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2000 Supp Manual r6

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Page 1: 2000 Supp Manual r6
Page 2: 2000 Supp Manual r6
Page 3: 2000 Supp Manual r6

FOREWORDThis Supplementary Service Manual has been prepared to introduce new service and data for theYZF-R6 (L) 2000. For complete service information procedures it is necessary to use this Supplemen-tary Service Manual together with the following manual.

YZF-R6 ’99 SERVICE MANUAL: 5EB1-AE1

YZF-R6 (L) 2000SUPPLEMENTARYSERVICE MANUAL

1999 by Yamaha Motor Co., Ltd.First Edition, August 1999

Any reproduction or unauthorized usewithout the written permission of

Yamaha Motor Co., Ltd. is expresslyprohibited.

Page 4: 2000 Supp Manual r6

NOTE:

WARNING

CAUTION:

EB001000

NOTICEThis manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealersand their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu-al, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamahamotorcycles has a basic understanding of the mechanical ideas and the procedures of motorcyclesrepair.Repairs attempted by anyone without this knowledge are likely to render the motorcycles unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and signifi-cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers andwill appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATIONParticularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOURSAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death tothe motorcycle operator, a bystander or a person inspecting or repairing themotorcycle.

A CAUTION indicates special precautions that must be taken to avoid damageto the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

Page 5: 2000 Supp Manual r6

7

2 1 4 3

8

6

5

YP002000

HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of all installation, removal, disassembly, assembly, repair and inspection procedures arelaid out with the individual steps in sequential order.

1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of eachpage indicate the current chapter. Refer to “SYMBOLS” on the following page.

2 Each chapter is divided into sections. The current section title is shown at the top of each page,except in Chapter 3 (“Periodic Inspections and Adjustments”), where the sub-section title (-s) appear.

(In Chapter 3, “Periodic Inspections and Adjustments”, the sub-section title appears at the top of eachpage, instead of the section title.)

3 Sub-section titles appear in smaller print than the section title.

4 To help identify parts and clarify procedure steps, there are exploded diagrams at the start of eachremoval and disassembly section.

5 Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates adisassembly step.

6 Symbols indicate parts to be lubricated or replaced (see “SYMBOLS”).

7 A job instruction chart accompanies the exploded diagram, providing the order of jobs, names ofparts, notes in jobs, etc.

8 Jobs requiring more information (such as special tools and technical data) are described sequen-tial0ly.

Page 6: 2000 Supp Manual r6

22

1

3

5

7

9

2

4

8

6

24 25

2321

19 2018

15

1413

11 12

10

GENINFO SPEC

ENG

CARB

ELEC

CHKADJ

TRBLSHTG

16 17

COOL

CHAS

EB003000

SYMBOLSThe following symbols are not relevant to everyvehicle.Symbols 1 to 9 indicate the subject of eachchapter.1 General information2 Specifications3 Periodic checks and adjustment4 Engine5 Cooling system6 Carburetor(-s)7 Chassis8 Electrical system9 Troubleshooting

Symbols 10 to 17 indicate the following.10 Serviceable with engine mounted11 Filling fluid12 Lubricant13 Special tool14 Tightening torque15 Wear limit, clearance16 Engine speed17 Electrical data

Symbols 18 to 23 in the exploded diagrams indi-cate the types of lubricants and lubricationpoints.18 Apply engine oil19 Apply gear oil20 Apply molybdenum disulfide oil21 Apply wheel bearing grease22 Apply lightweight lithium-soap base grease23 Apply molybdenum disulfide grease

Symbols 24 to 25 in the exploded diagrams indi-cate the following:24 Apply locking agent (LOCTITE )25 Use new one

Page 7: 2000 Supp Manual r6

CONTENTS

GENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIAL TOOLS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIGHTENING TORQUE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS TIGHTENING TORQUE 3. . . . . . . . . . . . . . . . . . . . . . . . . CABLE ROUTING 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC CHECKS AND ADJUSTMENT 12. . . . . . . . . . . . . . . . . . . . . . . . CHASSIS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING THE CLUTCH CABLE FREE PLAY 12. . . . . . . . . . . .

