100616 FSP Presentation

7/28/2019 100616 FSP Presentation

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Filter Screw Press FSP

The New Separator by

UTS Products GmbH

Lippetal/Germany

Reliable Separation Technology


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General Features Filter Screw Press FSP

Compact filter screw press for separation of all kind of contaminatedliquids containing fibers in suspension, e.g. slurry/liquid manure,

digestate, distillers wash, vegetable peelings, waste from

slaughterhouses, rejects, waste water.

Wide range of applications in agriculture and different industries,

like meat processing industry, pulp and paper industry, plastic

recycling, wood processing industry, food processing industry.

Filter Screw Press FSP can handle incoming mediums with a solid

content of 0.5-15 % TS and achieves a dryness of 25-35 % (in some

applications up to 50 % and more) in one step.



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Process Description Filter Screw Press FSP



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Material to be separated is fed via inlet pipe or inlet hopper to theinlet housing of the filter screw press by pump or gravity.

A rotating, dual-pitch press screw auger transports the material into

the filter screen where free liquid drains through the screen slotsand is discharged from the filter screen housing by pipe.

Solids captured by the screen build up a filter layer on the inner

screen surface. The filter layer, which allows the filtering out of

particles with a smaller dimension than the slot size of the screen,

is constantly moved towards the press screen by the flights of the

press screw.



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A solid plug is continually formed, extruded and replaced at the endof the screw flights in the press screen area of the FSP.

Further moisture is removed from the solid plug as it is pressed

against the spring-loaded door mechanism of the solid dischargeregulator. Liquid drains out through the outlet pipe of the press

housing.

Dry solids leave the FSP via the partially open doors of the

discharge regulator. The solid plug is constantly renewed by fresh

material conveyed by the press screw and the process continues.



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Advantages of FSP Filter Screw Press FSP

Stainless Steel Construction

Drive Adapter

High Performance / Low Maintenance

Easy Inspection and Repair



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Stainless Steel Construction

All parts of the machine are made out of Stainless Steel

(with the exception of the gearbox and motor housing).

Ensures a long lifecycle of the entire unit even when using highly corrosive materials.



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Drive Adapter

Drive adapter connects the gearbox

to the press screw.

Parallel shaft helical gear motor or

parallel shaft helical gear with

coupling and motor available.

Gearboxes with IEC or NEMA motor

flange allow you to use motor manufacturer

of your choice.

High grade and efficient bearing and seal system (incl. axial face seal and grease chamber)

guarantees long life

time and avoids leakage and water damage.



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High Performance / Low Maintenance Filter Screw Press

FSP

Strong Press Screw


All press screws with strong flights (10mm)

over the whole length of the screw auger

increased pressing power and longer

lifecycle! Press screw coated in special tungsten

carbide hard coating for extra strength

recoating possible.

Screw press is supported

at both ends by the drive

adapter and shaft cone of

the discharge regulator.

Exactfittinginto the

screens and perfect

cleaning of inner screen

surface.


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High Performance / Low Maintenance Filter Screw Press FSP

Filter and Press Screen

Combination of filter screen and press screen adds100mm or 150mm (see model

types) to the dewatering area allowing for greater separation.

Filter and press screen are separated from each other by a plastic ring so they do

not wear at their faces.



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High Performance / Low Maintenance Filter Screw Press

FSP

Filter and Press Screen


The flights of the press screw end

in this plastic ring, so the solid plugonly builds up in the press screen,

therefore no pressure in the filter

screen.

The very strong plug screen is fixedin the press body and resists high

pressures.

End of the flights not located in the

screens, there can be no excessive

wear at this position (as known from

other separators), plastic ring takes

all the wear.


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Easy Inspection and Repair Filter Screw Press FSP

Hinged Press Housing



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Press housing including mounted press screen and discharge regulator

with spring-loaded door mechanism can be quickly opened (4 bolts) and

easily moved to the side.

Hence the filter screen and the press screw can be dismantled without

removing the solid plug first.

Closing doors of the discharge regulator allow you to start the machine

without forming a start-up plug first.

Minimal downtime during service and maintenance.



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Revision Openings

Revision openings in inlet and screen housing, inlet housing with wear plates



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Revision Openings

Opening(s) (DN 200) in

the screen housing

allow(s) access to outer

screen surface (for

reasons of monitoring

and cleaning).

Openings with quick

release device.


