4566 Enclosure Rework Enclosure Rework 12 1008573 Breastplate - Joystick Breastplate - Joystick 13 1000962 Push-Pull Button Push-Pull Button 14 1009849 Joystick Module Joystick Module 25 1007345 Lamp Lamp 16 1007344 Lamp Lamp 27 1008595 End Bracket End Bracket 28 1008594 End Section End Section 29 1009027 Terminal Block Terminal Block 12

10 1008592 Mounting Rail Strip Mounting Rail Strip .25M11 1009028 Cross Connect Cross Connect 112 1004941 Connector Case, 10 Pin Connector Case, 10 Pin 113 1003548 Male Insert Male Insert 114 1004943 Connector Connector 115 1004942 Female Insert Female Insert 116 1003181 Connector(Cable) Connector(Cable) 117 1008506 Strain Relief Grip Strain Relief Grip 118 1009596 MOdule 0 Address Tag MOdule 0 Address Tag 119 1009597 Module 1 Address tag Module 1 Address tag 120 1009581 Connector Kit Connector Kit 221 500-0741 Boom Control Decal Boom Control Decal 1

Page 56: 2005002_TTX36_TB1680XC.pdf

54

220-4567

Joystick Console Assembly

Page 57: 2005002_TTX36_TB1680XC.pdf

55

220-4567

Joystick Console AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-4568 Electrical Enclosure Electrical Enclosure 12 210-7382 Console Pedestal Weldment Console Pedestal Weldment 13 1801300 Cable Clip 1/2"Cable Clip 1/2" 24 210-7388A GASKET GASKET 15 1000962 Push-Pull Button Push-Pull Button 16 1007344 Lamp Lamp 27 1007345 Lamp Lamp 18 1009849 Joystick Module Joystick Module 29 1009581 Connector Kit Connector Kit 2

10 1009596 MOdule 0 Address Tag MOdule 0 Address Tag 111 1009597 Module 1 Address tag Module 1 Address tag 112 1003181 Connector(Cable) Connector(Cable) 113 1003182 Locknut 3/4 Locknut 3/4 114 1007697 Seal Connector 3/4 Seal Connector 3/4 115 1911157 1/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG.1/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG. 216 1911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 417 1932001 Nut 1/4" NCNut 1/4" NC 418 1941000 1/4" Flat Washer 1/4" Flat Washer 619 1911156 Bolt #8-32UNC X 1/4"LG.Bolt #8-32UNC X 1/4"LG. 220 1008592 Mounting Rail Strip Mounting Rail Strip .2M21 1008595 End Bracket End Bracket 222 1009027 Terminal Block Terminal Block 1223 1009028 Cross Connect Cross Connect 124 1008594 End Section End Section 225 500-0741 Boom Control Decal Boom Control Decal 1

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56

220-5458

Turret Enclosure Assembly

Page 59: 2005002_TTX36_TB1680XC.pdf

57

220-5458

Turret Enclosure AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5459 Enclosure Rework Enclosure Rework 12 1009599 ID Tag Terminator ID Tag Terminator 13 1008592 Mounting Rail Strip Mounting Rail Strip .27M4 1911261 Screw Screw 75 1941022 Flatwasher 3/16"Flatwasher 3/16" 76 1942023 Lockwasher #8Lockwasher #8 77 1008723 Terminal Block Terminal Block 28 1010045 Terminal Block Terminal Block 89 1010047 End Plate End Plate 2

10 1010039 Terminal Block Terminal Block 2011 1010040 End Plate End Plate 212 1010046 Cross Connect Cross Connect 613 1010042 Cross Connect Cross Connect 214 1009578 Module Module 115 1009595 Module Connector Kit Module Connector Kit 116 1003181 Connector(Cable) Connector(Cable) 217 1007697 Seal Connector 3/4 Seal Connector 3/4 218 1003182 Locknut 3/4 Locknut 3/4 219 1009586 Diode Diode 220 1007696 Seal Connector 1/2 Seal Connector 1/2 821 1001914 Locknut 1/2 Locknut 1/2 822 1010145 Relay Relay 123 1009210 Terminal Block - Component Mounting Terminal Block - Component Mounting 324 1009356 End Plate End Plate 325 1003024 Connector(Cable) 2521Connector(Cable) 2521 826 1009198 Resistor - 1.5 Kohm 2W Resistor - 1.5 Kohm 2W 127 1009588 Terminal Block Terminal Block 128 1010041 Cross Connect Cross Connect 229 1007345 Lamp Lamp 130 500-0812 Decal Decal 1

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58

220-5460

Power Supply Assembly

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59

220-5460

Power Supply AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 220-5461 Enclsoure Enclsoure 12 220-4573 Mounting Bracket Mounting Bracket 13 1009577 CAN Master Module See Manaual Sec. 6CAN Master Module See Manaual Sec. 6 14 1009582 Connector Kit Connector Kit 15 1009221 Power Supply Power Supply 16 1009579 CAN Module See Manaual Sec. 6CAN Module See Manaual Sec. 6 17 1008346 Connector Kit Connector Kit 18 1008592 Mounting Rail Strip Mounting Rail Strip 1M9 1008595 End Bracket End Bracket 9

10 1008594 End Section End Section 211 1009027 Terminal Block Terminal Block 312 1008723 Terminal Block Terminal Block 213 1911261 Screw Screw 1214 1941022 Flatwasher 3/16"Flatwasher 3/16" 1215 1942023 Lockwasher #8Lockwasher #8 1216 1010039 Terminal Block Terminal Block 2817 1010040 End Plate End Plate 218 1010045 Terminal Block Terminal Block 519 1010047 End Plate End Plate 220 1010145 Relay Relay 621 1010042 Cross Connect Cross Connect 622 1010041 Cross Connect Cross Connect 123 1010046 Cross Connect Cross Connect 424 1009593 Circuit Breaker -3 Circuit Breaker -3 125 1009874 Position Selector Switch Position Selector Switch 126 1008997 Contact Block Contact Block 227 1008190 Connector (Cable) Connector (Cable) 228 1007697 Seal Connector 3/4 Seal Connector 3/4 229 1003182 Locknut 3/4 Locknut 3/4 230 1001914 Locknut 1/2 Locknut 1/2 331 1007696 Seal Connector 1/2 Seal Connector 1/2 332 1003024 Connector(Cable) 2521Connector(Cable) 2521 333 1009210 Terminal Block - Component Mounting Terminal Block - Component Mounting 134 1009356 End Plate End Plate 135 1009381 Resistor Resistor 136 1007343 Led Red 24V Light Led Red 24V Light 237 1010193 Cross Connect Cross Connect 138 500-0811 Decal Decal 139 500-0819 Decal - Components Decal - Components 1

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60

220-5438

Control Valve Assembly

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61

220-5438

Control Valve AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1010182 Control Valve Control Valve 12 1800193 Fitting 202702-4-4 Fitting 202702-4-4 23 1802299 Fitting Fitting 24 1801758 Fitting Fitting 25 1800182 Fitting 202702-16-16 Fitting 202702-16-16 26 1800194 Fitting 202702-6-4 Fitting 202702-6-4 17 1800176 Fitting 202702-12-12 Fitting 202702-12-12 28 1800181 Fitting 202702-12-16 Fitting 202702-12-16 49 1801370 Fitting Fitting 2

