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Cod. G19502181 09 / 2006 SICKLE BAR MOWER OPERATOR’S MANUAL - PARTS BOOK GASPARDO Seminatrici S.p.A. g FBR

19502181 FBR AM 2005-06 - JSWoodhouse.comjswoodhouse.com/brochures/Gaspardo FBR manual.pdf · Throghout this manual, the term IMPORTANT is used to indicate that failure to observe

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Cod. G19502181 09 / 2006

SICKLE BAR MOWEROPERATOR’S MANUAL - PARTS BOOK

GASPARDO Seminatrici S.p.A.g

FBR

2 cod. G19502181g

TABLE OF CONTENTS

3cod. G19502181 g

DescriptionDescription of the sickle bar mower ................5Assembly drawing ..............................................6

Technical specificationTechnical specification .......................................7Handling .............................................................. 7

Safety lablesSafety-Alert lables ............................................. 8Identification machine ........................................ 8Machine safety labels ........................................ 8

Machine safety lables and positionMachine safety lables and position ................ 9

Preparing the tractorPreparing the tractor .....................................10Parking instruction ........................................ 10Stay clear of rotating drivelines ....................10

InstallingInstalling sickle bar mower on tractor ..........10PTO shaft adaptation ....................................12Stability of sickle bar and tractor duringtransport ........................................................ 13Parking instruction ........................................ 14Stay clear of rotating drivelines ....................14

RemovingRemoving sickle bar mower ........................ 15

OperatingOperate safetly ............................................. 16Wear appropriate clothing ............................17Stay clear of rotating drivelines ....................17

Operating - Mechanical Lifting SystemUse of Mechanical lifting system ................ 18Adapting the sickle bar mower ....................18Adjustment ..................................................... 18Mowing ...........................................................20

Operating - Hydraulic Lifting SystemUse of Hydraulic lifting system ....................22Adapting the sickle bar mower ....................24Adjustment ..................................................... 25Using the lifting device ................................. 26Operation of lifting device ............................ 26Mowing on flat ground .................................. 27Mowing on slopes ......................................... 28

Operating - Quick CouplerQuick Coupler ............................................... 29Removing sickle bar mower with

Quick Coupler ............................................... 29

OperatingHow to choose between sickle bars ........... 30

Service Machine SafelyPractice safe maintenance........................... 31Wear appropriate clothing ........................... 31Stay clear of rotating drivelines ................... 31Maintenance .................................................. 31Hazard bar ..................................................... 32

ServiceLubrification ....................................................33Routine maintenance ....................................33Every 2 work hours ....................................... 33Every 8 work hours ....................................... 33Every 50 work hours ..................................... 33Periodically (6 months) ................................33After each mowing ........................................ 33Cleaning and oiling the sickle bar ...............34Each start of season .................................... 34Storage .......................................................... 35Extra maintenance ........................................ 36Replacement of section-holding bar ........... 36Replacement of sections ............................. 36Replacement of tooth-holding bar (riveted).36Replacement of tooth (riveted) .................... 36Replacement of bar holding removable tooth . 37Replacement of removable tooth ................ 37Replacement of belts ................................... 37Replacement of pulleys ................................ 37

Transport on roadTransport on road ..........................................38

Demolition and disposalDemolition and disposal .............................. 39

AssemblyAssembly ....................................................... 40

Spare partsSpare parts .................................................... 49

WarrantyWarranty ......................................................... 62Warranty for replacement parts ................... 63

4 cod. G19502181g

TO THE DEALER:Assembly and proper installation of this product is the responsibility of the GASPARDO dealer. Read manualinstruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in the Operator’sManual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration, located on the GASPARDO website. Warranty claimswill be denied if the Warranty Registration has not been completed.

TO THE OWNER:Read this manual before operating your frontier equipment. The information presented will prepare you to do abetter and a safer job. Keep this manual handy for ready reference. Require all operators to read this manualcarefully and become acquainted with all the adjustment and operating procedures before attempting to ope-rate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully enginereed and manufactured to provide dependableand satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit asspecified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized GASPARDO dealer has trained mechanics, genuine GASPARDO service parts,and the necessary tools and equipment to handle all your needs.

Use only genuine GASPARDO service parts. Substitute parts will void the warranty and may not meet standardsrequired for safe and satisfactory operation. Record the model number and serial number of your equipment inthe spaces provided:

Model: _________________________________ Date of Purchase _____________________________

Serial Number: (see Safety Decal section for location) _______________________________________

Provide this information to your dealer to obtain correct repair parts.

Throghout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage toequipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-AlertSymbol, (a triangle with an esclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Simbol indicates a hazard and meansATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided,will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided,could result in death or serious injury, and includes hazardsthat are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided,may result in minor or moderate injury.

Indicates that a failure to observe can cause damage toequipment.

Indicates helpful information.

WARNING

CAUTION

IMPORTANT

NOTE

DANGER.

DESCRIPTION

5cod. G19502181 g

Description of the sickle bar mower

This agricultural implement can only operate by means of acardan shaft applied to the pto of an agricultural tractorequipped with lift and universal three-point hitch. Since it ismovable, the mowing machine can be easily mounted ontractors with different gauges or on tracked vehicles (Fig.1). The two-motion tooth-blade system used in mowingmachines, makes possible a scissors cut which leads to ahigt speed operation on a any crop. The original tooth-blademotion guarantees a sharp and clean cut on any type ofgrass, be it damp or flattened. It is thanks to the totalabsence of soil which this mowing system does not raise,sharp because the stems are not frayed. The sickle bar mayalso be used with the cutting arm tilted for working on canals,ditches and embankments (Fig. 2 and 3).

ATTENTIONThe sickle bar is suitable only for the usesindicated. Any other use different from thatdescribed in these instructions could causedamage to the machine and represent a serioushazard for the user.

It is therefore advisable to strictly comply with the followinginstructions in order to prevent faults which could jeopardizethe correct and long-lasting operation of the implement.Compliance with the instructions in this handbook is alsoimportant since the Manufacturer declines all and everyresponsibility for damage to persons or propertycaused by negligence and failure to comply with theseinstructions.The Manufacturer shall, however, remain at the customers’disposal for immediate and thorough assistance togetherwith anything else that may be required in order to ensurethe correct operation and maximum efficiency of theimplement.The Manufacturer reserves the right to make anymodifications and improvements to the implement as maybe considered opportune, without being obliged toimmediately inform the user.

Fig. 1

Fig. 3

Fig. 2

DESCRIPTION

6 cod. G19502181g

Assembly drawing

1 External shoe;2 Mowing guide;3 Cutting arm;4 Upper 3rd point hitches;5 Gauge varying articulation;6 Chassis;7 Tirant;8 Lower 3rd point hitches;9 Hazard bar;10 Support;11 Identification label;12 Cover;13 Protective casing for connecting-rod systems;14 Support;15 Hinge (pivot point);16 Blade guard;17 PTO;18 Lift link adjuster chain;19 Bar height adjuster chain;20 Hoisting arm.

1

2

34

5

6

8

10 12

7

11

14

199

Fig. 4

20

13

18

16

15

17

TECHNICAL SPECIFICATIONS

7cod. G19502181 g

Model

BeltsFBR 1.30 51.2 25 - 50 423 B-93 540 110.7 dB 91.7 dB

Belts Cat. “I”FBR 1.45 57.1 429 B-93 6.2 7,5 540 110.7 dB 91.7 dBCat. “II”

TractorHP

min. - max.

25 - 50

Workspeedmiles/h

Work/widthinches

L

Weightlbs.

SideDrive

PTO Inputspeed

Hitch Acoustic power level uttered bay machine

(Weighed A) LWA

Continuous equivalent acoustic radiation pressure level (Weighed A) in the "worker's position" LpA

Cat. “I”Cat. “II”9

10

Toothnumber

18

20

Sectionsnumber

6.2 7,5

BeltsFBR 1.75 68.9 25 - 50 456 B-93 540 110.7 dB 91.7 dB

Belts Cat. “I”FBR 2.05 80.7 470 B-93 6.2 7.5 540 110.7 dB 91.7 dBCat. “II”25 - 50

Cat. “I”Cat. “II”12

14

24

28

6.2 7.5

HandlingDuring handling operations, use suitable personalprotection devices:

Fig. 5

L

If the machine is handled, it must be lifted by hooking (Fig.5) onto the appropriate holes with a suitable winch or craneof sufficient capacity. Because of the danger involved, thisoperation should be carried out by trained and responsiblepersonnel. The mass of the machine is on the identificationlabel (11 Fig. 4).Stretch the rope to keep the machine level.The lifting points can be detected by finding the symbol (8page 9).During handling operations make sure the implement hasthe required safety devices and guards.

SAFETY LABLES

8 cod. G19502181g

Safety-alert lablesRead and recognize safety information.Be alert to the potential for personal injury when you see this safety-alert lables.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with a safetysymbols. DANGER identifies the most serious hazards. In this manual, the word CAUTION and thissymbol call attention to safety messages.

Identification machineIdentification label

Machine safety labels

1) CAUTION: AVOID INJURY• Read Operator’s Manual• Ballast power unit per operator’s manual• Know location and function of controls• Keep all shields in place• Stay clear of power driven parts• Never carry riders• Keep people and pets a safe distance away from machineBEFORE DISMOUNTING OR SERVICING• Shut off engine and remove key• Lock brake for park• Lower or block up machine

2) CAUTION1 Keep all shields in place.2 Disengage and shut off all engine and/or motor power before servicing or unclogging machine.3 Keep hands, feet and clothing away from power-driven parts.

3) DANGER: CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN:1° PINCH OR CRUSH OR FALL2° WHICH MAY CAUSE INJURY OR DEATH.

4) DANGEREntanglement in rotating driveline can cause serious injury or death.Keep all shields in place.Avoid contact with rotating parts.

5) DANGER: KEEP AWAY - SHARP BLADES• Do not put hands or feet near the cutterbar. Blade contact can result in serious injury.• Stay away until all motion has stopped and the mower is securely blocked up.• Keep fingers clear of cutterbar when folding cutterbar for transport.

6) CAUTIONOperate only with 540 rpm PTO

MACHINE SAFETY LABELS AND POSITION

9cod. G19502181 g

E n t a n g l e m e n t i n r o t a t i n g driveline can cause serious injury or death.��Keep all shields in place.Avoid contact with rotating parts.

4

CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN �

PINCH OR CRUSH OR FALL - �WHICH MAY CAUSE INJURY OR DEATH.

3

1.�Keep all shields in place.2.�Disengage and shut off all engine �����and/or motor power before �����servicing or unclogging machine.�3.�Keep hands, feet and clothing �����away from power-driven parts.

2

KEEP AWAYSHARP BLADES

-�Do not put hands or feet near the cutterbar. �����Blade contact can result in serious injury.�-�Stay away until all motion has stopped and ���the mower is securely blocked up.-�Keep fingers clear of cutterbar when folding ���cutterbar for transport.

5

6

8

9

1

6

34

7

7) High noise level. Use adequate acoustic protection.8) Coupling point for lifting.9) Greasing point.

