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160 SSC™VariableSpeedController(Series B)
0.37 – 2.2 kW (1/2 – 3 HP)FRN 5.xx
Allen-Bradley
InstallationManual
Table of Contents Index
spl_en_b.fm5 Page 1 Monday, September 15, 1997 1:31 PM
This manual is intended to guide qualifiedpersonnel in the installation and operation of thisproduct.
Because of the variety of uses for this equipmentand because of the differences between thissolid-state equipment and electromechanicalequipment, the user of and those responsible forapplying this equipment must satisfy themselvesas to the acceptability of each application and useof the equipment. In no event will RockwellAutomation Company be responsible or liable forindirect or consequential damages resulting fromthe use or application of this equipment.
The illustrations shown in this manual areintended solely to illustrate the text of thismanual. Because of the many variables andrequirements associated with any particularinstallation, Rockwell Automation cannot assumeresponsibility or liability for actual use basedupon the illustrative uses and applications.
No patent liability is assumed by RockwellAutomation with respect to use of information,circuits or equipment described in this text.
Reproduction of the content of this manual, inwhole or in part, without written permission ofthe Rockwell Automation Company is prohibited.
The information in this manual is organized innumbered chapters. Read each chapter insequence and perform procedures when you areinstructed to do so. Do not proceed to the nextchapter until you have completed all procedures.
Throughout this manual we use notes to make youaware of safety considerations:
ATTENTION: Identifies informationabout practices or circumstances thatcan lead to personal injury or death,property damage or economic loss.
Attentions help you:
identify a hazard
avoid the hazard
recognize the consequences
Important: Identifies information that isespecially important for successful applicationand understanding of the product.
160_5_9DU3.doc 1 Mon Sep 15 11:46:33 1997
This publication provides new information for the 160 SSC VariableSpeed Controller User Manual, publication 160-5.9, datedDecember, 1996.Please place this document in your manual forfuture reference.
Important Note Bulletin 160 SSC Controllers with a catalog number suffix of “S01,”(i.e. 160S-AA02NS01) will have the “Motor Stall Fault” (F06, page6-2) detection featuredisabled. All other features specified in theUser Manual will be operational.
Document Update
160 SSC™ Variable SpeedController (Series B)
Rockwell Automation helps its customers receive a superior return on their investment by bringing together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate products. These are supported by local technical resources available worldwide, a global network of system solutions providers, and the advanced technology resources of Rockwell.
Worldwide representation.Argentina • Australia • Austria • Bahrain • Belgium • Bolivia • Brazil • Bulgaria • Canada • Chile • China, People’s Republic of • Colombia • Costa Rica • Croatia • CyprusCzech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong KongHungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • MexicoMorocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • RussiaSaudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic of • Spain • Sweden • Switzerland • Taiwan • Thailand • Trinidad • Tunisia • Turkey • United Arab EmiratesUnited Kingdom • United States • Uruguay • Venezuela
Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444
Publication 160-5.9DU3 – April, 1997 P/N 40055-188-01 (A)Copyright 1997 Rockwell International Corporation. All rights reserved. Printed in USA.
SSC is a trademark of Rockwell Automation.
160_5_9DU2.doc 1 Mon Sep 15 11:42:00 1997
This publication provides new and updated material for the 160 SSCVariable Speed Controller User Manual, publication 160-5.9, datedDecember, 1996. Please place this document in your manual forfuture reference.
EMC Directive 89/336/EEC This controller is a component intended for implementation inmachines or systems for the industrial environment. It has been testedto meet the Council Directive 89/336 Electromagnetic Compatibility(EMC) and all applicable standards.
Important: The conformity of the controller and filter to any standarddoes not guarantee that the entire installation will con-form. Many other factors can influence the total installa-tion and only direct measurements can verify total con-formity. It is therefore the responsibility of the machinemanufacturer, to ensure, that the conformity is met.
Essential Requirements for a Conforming EMC Installation
1. An input line filter module (see “Accessories” in Appendix A)must be installed to reduce conducted emissions. When using thefilters listed in Appendix A, the maximum motor cable lengthsmust be 75 meters (250 feet) for controllers rated 200-240VAC,and 40 meters (133 feet) for controllers rated 380-460VAC.
2. The controller system must be mounted in a shielded enclosureto reduce radiated emissions.
3. Grounding of equipment and cable shields must be solid, withlow impedance connections.
4. Motor and control cables entering the shielded enclosure musthave EMC-tested shielded cable clamps, or grounded metalconduit.
5. All motor cables must use shielded cable, or be in grounded metalconduit.
6. All control and signal wiring must use shielded cable or be ingrounded metal conduit.
7. The Common terminals (TB3-3 & 7) must have a solid connectionto PE (protective earth).
Document Update
160 SSC™ Variable SpeedController (Series B)
SSC is a trademark of Rockwell Automation.
160_5_9DU2.doc 2 Mon Sep 15 11:42:00 1997
2 160 SSC™ Variable Speed Controller (Series B)
General Instructions for anEMC Compliant Installation
Refer to Figure 1.
Shielded Enclosure
• Typical NEMA or IEC metal enclosures are adequate.
• The ground connection of the shielded enclosure must be solidlyconnected to the PE terminal of the controller. Good conductivitymust be assured – grounding must provide a low impedance pathto high frequency signals.
• All wiring, except input power leads, must use shielded cable.
• Input power, output power and control wiring inside the enclosuremust be physically separated.
• Input power, output power and control wiring outside the enclosuremust use separate shielded cables, or separate conduit.
Cable Clamps
• Use suitable EMC-tested cable clamps only.
• The connection area must be 360 degrees around the shielded cable.
• The cable clamps also provide strain-relief for the cable.
• When using conduit, the contact point of metal entry connectionsmust be free of paint or non-conductive surfaces and solidlyconnected with good conductivity to the enclosure.
Figure 1 Recommended Grounding Configuration
R (L1)
S (L2)
T (L3)
PE
ACInput Line
Shielded Enclosure
Enclosure Ground Connection
U (T1)
Shielded Motor Cable
to TB3 ControlCabinet *
to MotorV (T2)
W (T3)
R (L1)
S (L2)
T (L3)
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Control Wiring TB3
Motor Wiring TB2
L2S
L1R
L3T
BR–
BR+
1 2 3 4 5 6 7 8 9 10 11
T2V
TIU
T3W
–DC
+DC
Ground Tab – PE
Line Power TB1
FAULT
READY
LineFilter
160_5_9DU2.doc 3 Mon Sep 15 11:42:00 1997
160 SSC™ Variable Speed Controller (Series B) 3
Motor Cable
• The cable between the controller and motor must be a 4-wireshielded cable (three phases and ground). Refer to Figures 2 & 3.
