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    Titania and silvertitania composite films on glasspotent antimicrobialcoatings

    Kristopher Page,a Robert G. Palgrave,a Ivan P. Parkin,*a Michael Wilson,b Shelley L. P. Savinc and

    Alan V. Chadwickc

    Received 15th August 2006, Accepted 19th October 2006First published as an Advance Article on the web 3rd November 2006

    DOI: 10.1039/b611740f

    Titania (anatase) and Ag-doped titania (anatase) coatings were prepared on glass microscope

    slides by a solgel dip-coating method. The resultant coatings were characterised by X-ray

    diffraction, X-ray absorption near edge structure (XANES), Raman, scanning electron

    microscopy (SEM), wavelength dispersive X-ray (WDX) analysis, X-ray photoelectron

    spectroscopy (XPS) and UV-vis techniques and shown to consist of anatase with ca. 0.21 atom%

    Ag2O. Photocatalytic activity of the coatings was determined by photomineralisation of stearic

    acid, monitored by FT-IR spectroscopy. Photocatalytically-active coatings were screened for their

    antibacterial efficacy against Staphylococcus aureus (NCTC 6571), Escherichia coli(NCTC 10418)

    and Bacillus cereus (CH70-2). Ag-doped titania coatings were found to be significantly more

    photocatalytically and antimicrobially active than a titania coating. No antimicrobial activity was

    observed in the darkindicating that silver ion diffusion was not the mechanism for antimicrobial

    action. The mode of action was explained in terms of a charge separation model. The coatings

    also demonstrated significantly higher activity against the Gram-positive organisms than against

    the Gram-negative. The Ag2OTiO2 coating is a potentially useful coating for hard surfaces in a

    hospital environment due to its robustness, stability to cleaning and reuse, and its excellent

    antimicrobial response.

    1. Introduction

    Staphylococcus aureus is a Gram-positive bacterium which

    colonises approximately 30% of individuals in developed

    countries, mainly in the nose or on the skin.1,2 In a

    colonisation of this type most people experience no symptoms

    or any infection, however it is able to cause a variety of

    diseases ranging from the trivial (e.g. boils) to the life-

    threatening (e.g. toxic shock syndrome). Most S. aureus

    infections can be treated with antibiotics1 as these are due to

    infection by methicillin-sensitive S. aureus (MSSA). However,

    some strains of the organism (known as methicillin-resistant S.

    aureusMRSA) are resistant to a number of antibiotics, and

    infections due to such strains are very difficult to treat.2

    MRSA infections are more common in hospital environments

    where the organism is usually passed on by direct contact,

    usually by the hands of health care workers (nosocomial

    infection).

    24

    S. aureus has achieved methicillin resistance byevolving both an efflux mechanism, which actively and non-

    specifically expels antibiotics from the cell,5 and by the

    production of an altered penicillin binding protein PBP2a

    the product of the mecA gene which is insensitive to

    methicillin.6 The spread of MRSA and other infections can

    be controlled effectively through a rigorous hygiene regime.

    Simple hand-washing is sufficient to help control the spread of

    the organism,2,7 however this is of little use if the hospital

    environment is heavily contaminated.3 Contamination of

    surfaces touched by health care staff in the hospital environ-ment is obviously a potential reservoir for nosocomial

    infection by MRSA3,4,8,9 and the organism can survive for

    up to 9 weeks when it dries onto surfaces.4 An antimicrobial

    coating that actively disinfects hard surfaces touched by

    nursing staff will help to break the nosocomial infection loop.

    Such a coating would be particularly useful as a means of

    disinfection in high traffic communal areas and on items such

    as door handles, taps and toilet flushes. An effective

    antimicrobial coating would not necessarily be limited to these

    areas, but could be employed in various roles across the

    hospital in both surgical and communal areas.

    Titanium dioxide (TiO2) is receiving considerable research

    interest as a photocatalyst and consequently an antimicrobialcoating. TiO2 first came to the attention of the scientific

    community when Fujishima and Honda demonstrated the

    photolysis of water by a TiO2Pt electrochemical photocell in

    1972.10,11 However it was not until 1985 that the efficacy of TiO2semiconductor particles as a means of microbial disinfection

    was first realised by Matsunaga et al.12 It was found that

    platinised TiO2, when irradiated with ultra band gap UV

    radiation, acted as an antimicrobial agent, as a result of

    photocatalytic processes taking place on the TiO2 surface. Mills

    and LeHunte have written a key review in this area covering

    photocatalytic and antimicrobial properties of titanium dioxide

    and metal-doped titanium dioxide thin films.13

    aDepartment of Chemistry, University College London, 20 GordonStreet, London, UK WC1H 0AJ. E-mail: [email protected] of Microbial Diseases, UCL Eastman Dental Institute,University College London, 256 Grays Inn Road, London, UKWC1X 8LDcSchool of Physical Sciences, Ingram Building, University of Kent,Canterbury, Kent, UK CT2 7NH

    PAPER www.rsc.org/materials | Journal of Materials Chemistry

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    Anatase titanium dioxide has a band gap energy (Eg) of

    3.2 eV.13 Irradiation of anatase TiO2 with UV radiation

    greater than Eg causes promotion of an electron from the

    valence band to the conduction band. This results in the

    formation of an electronhole pair. This is a free electron in

    the conduction band, and a hole in the valence band.1316

    These reactive species then participate in oxidation and

    reduction processes either within the TiO2 itself (electron andhole recombination), or with adsorbates at the surface.

    Disinfection of a surface by photocatalysed reactions on

    TiO2 is a popular possible alternative to using chemical

    disinfectants such as chlorine bleach.