10 1800199 Fitting 202702-6-6 Fitting 202702-6-6 111 1801704 FITTING SV08SA3C/OMDFITTING SV08SA3C/OMD 112 1801096 Fitting 2089-4-2Fitting 2089-4-2 113 1003013 Quick Coupler-Male Quick Coupler-Male 114 210-7772 Pressure Gauge Assembly ( Page 62 )Pressure Gauge Assembly ( Page 62 ) 115 1911023 Bolt Bolt 316 1942020 Lockwasher Lockwasher 317 984L3156 Hirschmann Plug Hirschmann Plug 218 220-5298 Hydraulic Schematic Hydraulic Schematic REF

Page 64: 2005002_TTX36_TB1680XC.pdf

62

210-7772

Pressure Gauge Assembly

Page 65: 2005002_TTX36_TB1680XC.pdf

63

210-7772

Pressure Gauge AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1000453 PRESSURE GAUGE 5000 PSIPRESSURE GAUGE 5000 PSI 12 1003014 Quick Coupler - Female Quick Coupler - Female 1

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64

216-0668

Power Pack Common Parts

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65

216-0668

Power Pack Common PartsQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 216-0671 Reservoir Weldment Reservoir Weldment 12 216-0672 Stand Weldment Stand Weldment 13 216-0673 Return Filter Rework ( Page 68 )Return Filter Rework ( Page 68 ) 14 1001707 Reservoir End Cover Reservoir End Cover 25 1001708 Adaptor Baffle Adaptor Baffle 26 1001379 Neck Neck 17 1001294 Filler Cap Filler Cap 18 1800841 O-Ring 2-338O-Ring 2-338 19 1002912 Breather Breather 1

10 1800253 Fitting 2040-6-8Fitting 2040-6-8 111 1801046 Fitting 2047-12-8Fitting 2047-12-8 112 1005082 Sight Gauge Sight Gauge 113 1004847 Temperature Gauge Temperature Gauge 114 216-0444 Guard Weldment Guard Weldment 115 1911113 Bolt 0.375 NC X 1.0 LG. HEX HD. GR5Bolt 0.375 NC X 1.0 LG. HEX HD. GR5 1016 1004842 Low Oil Level Switch Low Oil Level Switch 117 1003222 Conduit Body Conduit Body 118 1003024 Connector(Cable) 2521Connector(Cable) 2521 119 1005284 Gasket Gasket 120 1800369 Fitting 2083-8-8Fitting 2083-8-8 121 1800676 Pipe Plug .5 NPT SOC HD Pipe Plug .5 NPT SOC HD 222 1800376 Fitting 2085-12-12 Fitting 2085-12-12 123 1800678 Pipe Plug 2 1/2" NPTPipe Plug 2 1/2" NPT 124 1800137 Fitting 2024-24-20 Fitting 2024-24-20 125 1005252 Ball Valve Ball Valve 126 1800259 Fitting 2041-6-6 Fitting 2041-6-6 127 1800423 Fitting 2102-96-6Fitting 2102-96-6 128 216-0652 Oil Cooler Assembly ( Page 70 )Oil Cooler Assembly ( Page 70 ) 129 1912092 Bolt .75 NC X 2.25 HHCSBolt .75 NC X 2.25 HHCS 430 1932020 Locknut 3/4" NCLocknut 3/4" NC 431 1941006 Flatwasher .75 Flatwasher .75 832 1932006 3/8" NC ESNA Nut 52-NE-064 3/8" NC ESNA Nut 52-NE-064 233 1941002 3/8" Flat Washer 3/8" Flat Washer 1034 1911106 Bolt 5/16" NC X 1 1/2" GR.5Bolt 5/16" NC X 1 1/2" GR.5 435 1932004 Locknut 5/16" - 18 UNCLocknut 5/16" - 18 UNC 436 1941001 Flatwasher 5/16"Flatwasher 5/16" 437 1911044 Bolt 5/8" NC X 2 1/2" LG.Bolt 5/8" NC X 2 1/2" LG. 438 1911126 Bolt GR.5 5/16" NC X .75" H.HD GR.5Bolt GR.5 5/16" NC X .75" H.HD GR.5 439 1942001 Lockwasher 5/16"Lockwasher 5/16" 440 1911114 Bolt HHCS 3/8-16UNC 1 1/4 LG.Bolt HHCS 3/8-16UNC 1 1/4 LG. 4

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66

216-0668

Power Pack Common Parts

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67

216-0668

Power Pack Common PartsQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

41 1942002 Lockwasher 3/8Lockwasher 3/8 1242 1007573 Fan Fan 143 1007574 Shroud Shroud 144 1911163 .375 NC X .625 LG. HEX HD. Bolt GR. 5 .375 NC X .625 LG. HEX HD. Bolt GR. 5 445 1007626 Suction Filter Suction Filter 146 1911166 Bolt 7/16" NC X 1.25 HX. HD.Bolt 7/16" NC X 1.25 HX. HD. 647 1000538 Sealing Washer Sealing Washer 648 1800191 Fitting Fitting 249 1911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 450 1931030 Hex Nut 1/4"UNC Hex Nut 1/4"UNC 451 1941000 1/4" Flat Washer 1/4" Flat Washer 452 216-0690 Mounting Plate Mounting Plate 253 1800342 Fitting 2081-32-24 Fitting 2081-32-24 154 1800140 Fitting 2024-24-24Fitting 2024-24-24 155 1801165 Fitting 2102-92-24Fitting 2102-92-24 156 1801540 Fitting 2041-24-24Fitting 2041-24-24 157 1800675 Plug, 1/4 NPT Plug, 1/4 NPT 158 1800353 Fitting 2082-24 Fitting 2082-24 159 216-0660 Motor Mount Motor Mount 160 H06-GGG-055 Hose Assembly Hose Assembly 161 H06-NNN-077 Hose Assembly Hose Assembly 162 H06-NNN-077 Hose Assembly Hose Assembly 163 500-0499 Decal - LH Motor Rotation Decal - LH Motor Rotation 164 500-0164 Power Pack Decal Kit Power Pack Decal Kit 165 1008038 Suction Filter Element Suction Filter Element REF66 1007659 Return Filter Element Return Filter Element REF

Page 70: 2005002_TTX36_TB1680XC.pdf

68

216-0673

Return Filter Rework

Page 71: 2005002_TTX36_TB1680XC.pdf

69

216-0673

Return Filter ReworkQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1007628 Return Filter Return Filter 12 216-0647 Stem Stem 13 1001139 Hose Clamp HS-40 Hose Clamp HS-40 1

