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+1.513.863.4758 WesternStates.com [email protected] Product Overview for the Sugar Industry Product Overview for the Sugar Industry

+1.513.863.4758 WesternStates - Western States Machine … ·  · 2017-08-29One of these contracts ... gerof the lar 1100 Kg or 1400 Kg ... Basket direction must be reversed to discharge

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+1.513.863.4758 WesternStates.com [email protected]

Product Overview for the Sugar IndustryProduct Overview for the Sugar Industry

2

The History of Western States Machine Company

ThroughtheinventivenessandentrepreneurialspiritofEugeneRoberts,TheWesternStatesMachineCompany(WesternStates)wasfoundedinSaltLakeCity,Utah,andincorporatedApril11,1917.

WesternStatescustomerbaseexpandedtoCanada,Peru,England,Hawaii,Mexico, Puerto Rico, Santo Domingo, Scotland, Korea and Japan. TheremarkablegrowthofWesternStateswasinlargepartduetoEugeneRoberts’early experience in the sugarmill. At age16,Roberts was amechanic’shelperat theLehiSugarFactoryofUtah -onlyoneof three independentsugarbeetfactoriesintheUnitedStatesatthattime.Hisdetailed,hands-onknowledgeandexpertisepertaining toproductionand technical issuesofproducingsugarwerepricelessincontributingtothecompany’sinfluence.

WesternStatesbuiltitssuccessonthreeprinciples:qualityproducts,superiorserviceandbuildingrelationships.WesternStatesgrewinthe20’sand30’s,butcentrifugalmanufacturinghadtobescaledbackwiththeonsetofWorldWarII.WesternStateswasawardedseveralcontractswiththeUSWarDepartmenttobuildavarietyofwar-drivensupplies.Oneofthesecontracts,awardedin1942,includedthedevelopmentofacentrifugalwhichcontributed to themanufactureofwarchemicals–WesternStatesfirst forayoutside thesugar industry.Asthewarendedin1945,WesternStatesrealizedaboontobusinessprimarilyduetoordersforsparepartsandreplacements.Duringthesubsequentthreeyears,WesternStatesmanufacturedandshipped571centrifugals.

PicturedLefttoRight:EugeneRoberts,“SloppyJoe”,GeorgeStevensandHenryEcheniqueatSloppyJoe’sBar,inHavana,Cuba-1935

FounderEugeneRoberts

3

OnSeptember14,1950,EugeneRobertsdied–endinga56yearlegacywithinthesugarindustry.Roberts’visioncontinuedtothriveandgrowthroughhissuccessors.Inthe1970’saseriesofContinuousProcessCentrifugeswereinvented.Throughcontinuedinnovationthesedesignsarestillbeingmanufacturedtoday.

In1985,WesternStatesmanufacturedthefirstUSDAapprovedcentrifugal,utilizedtoprocessdairyproducts–primarilyduetoitsinnovativedesigns,materials,andCIP(Clean-In-Place)System.Throughoutthe80’sand90’sWesternStatescontinuedtoincreasesaleswithinthefoodandchemicalindustry–manyofwhichweredevelopedtoprocesscrystallinematerials.Additionally,thecompanycontinuedtoleveragetechnologiessuchascomputeraideddesign (CAD),personal computers,and integratedcomputersystems to increase internalefficiencyandproductivity.

In 2016, Western States solidified a partnership with BIG Tecnologia and Colmena, leading manufacturerssupportingtheBraziliansugarindustry.BIGTecnologiaandColmena,bothBraziliancompaniesfoundedin2003,arelocatedinPiracicaba,Brazil,providingserviceandsupporttothesugarandethanolindustries.

Withmorethan6,000centrifuges,installedacrosstwo-thirdsoftheglobe,locatedin35pluscountries,WesternStatesisatruepioneeranddrivingforceinthedesignandmanufactureofcentrifugalsfortheSugar,ChemicalandPharmaceuticalIndustries.Noothermanufacturerintheindustrycanclaimthesamedepthandlevelofexpertise.Throughstate-of-the-arttechnology,engineeringandcontinuousinnovation,wefocusonservingourcustomers’needs.