7

9

1 2 3 4

58

Operate only with 540 rpm PTO

PREPARING THE TRACTOR

10 cod. G19502181g

Installing sickle bar on tactorThe sickle bar can be hitched to I, II or quick coupler categorytractor equipped with a universal three-point coupling.

DANGERApplication of any implement to a tractor is avery dangerous operation and must only becarried out with the utmost care in compliancewith the instructions.

The correct tractor/sickle bar position is established by settingthe implement at such a distance from the tractor that theuniversal coupling remains 2-4 inches from its maximum closingposition. Now proceed in the following way:

1.Back tractor into position and align draft links (A, Fig. 6) withdraft link brackets on sickle bar.

Preparing the tractor

CAUTION: Avoid injury. Proper ballastings is required for safe operation of your sickle bar mower

IMPORTANT: Refer to the tractor operator manual for proper ballasting information and tire inflation

• A 540 rpm PTO• Refer to the tractor operator manual for correct ballasting and tire pressure, depending on installed equipment.

Parking instruction• Stop vehicle on a lever surface, not on a slope.• Disengage PTO.• Engage the park brake.• STOP the engine.• Remove the key.• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injuryor death:

• Wear close fitting clothing.• STOP the engine and be sure PTO driveline is stopped

before getting near it.

A

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

2.Connect the upper third-point and correctly regulate bymeans of the adjuster (B, Fig. 7). Place plate (C, Fig. 7) atthe left side of the hicht integral with the same pin. Lockin place with the snap-in split pins (D, Fig. 8).

Fig. 6

B

C

F

IE

Fig. 7

INSTALLING

11cod. G19502181 g

3.Hook the oscillating arms of the tractor to pins (E and F,Fig. 7). The hoisting arm (H, Fig. 8) must be fixedunderneath the tractor arm. Lock in place with the snap-insplit pins (G Fig. 8)

4.Lock the lift links using the relative chains (I, Fig. 7) andcouplings parallel to the tractor. This operation must becarried out to prevent the machine from moving in ahorizzontal direction.

5. Install PTO shaft to tractor (Fig. 9).

IMPORTANT: Sickle bar mower MUST BE level front to rear.

Make sure PTO shaft is locked on the tractor PTO prior toengagement (L). Check that the guard (M) is free to turnand fix it with the relative latch (M1).

6.Remove the guard over the cutters (16, Fig. 4) andremove the tirant (7, Fig.4).

7. Lift-up sickle bar.

8. Remove spring locking pin (N, Fig. 10) from parking stand.

9. Remove support (O and P, Fig. 10) and remount them,upside-down in their seat .

10. Fasten with spring locking pin (N, Fig. 10).

ML

D

Fig. 9

G

Fig. 8

H

N

O

P

Fig. 10

M1

INSTALLING

12 cod. G19502181g

min. 6 inches

min. 137/64 inches

Max

Min

PTO shaft adaptationThe PTO shaft, supplied with the machine, is of standardlength. Therefore it might be necessary to adapt the PTOshaft. In that case, before doing anything, consult theManufacturer for the eventual adaptation.

• The equipment installed can only be controlled by meansof the PTO shaft complete with the necessary overloadsafety (i.e. clutch) devices and guards fastened with theappropriate chain.

• Only the PTO shaft supplied by the Manufacturer must beused.

• The engine must not be running when installing andremoving the PTO shaft.

• Care must be taken regarding the safety and correctassembly of the PTO shaft.

• Use the chain provided to stop the PTO shaft from rotating.• Always check carefully that the PTO shaft guard is always

in position, both during transportation and operation.• Frequently and set intervals check the PTO shaft guard, it

must always be in excellent condition.• Before engaging the PTO, check that the set rpm

corresponds to that indicated by the sticker on theequipment.

• Before inserting the PTO, make sure that there are nopeople or animals nearby and that the rpm selectedcorresponds to that permitted. Never exceed the maximumadmissible speed.

• Watch out for the rotating universal joint.• Do not insert the PTO with the engine off or synchronized

with the wheels.• Always disconnect the PTO when the cardan shaft is at too wide an angle (never more than 10°,Fig.

12) and when it is not being used.• Only clean and grease the PTO shaft when the power take-off is disconnected, the engine is off, the

hand brake pulled and the key removed.• When not in use, place the PTO shaft on the support provided for it.• After having dismantled the PTO, place the protective cover on the PTO shaft (S, Fig. 13).

ATTENTIONComply with the manufacturer's instructions whentransporting the mowing machine.

CAUTION• When the PTO shaft is fully extended, the two tubes

must overlap by at least 6 inches (Q Fig. 11). Whenfully inserted, the minimum play must be 137/64inches (R Fig.11).

• If the implement is used on another tractor, alwayscheck the above and that the guards copletelycover the rotating parts of the PTO shaft.

S

Fig. 13

Fig. 12

Fig. 11

Q

R

INSTALLING

13cod. G19502181 g

Stability of sickle bar mower and tractor during transport

When a sickle bar is coupled to a tractor, so becoming an integral part of it for the purposes of roadtravel, the stability of the sickle bar-tractor complex may change and cause driving or operating difficulties(rearing up or side-slipping of the tractor). The condition of equilibrium can be restored by placing asufficient number of ballasts on the front of the tractor so that the weights on the two tractor axles aredistributed sufficiently evenly. To work in safety the instructions given in the highway code should befollowed; these prescribe that at least 20% of the weight of the tractor alone should be borne by the frontaxle and that the weight on the arms of the hoist should not be more than 30% of the weight of the tractoritself. These factors are summarized in the following formulas:

Z > (M x s)-(0.2 x T x i)(d+i)

The amount of ballast that should be applied according to the formula is the minimum required for circulationon the road. If for reasons of tractor performance or to improve the set-up of the sickle bar during operationit is thought necessary to raise these values, please refer to the registration document of the tractor tocheck its limits. When the formula for calculating the ballast gives a negative result it will not be necessaryto add any weight. In any case, as long as the limits of thetractor are respected, a suitable quantity of weights may beapplied in order to ensure greater stability during travel. Thesymbols have the following meanings:

M Kg Mass weighing on arms off hoist with full load (Technical data table)

T Kg Mass of tractor

Z Kg Total mass of ballast

i m Tractor wheelbase, that is, the horizontaldistance between the tractor axles

d m Horizontal distance between the centre of gravityof the ballast and the front axle of the tractor

s m Horizontal distance between the centre of gravity ofthe operating machine and the back axle of the tractor

169/64

inches

Fig. 14

(please see Fig. 14 for reference):

INSTALLING

14 cod. G19502181g

Parking instructions• Stop vehicle on a level surface, not on a slope.• Disengage PTO.• Engage the park brake.• STOP the engine.• Remove the key.• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injury or death:• Wear close fitting clothing.• STOP the engine and be sure PTO driveline is stopped before getting near it.

REMOVING

15cod. G19502181 g

Removing sickle bar mower

The sickle bar must be set-up on flat and compact ground,supported by the relative supports (A and B, Fig. 15).

1. Raise sickle bar.2. Put parking stand (A and B, Fig. 15) in the DOWN

position: install spring locking pin in order to secureparking stand (C, Fig. 15).

3. Lower sickle bar to the ground.

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

4. Unhook the PTO schaft (, Fig. 16) from the tractor andput in on the special hook.

5. Remove quik-lock pin (D, Fig. 17) and pin (E, Fig. 17)from center link (F, Fig. 17).

NOTE: Put quik-lock pins and pins back into bracketson sickle bar for storage.

6. Remove draft links (J, Fig. 17) from draft link brackets (G,Fig. 17) by removing quiklock pins (H, Fig. 17) and pins(I, Fig. 17).

NOTE: Put quik-lock pins and pins back into bracketson sickle bar for storage.

7. Drive tractor forward slowly.

H

D

E

I

F

J

G

Fig. 16

Fig. 17

B

AC

Fig. 15

OPERATING

16 cod. G19502181g

Operate safetly

Carefully read all the instructions before using the machine; if in doubt, contact thetechnicians of the Manufacturer’s dealer. The manufacturer declines all responsibility for thenon-observance of the safety and accident prevention regulations described below.

General norms1) Pay close attention to the danger signs in this manual and on the sickle bar.2) The labels with the instructions attached to the machine give abbreviated advice for avoiding accidents.3) Carefully observe, with the help of the instructions, the safety and accident prevention regulations.4) Avoid touching moving parts in any way whatsoever.5) Any work on and adjustment to the machine must always be done with the engine switched off and

the tractor blocked.6) People or animals must not, under any circumstances, be transported on the equipment.7) It is strictly prohibited to drive the tractor, or allow it to be driven or with the equipment attached by

persons not in possession of a driver’s license, an expert or in poor conditions of health.8) Before starting the tractor and the equipment, check that all safety devices for transport and use are

in perfect working order.9) Before starting up the equipment, check the area surrounding the machine to ensure that there are

no people, especially children or pets, nearby, and ensure that you have excellent visibility.10)Use suitable clothing. Avoid loose clothing or garments with parts that could in any way get caught in

the rotating or moving parts of the machine.11) Before starting work, familiarize yourself with the control devices and their functions.12)Only start working with the equipment if all the protective devices are in perfect condition, installed

and in the safe position.13)It is absolutely prohibited to stand within the machine’s radius of action where there are moving

parts.14)It is absolutely forbidden to use the equipment without the guards.15)Before leaving the tractor, lower the implement coupled to the lift unit, stop the engine, engage the

hand brake, remove the ignition key from the control panel, cover the cutters and outer skid with therelative guards. Raise the mowing bar (transport protection) according with the instructions given inthis handbook.

16)The driver’s seat must never be left when the tractor engine is running.17)Before operating the mowing machine, check that the support struts (A and B, Fig. 15 page 15) have

been removed from underneath the implement. Make sure that the sickle bar has been correctlymounted and adjusted. Check that the machine is in perfect order and that all components subject towear and deterioration are efficient.

18)Before releasing the equipment from the third point attachment, put the hoist command lever into thelocked position and lower the support feet.

19)Only operate during daylight or with proper artificial light.20)All operations must be carried out by expert personnel, equipped with protective gloves, in a clean

and dust-free environment.21)Do not climb onto the machine while it is running, even if it is stationary.22)Before approaching the mowing bar, disengage the pto, switch off the tractor, engage the parking

brake and check that the cutters are at a complete standstill.23)The coupled implement may only be controlled through the PTO shaft complete with the necessary

safety devices for overloads and with the guards fixed with the relative latch.24)During maintenance and work operations, make sure that no other person goes near the tractor and

the implement and accidentally works the controls with the risk of causing injury to persons anddamage to property.

25)As a precaution, always set adeguate supports under the implement during assembly, servicing,cleaning or assembly work with the mowing bar raised.

OPERATING

17cod. G19502181 g

Stay clear of rotating drivelinesEntanglement in rotating driveline can cause serious injury or death:• Wear close fitting clothing• Stop the engine and be sure PTO shaft is stopped before getting near it.