OVERHAULING THE ENGINE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE SPROCKET 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING THE ENGINE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PICKUP COIL AND PICKUP ROTOR 16. . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING THE PICKUP COIL ROTOR 16. . . . . . . . . . . . . . . . . .

CHASSIS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR SHOCK ABSORBER ASSEMBLY 18. . . . . . . . . . . . . . . . . . . . . . .

REMOVING THE REAR SHOCK ABSORBER ASSEMBLY 19. . . SWINGARM AND DRIVE CHAIN 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING THE SWINGARM 22. . . . . . . . . . . . . . . . . . . . . . . . . . . .

YZF-R6 (L) 2000 WIRING DIAGRAM

Page 8: 2000 Supp Manual r6
Page 9: 2000 Supp Manual r6

–1–

SPECIAL TOOLSGENINFO

EB104000

SPECIAL TOOLSThe following special tools are necessary for complete and accurate tune-up and assembly.Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri-ate tools or improvised techniques.When placing an order, refer to the list provided below to avoid any mistakes.

Tool No. Tool name/Function Illustration

Pivot shaftwrench90890-01471Adapter90890-01476

Pivot shaft wrenchAdapter

This tool is used to loosen or tighten the pivotadjust bolt and engine mount adjust bolt.

Page 10: 2000 Supp Manual r6

–2–

ENGINE SPECIFICATIONS/ELECTRICAL SPECIFICATIONS SPEC

ENGINE SPECIFICATIONS

Item Standard Limit

PistonsOil ring

Dimensions (B T)End gap (installed)

1.5 2.0 mm0.10 0.35 mm

CrankshaftCrankshaft-journal-to-crankshaft-journal-bearing clearance

0.028 0.052 mm

CarburetorsID markJet needlePilot screw turns out

5EB1#1, 4: N7RA #2, 3: N7SA1-1/2 2

ELECTRICAL SPECIFICATIONS

Item Standard Limit

Ignition systemIgnition timing 10 BTDC at 1300 r/min

Ignition coilsPrimary coil resistanceSecondary coil resistance

0.204 0.276 Ω8.5 11.5 Ω

Oil level switch model (manufacturer) 5EB (DENSO)

Fuel pump relay model (manufacturer)Resistance

G8R-30Y-M (OMRON)162 198 Ω

Page 11: 2000 Supp Manual r6

–3–

TIGHTENING TORQUES SPEC

CHASSIS TIGHTENING TORQUES

Item Thread sizeTightening

torque RemarksNm mkg

Engine mounting adjusting boltsRear shock absorber and framePivot shaft adjust bolt

M107

405

0.74.00.5

Page 12: 2000 Supp Manual r6

–4–

CABLE ROUTING SPEC

1 Throttle cables2 Clutch cable3 Left handlebar switch lead4 Starter cable5 Main switch lead6 Front brake hose7 Right handlebar switch lead

A Install the headlight relays onto the headlight housing bridge.B Route the headlight lead through the plastic guide.C Route the headlight lead through the headlight bracket right side, and

connect relay.D Don’t kink.E Put coupler into stay.F Make sure the connector is out off the bottom end of front cowling.G Route the right handlebar switch lead in front of the front fork inner tube.H Route the throttle cables between the brake hose and right handlebar

switch lead.I Route the wire harness through under the left handlebar switch lead

and starter cable.J Fasten the left handlebar switch lead to the front fork with a plastic lock-

ing tie and cut the end of locking tie.K Fasten the throttle cables and starter cable with a band.

EB206000

CABLE ROUTING

Page 13: 2000 Supp Manual r6

–5–

CABLE ROUTING SPEC

L Locate the end of band to for ward.Route the horn lead outside the throttle cables andfasten it to the under bracket with a plastic lockingtie. Cut the end of locking tie.And then, route the horn lead under the brake hoseand clamp it to the under cover.

Page 14: 2000 Supp Manual r6

–6–

F Fasten the rear brake switch lead to the footrestbracket with a plastic locking tie and cut the end oflocking tie.