4

Centrifugals

TheTITAN®BatchCentrifugalisdesignedtobealow-maintenance,efficientandcost-effectivesolutionwhileprovidingahighreturnoninvestmentfortheend-user.Maintenanceisreducedbyminimizingthenumberofmovingpartsandtheuseofhighstrengthalloysandnon-metallic,foodgrade,components.Thelatestvariablefrequency drive technology and PLC controls ensures efficient operationwith low power consumption. TheTITAN®BatchCentrifugalisavailableincapacitiesfrom1400Kgto2400Kg.

TITAN1400|1600|1700|1900|2200|2400

Design Features

Largest open area of basketsinthemarkettodayforunsurpassedpurging

Enclosed feed systemwithanti-dripvalvetopreventproductcontamination

Intelligent loading system learns/maximizesbasketfillrateeverycycle

Totallyunobstructed,downward opening basket bottom valve

Discharger plow withspring-loadedtipforefficientunloadingandscreenprotection

Compactandefficientvariable frequency drive,noencoderrequired;motormatchedtothevariablefrequencydriveformaximumcompatibility

Fixed wash manifold withmodern,efficientfanstylenozzles

Disk brake foremergencystopping

Solidstategyration and vibration monitoring

Lowest energy costpertonofmassecuite

Bearing Temperature and Vibration Monitoring availableondriveheads

5

Model Floor to Top of Motor (A) Floor to Bottom of Discharge Chute (B) Footprint (C)

1400 143.4„ (3642.36mm) 32.3

„ (820.42mm) 72

„x72

„ (1828.8mmx1828.8mm)

1600 143.4„ (3642.36mm) 32.3

„ (820.42mm) 72

„x72

„ (1828.8mmx1828.8mm)

1700 143.4„ (3642.36mm) 35.3

„ (896.62mm) 72

„x72

„ (1828.8mmx1828.8mm)

1900 163.81„(4160.77mm) 35.44

„ (900.176mm) 75

„x75

„ (1905mmx1905mm)

2200 169.76„ (4311.90mm) 35.44

„ (900.176mm) 80.5

„x80.5

„ (2044.7mmx2044.7mm)

2400 181.45„(4608.83mm) 35.44

„ (900.176mm) 87

„x87

„ (2209.8mmx2209.8mm)

Model Basket SizeRPM

(Nominal)Actual

Volume

Static Volume

(Kg/charge)

Dynamic Volume

(pre-purge)(Kg/charge)

Maximum Cycles/Hour Hourly Rate

Basket% O.A.

No. Holes(0.3120„)

140054

„x40

„x9.0

114029.5ft3

1269 1447 30 43.4MTPH 3.64% 32341372mmx1016mmx229mm 0.84m3

160057

„x40

„x9.5

110032.8ft3

1394 1607 30 48.2MTPH 3.63% 34021448mmx1016mmx241mm 0.93m3

170057

„x43

„x9.5

110035.3ft3

1518 1731 30 51.9MTPH 3.65% 36801448mmx1092mmx241mm 1.00m3

190060

„x45

„x9.625

108039.7ft3

1707 1946 30 58.4MTPH 3.63% 40321524mmx1143mmx244mm 1.12m3

220066

„x45

„x10

103545.8ft3

1969 2245 28 67.4MTPH 3.66% 44641676mmx1143mmx254mm 1.30m3

240072

„x45

„x10

100050.7ft3

2180 2485 28 69.6MTPH 3.64% 48481829mmx1143mmx254mm 1.44m3

TITAN Batch Models

NOTES:Finalresultswilldependonmachineoptions,typeofsugar,processconditionsandqualityofmassecuite

TITAN BATCHCENTRIFUGALS

OVERALLDIMENSIONS

6

ROBERTS G-16 LINCNewTechnology-YourSteel- TheRightFit

1100|1400

Downward opening spring basket valvewhichallowsforunobstructedsugardischarging

Increased capacity of the larger 1100Kgor 1400Kgcapacityringlessbaskets

Duplex stainless steel ringless baskets take lesstimetoinspect

N-13 Universal Dischargerwhich is easily adjustable,minimizingsugarlosses

Increase in Volume48x30x7743Kgto50.75x36x8.381097Kg=48%48x36x7889Kgto50.75x36x8.381097Kg=23%54x40x71131Kgto54.00x40x9.001396Kg=23%