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

26)DO NOT wear radio or music headphones while operating the machine. Safe operation requiresyour full attention.

27)DO NOT operate the tractor and sickle bar when you are tired or ill.

Tractor hitch1) Hook the equipment to a suitable, sufficiently-powered tractor by means of the appropriate device

(lifter), in conformity with applicable standards.2) The class of the equipment attachment pins must be the

same as that of the lifter attachment.3) Take care when working within the range of the lifting

arms as this is a very dangerous area.4) Be very careful when hooking and unhooking the

equipment.

5) It is absolutely forbidden to stand betweenthe tractor and linkage for acting the liftingcontrols from the outside (Fig. 18).

6) It is absolutely forbidden to stand in the space betweenthe tractor and the equipment (Fig. 18) with the enginerunning.

7) The attaching of additional equipment onto the tractorbrings about a different distribution of weight on the axles.Check the compatibility of the tractor performance with the weight that the mower transfers onto thethree-point linkage. If in doubt consult the tractor Manufacturer.

8) Comply with the maximum admissible weight for the axle, the total mobile weight, transport regulationsand the highway code.

Wear appropriate clothing• Wear close fitting clothing and safely equipment appropriate for the job.• Loud noise can cause impairment or loss of hearing, wear a suitable

protective device such as earplugs.

12345678901231234567890123123456789012312345678901231234567890123123456789012312345678901231234567890123123456789012312345678901231234567890123123456789012312345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567123456712345671234567

Fig. 18

OPERATING - MECHANICAL LIFTING SYSTEM

18 cod. G19502181g

Fig. 23

Use of MECHANICAL lifting system (Fig. 19)

Adapting the sickle bar mowerTo ensure optium use, the sickle bar must completelyproject from the tractor (Fig. 20); three situations areshown in the Figure 21:1) hitching to a tractor normally used for mowing jobs;2) hitching to a large tractor;3) hitching to a small tractor or to certain types of tracked

vehicle.

(1) (2) (3)

Fig. 20 Fig. 21

Adjustment

• Remove safety hook (D, Fig. 22), required only fortransportation, and fit it back in the slot positioned abovethe chassis. Reduce to the minimum length in order to hookit in (E, Fig. 22) with the sickle bar to lower.

• Fit the sickle bar by adjusting the tractor tie-rods so that,when the sickle bar attachment is fitted to the three pointson the tractor, the external tip of the cutting arm isapproximately 2 inches. foward with respect to the armbase (Fig. 23).

• Using chain (F, Fig. 24) , adjust the height of the sicklebar attachment with respect to the tractor. Attach theappropriate link to the special plate hole (G, Fig. 24).

F

G

Fig. 24

D

EFig. 22

Fig. 19

OPERATING - MECHANICAL LIFTING SYSTEM

19cod. G19502181 g

Mark the link used so that the same postion may be usedeach time the sickle bar is fitted to the tractor.

• Adjusting the hoisting chain (H, Fig. 25) so that duringmowing the hoisting arm (I, Fig. 25) is free to move up anddown; in this way, the cutting arm can follow any unevennessof the ground.

So that the mower will work well, we advise you tofix the chain (H Fig. 25) to the lifting arm (I Fig. 25) atthe level of the 7th or 8th link of the chain.

• Adjust the heigt of the cutting arm from the ground withchain (J, Fig. 26). Lower the mower; when the external tipof the arm touches the ground, the inner shoe must remainapproximately 10 cm. above ground level (Fig. 26). Adjustby moving the chain links.

So that the mower will work well, we advise you to fix thechain (J, Fig. 25-26) to the equalizer (L, Fig. 25-26), leavingthe last links of the chain free.

• Adjust inclination of the cutting arm teeth using tie rod (M,Fig. 27).

• Adjust the cutting height (Fig. 28) by moving the mowingbar on the holes of the inner mowing bar support (N), and,turning the nut of the outer mowing bar support (M), bringit level with the ground.

Min. 1,2 inchesMax. 2,7 inches

ON

Fig. 28

Fig. 26

Fig. 25

H

I

J

7°/8°

L

MFig. 27

OPERATING - MECHANICAL LIFTING SYSTEM

20 cod. G19502181g

Mowing

• Remove the supports (P and Q, Fig. 29) and remount them,upside-down in their seat . Install spring locking pin in orderto secure parking stand (R).

TU

• Remove tie rod (S, Fig. 30) from the cutting arm and secureit in its seat.

• The sickle bar is fitted with a safety device for protectionagainst obstacles. If this device is tripped by impact with anobstacle, stop the tractor without raising the cutting arm.Check that the cardan shaft has not become seperated, ifso, reassemble it. Position the safety tie rod parallel tothe ground, and reverse the tractor until the safety tierod hooks up again. If the tie rod releases easly, adjustspring (T, Fig. 31) using nut (U, Fig. 31) which should betightened half turn at a time.

For successful mowing and to avoid jamming, we advise youto:• Set and maintain the power take-off at a constant rate

of 540 rpm to ensure correct blade frequency;• compatibly with the soil conditions and the type of grass,

maintain a steady work speed: no slower than 5 mph to favorthe discharging of the mown grass and no faster than 6.2mph to avoid breaking or damaging the machine's structure.

• if the grass is tangled or flattened, keep the cutting bar grazingthe ground.

Fig. 31

R

Q

P

Fig. 29

Fig. 30

S

OPERATING - MECHANICAL LIFTING SYSTEM

21cod. G19502181 g

ATTENTIONIf the blades becomes jammed, it is advisable to operate carefully wearing suitable personal protection.All the maintenance, adjustments and work preparation operations, must be carried out with the tractor strictlyswitched off and properly stationary, with the ignition key turned off and the sickle bar on the ground.

CAUTION• Always raise the implement in order to reverse or change direction.• The cutting arm should not be raised abruptly in order to avoid damaging the cutting blades.• Power take-off must not exceed 540 r.p.m.• Never run the engine at maximum power while mowing.• In order to prevent breakages or damage, the speed of the tractor must never exceed 6.2 mph when the

implement is working.

DANGERThe mowing machine has sharp cutting blades. Always make sure that there are no persons, domesticanimals, electrical cables, pipes and so forth, within the field of action of the implement.

OPERATING - HYDRAULIC LIFTING SYSTEM

22 cod. G19502181g

Fig. 32Use of HYDRAULIC lifting system (Fig. 32)

D

A

E

CA D

B

To install the hydraulic lifting kit of the mower, on versionswith mechanical lifting, it is necessary to remove some partsof the equipment.

Figure 33 shows the parts that are to be removed from theequipment:A - arm chain;B - hinge chain;C - lifting arm;D - equalizer.

Take off the hinge chain (B) and the lifting arm (C).

Take off the equalizer (D) and the arm chain (A Fig. 34),removing and then putting back the safety hook linkage (E).

Fig. 33

Fig. 34

OPERATING - HYDRAULIC LIFTING SYSTEM

23cod. G19502181 g

OPERATING - HYDRAULIC LIFTING SYSTEM

24 cod. G19502181g

Adapting the sickle bar mower

To ensure optium use, the sickle bar must completely projectfrom the tractor (Fig. 35); three situations are shown in theFigure 36:

1) hitching to a tractor normally used for mowing jobs;2) hitching to a large tractor;3) hitching to a small tractor or to certain types of tracked

vehicle.

(1) (2) (3)

Fig. 36

Fig. 37

Fig. 38

C

B A

A1 A2 A3

C1C2 C3

B

Fig. 35

When the frame joint is moved (A, Fig. 37), the position ofthe stop bushing (C, Fig. 37) of the cylinder linkage mustconsequently be changed, according to the cases shown infigures 37 and 38.

Connections between frame joint andstop bushing for the movement of themowing bar.

OPERATING - HYDRAULIC LIFTING SYSTEM

25cod. G19502181 g

Min. 1,2 inchesMax. 2,7 inches

H

F

G

D

E

J I

Fig. 40

Fig. 41

Fig. 42

Fig. 43

Fig. 39

Adjustment

• Remove safety hook (D, Fig. 39), required only fortransportation, and fit it back in the slot positioned abovethe chassis. Reduce to the minimum length in order tohook it in (E, Fig. 39) with the sickle bar to lower.

• Fit the sickle bar by adjusting the tractor tie-rods so that,when the sickle bar attachment is fitted to the three pointson the tractor, the external tip of the cutting arm isapproximately 2 inches. foward with respect to the armbase (Fig. 40).

• Using chain (F, Fig. 41) , adjust the height of the sicklebar attachment with respect to the tractor. Attach theappropriate link to the special plate hole (G, Fig. 41).Mark the link used so that the same postion may be usedeach time the sickle bar is fitted to the tractor.

• Adjust inclination of the cutting arm teeth using tie rod (H,Fig. 42).

• Adjust the cutting height (Fig. 43) by moving the mowingbar on the holes of the inner mowing bar support (I), and,turning the nut of the outer mowing bar support (J), bringit level with the ground.

OPERATING - HYDRAULIC LIFTING SYSTEM

26 cod. G19502181g

Using the lifting device

Once you have positioned the equipment, prepare it formowing:• release the blade tie rod;• remove the support prop;• remove the blade protection.

Operation of lifting device

To operate the device, put the spring (S, Fig. 45) in position(S1, Fig.46) (under the cylinder rod), so that the cylinderbracket (T, Fig. 45) is released forwards towards position(T1, Fig. 46).

Climb into the tractor and operate the hydraulic distributorto lower the blade (U, Fig. 44) into the mowing position.

CAUTION: While working regularly checkthat the bracket (T) is still resting along thecylinder rod (Fig. 47).

Fig. 44

Fig. 46

Fig. 47

ST

U

T1

S1

T

S

T

Fig. 45

OPERATING - HYDRAULIC LIFTING SYSTEM

27cod. G19502181 g

Mowing on flat ground(or ground with small depressions)

For mowing on flat ground, couple the lever (V) with tie rod(W) and the rod (Z) in position (X) of Figure 48. Lastly insertthe lifting device as described in the previous paragraph.

+16°

30 c

m

T

+30°

-10°

With the rapid lifting device engaged, the bar (U, Fig. 49)has a negative inclination of -10° and a positive one of +16°(Fig. 50) with respect to the horizontal plane during mowing.This system has been devised for mowing quickly and safelyon flat ground or ground with small depressions.

The operation of the lifting device up to the stop ofthe bracket on the cylinder (T, Fig. 51) allows theequipment to be raised by approx. 12 inches fromthe ground and, at the same time, an inclination ofthe blade (U, Fig. 51) of + 30°, so that the end offield maneuvers can be carried out.

Fig. 48

Fig. 49

Fig. 50

Fig. 51

Z

X

V

U

U

U

W

OPERATING - HYDRAULIC LIFTING SYSTEM

28 cod. G19502181g

Mowing on slopes

Figures 52 and 53 show various types of mowing on slopingground (banks, canals, etc.).

+90

-75

CAUTION: For mowing on surfaces that arenot parallel to the tractor plane, werecommend removing the moving guidefrom the outer mowing bar support.To mount pulling of Fig. 54 in order to improvethe excursion and use of the sickle bar.

