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13" Two-Speed Finishing Planer(Model 22-580)
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PART NO. A05724 - 05-20-05Copyright © 2005 Delta Machinery
ESPAÑOL: PÁGINA 21To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
28529
RTD10000122AA
2
TABLE OF CONTENTS
Read and understand all warnings and operating instructions before using any tool or equipment. Whenusing tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury.Improper operation, maintenance or modification of tools or equipment could result in serious injury and propertydamage. There are certain applications for which tools and equipment are designed. Delta Machinery stronglyrecommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machineryand we have advised you.
Online contact form at www.deltamachinery.com
Postal Mail: Technical Service ManagerDelta Machinery4825 Highway 45 NorthJackson, TN 38305(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)
Information regarding the safe and proper operation of this tool is available from the following sources:
Power Tool Institute1300 Sumner Avenue, Cleveland, OH 44115-2851www.powertoolinstitute.org
National Safety Council1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.orgANSI 01.1Safety Requirements for Woodworking Machines, and
the U.S. Department of Labor regulations www.osha.gov
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
3
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, mayresult in property damage.
It is important for you to read and understand this manual. The information it contains relates to protectingYOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize thisinformation.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHERCONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:· lead from lead-based paints,· crystalline silica from bricks and cement and other masonry products, and· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure tothese chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHAapproved, properly fitting face mask or respirator when using such tools.
CALIFORNIA PROPOSITION 65
4
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFOREUSING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTIONMANUAL BEFORE OPERATING THE MACHINE. Learningthe machine’s application, limitations, and specifichazards will greatly minimize the possibility of accidentsand injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYSUSE SAFETY GLASSES. Everyday eyeglasses are NOTsafety glasses. USE CERTIFIED SAFETY EQUIPMENT.Eye protection equipment should comply with ANSIZ87.1 standards. Hearing equipment should complywith ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear looseclothing, gloves, neckties, rings, bracelets, or otherjewelry which may get caught in moving parts. Nonslipfootwear is recommended. Wear protective haircovering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUSENVIRONMENT. The use of power tools in damp or wetlocations or in rain can cause shock or electrocution.Keep your work area well-lit to prevent tripping orplacing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAKCONDITION. Keep tools sharp and clean for best and safestperformance. Follow instructions for lubricating and changingaccessories. Poorly maintained tools and machines can furtherdamage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine,check for any damaged parts. Check for alignment ofmoving parts, binding of moving parts, breakage ofparts, and any other conditions that may affect itsoperation. A guard or any other part that is damagedshould be properly repaired or replaced. Damagedparts can cause further damage to the machine and/orinjury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas andbenches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is apotentially dangerous environment. Children and visitors can beinjured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.Make sure that the switch is in the “OFF” positionbefore plugging in the power cord. In the event of apower failure, move the switch to the “OFF” position. Anaccidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are inplace, secured, and working correctly to reduce the riskof injury.
11. REMOVE ADJUSTING KEYS AND WRENCHESBEFORE STARTING THE MACHINE. Tools, scrappieces, and other debris can be thrown at high speed,causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine oran attachment to do a job for which it was not designed.Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use ofaccessories and attachments not recommended byDelta may cause damage to the machine or injury to theuser.
14. USE THE PROPER EXTENSION CORD. Make sureyour extension cord is in good condition. When using anextension cord, be sure to use one heavy enough tocarry the current your product will draw. An undersizedcord will cause a drop in line voltage, resulting in loss ofpower and overheating. See the Extension Cord Chartfor the correct size depending on the cord length andnameplate ampere rating. If in doubt, use the nextheavier gauge. The smaller the gauge number, theheavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to holdthe workpiece when practical. Loss of control of aworkpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OFTHE ROTATION OF THE BLADE, CUTTER, OR ABRASIVESURFACE. Feeding it from the other direction will causethe workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make youfall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if thetool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED.TURN THE POWER OFF. Don’t leave the machine until itcomes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THEMACHINE FROM THE POWER SOURCE before installingor removing accessories, before adjusting or changingset-ups, or when making repairs. An accidental start-upcan cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITHPADLOCKS, MASTER SWITCHES, OR BYREMOVING STARTER KEYS. The accidental start-upof a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, ANDUSE COMMON SENSE. DO NOT USE THE MACHINEWHEN YOU ARE TIRED OR UNDER THE INFLUENCEOF DRUGS, ALCOHOL, OR MEDICAT-ION. A momentof inattention while operating power tools may result ininjury.