TheRoberts®G-16LINCBatchCentrifugalhasmanyadvantagesoveryourexistingG-8stylebatchcentrifugebyincorporatingmanymoderncomponentsborrowedfromthelatesttechnologyoftheTITAN®BatchCentri-fuges.ThisbrandnewmachineisdesignedtofitinthestructuralsteelofyourexistingG-8,effectivelycuttingthecostofbuildinganewstructure,linkingthefootprintofthepasttothetechnologyoftoday!

Precision paddle load controlensuringaccurateandconsistentbatches

LocallymountedAllen-Bradley Micrologix 1400 PLC includesbuilt-indiagnosticsandtroubleshooting

Allen Bradley Panelview Plus Compact 1000 10.4”color LCD touchscreen displays cycle information,helpscreensandtracksmaintenancehour intervals,maintains alarm logs, and tracks centrifuge perfor-manceinformation

Motor base mounted in the existing structural steel ofolderG-8machineswithminimalalterations

Completely guardedtomeetOSHAstandards

Model Basket SizeRPM

(Nominal)Actual

Volume

Static Volume

(Kg/charge)

Dynamic Volume

(pre-purge)(Kg/charge)

Maximum Cycles/Hour Hourly Rate

Basket% O.A.

No. Holes(0.3120„)

110050.75

„x36

„x8.38

114023.2ft3

997 1117 28 31.3 3.64% 27361289mmx914mmx213mm 0.66m3

140054

„x40

„x9

114029.5ft3

1269 1421* 28 39.8 3.63% 32341372mmx1016mmx229mm 0.84m3 *With 12% Pre-Purge

NOTES:Finalresultswilldependonmachineoptions,typeofsugar,processconditionsandqualityofmassecuite

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System Original G-8 G-16 LINC

Head

Oillubricationsystem GreaselubricatedMechanicalbrakeeachcycle-brakewear VFDusedtoslowmachineduringoperationMechanicalmicroswitchforgyrationsensing Electronicproximityswitchforgyrationsensing

Basket Ringed–moretimeconsumingforbasketinspection Ringless–highercapacity;lessinspectiontime

DischargerManualshimmedtoadjusttheramforplayorwear Quickgibadjusters(N-11)Airandpressureswitchesforcontrol ElectronicproximityswitchesforcontrolBasketdirectionmustbereversedtodischarge Noreversingtodischarge–savescycletime

TurnTork TurnTorkrequiredforreverseoperation TurnTorkiseliminated

Basket Valve

Valveoperatormountedinthebasket,mustberemovedtoadjust

Valveoperatormountedabovethecurbtop,easyaccessforsimpleadjustments

Airopened,gravityshut Airopened,springshutBoltedtwopiecevalvewithshorterlifespan Onepiecevalvewithverylonglifespan

GateRollerorwedgestylegatewithcomplexadjustments Simplebutterflyvalve–noadjustmentsandsaferGreasedgateandwaterlubricatedstellite NoroutinemaintenanceOpensystem–possiblecontamination Enclosedsystem–cleaner

Load Control

Mechanicalservosystemwithmanymovingpartsandcomplexadjustments

PaddleandproximitysensorsystemwithfewmovingpartsandsimplecalibrationattheHMI

Electrical2speedmotorwithmechanicalcontactors StandardmotorwithVFDcontrolPushbuttonstationwithmechanicalswitches,noinformation

TouchscreenHMIwithtroubleshootinganddiagnos-ticsinformation

Original G-8 to G-16 LINC Maintenance Comparison

ROBERTS G-16 LINCCENTRIFUGALS

OVERALLDIMENSIONS

Model Floor to Top of Motor (A)

Floor to Bottom of Discharge Chute (B)

Footprint (C)

1100 147.38„ (3743.5mm) 18.1“(460mm) 69

„x69

„ (1752.6mmx1752.6mm)

1400 177.12„ (4498.9mm) 14.6

„ (370.3mm) 72

„x72

„ (1828.8mmx1828.8mm)

8

TheRoberts®I-SERIESContinuousCentrifugalisthemostproductivecontinuouscentrifugalavailable.Twoin-novativeWesternStates’designscombinetoprovidemaximumthroughputwithverylowfinalmolassespurity:thecaststainlesssteelbasketwithmachinedannulargroovesforlargedrainagearea,andthesidefeedsystemwithcompletemassecuiteconditioning.