For mowing on sloping ground, disable the lifting (V) deviceas shown in Figure 55 and couple the lever (W) with tie rod(Z) and the rod (X) in position (Y) as shown in Figure 55.

In this way the bar can be adjusted with the hydraulic cylinderto mow at different angles: from -75° to +90° with respect tothe horizontal plane formed by the tractor (Fig. 56).

IMPORTANT:The sickle bar can operates in each position between-75° to +90°.

Fig. 53

Fig. 54

Fig. 55

Fig. 56

Fig. 52

Z

Y

W

X V

OPERATING - QUICK COUPLER

29cod. G19502181 g

Quick Coupler

The Quick Coupler must be used only with hydrauliclifting system.

1) Install hitch Quick Coupler (A, Fig. 57) on the tractor (seetractor operator manual).

2) Parking the sickle bar on a flat and compact groundsupported by the relative supports. Then slowly movethe tractor back until the Quick Coupler (A) is in rangewith the point hitches (B and C, Fig. 57).

CAUTION: Before you work around hitch:• STOP engine.• LOCK park brake.• FIRMLY block mower on horizontal surface.

3) Raise the Quick Coupler (A, Fig. 57) and make surethat sickle bar hitch is in the right position (E, Fig. 58).

A

D DB

CC

E

Fig. 57

Fig. 58

Removing sickle bar mower with QuickCoupler

1. Raise sickle bar.2. Put parking stand (F and G, Fig. 59) in the DOWN position:

install spring locking pin in order to secure parking stand(H , Fig. 59).

3. Lower sickle bar to the ground.4. Raise the two Quick Coupler levers (D, Fig. 57) to unloch

sickle bar.5. Lower Quick Coupler till further free the sickle bar.

G

FH

Fig. 59

OPERATING

30 cod. G19502181g

Normal Section(SN)

Self sharping double section(SD)

Replaceable Normal tooth(DSS)

How to choose between sickle bars

Dry and lignificated (gramineae)

Humid, packed and low (cat coat)

Humid and packed (Lucerne-Clover)

Big and high (forage of the

sorghum, corn)

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Mou

ntai

n

TYPE OF THE GROUND

TYPE OF THE FORAGE

Leve

lH

ill

SERVICE MACHINE SAFETLY

31cod. G19502181 g

Practice safe maintenance• Understand service procedure before doing work. Keep area clean and dry. To avoid ...

• Never lubricate, service, or adjust machine while it is moving. Keep safety devices inplace and in working condition. Keep hardware tight.

• To prevent from getting caught, keep hands, feet, clothing, jewelry, and long hair away fromany moving parts.

• Before servicing machine, lower it to the ground. Disengage all power and stop the vehicleengine. Lock vehicle park brake and remove the key.

• Securely support any machine elements that must be raised for maintenance.• Keep all parts in good condition and properly installed. Fix damage immediately. Replace

worn or broken parts. Remove any buildup of grease, oil, or debris.• Unauthorized modifications to the machine may impair its function and safety.

Wear appropriate clothing• Wear close fitting clothing and safety equipment appropriate for the job.• Loud noise can cause impairment or loss of hearing, wear a suitable protective device

such as earplugs.• Do not wear radio or music headphones while servicing the machine. Safe servicing

requires your full attention.

Stay clear of rotating PTO shaftEntanglement in rotating driveline can cause serious injury or death:• Stop the engine and be sure PTO shaft is stopped before getting near it.

MaintenanceVarious servicing operations are listed in the following paragraphs. Lower running costs and longer machine lifedepend on constant and methodical compliance with these operations.During work and maintenance operations, use suitable personal protective gear:

CAUTION• The given frequencies are indicative and refer to normal conditions of use. They may therefore

be subject to variations in relation to the type of service, a more or less dusty environment,seasonal factors, etc.

• In the case of heavy-duty conditions, the maintenance operations should obviously be morefrequent.

• Before injecting grease into the lubricators, the greasing points must be thoroughly cleanedto prevent mud, dust or foreign bodies from mixing with the lubricant, thus reducing lubricatingeffect.

ATTENTIONIt is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstill and remove the key before servicing, adjustingthe implement for work. All assembly operations must be carried out on a work bench.

• Always keep oils and greases well away from children’s reach.• Always thoroughly read the warnings and precautions indicated on the containers.• Avoid contact with the skin.• Always thoroughly and fully wash after use.• The utilized oils should be treated in compliance with the current laws in force.

SERVICE MACHINE SAFETLY

32 cod. G19502181g

Fine pitch screws CLASS

6.6 8.8 10.9 12.9

M8 x 1 15 (11) 26 (19) 36 (26.5) 44 (32.5)

M10 x 1.25 30 (22) 52 (38) 74 (54) 88 (65)

M12 x 1.25 51 (37.5) 91 (67) 127 (94) 153 (113)

M14 x 1.5 81 (60) 143 (105) 201 (148) 241 (178)

M16 x 1.5 120 (88) 214 (158) 301 (222) 361 (266)

M18 x 1.5 173 (127) 308 (227) 433 (319) 520 (384)

M20 x 1.5 242 (178) 431 (318) 606 (447) 727 (536)

M22 x 1.5 321 (237) 571 (421) 803 (592) 964 (711)

M24 x 2 411 (303) 731 (539) 1028 (758) 1234 (910)

M27 x 2 601 (443) 1070 (790) 1504 (1110) 1806 (1333)

M30 x 2 832 (614) 1480 (1090) 2081 (1535) 2498 (1843)

(metric)

(Table 1)

• Do not proceed with maintenance and cleaning if the power take-off has not been disconnected first,the engine power off, the hand brake pulled and the tractor blocked with a wooden block or stone of theright size under the wheels.

• Periodically check that the bolts and nuts are tight, and if necessary tighten them again. For this itwould be advisable to use a torque wrench, respecting the values of 52 Nm for M10 bolts, resistanceclass 8.8, and 143 Nm for M14 bolts resistance class 8.8 (Table 1: Bolts tightening torques).

• During assembling, maintenance, cleaning, fitting, etc., with the mowing machine raised, place adequatesupports under the equipment as a precaution.

• The spare parts must correspond to the manufacturer’s specifications. Use only original spares.

Bolts tightening torques - settings given in Nm (lb-ft)

Fig. 60

B

A2

Hazard bar

The hazard bar has been included with the equipment of themachine for safety reasons, to indicate the space occupiedby the mower at work. For working, position the hazard barin position (A1, Fig. 60) and lock it in place with the screw(B). For transport put it in position (A2).

A1

SERVICE

33cod. G19502181 g

Lubrification

WARNING: • Firmly block sickle bar on horizontal surface.• Always keep oils and greases well away from children’s reach.• Always thoroughly read the warnings and precautions indicated on the

containers. Avoid contact with the skin.• Always thoroughly and fully wash after use. The utilized oils should be

treated in compliance with the current anti-pollution laws.

Routine maintenance• During the first working hours, check that the screws are

tight (Fig. 71).

Every 8 work hours• Grease points (A and B, Fig. 61).• Grease the cardan shaft and its telescoping parts.• Adjust belt tension periodically by adjusting nut (A, Fig.

62). Check tension via the viewing panel on the belt guard.Belt slack must not exceed 1 inch. It is essential to closethe inspection hatch with the relative lid after the belts havebeen examined.

Every 50 work hours• Check the tightness of the connecting rod bolts regularly

(Fig. 63).

Periodically (6 months)• Grease point (A and B, Fig. 61).

After each mowing• Clean and oil the mowing bar blades according to

the instructions in the chapter entitled: "Cleaningand oiling the cutters".

A

A

Lubricants• It is advisable to use SAE 85W/140 OIL or equivalent

for the reduction unit (or gear box) and sidetransmission.

• It is advisable to use GR MU EP 2 GREASE orequivalent for all greasing points.

Fig. 61

Fig. 62

Fig. 63

B

SERVICE

34 cod. G19502181g

Cleaning and oiling the sickle bar

DANGERCleaning and oiling are very dangerous operations.Always comply with the following instructions:• Lift the implement by means of the lift links in a flat place

where it cannot slip;• Operate the mowing bar, checking that there are no

persons or animals in the vicinity;• Brake the tractor and make sure it is unable to move;• Wash the sickle bar with a jet of pressurized water,

standing at least one and a half meters away fromthe implement;

• Switch off the tractor, remove the starter key and disengagethe pto;

• Check the condition of the cutters;• When the mowing bar is dry, oil the cutters with very

viscous oil;• Operate the sickle bar for a few seconds, checking that

there are no persons or animals in the vicinity;• Switch off the tractor, remove the starter key and disengage

the pto;• Fit the guards over the cutters and outer skid (C Fig. 60)

Each start of season

At the start of each season it is important to check thatthe connection between the tooth-holding bar (D Fig.61) and the blade guide (E) is correct.After many hours of work, wear of the blade guide materialmay be seen, and this will cause an increase in the couplingtolerance with the tooth blade.It is therefore advisable to restore the correct tolerance:• unscrew the blade guide (Fig. 61);• remove one or more shims (Fig. 62);• put the blade guide back in the same position.

IMPORTANT: When replacing the teeth or the tooth-holding bar, carry out the check described above.When required, put back the shims to avoid stripingor damage.

Fig. 60

Fig. 61

Fig. 62

D

E

C

SERVICE

35cod. G19502181 g

StorageIt is advisable to proceed in the following way at the end ofthe season or if the machine is to remain inactive for a longperiod of time:• Treat the implement in compliance with the instructions

given in the chapter entitled: "Cleaning and oiling thecutters".

• Carefully check for any damaged or worn parts and replacethese as necessary.

• Fully torque all screws and bolts.• Apply a little lubricant to the unpainted parts.• Protect the entire implement with a cover.• Lastly, store the implement in a dry place where it cannot

be tampered with by unauthorized persons; the mowingmachine must be set-up on flat and compact ground,supported by the relative supports (F and G, Fig. 67).

Careful compliance with these instructions will be allto the advantage of the user who will be sure to usean implement in perfect conditions when work beginsagain.

G

F

Fig. 67

SERVICE

36 cod. G19502181g

Extra maintenance

Fig. 70

Fig. 69

H

Fig. 68

I

J

ML

N

Replacement of section-holding bar (L fig. 70)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 68) and pull out the

section-holding bar (Fig. 69) with the hooking tie rod (I Fig.69).

• Insert the new section-holding bar and lock it in place withthe expansion pin. Lubricate the cutters with very viscousoil during the assembly phase.

Replacement of sections (J fig. 70)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 68) and slide out the

section-holding bar (Fig. 69).• Remove the damaged section using a pin punch (7 Fig. 4

on page 6).• Rivet a new section with the rivets provided (J Fig. 70).• Insert the section-holding bar and lock it in place with the

expansion pin.

Replacement of tooth-holding bar (riveted) (N Fig. 70)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 68) and slide out the

tooth-holding bar (Fig. 69).• Insert the new tooth-holding bar and lock it in place with the

expansion pin.

