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1 Series F4P 1/4 DIN Series F4P 1/4 DIN Process and Process and Temperature Temperature Controllers Controllers

1 Series F4P 1/4 DIN Process and Temperature Controllers

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Page 1: 1 Series F4P 1/4 DIN Process and Temperature Controllers

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Series F4P 1/4 DIN Process Series F4P 1/4 DIN Process and Temperature Controllersand Temperature Controllers

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Watlow’s Next Generation Styling

Series F4P TemperatureSeries F4P Temperatureand Process Controllerand Process Controller

Series 97 Matching Series 97 Matching 1/16 DIN Limit 1/16 DIN Limit ControllerController

Series V4T 1/4 DIN Series V4T 1/4 DIN Temperature ControllerTemperature Controller

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F4P Focus MarketsF4P Focus Markets

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FurnaceFurnaceand Ovenand Oven Applications

Heat Treating Kilns Autoclaves Foundry & Metal

Processing

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Electronic Electronic Components Components and Assemblyand Assembly

Semiconductor processing equipment

Electronic assembly equipment

Test Equipment

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Packaging and Packaging and SealingSealing

Box Sealing Shrink Wrapping Blister Packing

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Other FocusOther FocusIndustriesIndustries Applications

Analytical Instruments

Pulp and paper processing

Petrochemical processing

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The most important selection factor following quality and reliability when selecting a temperature controller is ease of use.

Ease of UseEase of Use

Source:1997 VDC Worldwide Market Report for Industrial

Electronic Temperature Controllers

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Enhanced Display and KeypadEnhanced Display and Keypad

Control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting

of operation and setup

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Primary process display Large 5-digit, 7-segment display

0.562” (14.3mm) display digit height F or C, degree, and decimal point indication

Operations display 4 line X 20 characters per line High definition back lit LCD

Wide viewing angle

F4 Operator InterfaceF4 Operator Interface

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6 Operator interface keys Rubber key switch with tactile feel

Four navigational keysParameter and value selection

“i” information keyToggle for help

Dedicated Auto/Manual operation key

F4 Operator InterfaceF4 Operator Interface

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Discrete LED Indicators Control output indication Alarm active indication Communications activity Auto/Manual operation indication

F4 Operator InterfaceF4 Operator Interface

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Advanced Hardware Advanced Hardware FeaturesFeatures 20 MHz operation, 16-bit

processor NEMA 4X, IP 65 sealed front

panel Shallow 4” (101mm) overall

case depth FLASH memory for field

software update

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High strength injection molded case 3.85 “ (97.8mm) behind panel depth

Ergonomic design styling Compatible with Series 96 & 97 limit

NEMA 4X, IP 65 front panel seal Convenient 4 screw installation brackets

F4 Industrial Design FeaturesF4 Industrial Design Features

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Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature

Connection integrityWithstands equipment vibration

F4 Industrial Design FeaturesF4 Industrial Design Features

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Loaded With Standard Loaded With Standard Hardware FeaturesHardware Features 3 universal analog inputs 3 universal analog inputs

(2 & 3 optional)(2 & 3 optional) TC, RTD, process (no DIP TC, RTD, process (no DIP

switches)switches) 4 digital inputs (standard)4 digital inputs (standard)

Control functionsContact closure or DC voltage

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Modular Hardware Inputs and OutputsModular Hardware Inputs and Outputs Field replaceable input and output

modules Dual control outputs

Reverse/Direct or Off Linear or time proportioned Switched dc/open collector,

SSR, process

Alarms (2 standard) Process, deviation, rate

2 A mechanical relays

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Leading the Way in CommunicationsLeading the Way in Communications

Serial communications standard EIA 232 & EIA 485

hardware interfaces MODBUS protocol 9600 and 19,200 baud

Allows in field software updates

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Hardware FeaturesHardware Features Retransmit outputs

2 optional Current or voltage

Process, set points,% power

Universal power supply 85 to 265 vac/vdc, 50 to 60 hz Optional 24 to 28 vac/vdc

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Performance SpecificationsPerformance Specifications Operating range

0 to +65C

Calibration accuracy 0.1% of span, +/- LSD

(whole digit)

Sensor update rate 20 Hz, 50 ms, Input 1 10 Hz, 100 ms, Input 2

and Input 3

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Input to Output IsolationMinimumMinimum

500 Vac/Vdc500 Vac/Vdc

between blocksbetween blocks

F4 Hardware ArchitectureF4 Hardware Architecture

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Agency ApprovalsAgency Approvals UL, c-UL 916 listed

User replaceable input and output modules

European CE conformity EN 50082-2, immunity standard EN 50081-2, emission standard EN 61010-1 low-voltage

directive, safety

NEMA 4X, IP 65 front panel seal

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Software ArchitectureSoftware Architecture

Main PageMain Page

Operations PageOperations Page

Setup PageSetup Page

Factory PageFactory Page

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Software ArchitectureSoftware Architecture “Guided” setup & programming

Guided configuration Presents a sequence of parameter

choices needed to complete a functional configuration

Full unabbreviated text Uses full text messages, not cryptic

parameter and configuration names

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Software Software OperationOperation Context

sensitive help

Toggle the “Information” key

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Process Value Process Value Bargraph Bargraph DisplaysDisplaysView both Output 1A and 1B in graphical format