    The effectiveness of the TiO2 as a photocatalyst is in part

    dependent upon the rate of production of hydroxyl radicals at

    the surface of the semiconductor. This is in turn dependent

    upon other factors. These include the energy of the light

    illuminating the surface and the competition between electron

    hole recombination and the redox processes occurring on the

    surface.17

    Titanium dioxide thin films have been formed on glass, steel

    and other surfaces by a wide range of techniques, especially bysolgel and chemical vapour deposition.18,19 Furthermore they

    have been looked at as antimicrobial coatings and shown to be

    efficient especially under sunlight or black light irradiation.13

    Commercial products making use of TiO2 photocatalyst

    include self cleaning glasses such as Pilkington Activ2 and

    Saint Gobain Bioclean, self cleaning tiles (TOTO Inc.) and in

    air purifiers.11 The formation of silver-doped titania thin films

    has received less attention.20 Silver is incorporated into the

    titania film by first forming the film, often using a paste

    method using Degussa P-25, followed by impregnation with an

    aqueous solution that contains silver ions.21,22 Reduction of

    this film by photolysis forms nanoparticulate silver nuggets

    within a host titania matrix. These films have shown to be bothmore and less active than the parent titania host matrix in the

    photomineralisation of organic molecules.21,22 The destruction

    of a particular pollutant has been related to the sensitivity of

    its radical and the ability of the silvertitania film to stabilise

    photo-produced electrons and holes. The ability of silver

    titania thin films to act as antimicrobial coatings has received

    scant attention, although one report on preliminary antimi-

    crobial tests showed that the coating halts E. coli colony

    formation.20 The use of silver as a microbicide is well known

    and a host of commercial products exist for use in wound

    dressings, ear-pieces, face masks, catheters, plasters and even

    for deodorisation of socks.23 A number of commercial

    antimicrobial surface treatments also exist which rely on themicrobicidal activity of the Ag+ ionthese include AgION2

    (AgION Technologies Inc.)24 and SilvaGard2 (AcryMed

    Inc.).25 In all of these instances the silver is impregnated in

    the products in its nanoparticulate form or as a silver salt such

    as silver nitrate. The mode of action has been shown to

    correlate directly with the diffusion of Ag+ into solution. This

    mode of action works equally well in the dark as in the light as

    it is not directly related to the photocatalytic mechanism

    associated with the host titania.

    In this paper we report the synthesis of titania and silver-

    doped titania nanoparticulate thin films from a solgel route.

    We demonstrate that the silver-doped titania thin films are

    significantly more active than titania films both as a

    photocatalyst and as an antimicrobial agent when illuminated

    with 365 nm light. We show that the silver is present in the

    films as Ag2O by XPS and X-ray absorption spectroscopy

    (XAS). The silver-doped titania films are rugged and have

    survived multiple reuses and cleaning with no depletion in

    antimicrobial effect. We provide a comparison of the

    antimicrobial efficiencies of the films for Gram-positive,Gram-negative and spore-forming bacteria. Furthermore we

    observe no antimicrobial activity from these films in the dark,

    indicating that the mode of action is not, unlike previous

    studies, due to silver ion diffusion. We conclude that the mode

    of action of these films is related to the ease of stabilisation of

    the photo-generated electronhole pair. These new films are

    easy to apply at the point of manufacture and have the

    potential to be used in a clinical environment for reducing

    bacterial loads and hence nosocomial infections.

    Experimental

    The chemicals used in this investigation were all purchasedfrom Sigma-Aldrich Chemical Co; propan-2-ol; butan-1-ol;

    pentane-2,4-dione (acetylacetone); silver nitrate; titanium (IV)

    n-butoxide and acetonitrile. The thin films were prepared on

    standard low iron microscope slides (BDH). These were

    supplied cleaned and polished, but were nonetheless washed

    with distilled water, dried and rinsed with propan-2-ol and left

    to air dry before use (2 h).

    Solgel synthesis

    Ag-doped TiO2 film. The procedure was carried out in air.

    Titanium n-butoxide (17.02 g, 0.05 mol) was chelated with a

    mixture of pentane-2,4-dione (2.503 g, 0.025 mol) in butan-1-ol(32 cm3, 0.35 mol). A clear, straw yellow solution was

    produced, with no precipitation. This was covered with a

    watch glass and stirred for an hour. Distilled water (3.6 g,

    0.2 mol) was dissolved in propan-2-ol (9.04 g, 0.15 mol)

    and added to hydrolyse the titanium precursor. The solution

    remained a clear straw yellow colour, with no precipitate.

    The solution was stirred for a further hour. Silver nitrate

    (0.8510 g, 0.005 mol) was dissolved in acetonitrile (1.645 g,

    0.04 mol). This was added to the pale yellow titanium

    solution, which was stirred for a final hour. After the final

    stirring, the resultant sol was a slightly deeper yellow in

    colour, but remained clear and without precipitate. The sol

    was used within 30 min for dip-coating. The TiO2 filmcontrols were made in a similar manner and to the same

    thickness/crystallinity.

    Dip-coating. For dip-coating the glass microscope slides, the

    sols were transferred to a tall and narrow 50 cm3 beaker. This

    ensured that most of the slide could be immersed in the sol. A

    dip-coating apparatus was used to withdraw the slide from the

    sol at a steady rate of 120 cm min21. If more than one coat was

    required, the previous coat was allowed to dry before repeating

    the process. Alternative substrate materials were also coated.

    These included martensitic stainless steel; aluminium; brass;

    galvanised steel and Pilkington float glass.

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    Calcination/annealing. All films were annealed in a furnace

    at 500 uC for one hour, with a rate of heating of 5 uC min21.