24. USE OF THIS TOOL CAN GENERATEAND DISBURSE DUST OR OTHER AIRBORNEPARTICLES, INCLUDING WOOD DUST, CRYSTALLINESILICA DUST AND ASBESTOS DUST. Direct particlesaway from face and body. Always operate tool in wellventilated area and provide for proper dust removal. Usedust collection system wherever possible. Exposure to thedust may cause serious and permanent respiratory or otherinjury, including silicosis (a serious lung disease), cancer,and death. Avoid breathing the dust, and avoid prolongedcontact with dust. Allowing dust to get into your mouthor eyes, or lay on your skin may promote absorption ofharmful material. Always use properly fitting NIOSH/OSHAapproved respiratory protection appropriate for the dustexposure, and wash exposed areas with soap and water.
5
ADDITIONAL SPECIFIC SAFETY RULES
1. DO NOT OPERATE THIS MACHINE until it iscompletely assembled and installed according tothe instructions. A machine incorrectly assembledcan cause serious injury.
2. OBTAIN ADVICE from your supervisor, instructor,or another qualified person if you are notthoroughly familiar with the operation of thismachine. Knowledge is safety.
3. FOLLOW ALL WIRING CODES and recommend-ed electrical connections to prevent shock orelectrocution.
4. KEEP KNIVES SHARP and free from rust andpitch. Dull or rusted knives work harder and cancause kickback.
5. NEVER TURN THE MACHINE “ON” before clearingthe table of all objects (tools, scraps of wood, etc.).Flying debris can cause serious injury.
6. NEVER TURN THE MACHINE “ON” with the work-piece contacting the cutterhead. Kickback canoccur.
7. SECURE THE MACHINE TO A SUPPORTING SUR-FACE to prevent the machine from sliding, walkingor tipping over.
8. PROPERLY SECURE THE KNIVES IN THE CUTTER-HEAD before turning the power “ON”. Looseblades may be thrown out at high speeds causingserious injury.
9. LOCK THE SPEED SETTING SECURELY beforefeeding the workpiece through the machine.Changing speeds while planing can cause kick-back.
10. AVOID AWKWARD OPERATIONS AND HAND POSI-TIONS. A sudden slip could cause a hand to moveinto the knives.
11. KEEP ARMS, HANDS, AND FINGERS away fromthe cutterhead, the chip exhaust opening, and thefeed rollers to prevent severe cuts.
12. NEVER REACH INTO THE CUTTERHEAD AREAwhile the machine is running. Your hands can bedrawn into the knives.
13. DO NOT STAND IN LINE OF THE WORKPIECE.Kickback can cause injury.
14. ALLOW THE CUTTERHEAD TO REACH FULL SPEEDbefore feeding a workpiece. Changing speedswhile planing can cause kickback.
15. WHEN PLANING BOWED STOCK, place the concave(cup down) side of the stock on the table and cutwith the grain to prevent kickback.
16. DO NOT FEED A WORKPIECE that is warped,contains knots, or is embedded with foreignobjects (nails, staples, etc.). Kickback can occur.
17. DO NOT FEED A SHORT, THIN, OR NARROWWORKPIECE INTO THE MACHINE. Your hands canbe drawn into the knives and/or the workpiece canbe thrown at high speeds. See the “OPERATION”section of this instruction manual for details.
18. DO NOT FEED A WORKPIECE into the outfeed end ofthe machine. The workpiece will be thrown out ofthe opposite side at high speeds.
19. REMOVE SHAVINGS ONLY with the power “OFF” toprevent serious injury.
20. PROPERLY SUPPORT LONG OR WIDE WORK-PIECES. Loss of control of the workpiece can causeserious injury.
21. NEVER PERFORM LAYOUT, ASSEMBLY or set-upwork on the table/work area when the machine isrunning. Serious injury will result.
22. TURN THE MACHINE “OFF”, DISCONNECT IT FROMTHE POWER SOURCE, and clean the table/workarea before leaving the machine. LOCK THESWITCH IN THE “OFF” POSITION to prevent un-authorized use. Someone else might accidentallystart the machine and cause injury to themselvesor others.
23. ADDITIONAL INFORMATION regarding the safeand proper operation of power tools (i.e. a safetyvideo) is available from the Power Tool Institute,1300 Sumner Avenue, Cleveland, OH 44115-2851(www.powertoolinstitute.com). Information is alsoavailable from the National Safety Council, 1121Spring Lake Drive, Itasca, IL 60143-3201. Pleaserefer to the American National Standards InstituteANSI 01.1 Safety Requirements for WoodworkingMachines and the U.S. Department of LaborRegulations.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
SAVE THESE INSTRUCTIONS. Refer to them often
and use them to instruct others.