Page 72: 2005002_TTX36_TB1680XC.pdf

70

216-0652

Oil Cooler Assembly

Page 73: 2005002_TTX36_TB1680XC.pdf

71

216-0652

Oil Cooler AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1007544 Oil Cooler Oil Cooler 12 216-0653 Weldment - Shroud Oil Cooler Weldment - Shroud Oil Cooler 13 1911115 0.375 NC X 1.5 H. HD. Bolt 0.375 NC X 1.5 H. HD. Bolt 64 1932006 3/8" NC ESNA Nut 52-NE-064 3/8" NC ESNA Nut 52-NE-064 65 1941002 3/8" Flat Washer 3/8" Flat Washer 126 220-1600 Plate - Hose Support Formed Plate - Hose Support Formed 17 3000552 Clamp Assembly Clamp Assembly 28 1911135 Bolt 0.50 NC X 1.25 H. HD. GR5Bolt 0.50 NC X 1.25 H. HD. GR5 29 1932014 .50 NC ESNA Locknut .50 NC ESNA Locknut 2

10 1941004 Flat Washer .50 Flat Washer .50 211 1911114 Bolt HHCS 3/8-16UNC 1 1/4 LG.Bolt HHCS 3/8-16UNC 1 1/4 LG. 412 216-2166 Fan Guard Plate Fan Guard Plate 113 1941000 1/4" Flat Washer 1/4" Flat Washer 414 1911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 4

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72

216-1136

Pump / Motor Assembly

Page 75: 2005002_TTX36_TB1680XC.pdf

73

216-1136

Pump / Motor AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1010178 Hydraulic Pump Hydraulic Pump 12 1007854 Mount (Pump Motor) Mount (Pump Motor) 13 1007856 Coupling Half Coupling Half 14 1912092 Bolt .75 NC X 2.25 HHCSBolt .75 NC X 2.25 HHCS 45 1942006 Lockwasher .75 Lockwasher .75 86 1912035 Bolt 5/8 NC X 1 3/4 LG. HHCSBolt 5/8 NC X 1 3/4 LG. HHCS 57 1942005 .625 Lockwasher .625 Lockwasher 58 1801374 Split Flange Kit FF595-20 Split Flange Kit FF595-20 19 1801068 Split Flange Kit FF593-40 Split Flange Kit FF593-40 1

10 1801473 Fitting Fitting 111 1801474 Fitting - FC9152-40-40 Fitting - FC9152-40-40 112 1006159 Clamp (Hose) Clamp (Hose) 413 1801336 Suction Hose 2661-40 Suction Hose 2661-40 4814 1802035 Fitting Fitting 115 1801234 Fitting Fitting 116 1801339 Fitting 221501-8-6 Fitting 221501-8-6 117 1802096 Fitting Fitting 118 1801941 Fitting Fitting 219 1801942 Fitting FF9863-24Fitting FF9863-24 120 1007627 Pressure Filter Pressure Filter 121 1911134 Bolt HHCS. 0.50 NC X 1.0Bolt HHCS. 0.50 NC X 1.0 422 1941004 Flat Washer .50 Flat Washer .50 423 1942004 Lockwasher .50Lockwasher .50 424 1007617 Coupling Half Coupling Half 125 1007619 Coupling Grid Coupling Grid 126 1007620 Coupling Cover Coupling Cover 127 1942006 Lockwasher .75 Lockwasher .75 428 1911054 Bolt 3/4 UNC X 3.25 HHCSBolt 3/4 UNC X 3.25 HHCS 429 216-0690 Mounting Plate Mounting Plate 230 1010172 Electric Motor Electric Motor 131 1801091 Split Flange Kit FF593-48 Split Flange Kit FF593-48 132 1802297 Fitting Fitting 133 1802298 Fitting Fitting 134 1007658 Pressure Filter Element Pressure Filter Element REF35 HK-00408 Hose Kit Hose Kit REF36 H611-MMM-055 Hose Assembly Hose Assembly 137 H06-EEE-066 Hose Assembly Hose Assembly 138 216-0830 Flange Flange 139 1912181 .625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS.625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS 440 1802059 O-Ring O-Ring 1

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74

216-1136

Pump / Motor Assembly

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75

216-1136

Pump / Motor AssemblyQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

41 1801240 Fitting 203102-24-24Fitting 203102-24-24 1

Page 78: 2005002_TTX36_TB1680XC.pdf

76

1005048

Hydraulic Tank Immersion Heater 460V / 3Ph

Page 79: 2005002_TTX36_TB1680XC.pdf

77

1005048

Hydraulic Tank Immersion Heater 460V / 3Ph

Page 80: 2005002_TTX36_TB1680XC.pdf

78

220-5382

Hose Kit Installation

Page 81: 2005002_TTX36_TB1680XC.pdf

79

220-5382

Hose Kit InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 H224-NNN-120 Hose Assembly Hose Assembly 12 H06-NNN-120 Hose Assembly Hose Assembly 13 H06-GGG-120 Hose Assembly Hose Assembly 15 H06-EEE-120 Hose Assembly Hose Assembly 16 1800096 Fitting 2021-4-4S Fitting 2021-4-4S 17 HK-00411 Hose Kit Hose Kit 1

Page 82: 2005002_TTX36_TB1680XC.pdf

80

220-3600

Breaker Autolube Installation

Page 83: 2005002_TTX36_TB1680XC.pdf

81

220-3600

Breaker Autolube InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1008567 Grease Pump Grease Pump 12 1800095 Fitting 2021-2-4 Fitting 2021-2-4 13 1800258 Fitting 2041-4-4 Fitting 2041-4-4 56 220-1256 Bulkhead Bulkhead 17 1801448 Fitting 9011-02-04Fitting 9011-02-04 18 1802001 Fitting 9031-08-04 "0" Series BreakersFitting 9031-08-04 "0" Series Breakers 19 1801300 Cable Clip 1/2"Cable Clip 1/2" 6

10 76-2830 Tie Straps Tie Straps 5011 HK-00338 Hose Kit Hose Kit REF12 1004865 Chisel Paste Chisel Paste 12

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82

211-1149

Cushion Chamber Charge Kit

Page 85: 2005002_TTX36_TB1680XC.pdf

83

211-1149

Cushion Chamber Charge KitQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 1002284 1 Nitrogen Pressure Regulator Nitrogen Pressure Regulator 11-A * Bottle Adapter Bottle Adapter 1

2 9000901 Pressure Gauge Pressure Gauge 13 9000902 Charging Socket Charging Socket 14 1800392 Fitting 2089-4-4Fitting 2089-4-4 15 1800365 Adapter 2083-4-4S Adapter 2083-4-4S 26 1800545 Female Quick Coupler Aeroquip 5601-4-4Female Quick Coupler Aeroquip 5601-4-4 37 1800549 Male Quick Coupler Aeroquip 5602-4-4Male Quick Coupler Aeroquip 5602-4-4 38 H40-EEE-075 HOSE ASSEMBLY HOSE ASSEMBLY 1

*) `ßÁ

1) includes Bottle Adapter item 1A

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84

220-4574

Starter Panel Installation

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85

220-4574

Starter Panel InstallationQTY.PART No.ITEM DESCRIPTION

When Ordering, Give Part No., Part Name, Model & Serial No.

