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1 Series F4S and F4D Series F4S and F4D 1/4 DIN Ramping 1/4 DIN Ramping Controllers Controllers

Series F4S and F4D 1/4 DIN Ramping Controllers

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Series F4S and F4D 1/4 DIN Ramping Controllers. Watlow’s Next Generation Styling. Series V4T 1/4 DIN Temperature Controller. Series 97 Matching 1/16 DIN Limit Controller. Series F4S and F4D Ramping Controller. F4 Ramping Controllers. F4S Single Channel Ramping - PowerPoint PPT Presentation

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Page 1: Series F4S and F4D  1/4 DIN Ramping Controllers

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Series F4S and F4D Series F4S and F4D 1/4 DIN Ramping Controllers1/4 DIN Ramping Controllers

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Page 3: Series F4S and F4D  1/4 DIN Ramping Controllers

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Watlow’s Next Generation Styling

Series 97 Matching Series 97 Matching 1/16 DIN Limit 1/16 DIN Limit ControllerController

Series F4S and F4DSeries F4S and F4DRamping ControllerRamping Controller

Series V4T 1/4 DIN Series V4T 1/4 DIN Temperature ControllerTemperature Controller

Page 4: Series F4S and F4D  1/4 DIN Ramping Controllers

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F4 Ramping ControllersF4 Ramping Controllers

F4S Single Channel Ramping Single channel temperature or process

control with profile capability

F4D Dual Channel Ramping Allows temperature and humidity control in

one package

Page 5: Series F4S and F4D  1/4 DIN Ramping Controllers

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What Is What Is a a Ramping Controller?Ramping Controller?Output follows a set of user instructions (profile), to automatically adjust or hold set point for different time periods.

250

Time

Tem

pera

ture 150

8075

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Ramp and Soak Programmable Control Control operation automatically follows a set (profile)

of preprogrammed instruction to perform a processing task.

Static Set Point Control Operator intervention is required when processing

changes are needed.

Ramping or Fixed Set Point OperationRamping or Fixed Set Point Operation

Page 7: Series F4S and F4D  1/4 DIN Ramping Controllers

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F4 Ramping Controller F4 Ramping Controller Focus MarketsFocus Markets

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Environmental Environmental ChambersChambers Applications

Product thermal cycling

Laboratory chambers

Product analysis Product storage

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FurnaceFurnaceand Ovenand Oven Applications

Heat Treating Kilns Autoclaves Foundry & Metal

Processing

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Electronic Electronic Components Components and Assemblyand Assembly

Semiconductor processing equipment

Electronic assembly equipment

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Other FocusOther FocusIndustriesIndustries Applications

Analytical Instruments

Glass Manufacturing and Annealing

Incubators

Page 12: Series F4S and F4D  1/4 DIN Ramping Controllers

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The most important selection factor following quality and reliability when selecting a temperature controller is ease of use.

Ease of UseEase of Use

Source:1997 VDC Worldwide Market Report for Industrial

Electronic Temperature Controllers

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Enhanced Display and KeypadEnhanced Display and KeypadRamping control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting

of operation and setup

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Primary process display Large 5-digit, 7-segment displays

0.562” (14.3mm) display digit height F or C, Degree, and decimal point indication

Operations display 4 line X 20 characters per line High definition back lit LCD

Wide viewing angle

F4 Operator InterfaceF4 Operator Interface

Page 15: Series F4S and F4D  1/4 DIN Ramping Controllers

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6 operator interface keys Rubber key switch with tactile feel

4 navigational keys Parameter and value selection with arrow keys “i” information key

Toggle for Help Profile key - initiate or hold profile operation

F4 Operator InterfaceF4 Operator Interface

Page 16: Series F4S and F4D  1/4 DIN Ramping Controllers

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Discrete LED indicators Control output indication Alarm active indication Communications activity Profile indication

F4 Operator InterfaceF4 Operator Interface

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Multilingual PromptsMultilingual Prompts Available in multiple

languages: EnglishEnglish GermanGerman FrenchFrench SpanishSpanish

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Advanced Hardware Advanced Hardware FeaturesFeatures 20 MHz operation, 16-bit

processor NEMA 4X sealed front panel Shallow 4” (101mm) overall

case depth FLASH memory for field

software update

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High strength injection molded case 3.85 “ (97.8 mm) behind panel depth