6
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and shouldbe protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting themachine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is ofthe same characteristics as indicated on the machine. All line connections should make good contact. Running on lowvoltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENTCARRYING
PRONGS
GROUNDING BLADEIS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDINGMEANS
ADAPTER
2. Grounded, cord-connected machines intended foruse on a supply circuit having a nominal rating lessthan 150 volts:
If the machine is intended for use on a circuit that has anoutlet that looks like the one illustrated in Fig. A, themachine will have a grounding plug that looks like the plugillustrated in Fig. A. A temporary adapter, which looks likethe adapter illustrated in Fig. B, may be used to connectthis plug to a matching 2-conductor receptacle as shownin Fig. B if a properly grounded outlet is not available. Thetemporary adapter should be used only until a properlygrounded outlet can be installed by a qualified electrician.The green-colored rigid ear, lug, and the like, extendingfrom the adapter must be connected to a permanentground such as a properly grounded outlet box. Wheneverthe adapter is used, it must be held in place with a metalscrew.
NOTE: In Canada, the use of a temporary adapter is notpermitted by the Canadian Electric Code.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, groundingprovides a path of least resistance for electric current toreduce the risk of electric shock. This machine isequipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug mustbe plugged into a matching outlet that is properly installedand grounded in accordance with all local codes andordinances.
Do not modify the plug provided - if it will not fit the outlet,have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-groundingconductor can result in risk of electric shock. Theconductor with insulation having an outer surface that isgreen with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of theelectric cord or plug is necessary, do not connect theequipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel ifthe grounding inst ruct ions are not complete lyunderstood, or if in doubt as to whether the machine isproperly grounded.
Use only 3-wire extension cords that have 3-pronggrounding type plugs and matching 3-conductorreceptacles that accept the machine’s plug, as shown inFig. A.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONSYour machine is wired for 120 V., 60 HZ alternating current. Before connecting the machine to the power source,make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONSTHIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROMELECTRIC SHOCK
IN ALL CASES, MAKE CERTAIN THAT THERECEPTACLE IN QUESTION IS PRO-PERLY GROUNDED. IF YOU ARE NOTSURE, HAVE A QUALIFIED ELECTRICIANCHECK THE RECEPTACLE.
7
EXTENSION CORDS
FOREWORD
The Delta Model 22-580 is a 13" (330mm) Portable Planer that has a cutting capacity of 13" (330mm) wide, 6½"(165mm) thick and 1/8" (3mm) deep. This machine has a powerful 15 amp 120 volt motor with a two-knife cutterhead.
FUNCTIONAL DESCRIPTION
Carefully unpack the machine and all loose items from the shipping container. Peel protective film from the table surface.Figures 1 and 2 illustrate the planer and all loose items supplied with your machine. Refer to the section of this manualentitled “REPLACING KNIVES” to remove the cutterhead guard. Remove the protective coating from the cutterhead.This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquerthinner for this purpose.)
Take care when you clean the cutterhead. The knives in the cutterhead are very sharp. Aftercleaning the cutterhead, replace the cutterhead guard.
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrationscontained in the manual are representative only and may not depict the actual color, labeling, or accessories,and are intended to illustrate technique only.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wireextension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’splug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. Anundersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correctgauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,the heavier the cord.
Fig. D
MINIMUM GAUGE EXTENSION CORDRECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge ofRating Volts of Cord in Feet Extension Cord
0-6 120 up to 25 18 AWG0-6 120 25-50 16 AWG0-6 120 50-100 16 AWG0-6 120 100-150 14 AWG
6-10 120 up to 25 18 AWG6-10 120 25-50 16 AWG6-10 120 50-100 14 AWG6-10 120 100-150 12 AWG
10-12 120 up to 25 16 AWG10-12 120 25-50 16 AWG10-12 120 50-100 14 AWG10-12 120 100-150 12 AWG
12-16 120 up to 25 14 AWG12-16 120 25-50 12 AWG12-16 120 GREATER THAN 50 FEET NOT RECOMMENDED
UNPACKING AND CLEANING
8
CARTON CONTENTS
1
Fig. 2
1. 13" Two-Speed Finishing Planer2. Cutterhead Adjusting Handle3. Cutterhead Lock Handle
ASSEMBLY
To attach an optional dust collection attachment (A) Fig. 1 to mount a dust collection system to the planer.
1. Remove the two screws (A) Fig. 2 that secure the cutterhead guard.2. Place the dust connector in the slots provided and replace the cutterhead guard screws(A) Fig. 2.
NOTE: You can mount the attachment on either side of the machine.