ROBERTS I-SERIESContinuousCentrifugal

1100|1300

State of the art, centrifugally cast, stainless steel basket withlargerholesandgroovesforsuperiorpurging

Exclusive Side Feed Designforreducedcrystalbreakageandminimalpurityrise(Centerfeedoptionavailable)

Multi-point internal suspension for superiorvibrationisolationandreliability

Gentle “guide-rod” style massecuite conditioning system minimizescrystalbreakageandlimitsdissolvedsugar

Best long term value based on tons of sugarproducedperhour

Touch screen controlswithintuitiveinterface

Simplified maintenance: Fasterscreenchanges Minimalscreensegments Topaccessiblebearinghousing Easyaccessbelttunnel

Design Features

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ROBERTS I-SERIESContinuousCentrifugal1100|1300

1100 1300

A, B Massecuite 30-38MTPH 45-55MTPH

C Massecuite 18-24MTPH 25-30MTPH

Motor 125HP 150HP

NOTES:Finalcapacityresultswilldependonthequalityofthemassecuiteandexistingprocessconditions.

*Performancedependsonoptionsselectedatpurchase.**MTPHisanabbreviationforMetricTonsPerHour.

Model A B C D E1100 107.9

„(2740.7mm) 25.3

„(642.6mm) 82.7

„(2100.6mm) 42.5

„(1079.5mm) 49.1

„(1247.1mm)

1300 113.5„(2882.9mm) 25.3

„(642.6mm) 82.7

„(2100.6mm) 42.3

„(1074.4mm) 54.8

„(1391.9mm)

ROBERTS I-SERIESCONTINUOUSCENTRIFUGALS

OVERALLDIMENSIONS

Feed SystemsThe Western States side feed arrangementincorporatesan infinitelyadjustablebutterflyvalve(optionalneedlevalve)toaccuratelycontrolthefeedratetothecastbasketwithatwostagepretreatmentdesigntoconditionthefeedstreamasitentersthe

centrifugal.

ButterflyValve NeedleValve(optional)

10

OurMPPUMP(MassecuitePositiveDisplacementPump)isdesignedtohandlemassecuitesandmagmasfortheSugarIndustry.TheMPPUMPisperfectlysuitedforviscousliquidapplications.

TheMPPUMP’sthroughputcapacitiesrangefrom7m3/hourto85m3/hour(247ft3/hourto3001ft3/hour)at65rpm.Additionally, theMPPUMP isextraordinarilyefficient,producinghighoutputsat lowoperatingspeeds–andisavailable infivesizes.Withtheabilitytooperateineitherdirectionwithoutchangingstainlesssteelinternalparts,theMPPUMPprovidesmaximumversatilityanddurability.

The MP Pump

MP PUMP SIZES(Throughputat65rpm)size ft3/hr m3/hr

MP1 250 7MP2 425 12MP4 850 24MP6 1450 41

MP12 3000 85

WHY CHOOSE THE MP PUMP?

• Competitivelypriced• Operatesoverlongpipeddistancesandhighpressure• Reliableperformance:Extraordinarilyefficient,productinghighoutputs

atlowoperatingspeeds-andavailableinfivesizes• Low Maintenance: Only two moving parts! Simple maintenance of

bushing and sleeve configuration results in limited downtime andservicingcosts

• Durable:Sturdydesignwithstainlesssteelinternalpartsoffersexcellentcorrosionwearandresistance

• Versatile: Capable of operating in either direction without changingparts

• Customizable:Technicalexpertshelpdeterminewhichmotorsizeandconfigurationwillworkbestinyourfacility

11

General Arrangement Table (mm)A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