Replacement of tooth (riveted) (M Fig. 70)• With the implement resting on the ground, open the mowing

bar.• Remove the expansion pin (H, Fig. 68) and slide out the

tooth-holding bar (Fig. 69).• Remove the damaged tooth using a pin punch.• Rivet a new tooth with the rivets provided (M Fig. 70).• Insert the tooth-holding bar and lock it in place with the

expansion pin.

ATTENTIONIt is absolutely essential to disengage the tractorpto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstilland remove the key before servicing, adjustingthe implement for work. All assembly operationsmust be carried out on a work bench.

SERVICE

37cod. G19502181 g

Fig. 72

Fig. 71Replacement of bar holding removable tooth• With the implement resting on the ground, raise the mowing

bar and secure it with the hooking tie rod.• Unscrew all the tooth fastening screws (Fig. 71).• Remove all the teeth (Fig. 72).• Remove the expansion pin and slide out the bar.• Insert the new tooth-holding bar and lock it in place with

the expansion pin.• Reposition the teeth and fasten them with the screws.

Replacement of removable tooth• With the implement resting on the ground, raise the mowing

bar and secure it with the hooking tie rod.• Unscrew the screws of the tooth to be replaced (Fig. 71).• Slide out the tooth (Fig. 72), put in the new one and lock it

in place with the screws. For this it would be advisable touse a torque wrench, respecting the values of 30 Nm.

Replacement of belts• Unscrew the screws (O, Fig. 73) and remove the protective

casing.• Loosen the belt tensioner completely (P, Fig. 73).• Replace the worn belts with new ones.• Put these at the optimum tension using the belt tensioner.

Belt play should not exceed 1 inch.• Put the protective casing back in position and fix it in place

with the screws (O, Fig. 73).

Replacement of pulleysNotes for replacement of pulleys, if necessary.• Unscrew the screws (O, Fig. 73) and remove the protective

casing.• Loosen the belt tensioner completely (P, Fig. 73).• Remove the belts.To replace the driving pulley (Q, Fig. 74), turn itcounterclockwise; viceversa, turn the driven pulley (R, Fig.74) clockwise. Fig. 74

Fig. 73O

P

Q

R

ATTENTIONIt is absolutely essential to disengage the tractorpto, lower the mowing machine, switch off thetractor, ensure that this is at a complete standstilland remove the key before servicing, adjustingthe implement for work. All assembly operationsmust be carried out on a work bench.

TRANSPORT ON THE ROAD

38 cod. G19502181g

Transport on road

For transport, adjust and fix the chains of the side lifting armsof the tractor; lift the mowing bar (Fig. 75); secure it with thehooking tie rod (A, Fig. 76); slide in the safety hook (B, Fig.76); cover the cutting blades and the outer mowing barsupport with the guards provided (Fig. 77); lift the implement;put the hydraulic lifting command lever in the locked position.

Transport on Road• When driving on public roads, be sure to follow the

highway code of the country involved.• Any transport accessories must be provided with suitable

signs and guards.• It is very important to remember that road holding

capacity as well as direction and braking capacity canbe influenced, sometimes con-siderably, by equipmentbeing either carried or towed.

• When negotiating curves, be aware of the variation incentrifugal force exerted in a position other than that ofthe center of gravity, with and without the equipment intow. Also pay greater attention on sloping roads or ground.

• For displacements beyond the work area, the equipmentmust be placed in the transportation position.

• When the dimensions of carried or partially-carriedequipment conceal the tractor’s signalling and lightingdevices, these must also be installed on the equipmentitself, in conformity with regulations of the highway codeof the country involved. When in operation make sure thatthe lighting system is in perfect working order.

Fig. 75

Fig. 77

BA

Fig. 76

DEMOLITION AND DISPOSAL

39cod. G19502181 g

Demolition and disposal

This operation is to be carried out by the customer.Before demolishing the machine, you are advised to carefully check its physical condition and ascertainwhether there are any parts of the structure that may be susceptible to structural collapse or breakageduring demolition.

The customer should operate in compliance with the environment protection laws in force in his/hercountry.

CAUTIONThe machine demolition operations should be carried out by skilled personnel only,equipped with suitable protective clothing (safety footwear and gloves) and auxiliarytools and equipment. All the disassembly operations for demolition should be carriedout with the machine stopped and detached from the tractor.

Before demolishing the machine, you are advised to render harmless all the parts that may be a sourceof danger and therefore:

• scrap the structure using specialized firms,• remove any electrical apparatus according to the laws in force,• collect oils and greases separately, to be disposed of through specialized firms, in accordance with

the regulations of the country in which the machine was used.

When the machine is demolished the identification label must be destroyed together with this manual.

ASSEMBLY

40 cod. G19502181g

Foreword

This chapter describes the phases involved in assembling a crated mower. When handling andassembling the unit, and subsequently during use and maintenance, always use suitable personalprotection devices (A): always wear suitable clothing and the indicated protections. See the operatingmanual supplied with the unit for indication of the symbols used in this manual. When handling the unit, liftit by hooking up the special attachments and using a suitable hoist or crane rated for the weight of theunit. This operation is quite dangerous and must only be performed by prepared, responsible personnel.The machine weight is indicated on the ID label. The hook-up points are identified by the "hook" symbol(B). When moving the unit, make certain that all protections and safety devices are in place.

A

B

C

A B

TYPETYPE

A B C(mm - inch) (kg - lb)(mm - inch) (mm - inch)

FBR 1.30 (X2) 2340 - 92 700 - 27.5 740 - 29 460 - 1012FBR 1.45 (X2) 2340 - 92 700 - 27.5 740 - 29 480 - 1056FBR 1.75 (X2) 2340 - 92 700 - 27.5 740 - 29 520 - 1144FBR 2.05 (X2) 2340 - 92 700 - 27.5 740 - 29 560 - 1232FBR 1.30 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 950 - 2090FBR 1.45 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1000 - 2200FBR 1.75 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1100 - 2420FBR 2.05 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1200 - 2640

Dimensions and weight

ASSEMBLY

41cod. G19502181 g

Sickle bar components

1) THIRD POINT LINKAGE FRAME.2) SUPPORT.3) POWER PTO PLATE.4) FRONT PLATE.5) TRIP TIE-ROD.6) REAR FRAME.7) BLADE HOLDER.8) MECHANICAL LIFTING SYSTEM8) HYDRAULIC LIFTING SYSTEM

1

2

5

6

3 4

7

8

ASSEMBLY

42 cod. G19502181g

Nr. 13

Install the support on the third point linkageframe

Install the trip tie-rod on the third pointlinkage frame

Install the support on the third point linkageframe

Install the plate on the power take-off

1.0 2.0

3.0 4.0

ASSEMBLY

43cod. G19502181 g

Nr. 19

Secure the third point linkage frame to the rear frame

Two skilled people are required to perform this operation. (weight more than 55 lb - 25 kg)

Connect the trip tie-rod to the rear frame

5.0

6.0

ASSEMBLY

44 cod. G19502181g

Nr. 10-13-17

Sickle barRemove the protection and the supplementary blade. Withdraw the blades from the blade holder

Remove the protection from the connectingrod system

7.b

Remove the blade holder expansion pinsand securing screws

7.c

7.a

CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN �

PINCH OR CRUSH OR FALL - �WHICH MAY CAUSE INJURY OR DEATH.

KEEP AWAYSHARP BLADES

-�Do not put hands or feet near the cutterbar. �����Blade contact can result in serious injury.�-�Stay away until all motion has stopped and ���the mower is securely blocked up.-�Keep fingers clear of cutterbar when folding ���cutterbar for transport.

ASSEMBLY

45cod. G19502181 g

Remove the blade holder nuts and washers Insert the blade holder vertically into the hinge guide

Two skilled people are required to performthis operation. (weight more than 55 lb - 25 Kg)

7.d 7.e

7.f

Insert the internal slide on the blade holder and secure it with thesupplied screws, nuts and washers

ASSEMBLY

46 cod. G19502181g

7.g

Reinstall the blade-tooth and blade-coupling section on the blade holder

Center the blade head with the hinge forks and insert the well lubricated expansion pins

7.h

Nr. 13-

NO!

OK!

CRUSHING AND PINCH POINTSMOVING MACHINERY PARTS CAN �

PINCH OR CRUSH OR FALL - �WHICH MAY CAUSE INJURY OR DEATH.

KEEP AWAYSHARP BLADES

-�Do not put hands or feet near the cutterbar. �����Blade contact can result in serious injury.�-�Stay away until all motion has stopped and ���the mower is securely blocked up.-�Keep fingers clear of cutterbar when folding ���cutterbar for transport.

ASSEMBLY

47cod. G19502181 g

Nr. 17

Nr. 10-13-17

Reinstall the protection on theconnecting rod

Install the grass guard bar7.i 7.l

Nr. 17

Nr. 7

A

Install the moving guide and hazard bar

Do not tighten securing nut (A) on the moving guidecompletely: allow for proper movement of the guide.

7.m

Nr. 13

Secure the stay on the moving guide

7.n

48 cod. G19502181g

49cod. G19502181

SPARE PARTS

g

Spare parts

Orders must be transmitted through our area dealers and should always include the following indications:

• Type, model and serial number of the machine. These data are punched on the data plate withwhich every implement is equipped.

• Code number of the required spare part. This will be found in the spare parts catalogue.

• Description of the part and required quantity.

• Means of dispatch. If this item is not indicated, the Manufacturer, while dedicating particular care tothis service, shall not be held responsible for delays in delivery caused by cases of force majeure.Transport expenses shall always be at the consignee’s charge. The goods travel at the purchaser’srisk and peril even when sold ex destination.

NOTE: The terms Right or Left indicated in the descriptions refer to the implement when viewed from therear side.

Table index

Frame Tav. 951/12 pag. 50Transmission Tav. 951/21 pag. 52Hinge Tav. 951/31 pag. 54Cutting blade (tooth riveted) Tav. 951/43 pag. 56Cutting blade (replaceable tooth)Tav. 951/53 pag. 58Hydraulic lifting system Tav. 951/63 pag. 60

SPARE PARTS

50 cod. G19502181g

TAV.