4. M5-16mm Hex Socket Head Screw5. M6-20 mm Hex Socket Head Screw6. Knife Transfer Tool7. Cutterhead Wrench and Handle Combination
Fig. 1
2 3
4
567
For your own safety, do not connect the machine to the power source until the machine iscompletely assembled and you read and understand the entire instruction manual.
ASSEMBLY TOOLS REQUIRED
ASSEMBLY TIME ESTIMATE
OPTIONAL 4" REVERSIBLE DUST COLLECTION ATTACHMENT
Fig. 2
A
A
Cutterhead Wrench (Supplied)
Approximately 1/2 hour
9
Use the supplied wrench to attach the cutterhead lock handle (A) Figs. 3 & 4, to the shaft (B) with the M6-20mm hexsocket-head screw (C) Fig. 4.
1. Attach the cutterhead adjustment handle (A) Fig. 6 to the shaft (B), making certain that the flat on the shaft isengaged with the flat in the handle.
2. Fasten the cutterhead adjustment handle (A) Fig. 7 to the shaft using the M5 x 16mm hex socket-head screw (C)with the hex end of the supplied cutterhead wrench.
3. Rotate handle (A) to the operating position as shown in Fig. 8.
The infeed and outfeed table extensions (A) Fig. 3 areshipped in the “UP” position on the machine. Lowerboth table extensions (A) to the "DOWN" position(Fig. 3). To check and adjust the top surface of the tableextensions (A) level with the planer table, refer to thesection of this manual entitled “LEVELING TABLEEXTENSIONS.”
Fig. 3
Fig. 4
CUTTERHEAD LOCK HANDLE
B
A
A
C
CUTTERHEAD ADJUSTMENT HANDLE
LOWERING THE EXTENSION TABLES
Fig. 5
Fig. 6 Fig. 7
A
BA
C
A
Fig. 8
A
A
10
FASTENING PLANER TO SUPPORTING SURFACE
During operation, if there is any tendency forthe planer to tip over, slide or “walk” across the supportingsurface, the planer must be secured to the supporting surface.Four holes (two of which are at (A) Fig. 9) are provided for thispurpose.
Operate the planer on a flat, level surface.
If you attach the planer to the one of the accessory stands(models 50-326 or 50-322), align the four holes in the base ofthe machine, two of which are shown at (A) Fig. 9, with the fourholes in the top of the stand. Place the carriage head flangebolt through the holes in the planer and the stand. Thread theflange nut on the carriage head flange bolt. Tighten it securely.
The on/off switch Fig. 10 is located on the front of theplaner motor. To turn the machine “ON”, move theswitch (A) up to the "ON" position. To turn the machine“OFF”, push down on the switch shield (B) Fig. 10.
IMPORTANT: When the machine is not in use, theswitch should be locked in the “OFF” position to preventunauthorized use. Raise the infeed table to the uprightposition. Place a padlock with a 3/16" diameter shacklethrough the hole in the left side of the planer and throughthe infeed table (Fig. 11). Lock the padlock.
A
OPERATION
OPERATIONAL CONTROLS AND ADJUSTMENTS
STARTING AND STOPPING THE PLANER
Fig. 9
Fig. 10A
B
LOCKING THE SWITCH IN THE “OFF” POSITION
Fig. 11
11
The head assembly (A) Fig. 12 contains the cutterhead, feed rollers, chip deflector and motor. Raising and lowering thehead assembly (A) controls the depth of cut. To adjust the head assembly, rotate the cutterhead lock handle (B)counter-clockwise to unlock the cutterhead. Turn the cutterhead adjusting handle (C) clockwise to raise or counter-clockwise to lower the cutterhead (A). One revolution of handle (C) will move the cutterhead up or down 1/16".
The cutterhead lock helps to eliminate snipe in the board that is being planed. Snipe can also be eliminated by buttingboards end to end and feeding them through the planer. Long boards should always be supported, when feeding themthrough the planer to help eliminate snipe.
A dual English/Metric scale (D) Fig. 13 and pointer (E) is located on the front of the machine. This scale indicates thethickness of the finished workpiece. To adjust the pointer (E), plane a piece of wood through the machine. Measure thethickness of the workpiece. If an adjustment is necessary, loosen the screw (F) and adjust the pointer (E). Tighten thescrew (F).
Change speeds only while the motor isrunning. Do not change speeds while planing.
Make sure that the speed control is fullyengaged before feeding work material.