MP1in 18.2(6Holes) 14.8 40.4 50.0 3.9x2Channel 6.9 18.1 9.1 11.0 3.5 10.8 16.3mm 462.9 375.1 1025.7 1270.0 100.0x50.0 176.0 460.0 230.0 280.0 90.0 275.0 413.0

MP2in 21.5 (6Holes) 16.8 46.8 62.7 3.9x2 Channel 7.9 21.4 10.6 12.9 4.3 13.0 19.7

mm 544.9 425.5 1189.9 1593.5 100.0x50.0 200.5 544.0 268.0 328.0 110.0 330.5 500.0

MP4in 24.3(6Holes) 20.1 52.5 77.2 3.9x2Channel 9.7 26.6 13.2 16.4 5.1 16.2 24.0

mm 616.9 511.0 1333.8 1961.0 100.0x50.0 247.0 676.0 336.2 416.0 130.0 411.0 610.0

MP6in 27.6(6Holes) 21.7 59.2 79.4 5.5x2.4Channel 10.1 29.1 14.2 18.9 5.1 17.7 26.0mm 701.5 550.0 1503.0 2016.6 100.0x50.0 256.9 740.0 360.5 480.0 130.0 450.1 660.0

MP12in 17.31(8Holes) 21.7 69.1 88.9 5.5x2.4Channel 12.4 30.7 15.6 19.7 5.5 17.7 30.0mm 438.9 550.1 1755.3 2259.0 100.0x50.0 315.0 780.0 395.0 500.0 140.0 450.1 760.0

Massecuite Double Lobe Displacement Pumps

12

Machine ModernizationsWesternStatesoffersawiderangeofmodernizationupgradesforexistingcentrifugals.TherobustconstructionoftheWesternStatescentrifugalassuresalifeof30yearsormore.

AstechnologyadvancesandnewinnovationsareincorporatedintotheTITAN®centrifugals,WesternStateshascreatedalineofmodernizationsthatwillallowtheolderWesternStatescentrifugalstotakeadvantageofthenewtechnology.Upgradingexistingcentrifugalswillincreaseperformance,decreasesparepartrequirements,reducemaintenance,andgreatlyextendtheirlife.

AfullmodernizationconsistsofaVFDUpgrade,LoadControlUpgrade,RinglessBasketConversion,andinstallationofaUniversalDischarger.Althoughwerecommendallconversionstogetoldercentrifugalsoperatingatpeakperformance,eachmodernizationcanusuallybepurchasedseparatelyaswell.

Designedspecificallyfor48”x30”,48”x36”and54”x40”batchcentrifugals,the VFD Upgrade eliminates the 2-speed motor, across-the-line contactors and high-maintenance TurnTork reversing drive. TheseVFD’sutilizeadvanced Direct Torque Control (DTC) whichmakes40,000speedcontrolcorrectionspersecond.Thesedrivesuselow-speedtorquecontrol,generatesignificantlylowernoisethanotherVFDsanddonotrequireanencodertocontrolmotorspeed,whicheliminatestheproblematicsignalcablebetweeneachmotorandVFD.

Upgrade Benefits:• Increasesproductionbyreducing

cycletime• Activefrontenddriveandfull

regenerativebrakingreturnspowertofactorygridwitheachcycle

• Eliminatespowerspikestherebyreducingoverallpowerconsumption

• Encoderfreeoperationreducescomplexityandincreasesreliability

• EliminatestheTurnTorkslow-speedreversedrive

• TEFCmotoreliminatessugardustcontamination

Variable Frequency Drive and Motor Upgrades

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Exclusive Western States Ringless BasketsIncreaseusablebasketvolumewithoutchangingthe2-speedmotororothermajorcomponents[1]

RinglessbasketsutilizethesameoutsidediameterbutlargerinsidediameterbyeliminatingsteelsupportringsHighstrengthDuplexStainlessSteel[2]providessuperiorresistancetopittingandcorrosionProvidesthesamehighpurgingperformanceasourringedbasketsSuperiormanufacturingprocessesandqualitycontrolAvailableupto72”diameterNoothermajormodificationsrequired[3]

Notes:1.54”basketsmayrequirealargermotortoachieveequivalentperformance.2.Yieldstrengthisapproximately2xthatofausteniticsteel3.Basketscreensarelongerbutthesameheightandthedischargerbladetipmayneedtobeincreasedaboutoneinchinlength