951

/12

6362 60

6967

68

1964

6566

17

74

6665

38

501837

75

76

6437 38

16

2

39

45

44 40

55

38 37

5846

45127

8

47

12 3

28

57

56

29

831

10

42

4344

45

26

63

62

60

35

35

3449

3630

36

4971

6059

87

6

61

15

13

37

3351

73 48

11

4647 14

45

38

325253

5455

45

44

4041

23

7224

25

20

6070

6968

22

21

67

NA

RR

OW

RO

AD

WAY

NO

RM

AL

RO

AD

WAY

45

9

60

70

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

51cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

G12

2175

91FB

R F

RAM

EG

1221

7821

JOIN

TG

1221

7600

LON

G A

RM

G12

2176

10SH

OR

T AR

MG

1221

7620

ARM

SPA

CER

G21

1200

06LI

FTE

R R

OC

KE

RG

2112

0007

AR

M S

IDE

CH

AIN

L.6

00F0

2250

667

CLE

VIS-

3/8

- GAL

VAN

ISED

- AR

T.F0

1020

323

SC

RE

W 2

0X20

0 57

37 8

.G Z

NF0

1220

288

NU

T- T

RIS

TOP

M20

F010

2056

6BO

LT M

16X2

X40

F012

2026

6N

UT-

TR

ISTO

P M

16G

1221

7810

PR

OP

TU

BE

G12

2176

50FR

ON

T P

RO

PG

1221

7800

HIN

GE

BEAR

ING

AR

MG

2103

0010

ARM

AR

TIC

ULA

TIO

NG

2112

0212

JOIN

T EL

EMEN

T FB

/SG

2112

0319

HIN

GE

AR

M S

PR

ING

FB

940

G12

2364

70D

RIV

EN A

XLE

PULL

Y PR

OTE

CTI

ON

G21

1202

15IN

NE

RP

RO

TEC

TIO

N C

AS

E F

B/S

G21

1202

16O

UTE

RPR

OTE

CTI

ON

CAS

E FB

/SG

2112

0217

INSP

ECTI

ON

OPE

NIN

G C

OVE

R-G

UAR

DG

1221

6400

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DF0

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306

NU

T M

14X2

F062

2001

16-

LOB

E H

AN

DW

HE

EL

M14

F201

2040

0SH

AFT

HO

OK

G21

0300

07TR

ACTO

R C

OU

PLIN

G P

LATE

G21

0300

35C

HA

IN L

.900

G21

0300

34FR

AME

CO

UPL

ING

G21

1203

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HO

OK

CO

UPL

ING

FB9

40G

1221

7710

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TY C

HAI

N H

OO

KG

1221

7680

SLI

DIN

G R

OD

G12

2177

61S

NA

P T

IE R

OD

GU

IDE

G12

2179

50FO

RK

FO

R T

RIP

TIE

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DG

6624

8064

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GE

ARM

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SHIN

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0100

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U B

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BE

R B

LOC

KS

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9700

67W

ASH

ER 5

4X5X

32

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

F201

0004

7P

ING

2101

0042

BU

SH

ING

1.-2

. PO

INT

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0011

5G

AS

PAR

DO

PIN

22X

144

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035

PIN

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2176

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INT

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SH

F022

0050

7S

NA

P P

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9 B

/83

G13

8123

11C

HA

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ITH

SP

RIN

G C

ATC

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562

SP

LIT

PIN

F022

0027

2S

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T P

IN 1

0 X

60 1

336

GA

LVA

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F022

0025

9S

PLI

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195

SP

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PIN

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25 1

336

GA

LVA

N.

F022

0026

0S

PLI

T P

IN 8

X60

133

6 G

ALV

AN

.F0

1020

176

BOLT

M 1

2X13

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2112

0301

CO

NE

DIS

CO

NN

EC

T FB

940

F024

0001

3S

PR

ING

G 3

8X75

SP

EC

IAL

SP

RIN

GS

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3100

47R

EAR

AR

M B

USH

ING

DP

F012

3005

8S

ELF

LO

CK

ING

NU

T M

12X

1,25

F010

2047

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LT M

10X

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1220

233

NU

T TR

ISTO

P M

10F0

1020

512

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M 1

2X35

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2007

2BO

LT M

8X5

0G

2097

0140

WAS

HER

20X

2X8,

5F0

1230

034

SE

LF L

OC

KIN

G N

UT

M8X

1,25

F014

3005

9W

AS

HE

R D

8 D

IN 6

798

D.IN

T.ZN

F012

0024

4N

UT

M8

F010

2051

0BO

LT M

12X

30F0

1430

071

WA

SH

ER

D12

DIN

679

8 D

.INT.

ZNG

2097

0035

WAS

HER

32X

4X13

F010

2040

3BO

LT M

6X1

6F0

1410

037

PLA

NE

WA

SH

ER

D.6

F022

5068

0TH

RE

AD

ED

INS

ER

T M

6X13

ZN

F010

2009

2BO

LT 8

X11

0 57

37 8

.G G

ALV

AN

IZ.

G12

2176

91TR

IP T

IE-R

OD

G21

1202

11C

UTT

ER

BA

R T

IE R

OD

FB

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124

PLA

NE

WA

SH

ER

D. 2

0G

1221

7970

NAR

RO

W R

OAD

WAY

AR

MG

1221

7980

ARM

SPA

CER

F010

2031

7BO

LT M

20X2

,5X1

50

TAV.

951

/12

FRA

ME

SPARE PARTS

52 cod. G19502181g

TAV.

951

/21

1

4 27 5

2

19

8

67

910

28

9

1919

9

16

1112

11

13

14

15

18

29

17

2221

2324

26

25

3

20

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

53cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

G21

1201

173

GR

OO

VE D

RIV

ING

PU

LLEY

G20

9701

29W

ASH

ER 4

8X3X

30-5

G21

0300

15PT

O S

UPP

OR

TF0

1200

306

NU

T M

14X2

G21

1203

18BE

LT R

EGIS

TER

ASS

Y. F

B940

G21

1200

13IN

TER

M. T

RAN

SM. S

UPP

. PIN

F022

0022

7S

PLI

T P

IN 5

X30

133

6 G

ALV

AN

.F0

5150

403

POW

ER T

AKE-

OFF

PR

OTE

CTI

ON

HO

US

F014

3005

9W

AS

HE

R D

8 D

IN 6

798

D.IN

T.ZN

F010

2043

2BO

LT M

8X1

6F0

4010

174

BE

AR

ING

620

6 2R

SG

2103

0020

SPAC

ERG

2112

0152

POW

ER T

AKE-

OFF

FB

F020

5063

7S

TOP

RIN

G 6

2 U

NI 7

437-

75F0

8011

755

UN

IVE

RS

AL

JOIN

T B

3 10

00 A

MF0

1200

244

NU

T M

8F0

1060

043

BOLT

8 X

35 5

732

4.6

GA

LVA

NIZ

ED

F010

2044

0BO

LT M

8X2

5G

2097

0140

WAS

HER

20X

2X8,

5G

2112

0226

BELT

TIG

HTE

NE

R R

OLL

ER

S S

UP

PO

RT

F020

5060

7S

TOP

RIN

G 1

7 U

NI 7

435-

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4010

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BE

AR

ING

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3G

2112

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3 G

RO

OVE

P.T

IGH

TEN

. PIN

G66

2481

07BE

LT T

IGH

TEN

ER

L.7

0 FB

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1201

21TI

GH

TEN

ER

RO

LLE

R 3

G. C

PF0

6010

240

BELT

S- B

93

F014

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8P

LAN

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AS

HE

R D

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G66

2482

27PO

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TAK

E-O

FF P

RO

TEC

TIO

N H

OU

SF0

8011

124

SAFE

TY G

UAR

D A

M

TAV.

951

/21

TRA

NSM

ISSI

ON

SPARE PARTS

54 cod. G19502181g

TAV.

951

/31

353

2

1753

18 16 135

6

3

232 20

50

49

12

11

10

48 8

79

4

19

2122

2324

25

2627

28

2930

3435

36

3738

29

39

31

32

33

1416

4546

4446

47

32

15

4443

45

42

40

1316

14

43

32

51

52

41

1

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

55cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F022

5066

7C

LEVI

S- 3

/8- G

ALVA

NIS

ED- A

RT.

F014

3004

7W

AS

HE

R D

6 D

IN 6

798

D.IN

T.G

ALV

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1420

036

FLAT

WA

SH

ER

6-6

X 1

8X2

6593

ZN

G21

1200

07A

RM

SID

E C

HA

IN L

.600

F010

2051

4BO

LT M

12X1

,75X

40G

2097

0007

WAS

HER

35X

8X13

G20

9700

35W

ASH

ER 3

2X4X

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1430

071

WA

SH

ER

D12

DIN

679

8 D

.INT.

ZNF0

1200

293

NU

T M

12G

2112

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3-G

RO

OVE

DR

IVEN

PU

LLEY

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5063

7S

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2 U

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171

BE

AR

ING

620

6 Z

F014

2006

0W

AS

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R 1

0,5X

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1020

479

BOLT

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9700

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AS

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SH

ER

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8 D

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6490

CO

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BE

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SH

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1IN

TER

NA

L IR

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5X50

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PIN

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GE

EC

CE

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2117

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CO

NN

EC

TIN

G R

OD

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

F020

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7S

TOP

RIN

G 3

0 U

NI 7

435-

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2112

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PR

OTE

CTI

ON

PLU

GG

2112

0154

KIT

- EXT

. CO

NN

. RO

D B

EA

RIN

G F

BG

2112

0224

HIN

GE

BLAD

E SH

AFT

- ASS

Y.G

2112

0067

BR

ON

ZE B

US

HIN

GG

2112

0225

BLAD

ES S

PAC

ER F

B/S

G21

1200

71PI

N F

ASTE

NIN

G B

OLT

G21

1200

69EX

PAN

SIO

N P

IN F

BG

2112

0068

CO

NIC

AL

NU

TG

2097

0519

BOTT

OM

ED W

ASH

ER 3

9X20

-25X

5X1

G21

1201

37IN

TER

NA

L R

ING

FB

G21

1200

18AN

TER

IOR

WAS

HER

G20

9700

23W

AS

HE

R 1

02X

2X75

-2F0

2050

642

STO

P R

ING

75

UN

I 743

5-75

G21

1200

70B

LAD

E W

/ BU

SH

ING

SG

2112

0156

KIT-

BLA

DE

FAST

ENIN

G P

IN F

BF0

1020

403

BOLT

M 6

X16

TAV.

951

/31

HIN

GE

SPARE PARTS

56 cod. G19502181g

TAV.

951

/43

67 -

L. 1

3068

- L.

145

69 -

L. 1

7570

- L.

205

75 -

L. 1

3076

- L.

145

77 -

L. 1

7578

- L.

205

63 -

L. 1

3064

- L.

145

65 -

L. 1

7566

- L.

205

5150 49

48

71 -

L. 1

3072

- L.

145

73 -

L. 1

7574

- L.

205

525352

5554

1 432 57

32

59

8

9

6

1011

5150 49

79 -

L. 1

3080

- L.

145

81 -

L. 1

7582

- L.

205

56

83 -

L. 1

3084

- L.

145

85 -

L. 1

7586

- L.

205

58

52

87 -

L. 1

3088

- L.

145

89 -

L. 1

7590

- L.

205

61

29 28

30

27144735

3746

38

38 =

30+

60+3

9

57

4445

43

31 33

3637

46

6039

4041

42

23

1234

32 62

18

19

26

22

20

24

2117

13 12

15 16

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

57cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

TAV.

951

/43

CU

TTIN

G B

LAD

E (T

OO

TH R

IVET

ED)

G21

1203

21IN

NE

R S

LID

E S

PAC

ER

FB

940

F012

0027

0N

UT

M10

F014

3002

3W

AS

HE

R D

10 D

IN 6

798

D.IN

T.ZN

F014

1006

4W

AS

HE

R 1

0,5X

21F0

1020

472

BOLT

10X

25 5

739

8.G

GA

LVA

NIZ

ED

F010

6007

7BO

LT 1

0X45

573

2 4.