Ergonomic design styling Compatible with Series 96 & 97 limit

NEMA 4X front panel seal Convenient 4 screw installation brackets

F4 Industrial Design FeaturesF4 Industrial Design Features

Page 20: Series F4S and F4D  1/4 DIN Ramping Controllers

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Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature for

connection integrity

F4 Industrial Design FeaturesF4 Industrial Design Features

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Loaded With Standard Loaded With Standard Hardware FeaturesHardware Features 3 universal analog inputs 3 universal analog inputs

(2 & 3 optional on F4S)(2 & 3 optional on F4S) TC, RTD, process (no DIP switches)TC, RTD, process (no DIP switches) 4 digital inputs (standard)4 digital inputs (standard)

Eight digital outputs (standard)Eight digital outputs (standard) Programmable eventsProgrammable events Chamber heat & cool control Chamber heat & cool control

functionsfunctions

Page 22: Series F4S and F4D  1/4 DIN Ramping Controllers

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Modular Hardware Inputs and OutputsModular Hardware Inputs and Outputs Field replaceable input and

output modules Dual control outputs

Heat or cool or Off Linear or time proportioned Switched dc/open collector,

SSR, process

Alarms (2 standard) Process or deviation

2 A mechanical relays

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Leading the Way in CommunicationsLeading the Way in Communications Serial communications

standard EIA 232 & EIA 485

hardware interfaces MODBUS protocol 9600 and 19,200 baud

Allows controller software updates in field

Page 24: Series F4S and F4D  1/4 DIN Ramping Controllers

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Hardware FeaturesHardware Features Retransmit outputs

2 optional Current or voltage

Process, set points,% power

Universal power supply 85 to 265 vac/vdc, 50 to 60 Hz Optional 24 to 28 vac/vdc

Page 25: Series F4S and F4D  1/4 DIN Ramping Controllers

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Performance SpecificationsPerformance Specifications Operating range

0 to +55 C

Calibration accuracy 0.1% of span, +/- LSD

(whole digit)

Sensor update rate 20 Hz, 50 milliseconds,

channel 1

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Input to Output IsolationMinimumMinimum

500 Vac/Vdc500 Vac/Vdc

between blocksbetween blocks

F4 Hardware ArchitectureF4 Hardware Architecture

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Agency ApprovalsAgency Approvals UL, c-UL 916 listed

User replaceable input and output modules

European CE conformity EN 50082-2, immunity standard EN 50081-2, emission standard EN 61010-1 low-voltage

directive, safety

NEMA 4X, IP 65 front panel seal

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Accurate Timing Accurate Timing of Profilesof Profiles

Real time clock +/- 92 seconds/month

Lithium battery 7 year shelf life

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Software ArchitectureSoftware Architecture

Main PageMain Page

Operations PageOperations Page

Profile PageProfile Page

Setup PageSetup Page

Factory PageFactory Page

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Software ArchitectureSoftware Architecture “Guided” setup & programming

Guided configuration Presents a sequence of parameter

choices needed to complete a functional configuration

Full unabbreviated text Uses full text messages, not cryptic

parameter and configuration names

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Software Software ArchitectureArchitecture Context

sensitive help

Toggle the “Information” key

Page 32: Series F4S and F4D  1/4 DIN Ramping Controllers

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Programming Programming An Autostart An Autostart StepStep

Set F4 Controller to Start Profile at 4:30 AM on Monday

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

Use “i” Key for More Information

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Programming Programming An Autostart An Autostart StepStep

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Programming Programming An Autostart An Autostart StepStep

Save Change, Autostart SetupComplete

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Function Naming Optional, up to 10 Characters

Better operator recognition

Enter Alarm Name:

Alarm 1

Adjusts Character

Selects Character

Enter Alarm Name:

Alarm 1

Adjusts Character

Selects Character

F4 Software ArchitectureF4 Software Architecture

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Pop Up Displays Lets the user know when the F4 software is

storing changes in Non Volatile Memory

Save Setup Changesor restore Values? Restore Save

Save Setup Changesor restore Values? Restore Save

F4 Software ArchitectureF4 Software Architecture

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Main PageMain Page

Display key control parametersUp to 16 customer programmable control parameters

Set points, alarms, errors, % power Profile operational informationInner loop set point (cascade control)

Gateway to controller configuration

Main Page____Go to OperationsGo to SetupGo to Factory

Main Page____Go to OperationsGo to SetupGo to Factory

F4 Main PageF4 Main Page

Page 45: Series F4S and F4D  1/4 DIN Ramping Controllers

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Operations PageOperations Page