1. The 22-580 is a two-speed planer. The speed controlknob (A) is shown in Fig. 14.
2. Use the “Dimensioning” speed (B) Fig. 14 with 60cuts per inch to size the board.
3. Use the “Finishing” speed (C) Fig. 14 with 90 cutsper inch to finish your workpiece.
ADJUSTING THE HEAD ASSEMBLY
CUTTERHEAD LOCK
SCALE AND POINTER
Fig. 12 Fig. 13
Fig. 14
A
D
C
B F E
D
SPEED CONTROL
A
C
B
12
1. You can use the depth stop (A) Fig. 15 to set thecutterhead to a pre-determined thickness. The stopcan be set at any depth from 1/8" to 6-1/2" forrepetitive planing.
2. To set the depth stop, lower the cutterhead to thedesired depth.
3. Rotate the depth stop knob (A) Fig. 15 clockwise,while applying light downward pressure, until itstops.
NOTE: If you rotate the depth stop knob past thestopping point, the cutterhead adjusting handle willstart to move.
4. Push down on the depth stop knob and turn theknob approximately 1/4 turn clockwise until the depth stop engages.
5. Raise the cutterhead to allow for the workpiece. As it is planed down, the cutterhead will stop at the height at whichthe depth stop was engaged.
6. To disengage the depth stop, raise the cutterhead 1/2 turn, and turn the depth stop knob counter-clockwise.
Disengage the depth stop when it is not being used.
The blade zero indicator marks exactly where the cutterhead and the workpiece make contact, and allows you tomeasure your cuts precisely. To set the indicator:
1. Push down on the zero indicator (A) Fig. 17 to engage.2. Place the end of the board (B) Fig. 18 underneath the blade zero indicator(A).3. Lower the cutterhead until the workpiece contacts the bottom of the zero indicator (A) Fig. 184. When the zero indicator has been contacted, it will disengage.
NOTE: Lower the cutterhead slowly when using the zero indicator so that the cutterhead does not go beyond thedisengagement spot.
Do not plane with the blade zero indicator engaged.
The cutterhead adjusting handle has an adjustment ring (A)Fig. 16. To use the adjustment ring to make fineadjustments:
1. Measure the thickness of a planed board.
2. Set the zero position of the ring to align with the arrow.
3. Rotate the handle to the desired depth of cut, asindicated on the ring. Each indicator on the ring isequivalent to 1/128" for making minute cuts.
4. Plane the workpiece.
Fig. 15
Fig. 16
Fig. 17 Fig. 18
FULL RANGE DEPTH STOP
ADJUSTABLE INDEXING RING
BLADE ZERO INDICATOR
A
A
A A
B
B
1. To check and adjust the outfeed roller, make a gaugeblock of hardwood. Follow the dimensions in Fig. 20.
2. Check the knives to be certain that they were insertedcorrectly (See “REPLACING KNIVES).”
3. Position the gauge block (A) Fig. 21 on the tableunderneath the cutterhead. Insert a 0.020" feelergauge underneath the gauge block. Lower the headassembly and rotate the cutterhead (follow STEP 5under “REPLACING KNIVES,”) until one of the knives(B) touches the top of the gauge block. Tighten thecutterhead lock handle.
4. Remove the feeler gauge and move the gauge block(A) Fig. 22 under one end of the outfeed roller (C).The bottom of the outfeed roller should touch the topof the gauge block.
5. To adjust the outfeed roller, loosen the locknut (D) Fig. 22 and use a hex wrench to turn the adjusting screw (E) untiloutfeed roller touches the gauge block (A). Tighten the locknut.
6. Repeat this adjustment on opposite side of the outfeed roller.
1. Place a straight edge (B) Fig. 19 on the planer tablewith one end of the straight edge extending out overthe infeed table extension (A). Check to see if thetable extension is level with the planer table on bothsides of table extension.
2. If an adjustment is necessary, loosen the locknut (D)and adjust the stop screw (E) on each side of thetable (A). When they are level, tighten the locknut.
NOTE: If necessary, loosen the three screws (C), adjust the table extension, and tighten the screws (C).
3. Adjust the opposite side of the table extension (A).4. Check and adjust other table extension.
13
2" 1/2"
1 /4"
4"3"
4"
LEVELING TABLE EXTENSIONS
DISCONNECT MACHINE FROM POWERSOURCE!
For optimum performance, level the table extensions,one of which is shown at (A) Fig. 19, with theplaner table. To check and adjust:
ADJUSTING THE HEIGHT OF THE OUTFEED ROLLER
A
B
C
D
E
A
A
C D
E
Fig. 19
Fig. 20
Fig. 21 Fig. 22
DISCONNECT MACHINE FROM POWERSOURCE!