1 Power Pack Common Parts Power Pack Common Parts REF2 220-4779 Electrical Box Mount Electrical Box Mount 13 Motor - Starter Panel Motor - Starter Panel REF4 Electrical Panel ThinElectrical Panel Thin REF5 Electrical Panel WideElectrical Panel Wide REF6 626-1765 Bulkhead Bulkhead 27 1912288 Bolt Bolt 28 1932014 .50 NC ESNA Locknut .50 NC ESNA Locknut 29 1941004 Flat Washer .50 Flat Washer .50 4

10 1932006 3/8" NC ESNA Nut 52-NE-064 3/8" NC ESNA Nut 52-NE-064 1011 1912377 Bolt Grade 8Bolt Grade 8 112 1941002 3/8" Flat Washer 3/8" Flat Washer 2013 1912203 Hex Bolt Hex Bolt 414 1912132 Bolt 3/8" NC X 1 1/4"Bolt 3/8" NC X 1 1/4" 4

Page 88: 2005002_TTX36_TB1680XC.pdf
Page 89: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 1

NUMERICAL INDEX

PagePart Number Description

1000453 PRESSURE GAUGE 631000538 Sealing Washer 671000846 2.5-16 ESNA Locknut 15

2329

1000962 Push-Pull Button 5355

1001139 Hose Clamp HS-40 691001294 Filler Cap 651001379 Neck 651001635 Spherical Bearing 17

192125273133

1001707 Reservoir End Cover 651001708 Adaptor Baffle 651001768 Nordlock Washer Set 391001914 Locknut 1/2 51

5759

1002284 Nitrogen Pressure Regulator 831002912 Breather 651003013 Quick Coupler-Male 611003014 Quick Coupler - Female 631003021 Cable 2C/16AWG 511003024 Connector(Cable) 51

1003181 Connector(Cable) 51

1003182 Locknut 3/4 51

1003222 Conduit Body 651003548 Male Insert 531004190 Cable 16C/16AWG 511004842 Low Oil Level Switch 651004847 Temperature Gauge 651004865 Chisel Paste 811004941 Connector Case, 10 Pin 531004942 Female Insert 531004943 Connector 531005048 Hydraulic Tank Immersion Heater 31005082 Sight Gauge 651005252 Ball Valve 651005284 Gasket 651006159 Clamp (Hose) 731007343 Led Red 24V Light 591007344 Lamp 53

1007345 Lamp 53

1007544 Oil Cooler 711007553 Cable - Electrical 511007573 Fan 671007574 Shroud 671007617 Coupling Half 731007619 Coupling Grid 731007620 Coupling Cover 731007626 Suction Filter 671007627 Pressure Filter 731007628 Return Filter 69

Page 90: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 2

NUMERICAL INDEX

PagePart Number Description

1007658 Pressure Filter Element 731007659 Return Filter Element 671007696 Seal Connector 1/2 51

1007697 Seal Connector 3/4 55

1007854 Mount (Pump Motor) 731007856 Coupling Half 731008038 Suction Filter Element 671008190 Connector (Cable) 591008284 Bearing - Slew 71008346 Connector Kit 591008441 Cable Assembly - Motor Speed Sensor 511008506 Strain Relief Grip 531008567 Grease Pump 811008573 Breastplate - Joystick 531008592 Mounting Rail Strip 53

1008594 End Section 53

1008595 End Bracket 53

1008723 Terminal Block 57

1008837 Lower Isolator 391008997 Contact Block 591009027 Terminal Block 53

1009028 Cross Connect 53

1009057 Body - 30 GPM Counterbalance 15

1009198 Resistor - 1.5 Kohm 2W 571009210 Terminal Block - Component Mounting 57

1009216 Upper Isolator 391009221 Power Supply 591009320 Shim 391009356 End Plate 57

1009381 Resistor 591009397 Valve Cartridge 231009399 Cartrige 231009400 Cartrige 291009401 Cartrige 15

1009405 Cartridge 151009577 CAN Master Module 591009578 Module 571009579 CAN Module 591009581 Connector Kit 53

1009582 Connector Kit 591009585 Pressure 500 Bar Sensor 511009586 Diode 571009588 Terminal Block 571009593 Circuit Breaker -3 591009595 Module Connector Kit 571009596 MOdule 0 Address Tag 53

1009597 Module 1 Address tag 53

Page 91: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 3

NUMERICAL INDEX

PagePart Number Description

1009599 ID Tag Terminator 571009687 Sensor Connector Kit 511009841 Twisted Pair Cable 511009843 Control Valve Connector Kit 511009849 Joystick Module 53

1009874 Position Selector Switch 591010016 Swing Gearbox Assembly 71010039 Terminal Block 57

1010040 End Plate 57

1010041 Cross Connect 57

1010042 Cross Connect 57

1010045 Terminal Block 57

1010046 Cross Connect 57

1010047 End Plate 57

1010066 Temperature Sender 511010067 Connector Kit 511010145 Relay 57

1010172 Electric Motor 731010173 Electric Motor 31010178 Hydraulic Pump 731010182 Control Valve 611010193 Cross Connect 591010195 Straight Connector 511010197 Liquid Tite Conduit 511800095 Fitting 2021-2-4 811800096 Fitting 2021-4-4S 791800137 Fitting 2024-24-20 651800140 Fitting 671800176 Fitting 202702-12-12 611800181 Fitting 202702-12-16 611800182 Fitting 202702-16-16 611800191 Fitting 671800193 Fitting 202702-4-4 611800194 Fitting 202702-6-4 611800199 Fitting 202702-6-6 611800253 Fitting 651800258 Fitting 2041-4-4 811800259 Fitting 2041-6-6 651800342 Fitting 2081-32-24 671800353 Fitting 2082-24 671800365 Adapter 2083-4-4S 831800369 Fitting 651800376 Fitting 2085-12-12 651800392 Fitting 831800423 Fitting 651800545 Female Quick Coupler 831800549 Male Quick Coupler 831800645 Hose Protector Wrap 371800675 Plug, 1/4 NPT 671800676 Pipe Plug .5 NPT SOC HD 651800678 Pipe Plug 651800841 O-Ring 651800954 Plug 391801016 Grease Fitting 11

13

Page 92: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 4

NUMERICAL INDEX

PagePart Number Description

1801016 Grease Fitting 3335

1801046 Fitting 651801068 Split Flange Kit FF593-40 731801091 Split Flange Kit FF593-48 731801096 Fitting 611801165 Fitting 671801234 Fitting 731801240 Fitting 73

751801300 Cable Clip 55

1801336 Suction Hose 2661-40 731801339 Fitting 221501-8-6 731801370 Fitting 611801374 Split Flange Kit FF595-20 73180-1394 O-Ring 371801448 Fitting 811801473 Fitting 731801474 Fitting - FC9152-40-40 731801540 Fitting 671801704 FITTING 611801758 Fitting 611801941 Fitting 731801942 Fitting 731802001 Fitting 811802035 Fitting 731802059 O-Ring 731802096 Fitting 731802297 Fitting 731802298 Fitting 731802299 Fitting 611911023 Bolt 611911041 Bolt 5/8 391911044 Bolt 651911054 Bolt 731911096 .25 NC X 1.0 LG. HEX HD. Bolt GR. 5 55

1911106 Bolt 651911113 Bolt 651911114 Bolt 65

1911115 0.375 NC X 1.5 H. HD. Bolt 711911126 Bolt GR.5 651911134 Bolt 7

1911135 Bolt 711911156 Bolt 551911157 1/4" NC X 3/4" h.HD. Bolt GR.5 551911163 .375 NC X .625 LG. HEX HD. Bolt GR. 5 671911166 Bolt 671911261 Screw 57