Whenconvertingfromaringedtoaringlessbasket,onemustconsidertheincreaseincycletimeduetotheincreasedsugarwallthickness.Ifalossof1cycleperhourisassumedduetoincreasedwashtimeand20cyclesperhourwereachievedbeforetheconversion,thefollowingcapacityincreasescanbeanticipated:

48”x30”Ringedto50.75”x30”Ringless:368ft3/313ft3=17.6%increaseincapacity48”x36”Ringedto50.75”x36”Ringless:441ft3/376ft3=17.3%increaseincapacity48”x30”Ringedto50.75”x36”Ringless:441ft3/313ft3=40.9%increaseincapacity54”x40”Ringedto57.00”x40”Ringless:570ft3/1478ft3=19.2%increaseincapacity

14

UniversalDischargerFeatures:

• LoosenandRotateCamsQuicklyandEasilyinFourLocations• NoNeedforMultipleDischargerPartsInventories• CanReplaceMostDischargersonG-8Machines• IncreasedReliabilitywithProximitySwitches

WiththeUniversalDischarger,adjustmenttimeisdecreasedfromfourhoursto15minutes.Assumingamachineproducesonetonofsugarpercyclewith20cycles/hour,customersgain3.75hoursor75tonsofadditionalsugarprocessed–adefiniteplusforG-8users.

The Universal Discharger

• ReplacesoldrelayandobsoletePLCcontrols• Reducessparepartscost• CompatiblewithDCSsystems• IndustrystandardAllenBradleyPLCwithworld-widesupport• Siemensandotheroptionsavailable• StandardEthernet/IPcommunication

Touch Screen Graphical Operator Interface• Replacesmechanicalpushbuttons• Fullcolorgraphicaltouchscreenformanualorautomaticcontrolofthecentrifugal

cycle• WesternStates-PanelView-Plus-1000• Setallprocesstimersfromthescreen• Controlgateopeningandbasketfillfromthescreen• Screendisplaysoperatinginformationthroughoutthecycle• Displaysdiagnosticinformationtoaidproblemsolving• RequiresPLCupgrade• AllenBradley,Siemens,C-More,andotheroptionsavailable

PLC Automation

15

Benefits: • RetainSteppedFeedValveClosing• MorePreciseBasketLoading• EliminateCostlyGateRebuilds• ReduceSugarContamination• ReduceSplashing• EnhanceOperatorSafety

Round,butterflystyle,infinitelyadjustablefeedvalveReplacestheslidingwedgeandrollerwedgetypeloadinggateDrippingispreventedbyaruggedovalshapedbutterflyvalvemountedonthecurbtopRequiresanelectronicloadingcontrol

Enclosed Feeding System

Flex-Connection

Anti-DripValve

ButterflyValve

Water/SteamConnection

ValveActuators

WeldedSteelConstruction

Positioner

• Generates a 4 to 20mA signal in response to changingsugarloadtocontroltheloadinggate

• Retains the sequenced gate closing action to assuremaximumloadingofthebasket

• Canbeusedwiththeslidingwedgeorrollerwedgeloadinggate

Thecompletepackagetoconvertacentrifugalusingaslidingwedge or roller wedge gate and Servo Loading to AnalogFeedbackMechanicalLoadControlconsistsof:

• AnalogFeedbackMechanicalLoadSensor• Gateencoder

Optionalitemsthatmayberequiredare:• Electronicspackage• Replacementvalvelifterassembly• Gatesolenoidvalves

Paddle Style Electronic Load ControlTheAnalogFeedbackMechanicalLoadControlisafullyenclosed,solidstatedevicetoreplacetheServoLoadingControl.TheelectronicsfortheAnalogFeedbackMechanicalLoadControlassemblyarelocatedontheunitforeasyaccessandsimplifiedinstallation.