14
NOTE: One revolution of the cutterhead adjusting handle willmove the cutterhead up or down 1/16".
You can make an 1/8" depth of cut in soft woods up to 6" wideand in hard woods up to 4" wide. (See Fig. 23).
For 10", 12", and 13" wide soft wood, use a maximum depth-of-cut of 1/16". For 10", 12", and 13" wide hard wood, use amaximum depth-of-cut of 3/64" (Fig. 23).
IMPORTANT: A shallow depth-of-cut will produce a betterfinish.
Continuous operation at more than 3/64" cancause motor damage.
1/16"
3/32"
1/8"
2" 4" 6" 8" 10" 12"13"
SOFT WOOD
HARD WOOD
RE
CO
MM
EN
DE
D D
EP
TH O
F C
UT
WIDTH OF STOCK
OPERATING HINTSWhen using your machine, follow these few simple steps to achieve the best results.
1. True Up One Face – Feed one face of the board through a jointer. Make thin cuts with each pass until the entiresurface is flat.
2. Plane to Thickness – Place the surfaced side (STEP 1) face down and feed the board through a planer until theopposite side is flat. Plane both sides of the board until you achieve your desired thickness. Make thin cuts,alternating sides with each pass. If, during the planing operation, you notice the board twisting, warping or bowing,start again with STEP 1.
3. Support both ends of the long workpieces.
4. For best results, engage the cutterhead lock before planing. Plane with the grain only. Keep the planer table clean.Occasionally, wax the table surface to reduce friction during the planing operation.
5. Cross-cut your lumber to the final length.
The knives on the planer will not wear evenly if the wood is fed through the same spot on the tableevery time. Feed the wood through the planer at different spots on the table when possible to help eliminateuneven wear of the knives.
You can store your supplied knife transfer tool (A) Fig. 24underneath the outfeed table extension (B) on the Velcrostrip.
MACHINE USERECOMMENDED DEPTH OF CUT
Fig. 23
KNIFE TRANSFER TOOL STORAGE
Fig. 24
A
B
15
WRENCH STORAGEYou can store your supplied wrench (A) Fig. 25 in the wrench storage hole (B), located on the left rear side of the machine.
Carrying handles (B) Fig. 26 are provided on both sides of the planer at the base and the top.
Fig. 25 Fig. 26
Fig. 27
You can use the stock transfer bar (A) Fig. 27 for transferringstock (especially long workpieces) from the outfeed end to theinfeed end of the machine for additional cuts.
CARRYING HANDLES
A
B
B
B
A
STOCK TRANSFER BAR
TROUBLESHOOTING
For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or callthe DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
16
MAINTENANCE
The knives supplied with your planer are double edged andreversible so that you can turn the knives end-for-end whenone edge becomes dull or chipped. To change the knives:
7. Place the magnetized knife transfer tool (G) Fig. 31under the center of the knife. Lift the knife transfertool until the knife (H) separates from the pins.Remove the knife.
REPLACING KNIVES
C
B
A
A
G
ED
F
G H
Fig. 28
Fig. 29
Fig. 30
Fig. 31
DISCONNECT MACHINE FROM POWERSOURCE!
1. Remove the two top covers (C) Fig. 28.2. Raise the head assembly (B) to 4" on the “Scale and
Pointer”.3. Remove the two screws (A) Fig. 28. Pull the cutterhead
guard (B) straight out.
4. Pull the guard down (G) Fig. 29 to gain access to thehex hole in the end of the cutterhead.
5. Insert the supplied wrench into the hex hole (A) Fig.29. Rotate the cutterhead until the cutterhead lockengages.
The knives are sharp. Be careful whenremoving, handling, or installing knives.
6. Use the wrench (E) Fig. 30 to loosen the sevenscrews (F) enough to allow the locking bar (D) toseparate from the knife.
17
8. Reverse the knife (H) Fig. 32 or install a new knife.Position the magnetized knife transfer tool (G) on topof knife. Place the knife in the cutterhead underneaththe locking bar (D) with the bevel edge up. Ensurethat the pins in the cutterhead and locking barengage with the holes in the knife.
9. Remove the magnetized knife transfer tool andtighten the seven screws loosened in STEP 7.
10. To replace the other knife, repeat STEPS 5 THROUGH10.
11. After both knives are installed, depress thecutterhead lock (D) Fig. 33. Place the cutterheadguard in position and over the cutterhead lock.Slide the guard in as far as possible. Replace thetwo screws (A) Fig. 33 that were removed in STEP 3.