    General

    Characterisation of the synthesised coatings was carried out by

    field emission scanning electron microscopy (SEM) (Jeol JSM-

    6301F), wavelength dispersive X-ray (WDX) analysis (Philips

    ESEM) and by Raman techniques (Renishaw 1000). Powder

    X-ray diffraction (XRD) was carried out at glancing angles

    with a 0.5 mm collimator using an AXS D8 Discover

    instrument equipped with a general area detection diffraction

    system (GADDS). The TiO2 coating was examined with an

    angle of incidence of 5u over an angular range of 1066u for a

    15 min period. The AgTiO2 coatings were examined with an

    angle of incidence of 1.5u over an angular range of 1062.5u for

    a 30 min period. X-Ray absorption near edge structure

    (XANES) measurements were made on station 9.3 at the

    CCLRC Daresbury Synchrotron Radiation Source. The

    synchrotron has an electron energy of 2 GeV and the average

    current during the measurements was 150 mA. Ag K-edge

    extended X-ray absorption fine structure (EXAFS) spectra for

    the films were collected at room temperature in fluorescence

    mode using ten films added together to give effectively 20 layers

    of the sample. Ag2O, AgO, and Ag metal powder were used as

    standards, along with a Ag metal foil reference, these were

    collected in standard transmission mode. The standards were

    prepared by thoroughly mixing the ground material with

    powdered polyvinylpyrrolidine diluent and pressing into

    pellets in a 13 mm IR press. Spectra were typically collected

    to k = 1 6 A21 (k is the wave vector associated with the

    photoelectron) and several scans were taken to improve the

    signal-to-noise ratio. For these measurements the amount of

    sample in the pellet was adjusted to give an absorption of

    about md= 1 (where m is the absorption coefficient and dis the

    sample thickness). The data were processed in the conventional

    manner using the Daresbury suite of EXAFS programmes:

    EXCALIB and EXBACK.26,27 UV-vis spectra were obtained

    using a Thermo Spectronic Helios Alpha single beam

    instrument. WDX (Philips ESEM) was performed on car-

    bon-coated samples, and SEM imaging (JEOL JSM-6301F)

    was performed on gold-coated samples. X-Ray photoelectron

    spectroscopy (XPS) measurements were carried out on a VG

    ESALAB 220i XL instrument using focussed (300 mm spot)

    monochromatic Al-Ka X-ray radiation at a pass energy of

    20 eV. Scans were acquired with steps of 50 meV. A flood gun

    was used to control charging and the binding energies were

    referenced to surface elemental carbon at 284.6 eV. Depth

    profile analysis was undertaken using argon sputtering.

    Photocatalytic activity

    The photocatalytic activity of the films was monitored by

    Fourier transform infrared (FTIR) spectroscopy (Perkin

    Elmer Paragon 1000). The films were firstly activated by

    30 min exposure to UV radiation from a 254 nm germicidal

    lamp (Vilber Lourmat VL-208G; 8WBDH/VWR Ltd). The

    IR spectrum of each stearic acid over-layer was then recorded

    over the range 30002700 cm21 and the areas of the peaks

    between 29502875 and 28632830 cm21 (the CH stretching

    regions of stearic acid) were integrated. Monitoring the

    integrated area is directly analogous to measuring the

    concentration of stearic acid on the surface, and so can be

    used to monitor the degree of photomineralisation after UV

    irradiation. Slides were irradiated for a set period and then the

    IR measured after each irradiation. The stearic acid over-layer

    was applied by dip-coating the sample slides in a 0.02 mol dm23

    solution of stearic acid in methanol. To compare thephotocatalytic ability between samples it was ensured that

    the initial peak areas were as close in value as possible. At the

    end of the experiments the peak areas were normalised to the

    initial starting value, such that comparison could be made.

    Rates of photocatalysis (in molecules cm22 min21) were also

    calculated when the stearic acid decay profile could be fitted to

    an appropriate rate law.28,29

    Water droplet contact angle

    Photoactive films often demonstrate photoinduced super-

    hydrophilicity (PSH). The degree of PSH can be gauged by

    observing the change in contact angle of a water droplet on the

    film surface after UV illumination. The samples were pre-

    irradiated for 30 min under a 254 nm germicidal lamp (Vilber

    Lourmat VL-208GBDH/VWR Ltd), and then a 4 ml droplet

    of distilled water was placed on the surface. The diameter of

    the drop was then measured after it had settled. The volume

    diameter data were then entered into a computer programme

    to calculate the contact angle of the water droplet. If a coating

    demonstrates PSH after UV illumination, the water droplet

    will be seen to spread out and have a very low contact angle

    with the coating surface. Droplets were added and measured

    after every consecutive 30 min of illumination time for 2 h.

    Antibacterial activity

    The antibacterial activity of the films was assessed against

    Staphylococcus aureus (NCTC 6571), Escherichia coli (NCTC

    10418) and Bacillus cereus (CH70-2; mixed vegetative and

    endospore). Samples were tested in duplicate against a suite of

    controls (detailed below). Sample coatings and the controls

    were irradiated under a 254 nm germicidal UV lamp (Vilber

    Lourmat VL-208G from VWR Ltd; 8 W) for 30 min to both

    activate and disinfect the films. The sample slides were then

    transferred to individual moisture chambers (made from Petri

    dishes with moist filter paper in the base). An overnight culture

    in nutrient broth (Oxoid Ltd, Basingstoke UK) was then

    vortexed and 25 ml aliquots of the culture pipetted onto each

    film in duplicate. The samples were then irradiated by a black-light UV lamp, 365 nm (Vilber Lourmat VL-208BLB; 8W

    from VWR Ltd) for the desired length of time. The irradiance

    of the 365 nm lamp was measured at 1.4 mW cm22 using a

    Solarmeter Model 5.0 Total UV (A + B) hand held meter

    (Solartech Inc., Michigan USA). After the desired irradiation

    period, the bacterial droplets were swabbed from the surface

    using sterile calcium alginate swabs (Technical Service

    Consultants Ltd). The swabs were transferred aseptically to

    4 ml Calgon Ringer solution (Oxoid Ltd, Basingstoke UK) in

    a glass bijoux containing 57 small glass beads. The bijoux was

    then vortexed until the entire swab had dissolved. For all

    bijoux, serial 10-fold dilutions of the bacterial suspension were

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    prepared down to 1 6 1026 in phosphate buffered saline

