2 Hazard - Risk

8/20/2019 2 Hazard - Risk

http://slidepdf.com/reader/full/2-hazard-risk 1/18

1 RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk

INDUSTRIAL FIRE HAZARD INDUSTRIAL FIRE HAZARD

AND RISK MANAGEMENT AND RISK MANAGEMENT



2

YEAR YEAR PLACEPLACE ACCIDENTACCIDENT DAMAGE / CASUALITIESDAMAGE / CASUALITIES

19441944 CLEVELANDCLEVELAND LNG TANK EXPLOSIONLNG TANK EXPLOSION 131 DEAD, 400131 DEAD, 400

INJUREDINJURED

19481948 GERMANYGERMANY CHEMICAL TANKER EXPLOSIONCHEMICAL TANKER EXPLOSION 207 DEAD 4000207 DEAD 4000

INJUREDINJURED

19741974 LIX!OROUGH"UK LIX!OROUGH"UK CHEMICAL PLANT EXPLOSIONCHEMICAL PLANT EXPLOSION 28 DEAD 89 INJURED #28 DEAD 89 INJURED #

MILE PROPERTYMILE PROPERTY

DAMAGEDDAMAGED

19821982 INDIAINDIA CHEMICAL PLANT IRE $ EXPLOSIONCHEMICAL PLANT IRE $ EXPLOSION 10 MILLION USD LOSS10 MILLION USD LOSS

19821982 !IHAR, INDIA!IHAR, INDIA NAPTHA %AGON IRE NAPTHA %AGON IRE 90 DEAD 3& INJURED90 DEAD 3& INJURED

19831983 SHAKUR!ASTI,SHAKUR!ASTI,

NE% DELHI NE% DELHI LPG !OTTLING PLANT IRE $ EXPLOSIONLPG !OTTLING PLANT IRE $ EXPLOSION 4 DEAD 2# INJURED4 DEAD 2# INJURED

19841984 CUHATO, !RA'ILCUHATO, !RA'IL GASOLINE PIPE IREGASOLINE PIPE IRE #00 DEAD#00 DEAD

19841984 SAN JUANICOSAN JUANICO

MEXICOMEXICO LPG DIST( PLANT IRE $EXPLASIONLPG DIST( PLANT IRE $EXPLASION #00 DEAD 2# INJURED#00 DEAD 2# INJURED

19841984 !HOPAL, INDIA!HOPAL, INDIA MIC GAS LEAK MIC GAS LEAK 2#00 DEAD 1 LAC2#00 DEAD 1 LACAEECTEDAEECTED

19841984 INDIAINDIA REINERY IREREINERY IRE 10 MILLION USD LOSS10 MILLION USD LOSS

198#198# KARNATAKA, INDIAKARNATAKA, INDIA PETROL TANKER IRE $ EXPLOSIONPETROL TANKER IRE $ EXPLOSION 39 DEAD 20 INJURED39 DEAD 20 INJURED

198#198# %EST GERMANY%EST GERMANY CHEMICAL PLANT EXPLOSIONCHEMICAL PLANT EXPLOSION 24 MILLIOM DOLLAR24 MILLIOM DOLLAR

LOSSLOSS

RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk



3

C)*+*-./(

YEAR YEAR PLACEPLACE ACCIDENTACCIDENT DAMAGE / CASUALITIESDAMAGE / CASUALITIES

198#198# %EST GERMANY%EST GERMANY ETHYLENE PLANT IREETHYLENE PLANT IRE 28 MILLIOM DOLLAR28 MILLIOM DOLLAR

19881988 !PCL, MUM!AI!PCL, MUM!AI REINERY IREREINERY IRE 2# DEAD2# DEAD

19901990 MGCC, INDIAMGCC, INDIA PETRO CHECHEMICAL PLANT IREPETRO CHECHEMICAL PLANT IRE 30 DEAD SEVERE DAMGE30 DEAD SEVERE DAMGE