G Fasten the fuel pump lead and rear brake switchlead with a plastic band on the fuel pump bracket.

CABLE ROUTING SPEC

1 Fuel pump lead2 Pickup coil lead3 Thermo switch4 Clutch cable5 Rear brake switch lead

A Route the ignition coil lead and thermo switch leadover the heat protector plate.

B Route the clutch cable through the guide on theframe.

C Position the face of steel clip up ward.D Route the coolant hoses (3 hoses) under the heat

protector plate.E Fasten the clutch cable to the coolant hose protec-

tor with a plastic band.

Page 15: 2000 Supp Manual r6

–7–

1 AC magneto lead2 Reservoir tank breather hose3 Sidestand switch lead4 Oil level switch lead5 Speed sensor lead6 Fuel pump lead7 Neutral switch lead

A Route the throttle cable through inside of the radia-tor bracket and outside of the wireharness.

B Fasten the wireharness, radiator hose and fan mo-tor lead with a plastic band.Locate the end of band to inside.Push the radiator fan motor lead connector be-tween radiator hose and wireharness.

CABLE ROUTING SPEC

C Don’t touch the wireharness with the throttle cablepully. Route the wire harness under the radiatorhose.

D Route the fuel tank breather hose and fuel tankdrain hose between reservor tank breather hoseand wireharness.

E Route the wireharness through the slite of rearfender.

F Route the seat lock cable outside of the wire-harness.

G Route the rear turn signal light leads (left and right)through the hole of rear fender.

H Route the fuel tank drain hose and the fuel tankbreather hose behind the curve of the undercawl.7

Page 16: 2000 Supp Manual r6

–8–

I Route the fuel tank drain hose and the fuel tankbreather hose through the reservor tank holderfrom its outside to inside. Don’t kink.

J Route the fuel tank drain hose and fuel tank breath-er hose through the holder of the hook and the side-stand. Don’t kink.

K When the sidestand is used.L The bottom end of the drain hose comes here.M Fasten the sidestand switch lead and oil level sen-

sor lead with a band.N Route the reservoir tank breather hose, oil level

switch lead and sidestand switch lead through theholder.

O Route the starter cable between wireharness andleft handlebar switch lead.

CABLE ROUTING SPEC

Page 17: 2000 Supp Manual r6

–9–

18 Fuel sender connector19 Coolant reservoir tank cap20 Crankcase breather hose21 Heat protector22 Radiator fan motor lead23 Clutch cable24 Left handlebar switch lead25 Starter cable26 Main switch lead

A Route the clutch cable through the guide.B Fasten the handlebar switch leads (left and right)

and main switch lead with a band.Locate the end of band to inside.

C Route the ignition coil lead and handlebar switchleads (left and right) over the heat protector.

D Route the radiator hoses under the heat protector.

1 Throttle cable2 Right handlebar switch lead3 Thermo unit lead4 Reservoir tank breather hose5 Carburetor idle adjusting cable6 Pickup coil connector7 Neutral switch connector8 Rear brake switch connector9 Right handlebar switch connectors10 Throttle position sensor connector11 Main switch connectors12 Left handlebar switch connectors13 Neutral switch lead14 Fuel pump connector15 Rear brake switch lead16 Starter motor lead17 Battery negative (–) lead

CABLE ROUTING SPEC

Page 18: 2000 Supp Manual r6

–10–

E Fasten the wireharness pickup coil lead handlebarswitch lead (left and right) main switch lead TPSlead with a band.

F To the carburetor.G Insert the projection of the band to the hole of the

frame and fasten the wireharness, neutral switchlead handlebar switch leads (left and right), mainswitch lead, TPS lead, rear brake switch lead andpickup coil lead with them.

H Neutral switch lead can be put either over or underthe wireharness and starter motor.

I Route the starter motor lead under the wireharnessand battery negative (–) lead.

J Fasten the starter motor lead to the rear fender witha band.

K Fasten the battery positive (+) lead and starter mo-tor lead with a band.

CABLE ROUTING SPEC

L Position the rear turn signal light connectors (leftand right) and taillight connector between the rearfender and taillight bracket.

M Install the seatlock cable to the frame bracket withprotector side.