    (Oxoid Ltd, Basingstoke UK) in a sterile 96 well plate. Each

    dilution was then plated in duplicate onto agar. Mannitol salt

    agar (Oxoid Ltd, Basingstoke UK) was used for S. aureus,

    MacConkey agar (Oxoid Ltd, Basingstoke UK) was used for

    E. coli and nutrient agar (Oxoid Ltd, Basingstoke UK) was

    used for B. cereus. Inoculated plates were then incubated

    overnight at 37 uC. After incubation a colony count was

    performed for the dilution with the optimal countable number

    of colonies (30 to 300 colonies). The data were then processed,

    taking into account the dilution factor and the mean values of

    duplicate experiments. The end result is a direct comparison of

    the number of viable bacteria per ml on the samples to that on

    a glass control. Experiments were repeated at least twice,

    giving four data points for each sample tested. Experiments of

    2, 4 and 6 h irradiation were conducted for S. aureus;

    experiments of 6 h were carried out for E. coliand experiments

    of 2 and 4 h were carried out for B. cereus.

    Appropriate use of controls is essential in determining

    whether the coating by itself, UV exposure by itself, or a

    combination of the two is the cause of any observedmicrobicidal effect. For each coating under test the following

    system of positive and negative controls is required: (1) L+S+

    (in UV light with an active substrate); (2) L+S2 (in UV light

    with an inactive substrate); (3) L2S+ (in the dark with an

    active substrate); (4) L2S2 (in the dark with an inactive

    substrate). By using a system of controls as shown it is possible

    to deduce from the results which conditions result in the

    antibacterial effect. Photocatalytic coatings should not be

    antimicrobially active without the activation by UV light, and

    so only the L+S+ sample should show antibacterial activity. A

    comparison of L+S+ and L2S2 enables kill levels to be

    calculated. (Note: depending upon the bacterium being

    investigated, exposure to UV light by itself may have amicrobicidal effect. That is to say that the L+S2 sample may

    in some cases demonstrate a measurable kill.)

    Results

    Synthesis

    A simple solgel method was used to produce both the TiO 2 and

    silver-dopedTiO2 films.The generalprinciple behindthis method

    is the hydrolysis of a titanium precursor and its subsequent

    polymerisation into a TiOTi network. By dip-coating the

    microscope slides, a thin film of titanium precursor is deposited

    and the gelation of the sol is substantially accelerated.17

    Annealing of the samples in a furnace drives off the last tracesof solvent, removes carbon and further enhances the polymerisa-

    tion of the precursor into a crystalline anatase network.

    The synthetic technique for doping Ag nanoparticles into a

    titania film was similar to that of the pure titania film. Key to a

    successful synthesis is the chelation of the metal sites involved;

    this prevents agglomeration of nanoparticulate Ag and also

    stops the instant gelation that occurs upon addition of AgNO3to an acidified titanium precursor. This effect was observed in

    preliminary experiments without the use of stabilising solvents.

    Acetylacetone (pentane-2,4-dione) in butan-1-ol was used to

    stabilise the Ti centre and acetonitrile was used as a

    coordinating solvent to stabilise the Ag.

    Physical characterisation

    The TiO2 and Ag-doped TiO2 films had a multicoloured hue,

    dependent upon the angle from which they are viewed. The

    appearance of the coatings is due to refringence effects

    resulting from a small variation in the coating thickness.

    Films of different thickness were made by varying the number

    of dip-coats appliedhowever all films had a uniform

    appearance, and were smooth. All of the AgTiO2 had abluishpurple hue (possibly due to nanoparticulate silver),

    with a distinct yelloworange tinge in certain lighting

    conditions. Notably TiO2 films without silver did not show

    the distinct bluishpurple hue or the yelloworange tinge.

    Under an optical microscope the surface of the one-coat film

    TiO2Ag was featureless, however in the four dip-coat film,

    cracking of the surface was visible. All thicknesses of the

    coating were resistant to standard scratch tests with a stainless

    steel spatula, could not be removed by Scotch1 tape and were

    generally rugged. Indeed the film could only be removed by

    chipping the glass substrate. Repeated dipping of the coatings

    into distilled water had no effect on the coatings surface,

    which could not be wiped off. Depositing coatings ontoalternative substrates (brass, aluminium, SnO2, silica and

    stainless steel) produced films of identical appearance to those

    made on glass microscope slides. In particular, films deposited

    onto stainless steel had excellent uniformity and retained the

    ruggedness and adherence of the films coated on glass. This

    robust physical behaviour is significantly better than paste,21,22

    traditional solgel and physical vapour deposition (PVD)

    prepared titania films and is most akin to those made by

    chemical vapour deposition (CVD)18,19 such as the commercial

    products Pilkington Activ and Saint Gobain Bioclean (ca.

    2550 nm thick anatase TiO2, deposited by on-line CVD at

    650 uC).

    Characterisation

    Powder X-ray diffractograms of the TiO2 films were indexed

    as anatase (I41/amdz, a = 3.776 A, c = 9.486 A). The AgTiO2diffractograms were slightly less well defined than the TiO2diffractogram but did show peaks attributed to anatase TiO2(Fig. 1). Furthermore, the AgTiO2 patterns exhibited one

    other significant peak at 31.5u 2h which was absent in the TiO2pattern and must therefore be due to the difference in

    compositionpossibly due to the incorporation of a Ag

    compound rather than crystalline Ag. Database patterns for

    crystalline Ag do not correlate with this observed peak. The

    best pattern match for this peak and the remainder of thediffractogram is for the silver oxides AgO and Ag2O. Both

    silver oxide species correspond well with their most intense

    peaks aligning with the additional peak observed in the

    experimental pattern.