• When using a line filter module as specified in Appendix A, motorcable lengths shall be limited to 75 meters (250 feet) for controllersrated 200-240VAC and 40 meters (133 feet) for controllers rated380-460VAC.
• Inside the shielded enclosure, shielded motor cable must be usedas close to the controller’s output terminals as possible. The shieldmust be solidly connected to the PE terminal of the controller.
• Where the shielded motor cable exits the enclosure, an EMC-testedcable clamp, or metal conduit must be used to solidly connect thecable shield to the enclosure.
• The shield on the motor side must be solidly connected to the motorhousing with an EMC-tested cable clamp, or conduit, providinggood conductivity from the cable shield to the motor housing.
Figure 2 Motor Connections
Figure 3 Shielded Motor and Control Cable Example
Shielded EnclosureU (T1)
V (T2)
W (T3)
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Motor Wiring TB2
L2S
L1R
L3T
BR–
BR+
1 2 3 4 5 6 7 8 9 10 11
T2V
TIU
T3W
–DC
+DC
Ground Tab – PE
FAULT
READY
4 WireShielded Motor Cable
Ground to Motor Housing
Stranded Copper Wire
Plastic Insulation
Inner Plastic Sheath
Compact Screen of Galvanized (Tinned) Copper or Steel
Outer Plastic Jacket
160_5_9DU2.doc 4 Mon Sep 15 11:42:00 1997
4 160 SSC™ Variable Speed Controller (Series B)
Control Cable
• Control wiring must use shielded cable, or grounded metal conduit.Refer Figures 3 and 4.
• The shield must be connected to signal common at both ends ofthe cable.
• The Common terminals (TB3-3 & 7) must be solidly connected(and as short as possible) to the PE terminal of the controller.
Figure 4 Control Connections
Shielded Enclosure
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Control Wiring TB3
L2S
L1R
L3T
BR–
BR+
1 2 4 5 6 8 9 10 11
T2V
TIU
T3W
–DC
+DC
Ground Tab – PE
FAULT
READY
Shielded ControlCable
SignalCommon
ControlCabinet *
to TB33 7
Rockwell Automation helps its customers receive a superior return on their investment by bringing together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate products. These are supported by local technical resources available worldwide, a global network of system solutions providers, and the advanced technology resources of Rockwell.
Worldwide representation.Argentina • Australia • Austria • Bahrain • Belgium • Bolivia • Brazil • Bulgaria • Canada • Chile • China, People’s Republic of • Colombia • Costa Rica • Croatia • CyprusCzech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong KongHungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • MexicoMorocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • RussiaSaudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic of • Spain • Sweden • Switzerland • Taiwan • Thailand • Trinidad • Tunisia • Turkey • United Arab EmiratesUnited Kingdom • United States • Uruguay • Venezuela
Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444
Publication 160-5.9DU2 – May 1997Copyright 1997 Rockwell International Corporation. All rights reserved. Printed in USA.
New features include:
Incr eased Low Speed Torque.
The parameter P71 – [IR Compensation] wasadded, allowing adjustment of the amount ofIR compensation desired. This is used tocompensate for stator resistance and allowsmuch higher levels of starting torque. Thedefault level of P38 – [Boost Select] haschanged.
Improved Acceleration.
The acceleration current ramp regulator hasbeen retuned and the current feedback filtertime constant was reduced, allowing improvedperformance with short acceleration timesunder all load conditions. The drive power-updiagnostics were also shortened considerably,which improves response time to a STARTsignal.
Improved Current Sensing
The current sense accuracy has been improvedfor low speeds and light loads. Capacitivecurrent cancellation has been added toeliminate errors due to long shielded cables.
Robust Current Limit.
A fast frequency foldback was added tooperate with the hardware current limit. Thisallows the drive to continue operating underadverse conditions.
Improved Speed Regulation.
The parameter P72 – [Slip Compensation]was added, which compensates for inherentslip in an induction motor. This assists inmaintaining a constant motor shaft speedunder heavy loading conditions.
Configurable Terminal Block Input
The parameter P46 – [Input Mode] has beenexpanded to provide greater flexibility. Newinput modes include the ability to selectsecondary accel/decel times, switch betweenlocal and remote control or enable/disable ofthe controller.
Improved Drive Functionality.
The “DC Injection Braking” setting for P34 –[Stop Mode Select] has been improved byincorporating a current limit function. Inaddition, the delay time before applyingvoltage has been eliminated.
The parameter P44 – [DC Hold Time] is nowsettable up to 25 seconds in 0.1 secondincrements and P37 – [Maximum Voltage] isnow settable to 110% of the drive rating.
Improved Analog Input Operation.
The input range and scaling of the analoginputs has been improved. Refer to P60 –[Zero Offset], P74 – [Analog Select],P75 – [Analog Input Minimum] , andP76 – [Analog Input Maximum] .
Enhanced Frequency Selection.
P58 – [Internal Frequency] is now controlledin real time. This means that the outputfrequency will change while the parameter isbeing adjusted. Pressing the ENTER key willretain the new frequency. Pressing the ESCapekey will cause the drive to accel/decel back tothe previous setting.
In addition, P58 – [Internal Frequency] andP59 – [Frequency Select] are now availablein both the Preset Speed model and theAnalog Signal Follower model.
ii
This Page Intentionally Blank
##"
i
#!!#!$#"General Information 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used In This Manual 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#!"##!Installation and Storage 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMC Directive Compliance 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Voltage Directive Compliance 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Features 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Wiring For Preset Speed and Analog Signal Follower Models 2–2. . . . . . . . . . . . . Line Side Protection Recommendations 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Cable Recommendations 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Wiring Requirements 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Wiring – Analog Signal Follower Model 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Wiring – Preset Speed Model 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Wiring Diagrams 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#!!!& $Features 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Mode 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Mode 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing Program Keypad Module 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#!#!# Start–up Procedure (Analog Signal Follower Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . . . Start–up Procedure (Preset Speed Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#!!#!"!!Overview of Parameters 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming Example 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Group Parameters 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Group Parameters 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#!!$"#$#!#Fault Information 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram of Bulletin 160 Analog Signal Follower Model 6–4. . . . . . . . . . . . . . . . .
%Controller Specifications A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Dimensions A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Numbers For Bulletin 160 Accessories A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
%Index I–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
This Page Intentionally Blank
1
1–1
It is your responsibility tothoroughly inspect the equipment beforeaccepting the shipment from the freight company.Check the item(s) received against the purchaseorder. If any items are obviously damaged, donot accept delivery until the freight agent notesthe damage on the freight bill.
If you find any concealed damage duringunpacking notify the freight agent. Also, leavethe shipping container intact and have the freightagent make a visual inspection of the equipmentin order to verify damage.
Remove all packing material,wedges, or braces from within and around thecontroller. Remove all packing material from theheat sink.