N Fasten the lead through under the wireharness andoil relay lead.

O Fasten the alarm leads wireharness oil relay leadand ground lead with a band.

P Fasten the starter relay lead and battery negative(–) lead to the wireharness with a band. Don’t putthe upper end of the band between the seat rail andthe seat bottom.

Q From the engine.R To the fuel filter.S Fasten the battery negative (–) lead and wirehar-

ness with a band.

Page 19: 2000 Supp Manual r6

–11–

A’ Insert the projection of the band to the hole of theframe and faster the starter cable and wireharness.Locate the end of band to left outside.

B’ To headlight lead.C’ Route the starter cable over the heat protector.D’ Route the temperature lead upper the heat protec-

tor.E’ Route the reservoir tank breather hose upper the

heat protector.F’ The fuel tank drain hose, temperature sender lead

reservoir tank breather hose must be located overthe groove.

G’ Reservoir tank breather hose above the wire-harness.

T Insert the projection of the band (wireharness) intothe hole of the frame.

U 1: Speed sensor.2: AC magneto connector.3: Sidestand switch connector.4: Oil level switch connector.5: Meter ground lead.

V Fasten the leads (above 1 5) and starter motorlead with a band.

W Route the fuel tank drain hose and fuel tank breath-er hose outside of the wireharness and air chamberhose.

X The starter cable must not be out off the guidegroove of the cover.

Y Insert the starter cable to the guide.Z To radiator fan motor.

CABLE ROUTING SPEC

Page 20: 2000 Supp Manual r6

–12–

ADJUSTING THE CLUTCH CABLE FREE PLAYCHKADJ

a

b

NOTE:

c

d

NOTE:

CHASSISEB303100

ADJUSTING THE CLUTCH CABLE FREEPLAY1. Measure:clutch cable free play aOut of specification Adjust.

Clutch cable free play (at the endof the clutch lever)

10 15 mm

2. Adjust:clutch cable free play

Handlebar sidea. Turn the adjusting bolt 1 in direction a or b

until the specified clutch cable free play is ob-tained.

Direction Clutch cable free play is increased.

Direction Clutch cable free play isdecreased.

If the specified clutch cable free play cannot beobtained on the handlebar side of the cable, usethe adjusting nut on the engine side.

Engine sidea. Loosen the locknut 2 .b. Turn the adjusting nut 3 in direction c or d

until the specified clutch cable free play is ob-tained.

Direction Clutch cable free play isincreased.

Direction Clutch cable free play isdecreased.

When the align mark of the cover and the leverare mated the gap.Should be the maximum (78.3 mm).

a 70.0 78.3 mmc. Tighten the locknut.

Page 21: 2000 Supp Manual r6

–13–

Order Job/Part Q’ty Remarks

1234567

Removing the drive sprocket Reserve tankLocknutShift rodShift armDrive sprocket coverNutLock washerDrive sprocket

2111111

Remove the parts in the order listed.Refer to “CHANGING THE COOLANT”

For installation reverse the removeprocedure.

10 Nm (1.0 mkg)

70 Nm (7.0 mkg)

ENGINE ENG

EAS00190

OVERHAULING THE ENGINEENGINEDRIVE SPROCKET

Page 22: 2000 Supp Manual r6

–14–

ENGINE ENG

Order Job/Part Q’ty Remarks

1234567

Removing the engine

Pinch boltsButton head boltsCollarsFront mounting boltsCollarsRear mounting boltsEngine mounting adjust bolts

4222222

Remove the parts in the order listed.

For installation, reverse the removalprocedure.

NOTE:

Use the pivot shaft wrench to loosen the engine mounting adjust bolt.

NOTE:

Place a suitable stand under the frame andengine.

Refer to “INSTALLING THE ENGINE”.