    Raman analysis of both TiO2 and AgTiO2 types was

    attempted in the range 100 to 1000 cm21. A characteristic

    anatase TiO2 scattering pattern was produced (Fig. 2), with a

    sharp and intense peak at 143 cm21, and further peaks at 197,

    396, 519 and 639 cm21 in the undoped TiO2 pattern. The less

    well defined Raman pattern for the Ag-doped samples is most

    probably due to the lower level of crystallinity in the samples

    as observed by the comparatively weak anatase peaks in the

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    XRD. No Raman patterns for silver oxides were apparent.

    This is most likely due to the low concentration of Ag2O in the

    films and the poor Raman scattering power of Ag2O compared

    with the TiO2 matrix.

    Ag K-edge XAS spectra were collected for the three Ag-

    doped TiO2 films made from sols with Ag concentrations of

    5%, 10% and 20%, Ag metal foil, Ag metal powder, Ag 2O and

    AgO powders. The Ag K-edge XANES data for the dopedsamples are shown in Fig. 3(a) along with the corresponding

    data for Ag metal powder, Ag2O and AgO. The energy scales

    of all the spectra have been consistently normalised to the Ag

    K-edge at 25 518 eV and the spectra shifted on the y-axis for

    ease of viewing. Fig. 3(a) shows that the local environment of

    the Ag atoms has a distinct effect on the shape of the XANES

    spectra. This can be used to identify the local environment of

    the Ag atoms in the Ag-doped TiO2 films. In each case, the

    shape of the XANES spectra for the doped films matches that

    of the Ag2O standard, indicating that the silver is present in the

    Fig. 1 Powder XRD patterns for four coat TiO2 (lower trace) and two and four coat AgTiO2 coatings (upper and middle traces respectively).

    The Ag-oxide peak is marked with an asterisk (*).

    Fig. 2 Raman pattern for four coat TiO2 film.

    Fig. 3 (a) The Ag K-edge XANES for Ag2O, AgO, Ag powder and

    Ag-doped TiO2 films. No pre edge features were observed; (b) the Ag

    K-edge XANES for Ag2O and Ag-doped TiO2 films.

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    films as Ag2O [Fig. 3(b)]. The pattern for silver metalas also

    shown in Fig. 3(a) is very different to that observed and cant

    be detected in the samples measured. No bands were observed

    before the edge in any of the XANES experiments.

    Furthermore as the XAS gave such a good match to Ag2O

    [see Fig. 3(b)] it is unlikely that the silver is present within the

    titania lattice as a discrete solid solution AgxTi22xO2 because

    this would give a different edge shape pattern. Hence the filmsare best described as composites of anatase titania with small

    amounts of homogeneously distributed silver (I) oxide.

    SEM and WDX techniques were used to study the

    composition and morphology of the coated surfaces. WDX

    analysis confirmed the presence of Ag in the AgTiO2 with

    ratios of 1 part Ag to 100 parts Ti (or less). This was

    significantly lower than the silver : titania ratio in the starting

    sol (1 : 10). SEM imaging showed minor shrink cracking in the

    single or double dip-coated films. The severity of shrink

    cracking increased with increasing film thickness. At higher

    magnifications, both coating types had similar morphologies,

    consisting of granular structures. A high magnification

    (6

    160 000) image of the two coat Ag-doped coating (Fig. 4)displayed the granular and uneven nature of the coating. In the

    top left quarter of the image, a high electron density artefact

    can be observed. This indicates the presence of an agglomer-

    ated island that contains Ag since this has a higher electron

    density than the TiO2 matrixsuch islands were seen

    randomly dispersed across the surface of the film. Also, during

    the course of the SEM studies, the nanocrystalline nature of

    the TiO2 coating was observedparticles of 30 nm size on

    average can be seen in a 6 400 000 image (Fig. 5).

    Observation of particles of this size correlates well with the

    crystallite sizes calculated by the Scherrer equation from the

    XRD line broadeningwhich corresponds best to nanocrys-

    talline titania, rather than a fully crystalline phase. End onSEM studies were also carried out to measure the thickness of

    the films. The two coat materials had a thickness of

    approximately 150 nm and a four coat material was

    approximately twice this thickness, at ca. 300 nm.

    X-Ray photoelectron spectroscopy was undertaken on two

    sets of four coat AgTiO2 films, one on a set exposed to UV

    light and one on the films as made. Both gave the same XPS

    profile. The titanium to oxygen atomic ratio was as expected

    2 : 1, no other elements were detected other than carbon andsilicon at a few atom%. The percentage of the carbon

    decreased dramatically on etching indicating that it was

    residual carbon from within the XPS chamber. The Si

    abundance was constant with etching and probably a result

    of breakthrough to the underlying glass on regions where there

    was a small crack in the titania coating, notably it was only

    seen in one of the four samples analysed. Silver was detected

    both at the surface and throughout the film and its abundance

    was invariant with sputter depth. The silver was typically

    detected at below 1 atom%significantly lower than that in

    the initial sol but comparable to that observed by WDX

    analysis (values ranged around 0.2 atom%, however accurate

    quantification was difficult at such low levels). The detectionlimit of the instrument is approximately 0.1 atom% and for

    quantification it is 0.2 atom%. XPS spectra were collected and

    referenced to elemental standards. The Ti 2p3/2 and O 1s

    binding energy shifts of 458.6 eV and 530.1 eV match exactly

    literature values for TiO2.30 In the sample exposed to UV light

    just prior to measurement there was a small shoulder to both

    the Ti and O peaks that correspond to Ti2O3. Interestingly the

    silver 3d5/2 XPS showed a single environment centred at

    367.8 eV which gave a best match for Ag2O (literature reports

    at 367.7367.9 eV) rather than for silver metal 368.3 eV

    (Fig. 6).30 Hence the XPS is consistent with the silver being

    oxidised as Ag(I) rather than a metallic form in the thin films.

    Furthermore sputtering studies showed no change in the silverenvironment with sputter depth. This indicates that the silver is

    present as Ag2O and not a Ag2O coated Ag particle; as

    otherwise an asymmetry to the peak shape would have

    occurred.