After unpacking, check the item(s)nameplate catalog number against the purchaseorder. An explanation of the catalog numberingsystem for the Bulletin 160 controller is includedas an aid for nameplate interpretation. Refer tothe following page for complete nomenclature.
Important: Before you install and start up thecontroller, inspect the mechanical integrity of thesystem (e.g., look for loose parts, wires,connections, etc.).
In addition to the precautions listed throughoutthis manual, you must read and understand thefollowing statements which are general to thesystem.
ATTENTION: This controllercontains ESD (Electrostatic Discharge)sensitive parts and assemblies. Staticcontrol precautions are required wheninstalling, testing, servicing orrepairing this assembly. Componentdamage may result if ESD controlprocedures are not followed. If youare not familiar with static controlprocedures, reference A-B Publication8000-4.5.2, “Guarding AgainstElectrostatic Damage” or any otherapplicable ESD protection handbook.
ATTENTION: Only personnelfamiliar with the controller andassociated machinery should plan orimplement the installation, start-up,and subsequent maintenance of thesystem. Failure to comply may resultin personal injury and/or equipmentdamage.
ATTENTION: The surfacetemperatures of the controller maybecome hot, which may cause injury.
ATTENTION: An incorrectlyapplied or installed controller canresult in component damage orreduction in product life. Wiring orapplication errors such as undersizingthe motor, supplying an incorrect oran inadequate AC supply, orexcessive ambient temperatures mayresult in system malfunction.
ATTENTION: The controllercontains high voltage capacitorswhich take time to discharge afterremoval of mains supply. Beforeworking on controller, ensureisolation of mains supply from lineinputs [L1, L2, L3 (U, V, W)]. Waitone minute for capacitors todischarge to safe voltage levels.Failure to do so may result inpersonal injury or death.
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CAT160–AA04NSF1P1 SER B
INPUT
V:A:
Hz:VA:
OUTPUT
V:A:
Hz:
3∅
MotorRating:
200-2405.450/602200
200-2304.50-240
0.75kW/1HP
ALLEN-BRADLEY
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ÎÎÎÎÎÎÎÎÎÎÎÎ
OPERATING AMBIENT TEMP: 0 – 50°CSHORT CIRCUIT CURRENT: 100KAPOWER TERMINAL WIRE: Use 75°C Cu Wire
4mm2 – .75mm2 (12–18 AWG.)Torque 1.35 Nm (12 in.-lbs.)
WARNING: ! Allow 1 Minute after power is removed before servicing. Accessible surfaces may be hot.Compatible with Type B RCD protection devices only.
FRN:5.xx
)(/!(-%)(,,! ($%,(.&Parameter numbers and names are shown in bold typeface and follow the format PXX – [*] where Pdenotes parameter, XX denotes the two digit parameter number, and * represents the parameter name.For example, P01 – [Output Frequency].
2! !!
2–1
!!!
Take these actions to prolong controller life andperformance:
store within an ambient temperature range of–40 to +85C
store within a relative humidity range of 0%to 95%, non-condensing
protect the cooling fan by avoiding dust ormetallic particles
avoid storing or operating the controller whereit could be exposed to a corrosive atmosphere
protect from moisture and direct sunlight
operate at an ambient temperature range of 0
to +50C
To maintain proper working conditions, install thecontroller on a flat, vertical and level surface. Usemounting screws up to 4.5mm (0.177 inches) indiameter or mount on 35mm DIN Rail.
!#
This product complies with ElectromagneticCompatibility (EMC) Directive 89/336/EEC,when the following requirements for aconforming installation are applied:
an input line filter must be installed to reduceconducted emissions. Refer to the accessorylist in Appendix A. When using the filterslisted in Appendix A, the maximum motorcable lengths are 75m (250 feet) for 230Vcontrollers and 40m (133 feet) for 460Vcontrollers.
the controller system must be mounted in ashielded enclosure to reduce radiatedemissions. A typical NEMA or IEC metalenclosure is adequate.
motor cables must be in grounded metalconduit, or have shielding/armor withequivalent attenuation to reduce radiatedemissions.
control and signal wiring must be in groundedmetal conduit or have shielding withequivalent attenuation.
$!!#
This product complies with Low VoltageDirective 72/23/EEC when conforming with thefollowing installation requirements:
review the General Precautions section onpage 1–1, inside front cover, and otherATTENTION statements throughout thismanual prior to installation of the controller.
the controller is intended to be installed with afixed connection to the earth. The use ofresidual-current-operated protective devices(RCDs) or ground fault indicators is notrecommended. If unavoidable, the Bulletin160 is compatible with type B RCDs only.
the controller should be installed in anappropriate or suitable enclosure.
Important: The conformity of this controller andfilter to any standard does not guarantee that theentire installation will conform. Many factors caninfluence the total installation and only directmeasurements can verify total conformity.
A copy of the Declaration of Conformity (DOC)is available from your local Rockwell Automationsales office.
"!"!
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See Appendix A for details on controllerdimensions and weights.
There must be a minimum of 12.5mm(0.5 inches) clearance around all sides of thecontroller. Use either DIN rail or mountingholes. (Use the drilling template at the back ofthe manual for mounting the controller.)
Leave debris cover attached during controllerinstallation to protect from falling debris. Toensure proper controller operation, removecover before applying power.
+%26)4 ',-%%-#('#+#'!
2–2
10641..)4)%674)5
Figure 2.1 below details the features of both theAnalog Signal Follower and Preset Speed models.
Important: The features are the same for singleand three phase units.
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ATTENTION: The controller isintended to be commanded by controlinput signals that will start and stop themotor. A device that routinely disconnectsthen reapplies line power to the controllerfor the purpose of starting and stopping themotor should not be used. If it is necessaryto use this method for starting and stoppingor if frequent cycling of power isunavoidable, make sure that it does notoccur more than once a minute.
ATTENTION: Do not connect powerfactor correction capacitors to controlleroutput terminals T1, T2, and T3 (U, V, and W) or component damage could occur.
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The Bulletin 160 Smart Speed Controller hasbeen UL tested and approved for use with up to a30 Amp protective device (fuse, circuit breaker,manual motor starter) installed on the line side ofthe drive for the purposes of branch circuitprotection. The ratings in Tables 2.B and 2.C arethe minimum recommended values for use witheach drive rating. The model numbers of thedevices listed in these tables are provided to serveas a guide. Other devices which meet therequirements of UL508C and UL489 with similartrip characteristics may be used. For applicationswith greater than five controllers per branchcircuit, consult factory for group fusingrecommendations.