8 G

ALV

AN

IZE

DG

2112

0322

HIN

GE

PR

OTE

CTI

ON

FB

940

F010

2047

0BO

LT M

10X

20G

2112

0323

INTE

RN

AL

RU

NN

ER

FB

940

G21

1203

24R

UN

NE

R W

IDE

INT.

SLI

DE

FB

940

F010

2015

4BO

LT 1

2X45

573

7 8.

G G

ALV

AN

IZE

DF0

1430

071

WA

SH

ER

D12

DIN

679

8 D

.INT.

ZNF0

1200

293

NU

T M

12F0

1220

233

NU

T TR

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P M

10F0

1020

112

BOLT

10X

45 5

737

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GA

LVA

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ED

G21

1203

12U

PP

ER

INN

ER

BLA

DE

GU

IDE

FB

940

G21

1202

31SH

IMS

MM

.10

FB/S

G21

1200

44S

HIM

S- L

OW

ER

INT.

GU

IDE

G21

1200

45IN

NE

R L

OW

ER

BLA

DE

GU

IDE

G21

1200

42LO

WE

R B

LAD

E G

UID

EG

1920

2331

UP

PE

R IN

TER

NA

L B

LAD

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UID

EG

1920

2341

UP

PE

R B

LAD

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UID

EG

1301

5581

UP

PE

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ST.

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DE

GU

IDE

1,3

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0320

SH

IMS

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PE

R B

LAD

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UID

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1301

0651

EX

TER

NA

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GU

IDE

F010

2048

0S

CR

EW

10X

35 5

739

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4W

AS

HE

R 1

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2112

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SHIM

S M

M.1

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XT. G

UID

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2112

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PE

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UT.

BLA

DE

GU

IDE

G20

8000

61SW

ATH

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D R

OD

ASS

Y.G

1920

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OU

TER

BA

R S

UP

PO

RT

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1200

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T. R

UN

NE

R S

LID

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508

BOLT

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1200

281

NU

T 11

UN

I 558

8 6.

8G

1301

1640

IND

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ION

BAR

G13

0116

50IN

DIC

ATIO

N B

AR S

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OR

TF0

1230

016

NO

RM

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CKI

NG

NU

T 4

GAL

VAN

G21

1201

34SW

ATH

BOAR

D - A

SSY.

FB

F010

6010

5BO

LT 1

2X80

573

2 4.

6 G

ALV

AN

IZE

DG

6533

8001

ZN S

WAT

HBO

ARD

CO

MP.

SPR

ING

. F

F014

1007

6P

LAN

E W

AS

HE

R D

.12

F012

3005

8S

ELF

LO

CK

ING

NU

T M

12X

1,25

F010

6004

5BO

LT 8

X40

573

2 4.

6 G

ALV

AN

IZE

DF0

1230

034

SE

LF L

OC

KIN

G N

UT

M8X

1,25

G20

8000

61SW

ATH

BOAR

D R

OD

ASS

Y.

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

F010

2001

1S

CR

EW

4X

35 5

737

8.G

ZN

G13

0116

60IN

DIC

ATIN

BAR

G13

0115

50IN

TER

NA

L S

EC

TIO

N B

LAD

EH

EA

DG

2112

0048

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SH

ING

- BLA

DE

HE

AD

28X

20X

24F0

1100

011

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ERE

NIP

PLE

M6X

1/A

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5052

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BLA

D.M

OU

NT.

TSC

6 X

19-8

KG

F022

5051

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CK

BLAD

.MO

UN

T.TS

C 6

X13

-8G

2112

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CU

T S

EC

TIO

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B/S

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0135

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WE

R D

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BLE

PO

INT

SE

CTI

ON

G13

0135

40U

PP

ER

DO

UB

LE P

OIN

T S

EC

TIO

NG

1301

1590

EXT.

CO

MPL

ETE

TOO

TH B

LAD

EHEA

DG

2112

0134

SWAT

HBO

ARD

- ASS

Y. F

BG

1301

3810

SPEC

IAL

TOO

THG

1301

3120

CO

MPL

ETE

SPAC

ERG

2112

0133

SWAT

HBO

ARD

BO

LT A

SSY.

FB

G65

3370

02TR

ACTI

ON

SPR

ING

GU

ARD

FS

F010

3050

1S

CR

EW

TS

QS

T 10

X45

8.8

G21

1203

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AR

MT.

1.3

0 FB

940

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AR

MT.

1.4

5 FB

940

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CE

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MT.

1.7

5 FB

940

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16R

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FOR

CE

D B

AR

MT.

2.0

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G21

1202

38C

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ING

BLA

DE

MT.

1-30

FB

/SG

2112

0239

CU

TTIN

G B

LAD

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T.1-

45 F

B/S

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1202

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ING

BLA

DE

MT.

1-75

FB

/SG

2112

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TTIN

G B

LAD

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T.2-

05 F

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OD

SE

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ON

S M

T. 1

.30

FB/S

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1202

45R

OD

SE

CTI

ON

S M

T. 1

.45

FB/S

G21

1202

46R

OD

SE

CTI

ON

S M

T. 1

.75

FB/S

G21

1202

47R

OD

SE

CTI

ON

S M

T. 2

.05

FB/S

G13

0136

00D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

1.3

0G

1301

3610

DO

UB

LE-T

IP S

EC

TIO

N B

LAD

E 1

.45

G13

0136

20D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

1.7

5G

1301

3630

DO

UB

LE E

DG

ED

BLA

DE

GU

IDE

SE

CT

G21

1202

49B

LAD

E R

OD

- MT.

1.3

0 FB

/SG

2112

0250

BLA

DE

RO

D- M

T. 1

.45

FB/S

G21

1202

51B

LAD

E R

OD

- MT.

1.7

5 FB

/SG

2112

0252

BLA

DE

RO

D- M

T. 2

.05

FB/S

G13

0138

40C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

1301

3850

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G13

0138

60C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

1301

3870

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G21

1201

07P

RO

TEC

TIO

N S

HIE

LD 1

.30M

G21

1200

63P

RO

TEC

TIO

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HIE

LD 1

.45M

G21

1200

54G

UA

RD

- P

RO

TEC

TIO

N M

T.1-

75G

2112

0112

CO

MPL

ETE

PRO

TEC

TIO

N M

T 2,

05

SPARE PARTS

58 cod. G19502181g

TAV.

951

/53

71 -

L. 1

3072

- L.

145

73 -

L. 1

7574

- L.

205

95 -

L. 1

3096

- L.

145

97 -

L. 1

7598

- L.

205

61

91 -

L. 1

3092

- L.

145

93 -

L. 1

7594

- L.

205

79 -

L. 1

3080

- L.

145

81 -

L. 1

7582

- L.

205

67 -

L. 1

3068

- L.

145

69 -

L. 1

7570

- L.

205

5750 49

83 -

L. 1

3084

- L.

145

85 -

L. 1

7586

- L.

205

87 -

L. 1

3088

- L.

145

89 -

L. 1

7590

- L.

205

5150 49

48

75 -

L. 1

3076

- L.

145

77 -

L. 1

7578

- L.

205

56

6643

4445

65

38 =

64+

66+3

8

3538

47

2726

25233746

2829

30

14

3736

46

64 4027

4142

39

12

15 16

18 17 21

26 27

1918

20

22

33

62

31

3234

24

13 128 11

32 1 4 5

23

7 6

109

525352

5554

58

5960

63

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

59cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

G21

1203

21IN

NE

R S

LID

E S

PAC

ER

FB

940

F012

0027

0N

UT

M10

F014

3002

3W

AS

HE

R D

10 D

IN 6

798

D.IN

T.ZN

F014

1006

4W

AS

HE

R 1

0,5X

21F0

1020

472

BOLT

10X

25 5

739

8.G

GA

LVA

NIZ

ED

F010

6007

7BO

LT 1

0X45

573

2 4.

8 G

ALV

AN

IZE

DG

2112

0322

HIN

GE

PR

OTE

CTI

ON

FB

940

F010

2047

0BO

LT M

10X

20G

2112

0323

INTE

RN

AL

RU

NN

ER

FB

940

G21

1203

24R

UN

NE

R W

IDE

INT.

SLI

DE

FB

940

F010

2015

4BO

LT 1

2X45

573

7 8.

G G

ALV

AN

IZE

DF0

1430

071

WA

SH

ER

D12

DIN

679

8 D

.INT.

ZNF0

1200

293

NU

T M

12F0

1220

233

NU

T TR

ISTO

P M

10F0

1020

114

BOLT

10X

50 5

737

8.G

GA

LVA

NIZ

ED

G21

1203

12U

PP

ER

INN

ER

BLA

DE

GU

IDE

FB

940

G13

0116

00IN

T. B

LAD

E G

UID

E S

UP

PO

RT

G21

1200

44S

HIM

S- L

OW

ER

INT.

GU

IDE

G21

1200

45IN

NE

R L

OW

ER

BLA

DE

GU

IDE

G13

0131

51LO

WE

R D

OU

BLE

BLA

DE

GU

IDE

G19

2033

11U

PPER

BLA

DE

INT.

GU

IDE

REM

OVA

BG

1920

3301

UPP

ER B

LAD

E G

UID

E R

EMO

VABL

E TI

G13

0115

01U

PPER

BLA

DE

GU

IDE

EXT.

REM

OVA

BG

1301

1510

SH

IM F

OR

UP

PE

R B

LAD

E G

UID

EG

1301

1520

UP

PE

R E

XT.

BLA

DE

GU

IDE

SH

IMF0

1020

480

SC

RE

W 1

0X35

573

9 8.

GF0

1410

064

WA

SH

ER

10,

5X21

G21

1200

40SH

IMS

MM

.1 U

PPER

EXT

. GU

IDE

G21

1200

39U

PP

ER

OU

T. B

LAD

E G

UID

EG

1301

3511

LOW

ER

SIN

GLE

BLA

DE

GU

IDE

G19

2009

03O

UTE

R B

AR

SU

PP

OR

T FB

RG

2112

0038

EXT.

RU

NN

ER

SLI

DE

F010

3050

8BO

LT T

.Q. 1

1X30

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0028

1N

UT

11 U

NI 5

588

6.8

G13

0116

40IN

DIC

ATIO

N B

ARG

1301

1650

IND

ICAT

ION

BAR

SU

PPO

RT

F012

3001

6N

OR

M.S

ELF-

LOC

KIN

G N

UT

4 G

ALVA

NG

2112

0134

SWAT

HBO

ARD

- ASS

Y. F

BF0

1060

105

BOLT

12X

80 5

732

4.6

GA

LVA

NIZ

ED

G65

3380

01ZN

SW

ATH

BOAR

D C

OM

P. S

PRIN

G .

FF0

1410

076

PLA

NE

WA

SH

ER

D.1

2F0

1230

058

SE

LF L

OC

KIN

G N

UT

M12

X1,

25F0

1060

045

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8X

40 5

732

4.6

GA

LVA

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T M

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2080

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SWAT

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ARD

RO

D A

SSY.