    UV-vis spectroscopy of the TiO2 and AgTiO2 thin films on

    glass was carried out in the range 300800 nm. A band edge for

    the O22 to Ti4+ transition in anatase TiO217 was observed in all

    of the types of coating at approximately 380 nm. This coupled

    with XRD and Raman evidence showed that the anatase form

    of TiO2 was present in all films. An approximate value of the

    optical band gap for the coatings was obtained by extrapola-

    tion on a plot of (ahn)1/2 versus hn, where a is the absorbance of

    Fig. 4 SEM image of two coat AgTiO2 coating6 160 000, scale bar

    100 nm.

    Fig. 5 SEM image of TiO2 coating6 400 000, scale bar 10 nm.

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    the film (a = 2log T/T0; T, sample optical transmission; T0,

    substrate optical transmission) and hn the photon energy. The

    band gap for the TiO2 coating was in the region of 3.0 eV

    which is to be expected for the anatase form of TiO2 (3.2 eV).13

    Band gap plots for the Ag-doped coatings were not aseasy to interpret as that of TiO2, giving a band gap range of

    2.83.4 eV. Ag metal nanoparticles could not be detected by

    the observation of a plasmon band31,32 in the UV visible

    spectra of the AgTiO2 films. However, nanoparticulate silver

    was detected in the initial starting sol by this method,

    exhibiting a broad plasmon band at 430 nm. There was,

    therefore, considering the UV, XAS and XPS spectra, little

    evidence for the incorporation of these Ag metal nanoparticles

    into the coatings intact without transformation into an oxide.

    Functional properties I: photocatalysis and water droplet contact

    angle

    All of the films showed photocatalytic activity with 254 nmgermicidal lamp illumination over a period of eight hours. The

    reason for choosing the 254 nm (4.88 eV) lamp was to make

    sure that the radiation was of greater energy than the TiO2band gap (3.2 eV). The degree of photocatalysis observed

    varied between the different coatings, as shown in Fig. 7. It can

    be clearly seen that the Ag-doped coatings were significantly

    more photocatalytically active than the undoped TiO2 coating

    of the same thickness. Amongst the different thickness

    Ag-doped coatings there was also a difference in the

    photocatalytic activity. The two-coat AgTiO2 film had the

    highest initial rate of photocatalysis. The zero order rate

    constants for the degradation of stearic acid were calculated at

    4.05 6 1012 molecules cm22 min21 for TiO2 and 5.85 6

    1012 molecules cm22 min21 for a Ag2OTiO2 coating of the

    same thickness. The photoactivity of the TiO2 films generated

    in this study to photomineralise stearic acid was slightly lowerthan our previous work using CVD and solgel prepared

    films.17 In previous work depositions had been conducted on

    barrier glass which has a diffusion layer to stop sodium ion

    diffusion from the glass substrate into the film. It has been

    noted previously that sodium diffusion during calcinations can

    reduce the photocatalytic ability of titania films.28,33 However

    our XPS and WDX studies did not detect any sodium in the

    titania films so if present it must be less than the 0.1 atom%

    detection limit of these techniques.

    Initial water contact angle measurements showed that all of

    the samples were hydrophilic as they made ca. 15u water

    contact angles and they became superhydrophilic upon

    exposure to UV radiation. The AgTiO2 samples had contactangles of around 1u after only the initial 30 min of irradiation

    with 254 nm. These angles decreased further upon subsequent

    exposure to the germicidal lamp (254 nm)but as they were so

    low they were difficult to quantify. However, it showed that

    the 2-coat AgTiO2 film had a very high degree of

    photoinduced superhydrophilicity, as did the three and four

    coat versions of the same coating. Photoinduced super-

    hydrophilicity was not observed in the coatings deposited

    onto metal substrate materials, with initial contact angles

    being significantly higher (ca. 20u) than for equivalent coatings

    on glass. This may be due to metal ions diffusing into the

    coating during the annealing step.

    Functional properties II: microbicidal activity

    The antimicrobial activity of the coatings was assessed against

    three different micro-organisms; Staphylococcus aureus (NCTC

    6571), Escherichia coli (NCTC 10418) and Bacillus cereus

    (CH70-2). These organisms represent a spectrum of different

    classes of bacterium. S. aureus is perhaps the most important

    target for this investigation, because of its direct link withMRSA

    and hospital acquired infections. S. aureus is also a fairly typical

    example of a Gram-positive organism, so it serves as a useful

    indicator of the behaviour of a sample coating towards this class

    of micro-organism. In the interests of completeness and

    experimental rigour, the coatings were also tested against E.coli, a Gram-negative organism and with B. cereus, a Gram-

    positive spore-forming organism. It should be noted that the

    same coatings were reused for all antimicrobial testing and that

    all experiments were carried out in duplicate and repeated twice.

    The samples were cleaned between uses by wiping with

    isopropanol wipes (as commonly used to clean hard surfaces in

    hospitals). The Ag-doped coatings performed very well under

    conditions of reuse, maintaining a constant level of effectiveness

    despite being handled, cleaned and reused.

    Staphylococcus aureus (NCTC 6571). Experiments with

    S. aureus were carried out on timescales of two hours, four

    Fig. 6 XPS Ag 3d profile for a four coat AgTiO2 coating.

    Fig. 7 Relative photocatalytic abilities of all coatings.

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    hours and six hours. Both the Ag-doped and un-doped TiO2coatings displayed antibacterial activity towards S. aureus,

    although to varying degrees (Fig. 8). The two-coat AgTiO2coating proved to be extremely effective against S. aureus.

    After six hours of illumination under 365 nm UV radiation the

    two coat AgTiO2 coating proved to be 99.997% effective

    against an inoculum of approximately 2.15 6 109 cfu ml21

    (colony-forming units ml21) S. aureus. As a point of reference,

    the analogous TiO2 coating displayed an effectiveness of

    49.925% against the same inoculum. Supplementary studies

    carried out at four and two hours of illumination enabled

    elucidation of relative antimicrobial activity between coating

    types, and also of the relationship between UV light dose and

    antimicrobial activity.