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The controller is suitable for direct connection toAC power lines within the rated voltage of thecontroller (see Appendix A). Listed below arecertain power line conditions which may causecomponent damage or reduction in product life. Ifany of the conditions exist as described in thetable below, install “one” of the devices listedunder the heading “Corrective Action” on the lineside of the controller. Note: Only one device perbranch circuit is required. It should be mountedclosest to the branch and sized to handle the totalcurrent of the branch circuit.
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A variety of cable types are acceptable forvariable speed controller installations. For manyinstallations, unshielded cable is adequate,provided it can be separated from sensitivecircuits. As an approximate guide, allow aspacing of 1 meter (3.3 feet) for every 10 meters(33 feet) of unshielded length. If you cannotseparate motor cables from sensitive circuits, or ifyou must run motor cables from multiplecontrollers (more than three) in a commonconduit or cable trays, shielded motor cable isrecommended to reduce system noise.
Motor cables should be four-conductor with theground lead and shield (if using shielded cable)connected to the controller ground terminal andthe motor frame ground terminal.
Installations with long motor cables may requirethe addition of output reactors to reduce voltagereflections at the motor, and reduce cablecharging current. Capacitive charging of longmotor cables may draw current in excess of thecontroller rating. The controller should beinstalled as close to the motor as possible.
Important: Both Reflected Wave and CapacitiveCurrent Considerations need to be taken intoaccount when determining motor cable lengths.Refer to Table 2.D and Table 2.E .
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380–460 V Ratings
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1000 Vp-p 40 12 40 12 40 12 40 12 210 64 210 642.2 kW (3 HP)
1200 Vp-p 60 18 60 18 180 55 180 55 260 79 260 79(3 HP)
1600 Vp-p 500 152 500 152 500 152 500 152 500 152 500 152
1000 Vp-p 40 12 40 12 45 14 50 15 250 76 250 761.5kW (2 HP)
1200 Vp-p 60 18 60 18 300 91 200 61 340 104 340 104(2 HP)
1600 Vp-p 500 152 500 152 500 152 500 152 500 152 500 152
1000 Vp-p 55 17 40 12 55 17 40 12 325 99 325 990.75 kW (1 HP)
1200 Vp-p 125 43 60 18 180 55 120 37 500 152 325 99(1 HP)
1600 Vp-p 500 152 500 152 500 152 500 152 500 152 500 152
1000 Vp-p 45 14 40 12 45 14 40 12 300 91 300 910.55 kW(0.75 HP)
1200 Vp-p 125 38 60 18 75 23 75 23 500 152 500 152(0.75 HP)
1600 Vp-p 500 152 500 152 500 152 500 152 500 152 500 152
1000 Vp-p 45 14 40 12 45 14 40 12 300 91 300 910.37 kW (0.5 HP)
1200 Vp-p 125 38 50 15 75 23 75 23 500 152 500 152(0.5 HP)
1600 Vp-p 500 152 500 152 500 152 500 152 500 152 500 152
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2 360 110 750 229 650 198 800 244 410 125 525 1602.2 kW (3 HP)
4 335 102 600 183 625 191 750 229 370 113 475 145(3 HP)
8 300 91 410 125 600 183 700 213 310 94 420 128
2 300 91 540 165 550 168 700 213 310 94 425 1301.5 kW (2 HP)
4 300 91 425 130 525 160 650 198 300 91 400 122(2 HP)
8 300 91 300 91 500 152 600 183 300 91 350 107
2 300 91 375 114 320 98 650 198 300 91 300 910.75 kW (1 HP)
4 300 91 300 91 300 91 600 183 300 91 300 91(1 HP)
8 300 91 300 91 300 91 550 168 300 91 300 91
2 300 91 375 114 320 98 600 183 300 91 300 910.55 kW(0.75 HP)
4 300 91 310 94 300 91 565 172 300 91 300 91(0.75 HP)
8 300 91 300 91 300 91 525 160 300 91 300 91
2 300 91 375 114 320 98 550 168 300 91 300 910.37 kW (0.5 HP)
4 300 91 325 99 300 91 530 162 300 91 300 91(0.5 HP)
8 300 91 300 91 300 91 500 152 300 91 300 91
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0.37 to 2.2 kW(0.5 to 3 HP)2 thru 8 kHz
500 152 800 244 800 244 800 244 500 152 800 244
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run all signal wiring in either a shielded cable,or a separate metal conduit.
only connect shield wire at control terminalblock common terminals TB3-3 and TB3-7.
do not exceed control wiring length of 15meters (50 feet). Control signal cable lengthis highly dependent on electrical environmentand installation practices. To improve noiseimmunity the control terminal block commonmust be connected to earth ground.
use Belden 8760 (or equivalent) — 18AWG(0.750mm2), twisted pair, shielded or 3conductor.
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ATTENTION: The controller issupplied with an internal 12V supply.Dry contacts or open collectors arerequired for discrete control inputs.If an external voltage is applied,component damage could occur.
ATTENTION: The drive start/stopcontrol circuitry includes solid-statecomponents. If hazards due toaccidental contact with movingmachinery or unintentional flow ofliquid, gas or solids exist, anadditional hardwired stop circuit isrequired to remove AC line power tothe drive. When AC input power isremoved, there will be a loss ofinherent regenerative braking effectand the motor will coast to a stop. Anauxiliary braking method may berequired.
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You can control the output frequency of thecontroller via the Control Terminal Block (TB3)using a remote potentiometer, a –10 to +10 VDCanalog input, a 4–20mA analog input, or use P58 – [Internal Frequency]. Important: Onlyone frequency source may be connected at a time.If the frequency reference potentiometer and the4–20 mA reference are connected at the sametime, an undetermined frequency reference willresult.
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You can control the output frequency of thecontroller via the Control Terminal Block (TB3)using dry contacts or open collector inputs toSW1, SW2, and SW3 or use P58 – [InternalFrequency]. A program keypad module isrequired to change the factory default settings.Refer to Chapter 5, parameters 61–68 for theeight preset frequency factory default settings andswitch configurations.
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Use P46 – [Input Mode] to select the controlmethod for start, stop, and direction control.Important , settings 4 through 6 provideadditional flexibility of TB3 control inputterminal 8.
Setting 0 — Three Wire Control. (This is thefactory default setting). Refer to Figure 2.5 .
Setting 1 — Two Wire “Run Forward/RunReverse” Control. Refer to Figure 2.6 .
Setting 2 — Program Keypad Module control.See Page 3–1.
Setting 3 — Momentary “Run Forward/RunReverse” control. Refer to Figure 2.7 .
Setting 4 — Two Wire “Accel/Decel” control.Refer to Figure 2.8 .
Setting 5 — Two Wire “Enable” control.Refer to Figure 2.9 .
Setting 6 — Two Wire “Local/Remote”control. Refer to Figure 2.10 .