1912035 Bolt 731912045 Bolt 71912092 Bolt 65

1912132 Bolt 985

1912134 Bolt 51912157 Bolt 51912164 1 1/4 NC X 5 LG. Bolt GR. 8 391912181 .625 NC X 2.0 HHCS 731912189 Bolt 1 1/4" - 7UNC X 7" LG 71912190 Bolt 15

1912192 Bolt 71912203 Hex Bolt 85

Page 93: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 5

NUMERICAL INDEX

PagePart Number Description

1912211 Bolt 51912222 Bolt 71912235 Bolt 371912255 Bolt 15

1912274 Bolt 51912288 Bolt 851912377 Bolt 851931030 Hex Nut 1/4"UNC 671931042 Hex Nut 7

1932001 Nut 551932004 Locknut 651932006 3/8" NC ESNA Nut 52-NE-064 65

1932014 .50 NC ESNA Locknut 71

1932020 Locknut 5

1932025 Locknut 5

1941000 1/4" Flat Washer 55

1941001 Flatwasher 651941002 3/8" Flat Washer 65

1941004 Flat Washer 71

1941006 Flatwasher 651941015 .75 Hardened Washer 71941017 Flatwasher 391941022 Flatwasher 57

1941037 Flat Washer 1 1/4 71942001 Lockwasher 651942002 Lockwasher 9

1942004 Lockwasher 7

1942005 .625 Lockwasher 731942006 Lockwasher 731942020 Lockwasher 611942023 Lockwasher 57

2005002 TTX36 / TB1680XC 3210-0040 Rubber Mount 7210-7382 Console Pedestal Weldment 55210-7388A GASKET 55210-7772 Pressure Gauge Assembly 61

211-1149 Cushion Chamber Charge Kit 3

212-1450 Link Weldment 5212-1451 Link Weldment 5212-1452 Breaker Link Assembly 5

212-1453 Breaker Link Weldment 35216-0444 Guard Weldment 65216-0647 Stem 69216-0652 Oil Cooler Assembly 65

216-0653 Weldment - Shroud Oil Cooler 71

Page 94: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 6

NUMERICAL INDEX

PagePart Number Description

216-0660 Motor Mount 67216-0668 Power Pack Common Parts 3

216-0671 Reservoir Weldment 65216-0672 Stand Weldment 65216-0673 Return Filter Rework 65

216-0690 Mounting Plate 67

216-0830 Flange 73216-1134 Starter Panel 51216-1136 Pump / Motor Assembly 3

216-2166 Fan Guard Plate 71220-0596 Stud 7220-1256 Bulkhead 81220-1600 Plate - Hose Support Formed 71220-1613 Weldment - TTB Series Pedestal 7220-1901 Guard Assembly 9220-1902 Guard Assembly 9220-1903 Guard Assembly 9220-1916 Grease Cap 9220-2632 Adapter 37220-3535 Plate - Bulkhead Grease System 7220-3600 Breaker Autolube Installation 3

220-3989 Adapter 37220-4317 Guard Installation 7

220-4476 Slew Bearing Plumbing 7220-4565 Joystick Control Box Assembly 51

220-4566 Enclosure Rework 53220-4567 Joystick Console Assembly 51

220-4568 Electrical Enclosure 55220-4573 Mounting Bracket 59220-4574 Starter Panel Installation 3

220-4779 Electrical Box Mount 85220-5169 TTX36 Rockbreaker Assembly 3

220-5218 Adapter 51220-5237 Joystick Enclosures Schematic 51220-5298 Hydraulic Schematic 61220-5299 Electrical Installation 3

220-5300 Electrical Wiring 51220-5323 TB1680XC Installation 3

220-5324 Weldment 37220-5328 Boom Auto Lube Installation 3220-5382 Hose Kit Installation 3

220-5438 Control Valve Assembly 3

220-5440 Pedestal Plumbing Installation 3220-5444 Stop Blocks Installation 3220-5457 Boom Hose & Tube Installation 3220-5458 Turret Enclosure Assembly 51

220-5459 Enclosure Rework 57220-5460 Power Supply Assembly 51

220-5461 Enclsoure 59220-5462 Inner Boom Assembly 5

220-5463 Innerboom Weldment 11

Page 95: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 7

NUMERICAL INDEX

PagePart Number Description

220-5464 Outer Boom Assembly 5

220-5465 Outer Boom Weldment 13220-5468 Turntable Pedestal Assembly 5

220-5469 TT Turntable Weldment 7220-5639 Bracket 513000005 Washer 73000552 Clamp Assembly 71460-0006 Support Pad 39460-0021 Isolator Mount 39460-0023 Front Cover 39460-0029 Support Pad 39460-0030 Case Weldment 39460-0034 Rear Cover 39460-0039 Retainer Pin 49470-0026 Retainer 39500-0164 Power Pack Decal Kit 67500-0440 Decal Kit 5500-0499 Decal - LH Motor Rotation 67500-0579 Decal Kit 39500-0741 Boom Control Decal 53

500-0811 Decal 59500-0812 Decal 57500-0819 Decal - Components 59626-1765 Bulkhead 85700-0748 Pivot Pin 5700-1043 Pivot Pin 5700-1236 Pin 5700-1237 Pin 5700-1238 Pin 5700-1239 Pin 5700-1240 Pin 37710-0195 Bushing 13

710-0454 Bushing 13710-0516 Bushing 11710-0562 Bushing 7710-0614 Bushing 35710-0615 Bushing 13730-0007 Sleeve 7730-0250 Thrust Washer 37730-0251 Thrust Washer 37730-0252 Thrust Washer 37730-0301 Thrust Washer 5730-0396 Thrust Washer 5730-0397 Thrust Washer 5730-0398 Thrust Washer 5730-0399 Thrust Washer 5730-0400 Thrust Washer 5730-0401 Thrust Washer 5730-0410 Collar 5730-0423 Spacer 11730-0455 Spacer 13

730-0456 Spacer 35730-0458 Spacer 13730-0459 Spacer 1376-2830 Tie Straps 81815-0158 Piston 15

815-0587 Piston 23815-0590 Head Ring 23815-0666 Head Gland 23815-1575 Seal Kit 23815-1906 Tube Weldment 17

815-1908 Tube 19815-1910 Counter Balance Valve Block 19

Page 96: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 8

NUMERICAL INDEX

PagePart Number Description

815-1911 Port Block 19815-1913 Cap 19815-1914 Base Mount 19815-1915 Head Ring 15

815-1916 Head Gland 15

815-1918 Seal Kit 15

815-2020 Hydraulic Cylinder 5

815-2021 Hydraulic Cylinder 5

815-2022 Rod Weldment 21815-2024 Stop Tube 15815-2025 Rod Assembly 15

815-2026 Tube Assembly 15

815-2028 Tube Assembly 29

815-2029 Tube Weldment 31815-2031 Rod Assembly 29

815-2032 Rod Weldment 33815-2035 Tube Assembly 23

815-2036 Tube Weldment 25815-2038 Transfer Tube 19815-2039 Rod Assembly 23

815-2040 Rod Weldment 27815-2042 Stop Tube 23815-2212 Hydraulic Cylinder 5

9000901 Pressure Gauge 839000902 Charging Socket 839001519 Gas Valve Assembly 41

459001539 O-Ring 419001544 PLUG 419001561 Gas Valve Plug 459001562 O-Ring 459001563 O-Ring 459003521 Air Cap 499003523 RUBBER BALL 499003524 SPRING 499003529 GREASE NIPPLE 499004277 PLUG 499004613 Spring Pin 499004614 Spring Pin 499004656 O-Ring 499005264 Control Valve 41