45 Nm (4.5 mkg)

55 Nm (5.5 mkg)

24 Nm (2.4 mkg)

24 Nm (2.4 mkg)

13 Nm (1.3 mkg)

38 Nm (3.8 mkg)

55 Nm (5.5 mkg)

7 Nm (0.7 mkg)

ENGINE

Page 23: 2000 Supp Manual r6

–15–

ENGINE ENG

NOTE:

47 Nm (4.7mkg)

55 Nm (5.5 mkg)

39 Nm (3.9 mkg)

24 Nm (2.4 mkg)

13 Nm (1.3 mkg)

7 Nm (0.7 mkg)

NOTE:

70Nm (7.0 mkg)

10 Nm (1.0 mkg)

NOTE:

10 Nm (1.0 mkg)

NOTE:

EAS00192

INSTALLING THE ENGINE1. Install:engine mounting adjust bolts 1 rear mounting bolts 2self-locking nuts 3collars 4 front mounting bolts 5collars 6button head bolts 7pinch bolts 8

Lubricate the rear mounting bolt threads withlithium soap base grease.

Do not fully tighten the nuts and bolts.

2. Tighten:self-locking nut front mounting boltsbutton head boltpinch bolt M8

M6engine mounting adjusting bolts

Use the pivot shaft wrench 1 and pivot shaftwrench adapter 2 to tighten the engine mount-ing adjust bolt.

Pivot shaft wrench90890-01471

Pivot shaft wrench adapter90890-01476

3. Install:drive sprocket

4. Install:drive sprocket cover

Refer to “CABLE ROUTING” in chapter 2.

5. Install:shift arm 1

Align the punch mark a in the shift shaft withthe slot in the shift arm.

Page 24: 2000 Supp Manual r6

–16–

PICKUP COIL AND PICKUP ROTOR ENG

NOTE:

35 Nm (3.5 mkg)

NOTE:

NOTE:

INSTALLING THE PICKUP COIL ROTOR1. Install:pickup coil rotor 1plain washerpickup coil rotor bolt

When installing the pickup coil rotor, align thepin 2 in the crankshaft sprocket with the groovea in the pickup coil rotor.

2. Tighten:pickup coil rotor bolt 1

While holding the generator rotor 2 with thesheave holder 3 , tighten the pickup coil rotorbolt.

Sheave holder90890-01701

3. Apply:sealant(onto the pickup coil lead grommet)

Yamaha bond No.121590890-85505

4. Install:pickup coil cover

When installing the pickup coil cover, align thetiming chain guide (intake side) pin 1 of thewith the hole 2 in the pickup coil cover.

Tighten the pickup coil cover bolts in stagesand in a crisscross pattern.

Page 25: 2000 Supp Manual r6

–17–

PICKUP COIL AND PICKUP ROTOR ENG

5. InstallClutch cable holderClutch cableRefer to “ADJUSTING THE CLUTCH CABLEFREE PLAY” in chapter 3.

Page 26: 2000 Supp Manual r6

–18–

Order Job/Part Q’ty Remarks

123456789

1011

Removing the rear shock absorberassemblyRear wheelSelf-locking nut/boltSelf-locking nut/boltSelf-locking nut/bolt /collerSelf-locking nut/boltSelf-locking nut/boltRear shock absorber assemblyColler/oil seal/bearingRelay armColler/oil seal/bearingConnecting armColler/oil seal/bearing

1/11/1

1/1/11/11/11

1/2/12

1/2/11

1/2/1

Remove the parts in the order listed.

Refer to “REMOVING THE REAR WHEEL”.

Refer to “REMOVING THE REARSHOCK ABSORBER ASSEMBLY”.

For installation, reverse the removalprocedure.

40 Nm (4.0 mkg)

40 Nm (4.0 mkg)

40 Nm (4.0 mkg)

REAR SHOCK ABSORBER ASSEMBLY CHAS

EAS00685

REAR SHOCK ABSORBER ASSEMBLY

Page 27: 2000 Supp Manual r6

–19–

REAR SHOCK ABSORBER ASSEMBLY CHAS

WARNING

NOTE:

NOTE:

NOTE:

EAS00694

REMOVING THE REAR SHOCK ABSORBERASSEMBLY1. Stand the motorcycle on a level surface.

Securely support the motorcycle so thatthere is no danger of it falling over.

Place the motorcycle on a suitable stand so thatthe rear wheel is elevated.