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ATTENTION: Hazard of injuryexists due to unintended operation.When P46 – [Input Mode] is set to“3” and the “Run” input ismaintained, a stop function isprovided only when the stop input isactive (open).
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Important: In modes 4 through 6, TerminalTB3-8 is also used to clear faults. SeeFigure 2.12 for details.
Important: The system programmer isresponsible for returning terminal TB3-8 to itsoriginal state if necessary.
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The program keypad module is located on the frontpanel of the controller. It features the following:
five keys on the module for display orprogramming controller parameters
three keys for control inputs to the controller
directional LEDs
a 6 digit, seven segment LED display
The controller always powers up in the displaymode. While in this mode you may view all readonly controller parameters, but not modify them.
You enter the program mode by pressing the ESCkey. While in program mode, you can edit anyprogrammable controller parameters. Refer toChapter 5 for programming steps.
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ATTENTION: This controllercontains ESD (ElectrostaticDischarge) sensitive parts andassemblies. Static control precautionsare required when installing, testing,servicing or repairing this assembly.Component damage may result ifESD control procedures are notfollowed. If you are not familiarwith static control procedures,reference A–B publication8000–4.5.2, “Guarding AgainstElectrostatic Damage” or any otherapplicable ESD protection handbook.
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This chapter covers both display and program parameters. Display parameters are read only (theycannot be programmed), while program parameters can be changed to fit your motor controlrequirements. You must have a Program Keypad Module to view/change display and programparameters. The table below describes which parameters apply to the Preset Speed and Analog SignalFollower models. Refer to the programming example below for programming instructions.
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'$%-**-5(,&(1 ,$6 +.*$-%2'$.0-&0 ++(,&12$.10$/3(0$#2-"' ,&$ . 0 +$2$01$22(,&,2'(1$6 +.*$. 0 +$2$0! "(1"' ,&$#%0-+(21% "2-07#$% 3*21$22(,&-%1$"-,#12-1$"-,#1$%$02-' .2$0. &$%-0 ,$6.* , 2(-,-%0-&0 +$7. #-#3*$#(1.* 7 ,#.0-&0 ++(,&)$71"%$&(#(-0$1$24 *3$12--0(&(, *% "2-07#$% 3*21$22(,&10$%$02-'()!('
( $# '& %( $# -% '%!-
-.0-&0 +2'$4 *3$-% . 0 +$2$0$,2$02'$.0-&0 +
&0-3.!7.0$11(,&2'$ .$)$7'$8.0-&0 ++-#$(,#(" 2-05(**
(**3+(, 2$
0$113.#-5,)$713,2(*2'$#$1(0$#. 0 +$2$0#(1.* 71,2'(1" 1$
.0$112'$3.)$73,2(*. 0 +$2$0! "#(1.* 71
0$112'$$"2)$7'$.0-&0 ++-#$(,#(" 2-0%* 1'$1(,#(" 2(,&
2' 27-3" ,31$2'$3.#-5,)$712-"' ,&$2'$. 0 +$2$04 *3$
' ,&$2'$#$"$*2(+$4 *3$%0-+2'$% "2-07#$% 3*2-%1$"-,#12-
1$"-,#1!7.0$11(,&2'$#-5,)$73,2(*#(1.* 71
"%$&(#(-,2(,3-31*7'-*#(,&2'$3.-0#-5,)$75(**" 31$2'$4 *3$2-(,"0$ 1$-0#$"0$ 1$ 1*-,& 12'$)$7(1.0$11$#
'$,2'$#$1(0$#4 *3$#(1.* 71.0$112'$)$7'(150(2$1
2'$,$54 *3$2-+$+-07'$.0-&0 ++-#$(,#(" 2-05(**12-.
%* 1'(,& ,#2'$#(1.* 75(**%* 1'-,"$(,#(" 2(,&2' 22'$,$54 *3$
' 1!$$, ""$.2$#
"%$&(#(% 2 ,72(+$5'(*$(,2'$.0-&0 ++-#$7-35(1'2- !-022'$$#(2(,&.0-"$11.0$112'$ .$)$7'$-0(&(, *4 *3$-%2'$. 0 +$2$05(**0$+ (,3,"' ,&$# ,#7-35(**!$$6(2$#%0-+2'$.0-&0 ++-#$
0-&0 +-#$,#(" 2-0
0-&0 +-#$,#(" 2-0* 1'$1
0-&0 +-#$,#(" 2-02-.1* 1'(,&
0-&0 +-#$,#(" 2-02-.1* 1'(,&
$(&
5–2
'$ ,&#)$&!(&'
This group of parameters consists of commonly viewed controller operating conditions such as controlleroutput frequency, output voltage, output current and frequency command. All parameters in this groupare read only.
Important: The last user selected Display Group parameter will be saved on power down.
Display GroupP# Parameter Description "+
""('
01 )($)(&%)",,52.$;56+(176276)4(37(0&;$66(4/,0$.5$0' $0'!
61 <
02 )($)(# (,52.$;56+(17627681.6$*(24(5(06$66(4/,0$.5$0' $0'!
61"$: 1.6$*(# 1.6
03 )($)()&&"(,52.$;56+(176276&744(0624(5(06$66(4/,0$.5$0' $0'!
61,/(510641..(4$6('76276744(06
/25
04 )($)(#*&,52.$;56+(176276219(424(5(06$66(4/,0$.5$0' $0'!
61,/(5$6('10641..(476276
19(4
-!
05 )'# ( ,52.$;56+(75 1.6$*(.(8(. 61" #61" #
1.6
06 &%)",#!!",52.$;56+()4(37(0&;6+$66+(&10641..(4
,5&1//$0'('61176276+,5&1//$0'/$;&1/()41/$0;1)6+()4(37(0&;
5174&(55(.(&6('%;&%)", (14)41/$&744(06.;5(.(&6('24(5(6
)4(37(0&;
61 <
07 '() (,52.$;56+(&1'('.$56)$7.607/%(4)$)$7.6,5&744(06.;$&6,8(+$5016%((0&.($4('6+(',52.$;9,..).$5+((+$26(4 )14)$7.6&1'(
'(5&4,26,105
61 7/(4,& $.7(
08 ('"!$&()&,52.$;56+(6(/2(4$674(1)6+(&10641..(4+($65,0-
61 (*4((
09 #"(&# &(()',52.$;56+(56$6751)6+(&10641..(4,0$%,0$4;&1'(')14/$6
,6 ,6 ,6 ,6
700,0*
&&(.149$4'
(&(.
!$#&("(=,0$&6,8(
$0'$=$&6,8(61 ,0$4;7/%(4
10 #"(&# &,$5('%;1&-9(..761/$6,10),(.'5(48,&(2(45100(.
7/(4,& $.7( 7/(4,& $.7(
11 #"(&# &'#",52.$;58(45,101)&10641..(4),4/9$4(5('%;1&-9(..761/$6,10),(.'5(48,&(2(45100(.