    Escherichia coli (NCTC 10418). Six hour experiments were

    carried out with the two coat AgTiO2 coating against E. coli.

    The results were not as striking as with S. aureus, but

    nonetheless revealed that the coatings exerted an antimicrobial

    effect. The coating averaged an effectiveness of 69% against an

    inoculum of ca. 2.61 6 109 cfu ml21 E. coli. The coating was

    noticeably less effective against E. coli than S. aureus, even

    though the size of the inoculum was similar.

    Bacillus cereus (CH70-2). The two-coat AgTiO2 coating

    was also tested against B. cereus, another Gram-positive

    organism, but one that forms spores under adverse environ-mental conditions. Four and two hour experiments were

    carried out against this organism using the two coat AgTiO2coating only. The coating achieved greater than 99.9% kills of

    this organism at both 2 h and 4 h exposure periods with 365 nm

    UV. It should be noted however, that this was from an initial

    concentration ofca. 1.06 108 cfu ml21 B. cereus. Further, the

    UV light control L+S2 showed no measurable kill at 2 h and a

    64% kill at 4 h of exposure. This demonstrates that the coating

    is extremely effective after just 2 h against an inoculum in the

    region of one hundred million cfu ml21. This level of

    contamination is still significantly greater than what would

    be found on a contaminated surface. For example, S. aureus

    contamination of a surface was shown typically to be between

    4 and 7 cfu cm22.34

    Discussion

    There are a number of avenues that can be followed in an

    attempt to provide an explanation for the enhanced activity of

    the Ag-doped TiO2 coating over that of an un-doped TiO2film. In reality, there is likely no one single reason for the

    increased activity, rather the observation results from a

    combination of effects. The simplest explanation is one of

    surface microstructure. The Ag-doped films displayed islands

    with a high silver density. This in itself is a good explanation

    for the difference in activities, but it does not take into account

    other evidence from the characterisation of the coatings. XRD,

    XPS and XANES analysis elucidated the presence of the silver

    oxide Ag2O. It is possible that these species act as a source of

    electrons and as charge separators because of their high

    electron density relative to the TiO2 matrix. These factors

    would enhance the overall photoactivity of the coating by

    firstly donating extra electrons to the conduction band whichin turn are able to produce more reactive species at the catalyst

    surface, and secondly by blocking electronhole recombination

    which stops the production of radicals at the surface. Indeed,

    this explanation is supported by the photocatalysis results.

    There have also been reports in the literature of some silver

    oxides exhibiting semiconductor behaviour35,36 and Ag2O is

    quoted in the literature as having a band gap of 2.25 eV

    (550 nm).37 This may go some way to explaining the apparent

    change in the optical band gap of the AgTiO2 films over the

    TiO2 coating.

    It is difficult to compare photocatalysis results with the

    literature since there is not as yet an agreed universal reference

    against which photocatalysis can be measured. However, theuse of Pilkington Activ2 glass (which is TiO2 coated) as a

    reference photocatalyst has been proposed, since this would

    make a reliable standard.38 Preliminary photocatalytic results

    in our laboratory indicate the AgTiO2 films are considerably

    more active. It is equally difficult to compare the micro-

    biological results of this investigation with other work in the

    literature because of the great diversity in techniques used, and

    in the precise details of the experiments performed. The vast

    majority of studies of TiO2 antimicrobials are carried out in

    solution using a suspension of Degussa P25 TiO2.14,15,38 This is

    fundamentally different from the thin film coatings prepared in

    this study because the surface area of active catalyst in

    suspension would be significantly greater than that availableon a thin film surface (perhaps up to 10 000 times greater).

    Furthermore, titania particles in suspension can be ingested by

    cells via phagocytosisthis has been shown to cause rapid

    cellular damage in addition to that caused by photocataly-

    sis.39,40 Consequently, literature results from this method differ

    greatly from those obtained in this study. Most studies also

    examined only E. coli. However, the efficacy against E. coli

    when using a suspended powder is variable from study to

    study. One study used an inoculum of 16 106 cfu ml21 E. coli

    in a P25 suspension and observed 85% effectiveness after 20 min

    exposure to UV (peak wavelength 356 nm), and 100%

    effectiveness after an hour.39 This compares with 69%

    Fig. 8 Bacterial kills for the two coat AgTiO2 solgel prepared

    coating against Staphylococcus aureus after 2, 4 and 6 h illumination

    times with 365 nm radiation. The viable counts are expressed as

    colony-forming units ml21. L+S+ refers to the exposure of an active

    coating (identity in brackets) to UV light. L+S2 refers to the exposure

    of an uncoated slide to UV light. L2S+ refers to an active coating

    (identity in brackets) kept in the dark and L2S2 refers to an uncoated

    slide kept in the dark.

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    effectiveness against 1 6 109 cfu ml21 E. coli after 6 h UV

    illumination (365 nm) for the two-coat AgTiO2 coating

    prepared in this study.

    The antimicrobial effect of titania coatings is derived from

    the production of hydroxyl radicals,15,16 hence a rationalisa-

    tion for the relative effectiveness of the coating against Gram-

    positive and Gram-negative organisms can be offered.