F010

2001

1S

CR

EW

4X

35 5

737

8.G

ZN

G13

0116

60IN

DIC

ATIN

BAR

G13

0131

90C

OM

PL. B

LAD

E H

EAD

SEC

TIO

NS

G21

1200

48B

US

HIN

G- B

LAD

E H

EA

D 2

8X20

X24

TAV.

951

/53

CU

TTIN

G B

LAD

E (R

EPLA

CEA

BLE

TO

OTH

)

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

F011

0001

1SP

HER

E N

IPPL

E M

6X1/

AF0

2250

520

PAC

K B

LAD

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UN

T.TS

C 6

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GF0

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519

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NT.

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1301

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ER

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UB

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PE

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PL. B

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5052

0PA

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ACER

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0061

SWAT

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ARD

RO

D A

SSY.

G13

0133

90R

EMV.

TO

OTH

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LDIN

G B

AR 1

.30

G13

0134

10R

EMV.

TO

OTH

-HO

LDIN

G B

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G13

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SE

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G B

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OD

SE

CTI

ON

S M

T. 1

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FB/S

G21

1202

45R

OD

SE

CTI

ON

S M

T. 1

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FB/S

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1202

46R

OD

SE

CTI

ON

S M

T. 1

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FB/S

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1202

47R

OD

SE

CTI

ON

S M

T. 2

.05

FB/S

G13

0136

50D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

R.T

1G

1301

3660

DO

UB

LE-T

IP S

EC

TIO

N B

LAD

E R

.T 1

G13

0136

70D

OU

BLE

-TIP

SE

CTI

ON

BLA

DE

R.T

1G

1301

3680

DO

UB

LE S

EC

TIO

N B

LAD

E G

UID

E P

.DG

1301

3751

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G13

0137

61C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

1301

3770

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G13

0137

80C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

1301

3280

REM

V. T

OO

TH-H

OLD

ING

BAR

1.3

0G

1301

3290

REM

V. T

OO

TH-H

OLD

ING

BAR

1.4

5G

1301

3300

REM

V. T

OO

TH-H

OLD

ING

BAR

1.7

5G

1301

3310

REM

V. T

OO

TH-H

OLD

ING

BAR

2.0

5G

1301

3751

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G13

0137

61C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

1301

3771

CO

MPL

. REM

V.-T

OO

THED

BLA

DE

FBR

G13

0137

81C

OM

PL. R

EMV.

-TO

OTH

ED B

LAD

E FB

RG

2112

0107

PR

OTE

CTI

ON

SH

IELD

1.3

0MG

2112

0063

PR

OTE

CTI

ON

SH

IELD

1.4

5MG

2112

0054

GU

AR

D -

PR

OTE

CTI

ON

MT.

1-75

G21

1201

12C

OM

PLET

E PR

OTE

CTI

ON

MT

2,05

SPARE PARTS

60 cod. G19502181g

TAV.

951

/63

10 11

43

1819

1213 24

1415

16

17

2526

369

2728

29

4

2930

3133

3534623

8

732

29

541 39

401

42

37

38

2322

3

46

44

20

21

2

2223

45

SPARE PARTSPo

s.Co

d.D

escr

iptio

nPo

s.Co

d.D

escr

iptio

n

61cod. G19502181 g

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

G12

2178

80LI

FTIN

G R

OD

G12

2180

70C

YLIN

DER

LIN

KAG

E D

EVIC

EG

1221

7860

LIFT

ING

PLA

TEG

1221

7910

LIFT

ING

AR

TIC

ULA

TIO

N B

ARG

1221

7900

FOR

K L

EV

ER

CO

NN

EC

TIO

NG

1221

6820

CY

LIN

DE

R C

OU

PLI

NG

G12

2179

20LI

FTIN

G B

AR E

DG

EG

1890

3780

UP

PE

R H

OO

K T

OR

SIO

N S

PR

ING

G12

2179

30C

HA

IN D

.5 L

.194

G21

2100

02C

YLI

ND

ER

D.4

0-D

.20-

380

F031

5123

81/

4 C

OP

PE

R W

AS

HE

RG

1601

1690

UP

RIG

HT

1/4'

' NIP

PLE

WIT

H G

RU

BG

2344

0517

PIP

E 1

/4R

2 C

-F 1

/4 L

2000

HL/

IDF0

3150

211

NIP

LE 1

/4-1

/2F0

3151

237

1/2

CO

PP

ER

WA

SH

ER

F051

5032

5C

OV

ER

1/2

F031

5093

5Q

UIC

K C

ON

NE

CT

MA

LE C

ON

E 1

/2 C

OG

2097

0111

WAS

HER

29,

8X2X

16,5

F012

3008

4S

ELF

LO

CK

ING

NU

T M

16X

1,5

F010

2016

6BO

LT 1

2X80

573

7 8.

G G

ALV

AN

IZE

DG

1880

2150

BO

SH

ING

12,

3X25

X42

G20

9700

85W

ASH

ER 4

0X4X

13F0

1230

058

SE

LF L

OC

KIN

G N

UT

M12

X1,

25G

1221

7450

BLA

DE

TIE

RO

D Z

NF0

1200

306

NU

T M

14X2

F062

2001

16-

LOB

E H

AN

DW

HE

EL

M14

F010

6004

0BO

LT 8

X20

573

2 4.

6 G

ALV

AN

IZE

DG

2097

0104

WAS

HER

21X

4X8-

5F0

1220

222

NU

T- T

RIS

TOP

M 8

F010

2044

1S

CR

EW

8 X

25 5

739

8.G

F012

0024

4N

UT

M8

F014

2004

8P

LAN

E W

AS

HE

R D

.8F0

1020

162

BOLT

M 1

2X65

F021

0014

1P

IN E

L. 8

X36

DIN

148

1F0

2100

089

PIN

EL.

5 X

36 D

IN 1

481

F010

6004

1BO

LT 8

X25

573

2 4.

6 G

ALV

AN

IZE

D

37 38 39 40 41 42 43 44 45 46

F010

2020

7BO

LT M

14X

70F0

1410

088

PLA

NE

WA

SH

ER

D.1

4F0

1230

072

SE

LF L

OC

KIN

G N

UT

M14

X1,

5G

2097

0070

WAS

HER

40X

2X26

F022

0022

8S

PLI

T P

IN 5

X35

133

6 G

ALV

AN

.F0

1020

152

BOLT

M 1

2X40

F010

2026

0BO

LT M

16X2

X70

G12

2180

30TI

E-R

OD

BU

SH

G21

1200

07A

RM

SID

E C

HA

IN L

.600

F022

5066

7C

LEVI

S- 3

/8- G

ALVA

NIS

ED- A

RT.TA

V. 9

51/6

3H

YDR

AU

LIC

LIF

TIN

G S

YSTE

M

WARRANTY

62 cod. G19502181g

WARRANTY

GASPARDO warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, theduration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCTTO THE ORIGINAL PURCHASER.

Under no circumstances wilI this Warranty apply in the event that the product, in the good faith opinion of GASPARDO, hasbeensubjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event thatthe product has been materially modified or repaired by someone other than GASPARDO, a GASPARDO authorized dealer ordistributor, and/or a GASPARDO authorized service center. This Warranty does not cover normal wear or tear, or normalmaintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through GASPARDO.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwisetransfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no thirdparty beneficiaries of this Warranty.

GASPARDO makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories notmanufactured by FRONTIER. Warranties for these items, if any, are provided separately by their respective manufacturers.

GASPARDO’ obligation under this Warranty is limited to, at GASPARDO’ option, the repair or replacement, free of charge, of theproduct if GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product mustbe returned to GASPARDO S.p.A. with proof of purchase within thirty (30) days after such defect or noncompliance isdiscovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made,transportation charges prepaid. GASPARDO shall complete such repair or replacement within a reasonable time after GASPARDOreceives the product.THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THESOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND GASPARDO SPECIFICALLY DISCLAIMS ANYIMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE.

GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectlyfrom the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tortor any other legal theory. Without limiting the generality of the foregoing, GASPARDO specifically disclaims any damagesrelating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) anyexpense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property oreconomic loss.

This Warranty is subject to any existing conditions of supply which may directly affect GASPARDO’ ability to obtain materialsor manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including withoutlimitation, GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modity, or enlarge thisWarranty.

This Warranty is effective only if the warranty registration is returned within ten (10) days.

For warranty services contact your selling dealer.

GGGGG

WARRANTY

63cod. G19502181 g

WARRANTY FOR REPLACEMENT PARTS

GASPARDO warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from thedate of delivery of the product to the original purchaser.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of GASPARDO, hasbeen subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wearor tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwisetransfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no thirdparty beneficiaries of this Warranty.

GASPARDO’ obligation under this Warranty is limited to, at GASPARDO’ option, the repair or replacement, free of charge, of theproduct if GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product mustbe returned to GASPARDO with proof of purchase within thirty (30) days after such defect or noncompliance is discovered orshould have been discovered, routed through the dealer and distributor from whom the purchase was made, transportationcharges prepaid. GASPARDO shall complete such repair or replacement within a reasonable time after GASPARDO receives theproduct. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT ISTHE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND GASPARDO SPECIFICALLY DISCLAIMS ANYIMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE.

GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectlyfrom the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tortor any other legal theory. Without limiting the generality of the foregoing, GASPARDO specifically disclaims any damagesrelating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) anyexpense or lossincurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect GASPARDO’ ability to obtain materialsor manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including withoutlimitation, GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge thisWarranty.

For warranty services contact your selling dealer.

GGGGG

NOTES

64 cod. G19502181g

NOTES

65cod. G19502181 g

ALWAYS USE ORIGINAL SPARE PARTS

G19502181*G19502181*

DEALER:

g

Ufficio Tecnico GASPARDO Seminatrici S.p.A.

gGASPARDO Seminatrici SpAVia Mussons, 7 - I - 33075Morsano al Tagliamento (PN) ItalyTel. +39 0434 695410Fax +39 0434 695425e-mail: [email protected]://www.gaspardo.it

MASCHIO DEUTSCHLAND GMBHÄußere Nürmberger Straße 5D - 91177 ThalmässingDeutschlandTel. +49 (0) 9173 79000Fax +49 (0) 9173 790079

MASCHIO FRANCE Sarl1, Rue de Mérignan ZAF - 45240 La Ferte St. AubinFranceTel. +33 (0) 2.38.64.12.12Fax +33 (0) 2.38.64.66.79

MASCHIO IBERICA S.L.Calle Cabernet, 10Poligono Industrial Clot de MojaOlerdola - 08734 BarcelonaTel. +34 93.81.99.058Fax +34 93.81.99.059

MASCHIO USA432 2ND StreetRock Island, IL 612Ø1 USAPh. +1 309 794-2310Fax +1 309 788-1610

MASCHIO MIDDLE EAST S.LMASCHIO-GASPARDO ROMANIA S.R.L.GASPARDO-MASCHIO TURCHIAMASCHIO-GASPARDO CANADA Inc