479005267 O-Ring 419005268 Back-up Ring 419005275 HELISERT 419005279 Back-up Ring 479005288 O-Ring 479005289 HEX BOLT 479005290 WASHER 479005291 O-Ring 479005293 Hex Bolt 419005295 O-Ring 41

9005296 Back-up Ring 41

9005297 Back-up Ring 479005506 REAR TOOL BUSHING 499005512 Tie Rod Washer 41

Page 97: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

NI 9

NUMERICAL INDEX

PagePart Number Description

9005513 Tie Rod Nut 419005526 HELISERT 499005752 CYLINDER COVER 419005755 Front Tool Bushing 499005765 HELISERT KIT 419005772 ORIFICE 419005780 Gas Seal 419005781 Oil Seal 419005782 Slide Ring (includes O-ring) 419005786 Dust Seal 419005787 O-Ring 41

439005792 HOSE ADAPTOR, comes with o-ring 419005794 HOSE ADAPTOR, comes with o-ring 419005800 CONTROL VALVE SEAL KIT 419005801 HARDWARE KIT 419005909 Retainer Pin 499005954 Front Head Assembly 41

9006010 SEAL BUSHING 419006011 Tie Rod 419006048 Master Seal Kit 419006049 INTERNAL SEAL KIT 419006053 PISTON 419006084 Slide Ring 419006085 O-ring 419006151 Cylinder 41984L3156 Hirschmann Plug 61H06-EEE-066 Hose Assembly 73H06-EEE-120 Hose Assembly 79H06-GGG-055 Hose Assembly 67H06-GGG-120 Hose Assembly 79H06-NNN-077 Hose Assembly 67H06-NNN-120 Hose Assembly 79H224-NNN-120 Hose Assembly 79H40-EEE-075 HOSE ASSEMBLY 83H611-MMM-055 Hose Assembly 73HK-00338 Hose Kit 81HK-00408 Hose Kit 73HK-00411 Hose Kit 79M210-MMM-100 Hose Assembly 37TB1430-B-1390 Blunt Tool 39TB1430-BCA-1829Concave Removal Tool 3TB1430-C-1390 Chisel Tool 39TB1430-M-1390 Moil Tool 39TB1680B Hydraulic Breaker Assembly 39

TB1680XC Hydraulic Breaker 37

Page 98: 2005002_TTX36_TB1680XC.pdf
Page 99: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

AI 1

ALPHABETICAL INDEX

Description Part Number Page

220-3600Breaker Autolube Installation 80212-1452Breaker Link Assembly 349005264Control Valve 46220-5438Control Valve Assembly 60211-1149Cushion Chamber Charge Kit 82220-5299Electrical Installation 509005954Front Head Assembly 489001519Gas Valve Assembly 44220-4317Guard Installation 8220-5382Hose Kit Installation 78TB1680XCHydraulic Breaker Box Housing - Gen3 38TB1680BHydraulic Breaker Assembly 40815-2020Hydraulic Cylinder 22815-2021Hydraulic Cylinder 28815-2212Hydraulic Cylinder 141005048Hydraulic Tank Immersion Heater 460V / 3Ph 76220-5462Inner Boom Assembly 10220-4567Joystick Console Assembly 54220-4565Joystick Control Box Assembly 52216-0652Oil Cooler Assembly 70220-5464Outer Boom Assembly 12216-0668Power Pack Common Parts 64220-5460Power Supply Assembly 58210-7772Pressure Gauge Assembly 62216-1136Pump / Motor Assembly 72216-0673Return Filter Rework 68815-2025Rod Assembly 20815-2031Rod Assembly 32815-2039Rod Assembly 26220-4574Starter Panel Installation 84220-5323TB1680XC Installation 362005002TTX36 / TB1680XC 2220-5169TTX36 Rockbreaker Assembly 4815-2026Tube Assembly 16815-2028Tube Assembly 30815-2035Tube Assembly 24815-1906Tube Weldment 18220-5468Turntable Pedestal Assembly 6220-5458Turret Enclosure Assembly 56

Page 100: 2005002_TTX36_TB1680XC.pdf
Page 101: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 1

PARTS ALPHABETICAL INDEX

Description Part No Page

1911096.25 NC X 1.0 LG. HEX HD. Bolt GR. 5 55,67,71

1911163.375 NC X .625 LG. HEX HD. Bolt GR. 5 671932014.50 NC ESNA Locknut 71

,851942005.625 Lockwasher 731912181.625 NC X 2.0 HHCS 5/8" UNC X 2" LG. SHCS 731941015.75 Hardened Washer 719111150.375 NC X 1.5 H. HD. Bolt 7119121641 1/4 NC X 5 LG. Bolt GR. 8 3919410001/4" Flat Washer 55

,67,71

19111571/4" NC X 3/4" h.HD. Bolt GR.5 1/4"UNC X 3/4" LG. 5510008462.5-16 ESNA Locknut 15

,23,29

19410023/8" Flat Washer 65,71,85

19320063/8" NC ESNA Nut 52-NE-064 65,71,85

220-2632Adapter 37220-3989Adapter 37220-5218Adapter 511800365Adapter 2083-4-4S 831001708Adaptor Baffle 659003521Air Cap 499005268Back-up Ring 419005279Back-up Ring 479005296Back-up Ring 41

,479005297Back-up Ring 471005252Ball Valve 65815-1914Base Mount 191008284Bearing - Slew 7TB1430-B-1390Blunt Tool 391009057Body - 30 GPM Counterbalance 15

,23,29

1911023Bolt 611912235Bolt 371912274Bolt 51912288Bolt 851911156Bolt #8-32UNC X 1/4"LG. 551912255Bolt .375 NC X 2.75 LG Soc Hd. GR.8 15

,23,29

1912092Bolt .75 NC X 2.25 HHCS 65,73

1912045Bolt .75NC X 2.0 HH GR.8 71911113Bolt 0.375 NC X 1.0 LG. HEX HD. GR5 651911135Bolt 0.50 NC X 1.25 H. HD. GR5 711912222Bolt 1 1/4 - 7UNC X 8LG. 71912192Bolt 1 1/4" - 7UNC x 9"LG 71912211Bolt 1" NC x 6" Gr. 8 51912157Bolt 1" NC X 9 1/2" GR.8 51911054Bolt 3/4 UNC X 3.25 HHCS 731912134Bolt 3/4" NC X 6" LG. GR.8 51912132Bolt 3/8" NC X 1 1/4" 9