2. Remove: rear wheel rear shock absorber assembly lower bolt 1 relay-arm-to-swingarm bolt 2

While removing the rear shock absorber as-sembly lower bolt, hold the swingarm so that itdoes not drop down.

3. Remove: rear shock absorber assembly upper bolt 1 rear shock absorber assembly

Raise the swingarm and then remove the rearshock absorber assembly from between theswingarm.

Page 28: 2000 Supp Manual r6

–20–

SWINGARM AND DRIVE CHAIN CHAS

Order Job/Part Q’ty Remarks

1234567

Removing the swingarm and drive chainDrive sprocketRear wheel

Rear shock absorber assembly

Adjusting bolt / locknutDrive chain guardRear fenderFlapPivot shaft nut/washerPivot shaftSwingarm

2/2111

1/111

Remove the parts in the order listed.

Refer to “ENGINE” in chapter 4.Refer to “REAR WHEEL, BRAKE DISC,AND REAR WHEEL SPROCKET”.Refer to “REAR SHOCK ABSORBER ASSEMBLY”.

95 Nm (9.5 mkg)

6 Nm (0.6 mkg)

6 Nm (0.6 mkg)

5 Nm (0.5 mkg)

EAS00700

SWINGARM AND DRIVE CHAIN

Page 29: 2000 Supp Manual r6

–21–

SWINGARM AND DRIVE CHAIN CHAS

Order Job/Part Q’ty Remarks

8

91011121314151617

Pivot shaft adjust bolt

Drive chainDust coverOil sealBushShimDrive chain guideBushLeft bearingRight bearing

2

111111111

Refer to “REMOVING/INSTALLING THESWINGARM”.

For installation, reverse the removalprocedure.

95 Nm (9.5 mkg)

6 Nm (0.6 mkg)

6 Nm (0.6 mkg)

5 Nm (0.5 mkg)

Page 30: 2000 Supp Manual r6

–22–

SWINGARM AND DRIVE CHAIN CHAS

5 Nm (0.5 mkg)

95 Nm (9.5 mkg)

NOTE:

EAS00711

INSTALLING THE SWINGARM1. Lubricate:bearingsspacersdust coverspivot shaft

Recommended lubricantLithium soap base grease

2. Install:swingarmpivot shaftwasherpivot shaft adjust bolt 1

pivot shaft nut

Use the pivot shaft wrench 2 and pivot shaftwrench adapter 3 to tighten the pivot adjustbolt.

Pivot shaft wrench:90890-01471

Pivot shaft wrench adapter90890-01476

3. Install: rear shock absorber assembly rear wheelRefer to “REAR SHOCK ABSORBER AS-SEMBLY” and “REAR WHEEL”.

4. Adjust:drive chain slackRefer to “ADJUSTING THE DRIVE CHAINSLACK” in chapter 3.

Drive chain slack40 50 mm

Page 31: 2000 Supp Manual r6

COLOR CODEB Black. . . . . Br Brown. . . . Ch Chocolate. . . Dg Dark green. . . G Green. . . . Gy Gray. . . L Blue. . . . . Lg Blue green. . . .

O Orange. . . . P Pink. . . . . R Red. . . . . Sb Sky blue. . . . W White. . . . Y Yellow. . . . . B/L Black/Blue. . . B/R Black/Red. . .

B/Y Black/Yellow. . . Br/B Brown/Black. . Br/L Brown/Blue. . Br/R Brown/Red. . Br/W Brown/White. G/R Green/Red. . G/W Green/White. . G/Y Green/Yellow. .

Gy/B Gray/Black. L/B Blue/Black. . . L/R Blue/Red. . . L/W Blue/White. . L/Y Blue/Yellow. . . O/B Orange/Black. . R/B Red/Black. . . R/G Red/Green. .

R/L Red/Blue. . . R/W Red/White. . R/Y Red/Yellow. . . Sb/W Sky blue/White. W/G White/Green. . W/R White/Red. . W/Y White/Yellow. . Y/B Yellow/Black. . .