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Revision Openings

Lateral opening (DN 200) in theinlet housing gives access to the

hub of the screw with no need for

disconnecting inlet pipe (for reasons

of maintenance and cleaning).

Exchangeable wear plates in the

inlet housing provide a parallel

intersection from inlet housing into

the screen (no step).

Slotted holes in the wear plates prevents rotating of fibrous

material with the auger.



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Fields of Application Filter Screw Press FSP

Agriculture and Biogas Plants

The FSP can separate cattle, pig and

poultry manure, as well as digestate

from biogas plants.

The volume of manure is reduced by

10 30%, depending on the type and

TS of manure.

The separated solids are produced at

25 30% dry matter and be easily

stored and spread on the fields.



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Agriculture and Biogas Plants

The separated liquid is reduced

in smell, the solid fraction has

practically no smell.

The nutrient content of the

liquid is reduced, with up to

a 20% reduction in Phosphorus.

The separated liquid can be

re-used in flushing systems.

The separated liquid does not need to be mixed before application to the fields and by be

transported through standard irrigation systems.



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Meat Processing Industry

FSP can be used to separate raw waste water from slaughtering

(red line) and washing water from the truck wash place (green

line).

Dewatering of pig stomach contents, cattle paunch manure and gut

contents (yellow line).

Separation of waste water from tanneries and products of

coagulated blood.



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Pulp, Paper and Wood Processing Industry

Filtering and pressing of cleanerand fine sorter rejects (final stages)

in waste paper mills

Dewatering of pulp, flotation sludge

and sedimentation sludge

Recovering of fibers from waste

water flows

Treatment of chip washing water,

circulation/washing water, sludge

from waste water treatment and in particle and fiber board productions (e.g. MDF)



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Food Processing Industry

Separating and squeezing residues of fruits and vegetables from

waste and washing waters.

Separated solid foodwaste can be used as feed for animals orbiogas plants.

Separated liquids may be re-used in the processing system.

Dewatering of mash and draff from distilleries and breweries.



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Plastic Recycling

Waste and circulation waters containing plastic particles can be

cleaned in recycling plants.

Wet rejects from sorters be dewatered.

Separation of paper labels from washing water in PE/PET bottle

cleaning plants.



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Installation Examples Filter Screw Press FSP

Pump Feed System

Feedingwith

pump and overflow T-pipe



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Pump Feed System



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Gravity Feed System

Feeding by

gravity, no overflow systemneeded



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Hopper Feed

Feeding by

gravity, no overflow system

needed.

Flow into the

hopper must

be controlled.



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Hopper Feed



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Standard Scope of Supply Filter Screw Press FSP

Filter Screw Press FSP A-52/10, Stainless Steel

- Solid discharge regulator with spring-flap mechanism.

- Mounting frame 520 mm, pivoted.

- Inlet body with inlet pipe NS 100 and revision opening NS 200.

- Filter screen housing 520 mm with revision opening NS 200.

- Filter screen basket F-52/xx, slot size xx selectable.

- Press screen housing 100 mm.

- Press screen basket P-10/xx, slot size xx selectable.

- Press screw TC-900/848, tungsten carbide hard coating.

- Drive adapter with axial face seal and grease chamber,

shaft diameter 60 mm.

- Parallel shaft helical gear motor 5.5 kW, 400/690 V-50 Hz-3 phase, manufacturer: Nord, type:SK5282

All components Stainless Steel (with the exception of the gearbox and motor housing).



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Comparison Against Competitors Filter Screw Press FSP

UTS FSP A-52/10 FAN PSS 3.2-520

24,950 20,900

- Inlet and screen body stainless steel - Inlet and screen body cast iron

- Press screen 100mm - No press screen

- Revision openings in inlet and screen - No revision openings

body

- Press screw with 10mm flights - Press screw with 5mm flights

- Oscillator coming soon - Oscillator, inlet pipe size 225mm

Standard of all other components included are comparable



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Comparison Against Competitors Filter Screw Press FSP

UTS FSP A-52/10 FAN PSS 5-520

24,950 39,900

- Inlet and screen body stainless steel - Inlet and screen body stainless steel

- Press screen 100mm - No press screen

- Revision openings in inlet and screen - No revision openings

body

- Press screw with 10mm flights - Press screw with 10mm flights

- Oscillator coming soon - Oscillator, inlet pipe size 225mm

Standard of all other components included are comparable


Documents

100616 FSP Presentation