    Previous research examining the toxicity mechanism of TiO2against micro-organisms showed that the lethal action

    involved breach of the cytoplasmic membrane and the

    resultant leakage of intracellular components.39,41 For this to

    occur, the hydroxyl radicals produced at the coating surface

    must be able to directly attack the cytoplasmic membrane. The

    differing morphologies of Gram-positive and Gram-negative

    cell envelopes means that the passage of hydroxyl radicals

    from coating surface to cytoplasmic membrane is hindered to

    differing extents. For S. aureus, the only barrier is the

    peptidoglycan layer and the periplasmic space. Despite having

    a thick layer of peptidoglycan, S. aureus is likely afforded little

    protection from the hydroxyl radicals. This is because the

    peptidoglycan is composed of a fairly open network polymerof N-acetylmuramic acid and N-acetylglucosamine polysac-

    charide chains, with peptide bridges. In contrast, the passage

    of hydroxyl radicals towards the cytoplasmic membrane of

    E. coli is significantly hindered by the morphology of the cell

    envelope. In Gram-negative organisms, such as E. coli, the

    cytoplasmic membrane is protected by a thin layer of

    peptidoglycan, followed by an outer membrane. The outer

    membrane presents a significant barrier to hydroxyl radical

    passage since it is comprised of a complex layer of lipids,

    lipopolysaccharides and proteins. The outer membrane layer

    presents an attractive target for approaching hydroxyl radicals

    because of this composition. Although the outer membrane is

    semi-permeable, many of the hydroxyl radicals will react withthe lipid constituents of the membrane rather than pass

    through it. Once the membrane is breached, however, there are

    no further significant obstacles blocking the approach of the

    radicals to disrupt the cytoplasmic membrane and cell death

    can be observed.39 This interpretation is supported by a recent

    study of the photokilling of E. coli by TiO2 thin films.40 The

    bactericidal action was found to be a two step process in which

    the outer membrane is compromised first, followed by the

    cytoplasmic membrane. Hence the Gram-negative envelope

    affords better protection against the hydroxyl radical as a

    cytotoxic agent. This rationale would therefore account for the

    higher antimicrobial activity of the AgTiO2 towards Gram-

    positive organisms than Gram-negative.In the films prepared here, no antibacterial activity was

    observed from the AgTiO2 films in the absence of lightthis

    implies that the silver has no direct role in promoting increased

    bacterial kills. The presence of silver as an oxide within the film

    enhanced the antimicrobial and photocatalytic properties.

    Solutions of silver sols have applications as antibacterial

    agents where the active component of these solutions is the

    Ag+ ions which disrupt bacterial metabolism.42 The silver sols

    display a large surface area and are known to be partially

    oxidised by atmospheric oxygen to give Ag2O. While this is

    only sparingly soluble in water it is sufficient to provide

    antibacterial effects. These antibacterial effects are manifested

    independently of whether a light source is used or not. In the

    films made in this study no bacterial kill was observed in the

    dark. This is strong evidence that the films are not functioning

    as microbicides due to the presence of silver ions, as we would

    have observed some kill in the absence of light. Silver metal is

    normally quite resistant to oxidation in air and requires

    stronger oxidising agents such as ozone to convert to the oxide.

    The fact that the silver is present as Ag2O in these films is aconsequence of the high temperature anneal and the fact that

    the silver is embedded in a titanium dioxide matrix. Although

    the silver is present as the oxide, UV illumination of titania can

    in principle convert this to the native metal in the presence of

    titanium dioxide. However XPS studies of the Ag2OTiO2 film

    both before and after UV irradiation did not show any change

    in the silver environmentthe binding energy shifts match well

    for Ag2O and no lower energy peak was seen as would be

    characteristic of silver formation. Hence this combined with

    the lack of any antibacterial activity in the dark seems, even

    after 12 cycles of UV irradiation, to indicate that any possible

    formation of silver metal in this system occurs below the

    detection limits of the experiments used. Recent work hasshown that at elevated temperature in the presence of oxygen

    the most stable thermodynamic form is Ag2O.43 This correlates

    nicely with what was observed in this study. However, the

    presence of the silver oxide Ag2O in conjunction with titania

    did show a marked enhancement over a pure titania film as a

    photocatalyst. This is most likely due to stabilisation of

    photogenerated electronhole pairs at the titania surface by

    localisation of the photogenerated electron onto the silver

    oxide.

    Conclusion

    Photocatalytically-active and antimicrobially-active coatingswere synthesised by a simple solgel dip-coating technique.

    The resultant coatings were characterised by glancing angle

    X-ray diffraction, XPS, XANES, Raman spectroscopy, SEM,

    WDX and UV-vis spectroscopy and shown to consist of

    anatase titania with embedded Ag2O particles. Photocatalytic

    activity of the coatings was determined by photomineralisation

    of stearic acid and monitored by FT-IR spectroscopy.

    Coatings demonstrating high photocatalytic activity against

    stearic acid were then screened for antibacterial efficacy

    against Staphylococcus aureus (NCTC 6571), Escherichia coli

    (NCTC 10418) and Bacillus cereus (CH70-2). Ag-doped

    coatings were found to be significantly more photocatalytically

    and antimicrobially active than a regular TiO2 coating. Thiswas explained in terms of a charge separation model. Notably

    the coatings showed no activity against bacteria in the dark

    indicating that their efficacy is not due to silver ions acting as a

    microbicide. The coatings also demonstrated significantly

    higher activity against the Gram-positive organisms than

    against the Gram-negative. This was explained in terms of

    the comparative morphologies of the cell envelopes and the

    permeability of these envelopes to the likely toxic agent, the

    hydroxyl radical. The two coat AgTiO2 coating would appear

    to be a potentially useful coating for hard surfaces in a hospital

    environment due to its robustness, stability to cleaning and

    reuse, and its excellent antimicrobial response to all organisms

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    tested thus far. Such a coating would need to be applied at the

    point of manufacture of a particular itemand could not be

    retrofitted to existing surfaces because of the heat treatment

    required to generate the active coatings. However on new

    products it could create a very potent antimicrobial coating.

    Acknowledgements

    The Horshall fund is thanked for financial support. Professor

    Parkin is a Royal Society Wolfson Trust merit holder. K.P.

    would like to thank Ms Valerie Decraene for her help and

    advice during the antimicrobial testing. Mr Kevin Reeves is

    thanked for his assistance with SEM imaging and WDX

    analysis. CCLRC Daresbury is thanked for provision of

    XANES time.

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