19921992 !ANGALADESH!ANGALADESH NH33 TANKER LEAKAGE $ EXPLOSION NH33 TANKER LEAKAGE $ EXPLOSION 18 DEAD18 DEAD

19931993 NL, INDIA NL, INDIA AMMONIA LEAKAGEAMMONIA LEAKAGE & DEAD& DEAD

19931993 NARORA, INDIA NARORA, INDIA ATOMIC PO%ER PLNAT IREATOMIC PO%ER PLNAT IRE 2 DEAD2 DEAD

199#199# MUM!AIMUM!AI SERIES O !OM! !LASTSERIES O !OM! !LAST OVER 3#0 DEADOVER 3#0 DEAD

199&199& IOC, GUJARATIOC, GUJARAT REINERY TANKAGE IREREINERY TANKAGE IRE SEVERE DAMAGESEVERE DAMAGE

19971997 HPCL, VI'AGHPCL, VI'AG LPG EXPLOSIONLPG EXPLOSION &0 DEAD 100 CORE LOSS&0 DEAD 100 CORE LOSS

19991999 THAI REINERYTHAI REINERY REINERY TANKAGE IREREINERY TANKAGE IRE SEVERE DAMAGESEVERE DAMAGE

20002000 NE% DELHI NE% DELHI SHOP IRESHOP IRE 12 DEAD12 DEAD

20002000 JAIPUR JAIPUR HUT IREHUT IRE & DEAD& DEAD

RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk




Potential Hazards In Industry

S!eres and "ullets HazardsS!eres and "ullets Hazards

#$erressurisation%

Insulation &ailure%

'ailure o& dis! end (oints(

Pro)ess Area HazardsPro)ess Area Hazards

'ailure o& u* seal%

'ailure o& sa&ety $al$e%

'ailure o& !eater tu+es% 'lan,e &ailure%

-iolent rea)tions%

Hi,! ressure )o*ressors(



# RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk


.are!ouses.are!ouses

Stora,e o& #idisin, *aterials

Cylinder stora,e

Pa)0in, 1ood/*aterials sta)0in,

Stora,e Tan0 HazardsStora,e Tan0 Hazards 'loatin, roo& tan0 seal%

#$er &lo1%

"oilo$er% Sloo$er%

Mal&un)tionin, o& +reat!er $al$e%

Sin0in, o& &loatin, roo&%



& RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk


Ele)tri)al installationsEle)tri)al installations

Trans&or*er )oolin, oil tan0%

S!ort )ir)uit%

#$erloadin,%

#&&i)e +uildin,s/)anteens#&&i)e +uildin,s/)anteens

LPG stora,e in antry%

Un*anned areas%

Hi,! &ire load 2)o*+usti+le *aterial3%

Air4)ondition du)ts%


http://slidepdf.com/reader/full/2-hazard-risk 7/187 RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk


Cryo,eni) Stora,e HazardsCryo,eni) Stora,e Hazards

'ailure o& re&ri,eration%

Hi,! rate o& lea0a,e%

PielinesPielines

'ailure o& &lan,es%

'ailure o& 1elded (oints%

Me)!ani)al da*a,e to ieline% Stati) ele)tri)ity%

Insulation &ailure%



Loadin, / Unloadin, HazardsLoadin, / Unloadin, Hazards

'ailure o& &lan,e ,as0et%

#$er&illin, o& tan0ers%

E)essi$e internal ressure%




Conse5uen)es o& HazardsConse5uen)es o& Hazards

-aour Cloud Elosion

"LE-E

Pool 'ires

6et 'ires

La,,in, 'ires

'ire "alls

Seal 'ires




Co**on Causes o& Hazards in IndustryCo**on Causes o& Hazards in Industry

Ele)tri)ity

S*o0in,

In)endiaries

Hot sur&a)es

#en &la*es

Cuttin, 7 1eldin, sar0s




Co**on Causes o& Hazards in IndustryCo**on Causes o& Hazards in Industry

'ri)tion

Sontaneous i,nition

C!e*i)al rea)tions

Pyro!ori)/ oidisin, *aterials

Stati) )!ar,e

Li,!tnin,




Hazard Identi&i)ationHazard Identi&i)ation Engineering Checklists

Hazard Indicies

Hazard and Operability study (HAZOP)

Preliminary Hazard Analysis (PHA)

Failure !de and E""ect Analysis (FEA)

Fault #ree Analysis (F#A)

E$ent #ree Analysis (E#A)

Cause%C!nse&uences Analysis

'eliability Analysis




Ris0 Assess*entRis0 Assess*ent

Primary teps in Fire 'isk assessment

I/.*+* +. /)5*6*+ ..*+ .-.*:. +6+

:)-;/ ;.6/ +) *:6*+ :)*.-.*+6; ;)

<-6*+:6+)* ) +. => D..;)?5.*+ 6*/ .6;-6+)* ) 6;+.=*6+. =.

?=..*+)* 6*/ @)= =. ?=)+.:+)* +=6+.. +)

=./-:. +. => <-6*+./ 5.6-=.5.*+ ) +. :6*. * =.

=> /.=.*:. * ?=)B6B;+ 6*/@)=

:)*.-.*:.