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Programming Programming A User-Named A User-Named AlarmAlarmSelect first line to change

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Programming Programming A User-Named A User-Named AlarmAlarm

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Programming Programming A User-Named A User-Named

AlarmAlarm

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Programming Programming A User-Named A User-Named

AlarmAlarmSelect alarm on Output 1

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Programming Programming A User-Named A User-Named

AlarmAlarm

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Programming Programming A User-Named A User-Named

AlarmAlarm

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Programming Programming A User-Named A User-Named

AlarmAlarmEnter “VENT OPEN” to name output

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Programming Programming A User-Named A User-Named

AlarmAlarmSave change, output naming complete

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Programming Programming A User-Named A User-Named

Alarm AlarmReturn to normal operations display with “Vent Open” status displayed

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Function naming Optional, up to 10 characters

Better operator recognition

Enter Alarm Name:

Alarm 1

Adjusts Character

Selects Character

Enter Alarm Name:

Alarm 1

Adjusts Character

Selects Character

F4 Software ArchitectureF4 Software Architecture

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Pop up verification displays Lets the user know when the F4 software is

storing changes in Non Volatile Memory

Save Setup Changesor restore Values? Restore Save

Save Setup Changesor restore Values? Restore Save

F4 Software ArchitectureF4 Software Architecture

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Main PageMain Page

Display key control parametersUp to 16 customer programmable control parameters

•Set points, alarms, errors, % power •Inner loop set point (cascade control)•Bar graphs/set point and process

Gateway to controller configuration

Main Page____Go to OperationsGo to SetupGo to Factory

Main Page____Go to OperationsGo to SetupGo to Factory

F4 Software ArchitectureF4 Software Architecture

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Operations PageOperations Page

Auto tune PID control parameter values

Edit PID crossover points

Digital set points

Alarm set points

Main Page____>Go to OperationsGo to SetupGo to Factory

Main Page____>Go to OperationsGo to SetupGo to Factory

F4 Software ArchitectureF4 Software Architecture

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Setup PageSetup Page

Controller functional configurationSystem settings

PID units, F or C, auto tune SP, sensor failure, open loop, transfer power levels

Inputs; analog and digital Outputs; control, alarm, communications, retransmitCustom main page; selections

Main Page____Go to Operations>Go to SetupGo to Factory

Main Page____Go to Operations>Go to SetupGo to Factory

F4 Software ArchitectureF4 Software Architecture

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Factory PageFactory Page

Set lockoutChange password

DiagnosticsDate code, software revisions, etc.

Calibration data

Main Page____Go to OperationsGo to Setup>Go to Factory

Main Page____Go to OperationsGo to Setup>Go to Factory

F4 Software ArchitectureF4 Software Architecture

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Open or closed loop operationAutomatic, closed loop control

Control action responds to differences in set point valueand process value

Manual, open loop operationControl actions responds to manual changes to the controller output power levels.

F4 Temperature/ProcessF4 Temperature/Process Standard OperationStandard Operation

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F4 Temperature/ProcessF4 Temperature/Process Standard OperationStandard Operation

Five heat cool PID sets Four crossover points

programmable in the operations menu

Crossover based on set point or process value

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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

Auto/manual control operation Manual to auto transition

Based on the last set point Based on set point tracking (reverse bumpless)

Auto to manual operation System menu choices for heat/cool transfer power levels

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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

Single or multi-point offset feature Single-point

Linear across entire operating span

Multi-point (10 points and offset values) Points can be positioned anywhere over the entire

operating span -19999 to 30000 Offset values are +/- 1000 units/degrees Offset values are linearly interpolated between points

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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

Digital set point feature Four namable set points

Activated via the four digital inputs Set point values are entered in the operations menu Set point name and value appear on the main page Values can not be adjusted from the main page Digital set points have priority over local set point

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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

Additional features Process outputs

Duplex 4 to 20 mA, 20 to 4 mA

Ramp to set point Ramp on start up/ramp on set point

Square root input linearization

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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

Additional features Custom messages

4 user definable up to 50 characters Activated by digital inputs Displayed in main page

Tuning feature Auto tune for heat only, cool only or heat and cool

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Main PageMain Page

Displayable optionsLocal or digital (namable) set pointBar graphs

Set point, process value, output % power valueTune status, active PID setDigital input status

F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation

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Temperature/Process Controller

F4P X - X X X A - X X X XPower Supply

Output 1A

Output 1B

Control Operation(Standard or Enhanced)

Language Option

Auxiliary Retransmit

English, GermanSpanish, French

RG DisplaysCustom Options

Creating a Part NumberCreating a Part Number

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F4P Feature SummaryF4P Feature Summary

F4P single channelF4P single channel Single channel PID

controller 1 universal analog input 4 digital event inputs EIA232/485 comms 2 alarm outputs

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Reasons to BuyReasons to Buy Usability

High definition display

Information key Guided set Up

and programming

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Reasons to BuyReasons to Buy Reliability

ISO 9001 manufacturing

Three year warranty

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Reasons to BuyReasons to Buy Performance

Control accuracy Extensive feature set Exhaustive life &

qualification testing Availability

4 day lead-time

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Reasons to BuyReasons to Buy Support

Local sales specialists

Applications engineering support

Rapid field returns department

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Series F4P 1/4 DIN Process Series F4P 1/4 DIN Process and Temperature Controllersand Temperature Controllers