,851911106Bolt 5/16" NC X 1 1/2" GR.5 651912035Bolt 5/8 NC X 1 3/4 LG. HHCS 731911044Bolt 5/8" NC X 2 1/2" LG. 651911166Bolt 7/16" NC X 1.25 HX. HD. 671912377Bolt Grade 8 851911114Bolt HHCS 3/8-16UNC 1 1/4 LG. 65

Page 102: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 2

PARTS ALPHABETICAL INDEX

Description Part No Page

1911114Bolt HHCS 3/8-16UNC 1 1/4 LG. 711911134Bolt HHCS. 0.50 NC X 1.0 7

,731912190Bolt SHCS 3/8 UNC X 2 1/4 GR. 8 15

,23,29

1912189Bolt 1 1/4" - 7UNC X 7" LG 71911041Bolt 5/8 Grade 5 391911126Bolt GR.5 5/16" NC X .75" H.HD GR.5 65220-5328Boom Auto Lube Installation Drawing Sec. 6 3500-0741Boom Control Decal 53

,55220-5457Boom Hose & Tube Installation Drawing Sec. 3 3220-5639Bracket 51212-1453Breaker Link Weldment 351008573Breastplate - Joystick 531002912Breather 65220-1256Bulkhead 81626-1765Bulkhead 85710-0195Bushing 13

,35710-0454Bushing 13710-0516Bushing 11710-0562Bushing 7710-0614Bushing 35710-0615Bushing 131007553Cable - Electrical 511004190Cable 16C/16AWG 511003021Cable 2C/16AWG 511008441Cable Assembly - Motor Speed Sensor 511801300Cable Clip 1/2" 55

,811009577CAN Master Module See Manaual Sec. 6 591009579CAN Module See Manaual Sec. 6 59815-1913Cap 191009405Cartridge 2000 PSI 151009400Cartrige 291009401Cartrige 15

,291009399Cartrige 4500 PSI 23460-0030Case Weldment 399000902Charging Socket 831004865Chisel Paste 81TB1430-C-1390Chisel Tool 391009593Circuit Breaker -3 591006159Clamp (Hose) 733000552Clamp Assembly 71730-0410Collar 5TB1430-BCA-1829Concave Removal Tool 31003222Conduit Body 651004943Connector 531008190Connector (Cable) 591004941Connector Case, 10 Pin 531008346Connector Kit 591009581Connector Kit 53

,551009582Connector Kit 591010067Connector Kit 511003181Connector(Cable) 51

,53,55,57

1003024Connector(Cable) 2521 51,57,59,65

210-7382Console Pedestal Weldment 551008997Contact Block 591010182Control Valve 61

Page 103: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 3

PARTS ALPHABETICAL INDEX

Description Part No Page

1009843Control Valve Connector Kit 519005800CONTROL VALVE SEAL KIT 41815-1910Counter Balance Valve Block 191007620Coupling Cover 731007619Coupling Grid 731007617Coupling Half 731007856Coupling Half 731009028Cross Connect 53

,551010041Cross Connect 57

,591010042Cross Connect 57

,591010046Cross Connect 57

,591010193Cross Connect 599006151Cylinder 419005752CYLINDER COVER 41500-0811Decal 59500-0812Decal 57500-0819Decal - Components 59500-0499Decal - LH Motor Rotation 67500-0440Decal Kit 5500-0579Decal Kit 391009586Diode 579005786Dust Seal 411010172Electric Motor 731010173Electric Motor 3220-4779Electrical Box Mount 85220-4568Electrical Enclosure 55220-5300Electrical Wiring See Sec. 3 51220-4566Enclosure Rework 53220-5459Enclosure Rework 57220-5461Enclsoure 591008595End Bracket 53

,55,59

1009356End Plate 57,59

1010040End Plate 57,59

1010047End Plate 57,59

1008594End Section 53,55,59

1007573Fan 67216-2166Fan Guard Plate 711004942Female Insert 531800545Female Quick Coupler Aeroquip 5601-4-4 831001294Filler Cap 651800191Fitting 671801234Fitting 731801370Fitting 611801473Fitting 731801758Fitting 611801941Fitting 731802035Fitting 731802096Fitting 731802297Fitting 731802298Fitting 731802299Fitting 611800140Fitting 2024-24-24 671801240Fitting 203102-24-24 73

,751800253Fitting 2040-6-8 651801540Fitting 2041-24-24 671801046Fitting 2047-12-8 651800369Fitting 2083-8-8 65

Page 104: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 4

PARTS ALPHABETICAL INDEX

Description Part No Page

1801096Fitting 2089-4-2 611800392Fitting 2089-4-4 831801165Fitting 2102-92-24 671800423Fitting 2102-96-6 651801448Fitting 9011-02-04 811802001Fitting 9031-08-04 "0" Series Breakers 811801942Fitting FF9863-24 731801704FITTING SV08SA3C/OMD 611801474Fitting - FC9152-40-40 731800095Fitting 2021-2-4 811800096Fitting 2021-4-4S 791800137Fitting 2024-24-20 651800176Fitting 202702-12-12 611800181Fitting 202702-12-16 611800182Fitting 202702-16-16 611800193Fitting 202702-4-4 611800194Fitting 202702-6-4 611800199Fitting 202702-6-6 611800258Fitting 2041-4-4 811800259Fitting 2041-6-6 651800342Fitting 2081-32-24 671800353Fitting 2082-24 671800376Fitting 2085-12-12 651801339Fitting 221501-8-6 73216-0830Flange 731941004Flat Washer .50 71

,73,85

1941037Flat Washer 1 1/4 71941006Flatwasher .75 651941017Flatwasher 1 1/4" 391941022Flatwasher 3/16" 57

,591941001Flatwasher 5/16" 65460-0023Front Cover 399005755Front Tool Bushing 499005780Gas Seal 419001561Gas Valve Plug 451005284Gasket 65210-7388AGASKET 55220-1916Grease Cap 91801016Grease Fitting 1/8" NPT 11

,13,17,19,21,25,27,31,33,35

9003529GREASE NIPPLE 491008567Grease Pump 81220-1901Guard Assembly 9220-1902Guard Assembly 9220-1903Guard Assembly 9216-0444Guard Weldment 659005801HARDWARE KIT 41815-0666Head Gland 23815-1916Head Gland 15

,29815-0590Head Ring 23815-1915Head Ring 15

,299005275HELISERT 419005526HELISERT 499005765HELISERT KIT 411912203Hex Bolt 859005289HEX BOLT 47

Page 105: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 5

PARTS ALPHABETICAL INDEX

Description Part No Page

9005293Hex Bolt 411931042Hex Nut 1 1/4" NC GR.8 7

,391931030Hex Nut 1/4"UNC 67984L3156Hirschmann Plug 619005792HOSE ADAPTOR, comes with o-ring 419005794HOSE ADAPTOR, comes with o-ring 41H06-EEE-066Hose Assembly 73H06-EEE-120Hose Assembly 79H06-GGG-055Hose Assembly 67H06-GGG-120Hose Assembly 79H06-NNN-077Hose Assembly 67H06-NNN-120Hose Assembly 79H224-NNN-120Hose Assembly 79H40-EEE-075HOSE ASSEMBLY 83H611-MMM-055Hose Assembly 73M210-MMM-100Hose Assembly 371001139Hose Clamp HS-40 69HK-00338Hose Kit 81HK-00408Hose Kit 73HK-00411Hose Kit 791800645Hose Protector Wrap 371010178Hydraulic Pump 73220-5298Hydraulic Schematic 611009599ID Tag Terminator 57220-5463Innerboom Weldment 119006049INTERNAL SEAL KIT 41460-0021Isolator Mount 39220-5237Joystick Enclosures Schematic See Sec. 3 511009849Joystick Module 53