DHA
B
D
A
Brush life varies. It depends on the load on the motor. Check the brushes after the first 50 hours of use for a newmachine or after a new set of brushes has been installed. After the first check, examine them after about every 10 hoursof use until replacement is necessary.
The brush holders, one of which is shown at (A) Fig. 34, are located on the motor housing opposite each other. One ofthe removed brushes is illustrated in Fig. 35. When the carbon (B) on either brush is worn to 3/16" in length or if eitherspring (C) or shunt wire is burned or damaged, replace both brushes. If the brushes are found serviceable afterremoving, reinstall them.
BRUSH INSPECTION AND REPLACEMENT
DISCONNECT TOOL FROM POWER SOURCE!
Fig. 32
Fig. 33
Fig. 34 Fig. 35
A
B
C
18
You will need to clean the infeed and outfeed rollers (M)Fig. 40 periodically. Use soap, water, and a scotch-britepad.
To periodically lubricate the gears in the gear box, the feed roller bushings, and the spindles and columns:
LUBRICATION
1. Remove the two top covers (A) Fig. 36.2. Remove the screw (B) Fig. 38. Remove the depth stop assembly.3. Remove the two 6mm screws (C) Fig. 36.4. Lift the top left machine cover (D), and pull out the side cover (E) Fig. 36.5. Remove the two screws (F) Fig. 37 and remove the gear housing cover (D) Fig. 37.6. Place extreme pressure lithium grease on the gear teeth (H) Fig. 38. Replace the gear housing cover.7. Clean and oil the columns (J) Fig. 38 and the spindles (K) with a light-weight machine oil.8. Reassemble the planer.9. Place the planer on its back and put oil on the feed roller bushings (L) Fig. 41, two of which are shown, at each
end of the feed rollers.
DISCONNECT TOOL FROM POWER SOURCE!
A
E C
B
D
Fig. 36 Fig. 37
Fig. 38
F
D
H
K
J
J
K
CLEANING INFEED AND OUTFEED ROLLERS
L
MFig. 40
LUBRICATING THE BEARING BLOCKSPosition the machine on its end (Fig. 39). Place 2 drops of 30 weight oil on the shaft (A) Fig. 40 at the bearing block(B). Allow the oil to flow into the bearing block.
Fig. 39
A
B
A
19
PARTS, SERVICE OR WARRANTY ASSISTANCEAll Delta Machines and accessories are manufactured to high quality standards and are serviced by a networkof Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additionalinformation regarding your Delta quality product or to obtain parts, service, warranty assistance, or the locationof the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog orfor the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
ACCESSORIES
KEEP MACHINE CLEANPeriodically blow out all air passages with dry compressedair. All plastic parts should be cleaned with a soft dampcloth. NEVER use solvents to clean plastic parts. They couldpossibly dissolve or otherwise damage the material.
Wear ANSI Z87.1 safety glasses whileusing compressed air.
FAILURE TO STARTShould your machine fail to start, check to make sure theprongs on the cord plug are making good contact in theoutlet. Also, check for blown fuses or open circuit breakersin the line.
LUBRICATIONApply household floor paste wax to the machine table andextension table or other work surface weekly.
PROTECTING CAST IRON FROM RUST
To clean and protect cast iron tables from rust, you willneed the following materials: 1 pushblock from a jointer,1 sheet of medium Scotch-Brite™ Blending Hand Pad, 1can of WD-40®, 1 can of degreaser, 1 can of TopCote®
Aerosol. Apply the WD-40 and polish the table surfacewith the Scotch-Brite pad using the pushblock as aholddown. Degrease the table, then apply the TopCote®
accordingly.
SERVICE
20
Two Year Limited New Product WarrantyDelta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessorywhich in normal use has proven to be defective in workmanship or material, provided that the customer returns the productprepaid to a Delta factory service center or authorized service station with proof of purchase of the product within twoyears and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Deltaproduct, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motormanufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserteddefect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized byanyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable forincidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and setsforth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whetherof merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
WARRANTY
The following are trademarks of PORTER-CABLE • DELTA (Las siguientes son marcas registradas de PORTER-CABLE • DELTA S.A.) (Les marquessuivantes sont des marques de fabriquant de la PORTER-CABLE • DELTA): Auto-Set®, BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®,Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series 2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®,Grip Vac™, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®, JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®,MORTEN™, NETWORK™, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, PORTER-CABLE REDEFINING PERFORMANCE™, Posi-Matic®, Q-3®&(design), QUICKSAND®&(design),QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE-LOC®, Sanding Center®, SANDTRAP®&(design), SAWBOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®, The American Woodshop®&(design), The LumberCompany®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®,TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®, UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®,Univise®, Versa-Feeder®, VERSA-PLANE® , WHISPER SERIES®, WOODWORKER’S CHOICE™. Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. LasMarcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estarregistradas en otros países.
