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Submittal Data, #135 E, March 2004 Page 1 of 2
Submittal
Data________________________________________________________________
Urecons U.I.P.
factory insulation piping process and re-lated ISO-9000 quality
control procedures assure you of thehighest quality product on the
market today. This unique,time proven, void free process allows us
to visually inspectthe urethane foam insulation prior to jacket
application. Agray or UV inhibited black polyethylene jacket
protects thesystem once the U.I.P.
foam has cured.
Appl icat ion:
Urecons standard U.I.P.
pre-insulated piping system issuitable for underground chilled
water lines in warmer climates underground potable water or sewer
lines to prevent
freezing in colder regions. underground warm water lines to
86
0C (185
0F)
temporary above ground lines (black jacket).
Core Pipe:
All types of plain end pipe may be factory insulated with
theU.I.P.
process; refer to the attached pipe manufacturers
data sheet for information on the core pipe(s) chosen for
thisproject.
Pipe Preparat ion :
Pipe shall be cleaned of surface dust and dirt to insure a
pos-itive bond of the foam to the entire pipe surface. The pipesmay
be treated by sand blasting or the application of a chem-ical
foam-bonding compound if deemed necessary by Ure-
con.
Insulat ion:
Material, rigid polyurethane foam, factory applied. Thickness:
as required, refer to accompanying thickness
chart. Density: (ASTM D 1622) 35 to 46 kg/m
3 (2.2 to 3.0
lbs/ft3).
Closed cell content: (ASTM D 2856)90%,minimum.
Water absorption: (ASTM D 2842) 4.0% by volume . Thermal
conductivity: (ASTM C518) 0,020 to 0,026 W/m
0C (0.14 to 0.17 Btu in/ft
2hr
0F).
System Propert ies:
System compressive strength: (modified ASTM D 1621with 50 mil
jacket) approximately 414 to 552 kPa (60-80
lbs/in2
), varies with pipe diameter.
b) Temperature limitations:- in service, -45
0to 86
0C(-49
0to 185
0F)
- installation,to-340C (-30
0F)
Outer Jacket on Pipe Insulat ion:
The outer protective jacket shall consist of custom blendedblack
polyethylene, 1,27 mm (50 mils) thick, UV inhibitedfactory applied.
The jacket shall have a modified butyl rubberadhesive to ensure
positive adhesion to the foam insulationand shall be applied hot in
two counterwound and overlap-ping layers each 0,64 mm (25 mils)
thick to ensure a water-proof bond throughout its entire length.
Exposed ends of in-sulation shall be coated with an approved
waterproofing sea-lant prior to leaving the factory, when
required.
Outer Jacket Character is t ics:
jacket material: gray or black (UV inhibited ) polyethylene
sealant: butyl rubber, resin jacket thickness: 1,27 mm (50
mils)
minimum elongation: (ASTM D 1000) 300%, 6 monthtest tensile
strength: (ASTM D-1000) 8,93 kg/cm (38 lbs/in)
Plain End Joints:
The pipe is provided with the appropriate cut-backs to allowfor
joining in the field. These are typically: butt-welded steel @
150mm (6 in.) butt-fused HDPE @ 225mm (9 in.)
U.I.P.
systemBelow grade applicationsfor pipe with plain ends
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Submittal Data, #135 E, March 2004 Page 2 of 2
soldered copper @ 150mm (6 in.) for up to 37mm (1 in.), and
225mm (9 in.) for 50mm (2 in.) and larger.
J oint insulation kits consist of a preformed set of urethane
orpolyisocyanurate foam half shells and adequate butyl mastictape.
width: 100mm (4 in.) or 150mm (6 in.).
backing: Low density polyethylene. adhesive: Butyl rubber and
resin. thickness: 0,90mm (35 mils).
meets AWWA C-209 standard.
Fit t ings:
May be supplied factory insulated if the fitting has long
tan-gential legs (such as with fabricated Steel fittings) or
insula-tion kits may be provided for field installation. These
kitsmatch the thickness of the insulation on the pipe completewith
extension legs to suit the cut-back on the pipe. Refer toUrecons
Submittal Data for Insulation Kits for details.
UIP
System
25mm (1) 35mm (1 ) 50mm (2)
Pipe Size OD Foam OD Foam OD Foam
In mm in mm in mm in Mm In mm in mm in mm
" 12 3.00 76 1.1 28 3.67 93 1.4 36 5.25 133 2.2 56
" 19 3.35 85 1.2 30 4.25 108 1.6 41 5.25 133 2.1 53
1" 25 3.75 95 1.2 30 4.50 114 1.7 43 5.25 133 2.1 53
1 1/4" 32 4.00 102 1.2 30 4.50 114 1.4 36 5.50 140 1.9 48
1 1/2" 38 4.25 108 1.2 30 5.00 127 1.6 41 6.13 156 2.1 53
2" 51 4.63 118 1.1 28 5.75 146 1.7 43 6.50 165 2.1 53
2 1/2" 64 5.13 130 1.1 28 6.13 156 1.6 41 6.75 171 1.9 48
3" 76 5.75 146 1.2 30 6.75 171 1.7 43 7.75 197 2.2 56
4" 102 6.75 171 1.1 28 7.75 197 1.6 41 8.75 222 2.2 56
5" 127 8.00 203 1.2 30 8.75 222 1.6 41 10.00 254 2.2 56
6" 152 9.00 229 1.2 30 10.00 254 1.7 43 11.00 279 2.2 56
8" 203 11.00 279 1.2 30 12.00 305 1.7 43 13.25 337 2.3 58
10" 254 13.75 349 1.5 38 14.00 356 1.6 41 15.50 394 2.4 61
12" 305 15.70 399 1.5 38 16.00 406 1.6 41 17.50 445 2.4 61
14" 356 x X X x 17.75 450 1.9 48 18.80 478 2.4 61
16" 406 x X X x 19.75 502 1.9 48 21.00 533 2.5 64
18" 457 x X X x x X X x 23.00 584 2.5 64
20" 508 x X XX x x X X x 25.00 635 2.5 64
PE J acket
Insulate fittingswith insulationkits or fieldpoured foam
Plain End Pipe
Polyurethane Foam Insulation
Factory-AppliedMoisture Barrier
PE J acket
Cutback to permit field joining
Plain End Pipe
*Highlighted areas indicate product submitted for this
project.
CANADA UNITED STATES1800, av. Bdard I S O 9 0 0 1: 2000 4185
South US1, Suite 102St-Lazare-de-Vaudreuil (Qubec) J7T 2G4
Registered Company Rockledge, Florida 32955
Tl.: (450) 455-0961 Fax: (450) 455-0350 Tel.: (321) 638-2364
Fax: (321) 638-2371
E-mail:[email protected] E-mail: [email protected]
5010-43 Avenue Local Representati veCalmar, Alberta T0C 0V0
Tel: (780) 985-3636 Fax: (780) 985-2466
E-mail:[email protected]
WEB SITE: www.urecon.com
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