,:(' $.7( 7/(4,& $.7(
,%25)3
5–3
Display GroupP# Parameter Description -0%8
%0+)0-54
12 #02655%564$+31-#834*'01'/#/&%-03'&34#4'0(4*'+/154340+/$+/#28%0&'&(02.#4#3(0--073
+4 +4 +4 +4
02651():!-3)
02651():!-3)
02651()1/)05%3960!60
02651()'').)').
02651()0%&.)
02651()1'%.)/15)
-5:
'6'23'5/
'6'23'
5/'6'23'
5/'6'23'
5/'6'23'
5/'6'23'
401
4#24
401
5/027#2&
401
5/027#2&
401
%%'-'%'-
%%'-'%'-
5/027#2&
2+6'+3#$-'
2+6'/#$-'
5/027#2&
0%#-0/420-
'.04'0/420-
-5:
-5:
-51.%3-59
02651())92%(
5/027#2&
03+4+6'/#-0)/154')#4+6'/#-0)/154
40 +/#285.$'2
13 #17)3%'5130+.)$+31-#834*'#/)-'+/'-'%42+%#-&')2''3$'47''/.040260-4#)'#/&.0402%522'/4
40 &')2''3
ÁÁÁÁÁÁÁÁÁ
14 #)/13931&)-42.%9$ 3'&$80%,7'--540.#4+0/(+'-&3'26+%'1'230//'-
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
5.'2+%!#-5'ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
5.'2+%!#-5'
15 #3)4)55%564$+31-#834*'01'/#/&%-03'&34#4'0('2.+/#--0%,*2''+/1543""#/&"+/$+/#28%0&'&(02.#4*+3
1#2#.'4'2#11-+'3404*'2'3'41''&.0&'-0/-8
+4 +4 +4 +4
04 3'&
"
"
"
40 +/#285.$'2
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#0%.1+0265$+31-#834*'#/#-0)+/154#3#1'2%'/40((5--3%#-' 3'&+/3'44+/)#")31**4)5$ #0%.1+0265-0-/6/$#/&
#0%.1+0265%8-/6/$
/2135%05 /+/+4+#-3'4510(4*'%0/420--'2#11-8#!02 .#/#-0)%0..#/&404*'%0/420--'2/%'#11-+'&+(4*'6#-5'0(4*+31#2#.'4'2&+31-#83
30.'4*+/)04*'24*#/9'20120)2#.4*#46#-5'+/40#")31**4)5$
/2135%05*'6#-5'0(4*'#")31**4)5$7+--$'35$42#%4'&(20.4*'6#-5'0(
4*+31#2#.'4'2
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40ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
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!'+) '#)'($'%'## $
5–4
)& )$)&,')$+)*
This group contains parameters whose values can be programmed. Refer to the “Programming Example”outlined earlier in this chapter. Unless otherwise stated, parameters that are programmed while thecontroller is running take immediate effect.
Program GroupP# Parameter Description "%.
% %"+* +&)/
,#+
30 #"$'+#$-02&#!-,20-**#02-0+.$0-+82-."$,$)(,%/#'1*',#0$-0,7',!0#1#',!-++,"
$0#/3#,!73,*#11,)-'11#22-4*3#-2&,9#22',%
2&'12-1#!%'4#1
1#!!!#*#02'-,
5'2&2&#','2'*!300#,2*'+'2
230,#"-$$&'1**-51/3'!)#0
!!#*#02'-,2'+#1$-0*-5
',#02'1712#+1-0+#"'3+
2-&'%&',#02'1712#+12&#
+','+3+4*3#1&-3*" #1#!
60#/3#,!7
'
"$
!!#*
'+##!#*'+#
2- #!-,"1
#!-,"1
31 #"$'+#$-02&#!-,20-**#02-0+.$0-+."$,$)(,%/2-8#'1*',#0$-0,7"#!0#1#',!-++,"$0#/3#,!7
3,*#11,)-'11#22-4*3#-2&,9###
"$$'%30# -4#
2- #!-,"1 #!-,"1
32 "%"$,$)(,%/-5#12$0#/3#,!72&2!-,20-**#05'**-32.32!-,2',3-31*7
2- 8 8
33 ."$,$)(,%/'%$0#/3#,!72&#!-,20-**#05'**-32.32$'&)+%+&'1.0+#2#0!,2 #!&,%#"5&'*#03,,',%
2- 8 8
34 +&'&#+#2#0+',#112-..',%+-"#31#" 72&#!-,20-**#05&#,12-.'1','2'2#"#$#02-2&# &#"$," &#
&#+ "'%0+1++"% * +.2-2-. -122-2-.
,(#!2'-,0)',%,(#!2'-,0)',%532-&32-$$
$'&)+%+ ,(#!2'-, 0)',%5'2&32-1&32-$$5-0)12+#112,"0"',(#!2'-, 0)',%#6!#.22&2'2+71&32-$$ #$-0#2&# &#"$
&'1-!!301'$2&#!-,20-**#0'1-32-$!300#,2*'+'2 #$-0#2&# &#
"$#6.'0#1
2- 3+#0'!*3#
35 *)(,%/#24*3#2-+-2-0102#",+#.*2#$0#/3#,!7 2- 8 8
36 *&#+ #24*3#2-+-2-0102#",+#.*2#4-*2%# 2- $-03,'21,"2- $-03,'21
-*2 -*21$-03,'21,"$-03,'21
$"% $&*)()%)%$)'%""' # )%%''#%)&%)$) %#)'$(")% $ -&'%'## $ $
%'%$)'%""'(, )%*)&'%'#!-&#%*"-%*$$ )%.+ &(, )"%)*$')"$!'%$)&$")#%+ $'%'#-&%*"() %$ $&)'
!(,*
5–5
Program GroupP# Parameter Description "&/
& &",+ ,'*0
-$,
37 /"%-%'$, -,-!!" !,-/(%- -!--!('-+(%%+0"%%(.-).-/"%-%'$, &.,- +-+-!'(+*.%-( +'$,
-((+.'"-,'-((+.'"-,
(%- (%-,(+.'"-,'(+.'"-,
38 ''+,$,-,-!((,-/(%- '+"',-!(%-,)+2.+/
+*)-&0
+'$,
,(%-,
,
+*
--"' ,-!+(. !%(0
,,"& ''+,'$, ' +'$,
,,"& &-%(-*.+
-( .&+"%.