PORTER-CABLE • DELTA SERVICE CENTERS(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, AuthorizedService Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you willbe directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchasgrandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesoriospara los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centrode Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.
ARIZONAPhoenix 85013-29064501 N. 7th Ave.Phone: (602) 279-6414Fax: (602) 279-5470
CALIFORNIAOntario 91761 (Los Angeles)3949A East Guasti RoadPhone: (909) 390-5555Fax: (909) 390-5554
San Diego 921117290 Clairemont Mesa Blvd.Phone: (858) 279-2011Fax: (858) 279-0362
San Leandro 94577 (Oakland)3039 Teagarden StreetPhone: (510) 357-9762Fax: (510) 357-7939
COLORADODenver 80223700 West Mississippi Ave.Phone: (303) 922-8325Fax: (303) 922-0245
FLORIDADavie 33314 (Miami)4343 South State Rd. 7 (441)Unit #107Phone: (954) 321-6635Fax: (954) 321-6638
Tampa 336344909 West Waters Ave.Phone: (813) 884-0434Fax: (813) 888-5997
GEORGIAForest Park 30297 (Atlanta)5442 Frontage Road,Suite 112Phone: (404) 608-0006Fax: (404) 608-1123
ILLINOISAddison 60101 (Chicago)400 South Rohlwing Rd.Phone: (630) 424-8805Fax: (630) 424-8895
KANSASOverland Park 662149201 Quivira RoadPhone: (913) 495-4330Fax: (913) 495-4378
MARYLANDElkridge 21075 (Baltimore)7397-102 Washington Blvd.Phone: (410) 799-9394Fax: (410) 799-9398
MASSACHUSETTSFranklin 02038 (Boston)Franklin Industrial Park101E Constitution Blvd.Phone: (508) 520-8802Fax: (508) 528-8089
MICHIGANMadison Heights 48071 (Detroit)30475 Stephenson HighwayPhone: (248) 597-5000Fax: (248) 597-5004
MINNESOTAEden Prairie 553449709 Valley View RoadPhone: (952) 884-9191Fax: (952) 884-3750
MISSOURISt. Louis 6314611477 Page Service DrivePhone: (314) 997-9100Fax: (314) 997-9183
NEW YORKFlushing 11365-1595 (N.Y.C.)175-25 Horace Harding Expwy.Phone: (718) 225-2040Fax: (718) 423-9619
NORTH CAROLINACharlotte 282709129 Monroe Road, Suite 115Phone: (704) 841-1176Fax: (704) 708-4625
OHIOColumbus 432291948 Schrock RoadPhone: (614) 895-3112Fax: (614) 895-3187
Parma Heights OH 441306485 Pearl RoadPhone: (440) 842-9100Fax: (440) 884-3430
OREGONPortland 9723014811 North East Airport WayPhone: (503) 255-6556Fax: (503) 255-6543
PENNSYLVANIAWillow Grove 19090(Philadelphia)520 North York RoadPhone: (215) 658-1430Fax: (215) 658-1433
TEXASCarrollton 75006 (Dallas)1300 Interstate 35 N, Suite 112Phone: (972) 446-2996Fax: (972) 446-8157
Houston 77022-2122536 East Tidwell Rd.Phone: (713) 692-7111Fax: (713) 692-1107
WASHINGTONAuburn 98001(Seattle)3320 West Valley HWY, NorthBuilding D, Suite 111Phone: (253) 333-8353Fax: (253) 333-9613
PC7.2-0105-149
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERSALBERTABay 6, 2520-23rd St. N.E.Calgary, AlbertaT2E 8L2Phone: (403) 735-6166Fax: (403) 735-6144
BRITISH COLUMBIA8520 Baxter PlaceBurnaby, B.C.V5A 4T8Phone: (604) 420-0102Fax: (604) 420-3522
MANITOBA1699 Dublin AvenueWinnipeg, ManitobaR3H 0H2Phone: (204) 633-9259Fax: (204) 632-1976
ONTARIO505 Southgate DriveGuelph, OntarioN1H 6M7Phone: (519) 767-4132Fax: (519) 767-4131
QUÉBEC1515 ave.St-Jean Baptiste, Suite 160Québec, QuébecG2E 5E2Phone: (418) 877-7112Fax: (418) 877-7123
1447, BeginSt-Laurent, (Montréal),QuébecH4R 1V8Phone: (514) 336-8772Fax: (514) 336-3505