,551007344Lamp 53

,551007345Lamp 53

,55,57

1007343Led Red 24V Light 59212-1450Link Weldment 5212-1451Link Weldment 51010197Liquid Tite Conduit 511932020Locknut 3/4" NC 5

,651932025Locknut 1" NC 5

,371932004Locknut 5/16" - 18 UNC 651001914Locknut 1/2 51

,57,59

1003182Locknut 3/4 51,55,57,59

1942020Lockwasher 611942023Lockwasher #8 57

,591942004Lockwasher .50 7

,731942006Lockwasher .75 731942002Lockwasher 3/8 9

,15,23,29,65

1942001Lockwasher 5/16" 651004842Low Oil Level Switch 651008837Lower Isolator 391003548Male Insert 531800549Male Quick Coupler Aeroquip 5602-4-4 839006048Master Seal Kit 41

Page 106: 2005002_TTX36_TB1680XC.pdf

2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 6

PARTS ALPHABETICAL INDEX

Description Part No Page

1009578Module 571009596MOdule 0 Address Tag 53

,551009597Module 1 Address tag 53

,551009595Module Connector Kit 57TB1430-M-1390Moil Tool 39216-0660Motor Mount 671007854Mount (Pump Motor) 73220-4573Mounting Bracket 59216-0690Mounting Plate 67

,731008592Mounting Rail Strip 53

,55,57,59

1001379Neck 651002284Nitrogen Pressure Regulator 831001768Nordlock Washer Set 391932001Nut 1/4" NC 551007544Oil Cooler 719005781Oil Seal 419005772ORIFICE 41180-1394O-Ring 371802059O-Ring 739001539O-Ring 419001562O-Ring 459001563O-Ring 459004656O-Ring 499005267O-Ring 419005288O-Ring 479005291O-Ring 479005295O-Ring 41

,479005787O-Ring 41

,439006085O-ring 411800841O-Ring 2-338 65220-5465Outer Boom Weldment 13220-5440Pedestal Plumbing Installation Drawing Sec. 3 3700-1236Pin 5700-1237Pin 5700-1238Pin 5700-1239Pin 5700-1240Pin 371800678Pipe Plug 2 1/2" NPT 651800676Pipe Plug .5 NPT SOC HD 65815-0158Piston 15

,29815-0587Piston 239006053PISTON 41700-0748Pivot Pin 5700-1043Pivot Pin 5220-3535Plate - Bulkhead Grease System 7220-1600Plate - Hose Support Formed 711800954Plug 399001544PLUG 419004277PLUG 491800675Plug, 1/4 NPT 67815-1911Port Block 191009874Position Selector Switch 59500-0164Power Pack Decal Kit 671009221Power Supply 591009585Pressure 500 Bar Sensor 511007627Pressure Filter 731007658Pressure Filter Element 739000901Pressure Gauge 831000453PRESSURE GAUGE 5000 PSI 631000962Push-Pull Button 53

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2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 7

PARTS ALPHABETICAL INDEX

Description Part No Page

1000962Push-Pull Button 551003014Quick Coupler - Female 631003013Quick Coupler-Male 61460-0034Rear Cover 399005506REAR TOOL BUSHING 491010145Relay 57

,591001707Reservoir End Cover 65216-0671Reservoir Weldment 651009381Resistor 591009198Resistor - 1.5 Kohm 2W 57470-0026Retainer 39460-0039Retainer Pin 499005909Retainer Pin 491007628Return Filter 691007659Return Filter Element 67815-2022Rod Weldment 21815-2032Rod Weldment 33815-2040Rod Weldment 279003523RUBBER BALL 49210-0040Rubber Mount 71911261Screw 57

,599006010SEAL BUSHING 411007696Seal Connector 1/2 51

,57,59

1007697Seal Connector 3/4 55,57,59

815-1575Seal Kit 23815-1918Seal Kit 15

,291000538Sealing Washer 671009687Sensor Connector Kit 511009320Shim Not Shown 391007574Shroud 671005082Sight Gauge 65730-0007Sleeve 7220-4476Slew Bearing Plumbing See Dwg in Sec 3 79006084Slide Ring 419005782Slide Ring (includes O-ring) 41730-0423Spacer 11730-0455Spacer 13

,35730-0456Spacer 35730-0458Spacer 13730-0459Spacer 131001635Spherical Bearing 17

,19,21,25,27,31,33

1801374Split Flange Kit FF595-20 731801068Split Flange Kit FF593-40 731801091Split Flange Kit FF593-48 739003524SPRING 499004613Spring Pin 499004614Spring Pin 49216-0672Stand Weldment 65216-1134Starter Panel See Sec. 3 51216-0647Stem 69220-5444Stop Blocks Installation Drawing Sec. 6 3815-2024Stop Tube 15815-2042Stop Tube 231010195Straight Connector 511008506Strain Relief Grip 53

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2005002 TTX36 / TB1680XC Crystallex / SNC Lavalin

PAI 8

PARTS ALPHABETICAL INDEX

Description Part No Page

220-0596Stud 71007626Suction Filter 671008038Suction Filter Element 671801336Suction Hose 2661-40 73460-0006Support Pad 39460-0029Support Pad 391010016Swing Gearbox Assembly 71004847Temperature Gauge 651010066Temperature Sender 511008723Terminal Block 57

,591009027Terminal Block 53

,55,59

1009588Terminal Block 571010039Terminal Block 57

,591010045Terminal Block 57

,591009210Terminal Block - Component Mounting 57

,59730-0252Thrust Washer 1/4" 37730-0250Thrust Washer 1/8" 37730-0301Thrust Washer 3.5 x 6 x 1/8 5730-0251Thrust Washer 3/16" 37730-0401Thrust Washer 6 x 8 x 1/4 5730-0399Thrust Washer 6 x 8 x 1/8 5730-0400Thrust Washer 6 x 8 x 3/16 5730-0398Thrust Washer 7 x 8 x 1/4 5730-0396Thrust Washer 7 x 8 x 1/8 5730-0397Thrust Washer 7 x 8 x 3/16 59006011Tie Rod 419005513Tie Rod Nut 419005512Tie Rod Washer 4176-2830Tie Straps 81815-2038Transfer Tube 19220-5469TT Turntable Weldment 7815-1908Tube 19815-2029Tube Weldment 31815-2036Tube Weldment 251009841Twisted Pair Cable 511009216Upper Isolator 391009397Valve Cartridge 233000005Washer 79005290WASHER 47220-5324Weldment 37216-0653Weldment - Shroud Oil Cooler 71220-1613Weldment - TTB Series Pedestal 7

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