Ris0 Mana,e*entRis0 Mana,e*ent

hy t! manage the risk%%%%

P=)+ M6=>.+ ?)+)*P=)+ M6=>.+ ?)+)* P=)+.:+)* ) :)5?6* 6.+ 56)= ;) .?)-=.P=)+.:+)* ) :)5?6* 6.+ 56)= ;) .?)-=. C)*+*-./ :)5?6* )?.=6+)* B-*. *+.==-?+)*C)*+*-./ :)5?6* )?.=6+)* B-*. *+.==-?+)*

C)*+*-./ =)F+ B-*. .?6*)*C)*+*-./ =)F+ B-*. .?6*)* H-56*+6=6* :)*:.=* .5?;).. 6*/ ?-B;: 6.+H-56*+6=6* :)*:.=* .5?;).. 6*/ ?-B;: 6.+ C)55-*+ ))/ F;; ?)+.*+6; .5B6==65.*+C)55-*+ ))/ F;; ?)+.*+6; .5B6==65.*+ L.6; =.-=.5.*+L.6; =.-=.5.*+

I*-=6*:. :)5?6* =.-=.5.*+I*-=6*:. :)5?6* =.-=.5.*+ E*=)*5.*+6; :)*:.=*E*=)*5.*+6; :)*:.=*



1# RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk

Ris0 Mana,e*entRis0 Mana,e*ent

I" the risk is n!t in acceptable range

H!* t! manage the risk

A)/* +. => )?.=6+)*A)/* +. => )?.=6+)* R> +=6*.= B ?-=:6* *-=6*:. :).=6.R> +=6*.= B ?-=:6* *-=6*:. :).=6.

R./-:* +. => B 6/)?+* ;) :)*+=);R./-:* +. => B 6/)?+* ;) :)*+=);

5?=).5.*+5?=).5.*+

D..;)?* 6 => 56*6.5.*+ ?=)=65 +6+ *:;-/.D..;)?* 6 => 56*6.5.*+ ?=)=65 +6+ *:;-/.

6 :)5B*6+)* ) +. 6B).6 :)5B*6+)* ) +. 6B).



1& RELIANCE FIRE TRAINING SCHOOL RFTS / SD / 01 -- Hazard -Risk

Ris0 Mana,e*ent Pro,ra*Ris0 Mana,e*ent Pro,ra*

Fire-E!"#si#$

Hazard

Ide$%i&i'a%i#$

(r#)a)i"i%*

#& "#ss e+e$%

#'',rre$'e

C#$se,e$%ia" e&&e'%s

I$%e$si%* #& "#ss e+e$%

(#%e$%ia" i.!a'% #$-!e#!"e-!r#!er%*

-),si$ess #!era%i#$-e$+ir#$.e$% -'#.!a$* i.ae

Risk

,a$%i&i'a%i#$

! '

------------------

Re'#..e$da%i#$

Risk.a$a%

a''e!%a$'e'ri%eria---------- De'isi#$

C#s%/)e$e&i% a$a"*sis #&

"#ss '#$%r#" a"%er$a%i+es

Risk red,'%i#$ )e$e&i%

(re+e$%i#$/(r#%e'%i#$ '#s%

A''e!%a)"e Risk

M#$i%#r

N#$-a''e!%a)"e

- A+#ida$'e

- Tra$s&er

- Re%e$%i#$

----------------- L#ss '#$%r#"

I.!r#+e.e$%s




Loss Control Pro,ra*Loss Control Pro,ra*

Fire pre$enti!n - %2r#,2 desi$s3 #!era%i#$a"

'#$%r#"3 %rai$i$3 .ai$%e$a$'e Aut!matic "ire detecti!n and suppressi!n -&ied &ire

!r#%e'%i#$ s*s%e.s %# de%e'%3 s,!!ress a$d '#$%r#" Pr!tecti!n "!r structures and e&uipment - &ire

!r#%e'%i#$ s%a$dards &#r a'%i+e a$d !assi+e .eas,res anual pr!tecti!n - .a$,a" &ire &i2%i$ s*s%e.s as

)a'k-,! %# a'%i+e a$d !assi+e &ied &ire !r#%e'%i#$

s*s%e.s Audit pr!gram - a,di%i$ !r#'ed,re &#r $e4 !"a$%

&a'i"i%ies3 !"a$% .#di&i'a%i#$3 se"&-i$s!e'%i#$3 a$d

.ai$%e$a$'e a'%i+i%ies




89 )o**andants &or 'ire Pre$ention89 )o**andants &or 'ire Pre$ention

+,+, ite selecti!n % "!r danger!us - hazard!us !perati!n ite selecti!n % "!r danger!us - hazard!us !perati!n

.,., Pr!per design as per standard c!de and practices Pr!per design as per standard c!de and practices

/,/, aterial selecti!n % suitable "!r !perati!n aterial selecti!n % suitable "!r !perati!n

0,0, Electrical classi"icati!n !" hazard!us area Electrical classi"icati!n !" hazard!us area

1,1, Fire pr!!"ing Fire pr!!"ing

2,2, Pr!cess sa"ety re&uirements Pr!cess sa"ety re&uirements

3,3, #raining #raining

4,4, Pre%alarm signals Pre%alarm signals

5,5, 6eak detecti!n and alarm system 6eak detecti!n and alarm system

+7,+7, H!usekeeping and st!rage practices H!usekeeping and st!rage practices

Documents

2 Hazard - Risk