1 Main switch2 Fuse (back up)3 Rectifier /Regulator4 AC magneto5 Battery6 Fuse (main)7 Starter relay8 Starter motor9 Starting circuit cut-off relay10 Sidestand switch11 Fuel pump12 Throttle position sensor13 Pickup coil14 CDI unit15 Ignition coil #116 Ignition coil #217 Ignition coil #318 Ignition coil #419 Spark plug20 Meter assembly21 Fuel level indicator light22 Oil level /coolant temperature warning light23 Neutral indicator light24 Tachometer25 Combination meter26 Hi beam indicator light27 Turn signal indicator light28 Illumination light29. Speed sensor30 Neutral switch31 Thermo unit32 Fuel sender33 Right handlebar switch34 Front brake light switch35 Light switch36 Engine stop switch37 Start switch38 Left handlebar switch39 Pass switch40 Dimmer switch41 Horn switch42 Clutch switch43 Turn signal switch44 Horn45 Flasher relay46 Headlight relay (Hi)47 Headlight relay (Lo)48 Headlight49 Auxiliary light50 Front turn signal light (left)51 Front turn signal light (right)52 Rear turn signal light (left)53 Rear turn signal light (right)54 Tail /brake light55 Oil level relay56 Oil level switch57 Rear brake light switch58 Fuse (ignition)59 Alarm60 Fuse (signaling system)61 Fuse (headlight)62 Fuse (radiator fan motor)63 Thermo switch64 Radiator fan motor

YZF-R6 (L) 2000 WIRING DIAGRAM (for EUR)

Page 32: 2000 Supp Manual r6

1 Main switch2 Fuse (back up)3 Rectifier /Regulator4 AC magneto5 Battery6 Fuse (main)7 Starter relay8 Starter motor9 Starting circuit cut-off relay10 Sidestand switch11 Fuel pump12 Throttle position sensor13 Pickup coil14 CDI unit15 Ignition coil #116 Ignition coil #217 Ignition coil #318 Ignition coil #419 Spark plug20 Meter assembly21 Fuel level indicator light22 Oil level /coolant temperature warning light23 Neutral indicator light24 Tachometer25 Combination meter26 Hi beam indicator light27 Turn signal indicator light28 Illumination light29. Speed sensor30 Neutral switch31 Thermo unit32 Fuel sender33 Right handlebar switch34 Front brake light switch36 Engine stop switch37 Start switch38 Left handlebar switch39 Pass switch40 Dimmer switch41 Horn switch42 Clutch switch43 Turn signal switch44 Horn45 Flasher relay46 Headlight relay (Hi)47 Headlight relay (Lo)48 Headlight50 Front turn signal light (left)51 Front turn signal light (right)52 Rear turn signal light (left)53 Rear turn signal light (right)54 Tail /brake light55 Oil level relay56 Oil level switch57 Rear brake light switch58 Fuse (ignition)60 Fuse (signaling system)61 Fuse (headlight)62 Fuse (radiator fan motor)63 Thermo switch64 Radiator fan motor

COLOR CODEB Black. . . . . Br Brown. . . . Ch Chocolate. . . Dg Dark green. . . G Green. . . . Gy Gray. . . L Blue. . . . . Lg Blue green. . . .

O Orange. . . . P Pink. . . . . R Red. . . . . Sb Sky blue. . . . W White. . . . Y Yellow. . . . . B/L Black/Blue. . . B/R Black/Red. . .

B/Y Black/Yellow. . . Br/B Brown/Black. . Br/L Brown/Blue. . Br/R Brown/Red. . Br/W Brown/White. G/R Green/Red. . G/W Green/White. . G/Y Green/Yellow. .

Gy/B Gray/Black. L/B Blue/Black. . . L/R Blue/Red. . . L/W Blue/White. . L/Y Blue/Yellow. . . O/B Orange/Black. . R/B Red/Black. . . R/G Red/Green. .

R/L Red/Blue. . . R/W Red/White. . R/Y Red/Yellow. . . Sb/W Sky blue/White. W/G White/Green. . W/R White/Red. . W/Y White/Yellow. . Y/B Yellow/Black. . .

YZF-R6 (L) 2000 WIRING DIAGRAM (for AUS)