39 #"(*)-&0(+$,"'('#.'-"('0"-!#"(*)-&0
&+-"' +' (+*.'",-0!"!-!('-+(%%+0"%%()+-('-"'.(.,%1
0(-"&,
#"(*) &
--"'
$")+*.'1
--"'
*)-&0
"%
'&,*'$$*-,(-,*)-&0
(&&'+*.'1
-( 2 2
40 #"(*)-&0 &-+&"',-!'+(.'-!#"(*)-&0)+&-+!-.%'0"-!0"%%-"&,#"(*)-&0 &-!'(/'-!'%(0/%.(2+(0"%%",%-!,$")+*.'1
-( 2 2
'*(
5–6
Program GroupP# Parameter Description %-
%% *) *&(.
+#*
41 &*&(,(#&#* ' .-.# ,.$)"!.*,!*,.# .*0 ,4'*!/).$*)
%(* %
-(* %
- +
- +
,
(#&
+((
%*
*!
..$)"
,
(#&
+((
%*
*!
..$)"
** %)* ,.$)"
$)$(/( ,.$)"
2$(/( ,.$)"
- +
&(* %
,
(#&
+((
%*
*!
..$)"
.* /( ,$'/
42 &*&(,(#&+((%* ..*(*.*,)( +'. !/'''*(+-
.**!*).,*'' ,
,.$)"
(+ , - *!*).,*'' ,.$)"
43 +((%* $ *2$(/(*/.+/./,, ).''*1 !*, /,, ).'$($.$)"*/,-'/ - .$)+ , ).*!*).,*'' ,,. */.+/./,, ).
.* *!*).,*'' ,
,.$)"
44 &# $$( .#.&#&#*1$'' ++'$ .*.#
(*.*,1# )*&'&#*$-- ..* $.# ,3)% .$*),&$)"*,3(+.*.*+(*
.* *) *)-
45 &#&#**'." ' 0 '++'$ .*.# (*.*,/,$)",&$)"1# )*&'&#*$-- ..* $.# ,3)% .$*),&$)"*,3(+.*.*+(*
$'&(*%*!.# /,, ). 2 -+((%* $ *.# 0*'." ++'$ .*.# (*.*,1$'' ' --.#).#$-- ..$)"
.* *'. *'.-
&# $
.*+*(()
&#&#*
$
+
&#*
&#*)%'
%!* &%(" %&
&#*)%'
&#*
.*+*(()
&# $
&#&#*
$
+
$'*&*&'&
"),*
5–7
Program GroupP# Parameter Description #'/
'!'#,+ ,(*0
-%,
46 ')-,(,+$'%2/#01&#!,+1/,)'+-210$,/3/',2084'/#,/84'/#/2+$4"/2+/#3!,+1/,)0!&#*#0)0,#+ )#0"'0 )#01&#-/,%/*(#69-"*,"2)#'+-21!,+1/,)&)(*,',&'0-/*#1#/!++,1 #-/,%/**#"4&')#1&#!,+1/,))#/'0/2++'+% %+()(.*&-+,0%(*+,-',#('&-+,+,,(1 (*,""'!,(,$ ,
,,#'!+ 84'/#!,+1/,)
84'/#!,+1/,)
/,%/*#6-","2)#!,+1/,)
,*#+1/62+,/4/"2+#3#/0#!,+1/,)
4'/#8!!#)#!#)!,+1/,)
4'/#8+ )#!,+1/,)
4'/#8,!)#*,1#!,+1/,)
##&-1#/$,/4'/'+%"'%/*0+""#0!/'-1',+,$0#11'+%0
1, 2*#/'!)2#
47 -,)-,(' #!-*,+$'%2/#01&#/#)6,21-21$2+!1',+)'16
,,#'!+
-,)-,"'!++,,."'
#+#/%'7#"+"/#12/+01,0&#)$011#4&#+-,4#/'0/#*,3#",/4&#+$2)1,!!2/0
1&#!,+1/,))#//#!�!,**+"#"$/#.2#+!6
1&#!,+1/,))#/'0/2++'+%
1&#!,+1/,))#/'0!,**+"#"1,/2+'+1&#/#3#/0#"'/#!1',+
4&#+*,1,/,3#/),"!,+"'1',+#5'010
1&#/*-/#%2)1,/'0*,"'$6'+%1&#-/,%/**#"!!#)"#!#)1'*#01,3,'"+,3#/!2//#+1,/,3#/3,)1%#$2)1$/,*,!!2//'+%
1&#!,+1/,))#/#5!##"01&#$/#.2#+!63)2#0#1'+-,)-,"*+"(%
1&#!,+1/,))#/#5!##"01)2#0#1'+-,)-,"*+"(%&)(*,',)2#$,/-,)-,"*+"(%*201 ##+1#/#"'+,$!,+1/,))#//1#",21-21!2//#+1
1&#!,+1/,))#/#5!##"01&# 203,)1%#3)2#0#1'+-,)-,"*+"(%
1&#+2* #/,$/#1/'#0$,/+,*,*#+'0#5!##"#"
1,
2*#/'!)2#
$(&
5–8
Program GroupP# Parameter Description " *
""(' (#&+
) (
48 )($)(&'# +9+72/3+89.+434,,54/39,479.+#4:95:97+1'><.+3)($)(#")&/88+994'3*
(("'
"'
94?
94
94 %4198
94 :2+7/)%'1:+
49 &%)"+'77/+7,7+6:+3)>,479.+ &4:95:9<';+,472#.+).'79(+14<574;/*+8*+7'9/3--:/*+1/3+8('8+*439.+ &,7+68+99/3-
:95:9:77+39
'77/+77+6:+3)>0?
!$#&("(-347/3-*+7'9/3--:/*+1/3+8)'3)':8+7+*:)+*)4397411+75+7,47A2'3)+
94 0? 0?
50 '(&(&''=/2:23:2(+74,9/2+89.+)4397411+7</11'99+259947+8+9',':19
94 :2+7/)%'1:+
51 '(&(!#/2+(+9<++37+89'79'99+2598 94 "+)43*8 "+)43*8
52 " 3'(1+8*/8'(1+8+=9+73'1*>3'2/)(7'0/3-"+99/3-@/8'(1+"+99/3-89.74:-.*:9>)>)1+(7'0/3-!$#&("(#.+!4)0<+11:942'9/43:11+9/3!+8/89+75')0'-+/87'9+*,47 *:9>)>)1+$8+4,9./85')0'-+'(4;+ 8.4:1*349(+:8+*'3*;4/*89.+$7'9/3-4,9./8*+;/)+&.+38+99/3-9./85'7'2+9+794';'1:+'(4;+ *:9>)>)1+9.+7+8/89+72:89(+8/?+*94';4/*4;+7.+'9/3-4,9.+7+8/89+75')0'-+!$#&("(#./85'7'2+9+7)'3349(+574-7'22+*<./1+9.+)4397411+7/87:33/3-
94 :2+7/)%'1:+
"
5–9
Program GroupP# Parameter Description %
"! " &
#"
53 # $-!"+%1!&)6%$1(!/%304%%%&.0,3+!"%+.5
9304%),%
9304%),%
304%),%##%+.0%#%+),%68304%1%22)-')-/%0#%-2
304%),%6
%
##%+),%1%#.-$1304%%22)-'
%#.-$1
!
