Producing Transmission Lines and Power System Products.
a full range of Substation, Grid Station,
E-mailWebsite
[email protected]
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Contents
Company Profile I 01
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Company Introduction
Processing Methods
Production Machinery
Tools and Equipment
Health & Safety Environment and Security (HSES) Policy
Quality Policy
Business Clients
Projects and Works
List of Products (Hardware)
List of Equipment (T&P)
List of Equipment (Electrical)
COMPANY INTRODUCTION Founded in 1970 by Syed Zulfiqar Ali Shah, Shaheen Traders began as a small business producing patterns for sand casting. As the company grew, nonferrous foundry operations were added and industrial castings became a major part of the business.
The company experienced significant growth in the 1980's when it began producing a proprietary line of Power System products. Self propelled Power systems were developed; then, as the product lines grew, casting operations increased and steel forming and galvanizing capabilities were added.
From the mid 1980's until the present, nonferrous casting operations have increased and more diverse product lines have been added. To support the power transmission industry, Shaheen manufactures connectors of many types and sizes. The acquisition of Product Design Unlimited in 1992 gave us the ability to provide a full range of substation/grid station/transmission lines connectors.
Shaheen Traders has experienced immense changes during its 39 years of business. Shaheen supplies an extensive range of products to a growing number of customers all over Pakistan. Our facility has prevailed among the most modern anywhere. We continue to update our production equipment to keep up with new technology and provide the highest quality products available.
Company Profile I 02
PROCESSING METHODSSAND (Aluminum) CastingThe standard casting procedure that we implement for our bronze and aluminum casting is the green sand and molding method. With this method the sand, which is mixed with a binder, is packed around the pattern to produce the mould. This is done by hand with pneumatic tools or our automated sand machine known as hunter. The patterns are removed from the mould leaving a cavity that will later provide the parts geometry. If the part being cast needs to be hollow or has areas of undercut, a core is used to provide the internal features. One of the great things about the green sand method is that no baking or chemical treatment required to get the mould to its final state so the cost and time between a finished pattern and finished part is greatly diminished.
Sand (Bronze) Casting Incorporated into our primary sand system is our bronze pouring line. While the majority of our bronze/brass consumption is for electrical transmission components we do produce casting for many other industries. Of the alloys that we pour some of the most common are 955(Aluminum Bronze), 836 (Red Brass), 115 (Red Brass), 875 (Silicon
Company Profile I 03
Bronze) 833 (Red Brass/Contact Metal) and 131(Red Brass/Contact Metal). Our average annually consumption of bronze/brass comes in at roughly a half of million lbs.
GalvanizingSand System is our bronze pouring line. While the majority of our bronze/brass consumption is for electrical transmission components w zinc coating or galvanizing as it is more commonly known, is implemented to create a physical barrier around iron or steel parts to prevent corrosion. The galvanizing tank consists of molten bath of liquid zinc where parts are submerged through a process referred to as hot dipping.
Machining do (Red Brass/Contact metal). Our average annually consumption of bronze/brass comes in at roughly a half of a
To facilitate the needs of our customers we have a complete machine shop in house geared for production. Like the rest of the foundry our machine shop is operational all three shifts and on average employs 27 people.
Production Machinery
Hacksaw machines 0211.
Shaper Machines (Horizontal & Vertical Boring) 026.Hass SL30 Lathe 015.
Clausing 210 Lathe 014.
Clausing 310 Lathes 033.
Fadal 4020 (4 axis) (4 axis) 012.
Haas VF3 4020 10,000 RPM (4 axis) 041.
Argon Welding Plant15. 01
Hydraulic Press 100 Ton14. 01
Hydraulic Press 60 Ton13. 01
Hydraulic Press 25 Ton12. 01
Grinder machine (Various Sizes) 0410.60x48 Blast machines Model B-380 029.Zero Blast machine Model A-360 108.
Milling Machines 027.