16

CC Modernizations

Single Loop Control• Replacesold-stylePLCandrelaycontrols• Accuratelymaintainsthepresetbasketloadingasmassecuitelevelsin

themixerchange

100 HP Drive Motor• Replacesthe75HPdrivemotorofaCC-6• Increasesthroughput

Needle-Valve Feed System• Replacesolderstyleorificeplatefeedsystem• Changesfeedratesasmassecuiteconsistencychangeswithoutstopping

thefeed• Achievesbetterpretreatmentwiththeimprovedfeedguiderodand

halosteamdesign

17

EachassemblysenttoWesternStatesforrepairisinspected.Anotificationissentuponcompletionofinspectionwith our recommendations for repair and costs associated. If assemblies are found to be irreparable, aninspectionchargeappliesandeitherthepartscanbereturnedordisposedofatourfacility.

ThefollowinglistincludestheproductsthatwerebuildforourcustomersusingthesamehighOEMstandardsofqualityasisreceivedwhenbuyingnew:

Basket AssemblyRinged,Ringless,Continuous

• Sandblast• Inspect• True-up• Balance

Gate Assembly• Disassembleandinspect• Sandblastandrepaintasrequired• Replacewedges• ReplaceStelliteonbody• Replacesprings,bushings• Assembleandtest

G-8 Head Assembly48x30,G-8C,48x36,54x40,G-8D

• Disassembleandinspect• Sandblastandrepaintasrequired• Replaceallwornparts• Checkballandseatforproperfit• Replacerubberbuffer• Assembleandtest

• TurnTorkAssembly• BrakeAirCylinderAssembly• GateAirCylinderAssembly• LoadControlwithServoAssembly• StraddleValveLifterAssembly

• G-8HeadAssembly• G-8BrakeAssembly• RingedBasketAssembly• GateAssembly• DischargerAssembly• ValveLiftingFork

Rebuild Program

18

Parts and Service

Weoffer:• 24HourEmergencyHotline• ReplacementPartsSpecialists• Everyreplacementpartorderischeckedagainstoriginalspecifications• Upgradedpartsareautomaticallyshippedwhenanolderpartisordered• $6,000,000partsinventoryonsitetoprovideimmediateshipmentof

mostparts

WesternStateshasbeensupportingitscustomersandtheircentrifugalsaroundtheworldsince1917withqualitypartsandservice.Whetheryourcentrifugalwasbuiltin1947orthis year,ourwarehousehasover1,000,000 indvidualparts, fromhighalloy stainlesssteelbasketstosimplespringwashers.UsingoriginalqualitypartsfromWesternStateswillincreaseuptimeandperformanceaswellasreducemaintenance.

OEM Parts

19

Weoffer:• Dedicated Service Engineers trained in both mechanical and

electricalproblemsolving• MaintenanceTrainingSeminarswhichcanbeprovidedateitherthe

customer‘sfacilityoratWesternStates• Service Engineers will train both operators, mechanics, and

instrumentpersonnelregardingtheoperationandmaintenanceofanewinstallation

• ServiceEngineersareavailableforfactoryvisitsandinspectionsinaslittleas24hours

Service TechniciansWestern States has a committed staff of trained and experienced commissioning personel to assist in theinstallationandcommissioningofnewcentrifugesormaintainingexistingWesternStatescentrifuges.

Commissioningsupport(lesstravelandlivingexpenses)isprovidedatnoexpensetothecustomeroninstallationofnewequipmentforapre-negotiatednumberofdays.

WesternStatesprovidesservicecontractsspecificallydesignedtomeetthepreventivemaintenanceneedsoftheindividualcustomer.

Preventivemaintenancecansavethousandsofdollarsincostlyparts,downtimeandunnecessarymaintenance.

WSSP06162017

Alajuela, Costa RicaBangkok, ThailandBeenleigh, QLD, AustraliaCali, ColumbiaCincinnati, USADurban, South AfricaEsquintla, Guatemala

Alajuela, Costa RicaBangkok, ThailandBeenleigh, QLD, AustraliaCali, ColumbiaCincinnati, USADurban, South AfricaEsquintla, Guatemala

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+1.513.863.4758 WesternStates.com [email protected]+1.513.863.4758 WesternStates.com [email protected]

625 Commerce Center Drive, Fairfield, OH 45011 USA625 Commerce Center Drive, Fairfield, OH 45011 USA