##%+),% %#%+),%
""!6),3,304%2),%)11%9#.-$1
#
304%%22)-'
3,%0)#!+3%
54 #"%22)-'2()1/!0!,%2%02.!8/%0&.0,1!&!3+20%1%2 (%-2(%&!3+20%1%2&3-#2).-)1#.,/+%2%2(%4!+3%)1!32.,!2)#!++71%2"!#*2.8 ""()1/!0!,%2%0#!--.2"%/0.'0!,,%$5()+%2(%#.-20.++%0)103--)-'
2. 3,%0)#!+3%
55 & !!1%$"7.#*5%++32.,!2).-&)%+$1%04)#%/%01.--%+
3,%0)#!+3% 3,%0)#!+3%
3,%0)#!+3%
&*(
5–10
Program GroupP# Parameter Description $,
$$ *) *%(-
+"*
56 )* +$* %$)"*'/64+/)5*+41#3#.'5'35*'%0/530--'341#3#.'5'34#/&5*'+3#440%+#5'&&'(#6-54#3'3'4'5#%%03&+/)505*'&'4%3+15+0/4$'-08
&-'5#5''4'5&'(#6-543'4503'4#--%0/530--'31#3#.'5'34'55+/)450(#%503:&'(#6-54 1'+/165.0&'3'4503'45*'%0/530--'350.0453'%'/5130)3#..'&$&+*%4'55+/)
(5'35*'3'4'561'(6/%5+0/+4%0.1-'5'5*+41#3#.'5'38+--4'5+54'-($#%,50#<*+41#3#.'5'3%#//05$'130)3#..'&8*+-'5*'%0/530--'3+436//+/)#&%(*$*034'55+/)<0/-:#/ &(%(# +"*8+--0%%63#/&.645$'%-'#3'&$:%:%-+/)5*'+/165505*'%0/530--'3#&%(*$*$&+*%(#%503:&'(#6-5450< 8+3'%0/530-(64+/),':1#&%0/530-%*#/)'1#3#.'5'34'55+/)$#%,50#<503')#+/130)3#.,':1#&%0/530-
50 6.'3+%!#-6'
57 (%(#%!"*'/4'550#<5*+41#3#.'5'31305'%54#--%0/530--'31#3#.'5'34(30.$'+/)%*#/)'&$:6/#65*03+;'&1'340//'-
50 6.'3+%!#-6'
58 $*($" ('+$-"*'/ ('+$-"*+44'550#<
5*+41#3#.'5'31307+&'45*'%0/530--'3(3'26'/%:%0..#/&*+41#3#.'5'38+--%*#/)'5*'(3'26'/%:%0..#/&+/<'#-5+.'#&%(*$*0--08/03.#-130)3#..+/)130%'&63'4/%'5*'&'4+3'&%0..#/&(3'26'/%:+43'#%*'&5*',':.645$'13'44'&504503'5*+47#-6'50.'.03:(5*',':+464'&$'(03'5*',':5*'(3'26'/%:8+--3'563/505*'03+)+/#-7#-6'(0--08+/)5*'/03.#-#%%'-&'%'-%637'
50 ; ;
59 ('+$-"*'-'%545*'4063%'0(5*'(3'26'/%:%0..#/&(035*'%0/530--'3
** $) '95'3/#-(3'26'/%:%0..#/&
+/5'3/#-(3'26'/%:%0..#/&(30.$*($" ('+$-50 6.'3+%
!#-6'
ÉÉÉÉÉÉÉÉÉ
60 (%)* 4'&50#&&0346$53#%5#/:4:45'.0((4'5505*'#/#-0)+/165''$"%$&+*(03#&&+5+0/#-+/(03.#5+0/
50 6.'3+%!#-6'
ÉÉÉÉÉÉ
!'+) " !
5–11
Program Group – Analog Signal Follower Model OnlyP# Parameter Description "%.
% %"+* +&)/
,#+
61 )*+)(,%/!!%$"#"#! $'####!!$#$#"&"#
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Controllers equipped with a program keypadmodule will flash the display when a fault ispresent. If a fault occurs, parameter 07 – [LastFault] displays. You can cross reference thenumber that appears on the display (e.g., 04) withthe fault numbers listed in Table 6.A.
,$+#+"',+)'!)%.(',$
Controllers without a program keypad modulecome equipped with a fault LED. When the faultLED illuminates, a fault condition exists.
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Important: If a fault occurs, it is important toaddress and correct the fault as well as thecondition that caused the fault.
To clear a fault, perform one of the following:
Press the program keypad’s stop button.
Cycle power to the controller.
Cycle the input signal at TB3-8 to thecontroller
Set P54 – [Clear Fault] parameter to a “1”.
Table 6.A Bulletin 160 Fault Descriptions
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Use the drilling template at the back of the manual for mounting the controller.
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There must be a minimum of 12.5mm(0.5 inches) clearance around all sides of thecontroller. Use either DIN rail or mountingholes. (Use the drilling template at the backof the manual for mounting the controller.)
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See Figure A.1 for details on controllerdimensions and weights.
Leave debris cover attached duringcontroller installation to protect fromfalling debris. To ensure proper controlleroperation, remove cover before applyingpower.
A–6
Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturingpurposes.
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6,8(.230)4 places
8(.315)
14(.551)
72(2.8)
50(1.9)
AB
7,5(.295)
86,4(3.4)
29(1.1)
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A–7
! Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturingpurposes.
40,2(1.6)
71(2.8)
5,1(.199) PinExtension
45,4(1.8)
22,7(.894)
0,54(.021)
MOVMODULEL1
RL2S
L3T
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B
E
D C
A–8
Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturingpurposes.
Important: 3∅ Line Filter shown. 1∅ Line Filter is the samesize.
60(2.36)
6(.236)
5(.197)
130(5.11)
152(5.98)
163(6.41)
50(1.97)
200(7.87) – ApproximateLead Length
75(2.95)
174(6.85)
A–9
Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturingpurposes.
110,9(4.37)
150,9(5.94)
254 (10) ApproximateLead Length
40(1.5)
50(1.97)
4,5(.177)
Mounting Holes
140(5.51)
130(5.11)
A–10
Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturingpurposes.
17,34(0.68) Requiredfor Removal
161,2(6.35) Overall Height with DeviceNet Module
167,82(6.61) Overall Height with DeviceNet Connector
I–1
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Attach template to mounting surfaceand drill four (4) 4.5 mm (0.177 inches) diameter holes.
Dimensions are in millimeters [inches].
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