EquipmentNo. Capacity Units
Company Profile I 04
Fabrication, Welding and Sandblasting, Painting EquipmentNo.
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Welding machine
Welding leads
Universal profile cutter
Auto/Disc cutter
Drill machines
Grinder 9
Grinder 4
Hiliti Drill Machine
Desiel Generator
Pipe bending Machine
Desiccators/Electrode oven
Fitter tool box
Electrician tool box
Plate rolling machine
Diamond Core Drill Machine
Air compressor (Electric & Diesel)
Painting airless gun
Paint thickness gauge
Holiday test detector
Hydraulic Thimble Press
Capacity
400~1000 amp
13 mm
Pedestal and magnetic
150 KV
Complete tool sets
Complete tool sets
Upto 20 mm plate
For 15~50 mm
Upto 600 cfm
Heavy Duty
Elcometer
Digital
Different Size
Units
30
lot
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100
150
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Company Profile I 05
Health & Safety Environment and Security (HSES) PolicyShaheen Traders (ST) is committed to high standards of HSE in all operational activities.
ST has developed and implemented an HSE management system to ensure:
The organization and planning for HSE effectively
Safe places and systems of work and suitable procedures are provided and maintained
Staff and sub-contractors are trained and made competent to perform their tasks
Risks from our activities are assessed and either eliminated or reduced to acceptable levels
Comply with all applicable HSE laws, regulations and standards
Follow good industrial practices where the legislation is inadequate or does not exist.
Preparation of emergency plans during the execution of the projects
An audit program, which monitors and verifies ST's HSE performance
The HSE policy is reviewed periodically to ensure its effectiveness
Everyone in ST has individual authority, responsibility and accountability for the safety of themselves and others, and an obligation to actively participate in promoting an effective HSE culture.
At ST, all staff at all levels is encouraged to stop any unsafe activity that may result in any human or environmental accident.
The management at ST is geared up to support human and cultural heritage, and to preserve the environment by minimizing the discharges and emissions.
Quality PolicyShaheen Traders designs, develops, manufactures, markets and provides services of a wide range of Electrical and Electronic Products and Systems, including Construction Projects which benefit business, industry and society. Quality is an integral part of our mission and strategy. The Customer is a focal point in our thinking and action. We, therefore, align ourselves to the needs and expectations of the Customers in a manner that result in their Satisfaction, our Business profitability benefit. We create a challenging and rewarding work environment with a proactive management
Company Profile I 06
that encourage our employees to work with pride, enthusiasm, commitment and high sense of ethical and moral values. We continuously endeavor to maintain our reputation and Shaheen brand name as a guarantee of quality, reliability and dependability. We function in a manner that protects and preserves the environment and ensures the health and safety of our employee. We commit ourselves to comply with all applicable statutory and regulatory requirements and endorse our commitment as responsible corporate citizen. This quality policy is in consonance with Shaheen Corporate Principles which envisage Customer Orientation, Innovation, Business success, Leadership, Learning, Cooperation and global commitment towards Corporate Citizenship. Our Quality Management System ensures the adherence of the aforesaid Quality Policy in our day to day and strategic activities at all functional levels.
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Lahore Electric Supply Company (LESCO)
Gujranwala Electric Supply Company (GEPCO)
Islamabad Electric Supply Company (IESCO)
Multan Electric Supply Company (MEPCO)
NTDC WAPDA (GSO,GSC,TLC,T&G,EHV)
Siemens Engineering Pakistan
AREVA T&D Pakistan (Private) Limited
ABB Private Limited
Nishat Power House
Mangla Dam
EMCO Industries (PVT) Ltd Lahore
DESCON Pvt Ltd
Packages Lahore
Dam Investigation WAPDA Division
Pakistan WAPDA Foundation
Pak Electron Limited (PEL) Lahore.
Albario Engineering PVT Ltd
SUBIZ Electrical
Company Profile I 07
PROJECTS