Auto tune PID control parameter values Edit PID Alarm set points

Main Page____>Go to OperationsGo to SetupGo to Factory

Main Page____>Go to OperationsGo to SetupGo to Factory

F4 Operations PageF4 Operations Page

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Profile PageProfile Page

Create profilesEdit profilesDelete profilesRename profilesEmbedded Mil-Std 810

Main Page____Go to Operations>Go to ProfilesGo to Setup

Main Page____Go to Operations>Go to ProfilesGo to Setup

F4 Profiles PageF4 Profiles Page

Page 47: Series F4S and F4D  1/4 DIN Ramping Controllers

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Setup PageSetup Page

System Settings GSD, Clock, PID Units, F or C, Auto Tune SP, Sensor

Failure, Open Loop, Power Out ActionInputs; Analog and Digital Outputs; Control, Digital, Alarm, Comms, RetransCustom main page; Selections

Main Page____Go to Operations>Go to SetupGo to Factory

Main Page____Go to Operations>Go to SetupGo to Factory

F4 Set Up PageF4 Set Up Page

Page 48: Series F4S and F4D  1/4 DIN Ramping Controllers

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Factory PageFactory Page

Set LockoutChange password

DiagnosticsDate code, software revisions, diagnostic tests

Calibration data

Main Page____Go to OperationsGo to Setup>Go to Factory

Main Page____Go to OperationsGo to Setup>Go to Factory

F4 Factory PageF4 Factory Page

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Up to 40 flexible length profiles Optional naming 256 total steps (segments) Six step types

Ramp Time/ Rate (single channel only) Soak, Auto Start, Jump, End

F4 Profile OperationF4 Profile Operation

Page 50: Series F4S and F4D  1/4 DIN Ramping Controllers

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Wait For feature Programmable in ramp/soak type steps

Digital inputs configured as wait for eventsNamed choices are displayed

Analog inputs (1 - 3) Step time starts when Wait For is met

F4 Profile OperationF4 Profile Operation

Page 51: Series F4S and F4D  1/4 DIN Ramping Controllers

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Event output feature Programmable in ramp/soak type steps

Digital outputs configured as eventsNamed choices are displayed

Manually adjustable Static set point mode or while profile is on hold As a selection for the main page

F4 Profile OperationF4 Profile Operation

Page 52: Series F4S and F4D  1/4 DIN Ramping Controllers

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Guaranteed Soak feature Programmable in ramp/soak type steps

Guaranteed soak band set in the system menu Profile time pauses when process value goes

outside of the soak band

F4 Profile OperationF4 Profile Operation

Page 53: Series F4S and F4D  1/4 DIN Ramping Controllers

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Power outage recovery feature Programmable in the system menu

Power outage time Power outage action

Continue profile Hold profile Terminate profile Reset profile Go to idle set point (maintain event outputs)

F4 Profile OperationF4 Profile Operation

Page 54: Series F4S and F4D  1/4 DIN Ramping Controllers

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Heat and cool PID 5 PID sets per channel

Profile step selectable Cascade operation

Channel 1 Process or Deviation Input 1 = Inner Loop Input 3 = Outer Loop

F4 Ramping Control OperationF4 Ramping Control Operation

Page 55: Series F4S and F4D  1/4 DIN Ramping Controllers

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Channel 2 humidity controlVaisala & Rotronic non-temperature compensatedWet /Dry bulb control

Any sensor typeRotating process displays

Set up menu choiceAlternately display any or all of the three Analog input process values

F4 Ramping Control OperationF4 Ramping Control Operation

Page 56: Series F4S and F4D  1/4 DIN Ramping Controllers

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Four digital inputs Programmable wait for events

Namable Front panel lockout Reset alarms Turn outputs OFF Start, pause or terminate a profile

F4 Digital Input OperationF4 Digital Input Operation

Page 57: Series F4S and F4D  1/4 DIN Ramping Controllers

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Eight Digital Outputs Programmable as event outputs, namable

Manual or profile selectable Optional Function DO5 = Complementary Output Optional Function DO6 = Boost Heat Optional Function DO7 = Boost Cool Optional Function DO8 = Compressor Control

F4 Digital Output OperationF4 Digital Output Operation

Page 58: Series F4S and F4D  1/4 DIN Ramping Controllers

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Digital Output 5 SelectionDigital Output 5 Selection Complementary output

Operates in conjunction with Channel 1 Control outputs Selectable to complement time proportioned outputs only Output 1A = ON/CLOSED DO5 = OFF

F4 Digital Output OperationF4 Digital Output Operation

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Digital Output 6 Selection = Boost HeatDigital Output 6 Selection = Boost Heat On/Off control of auxiliary heat source

Operates based on Channel 1 percent power demand Boost heat % power level

Power level at which boost delay time starts 5% hysteresis

Boost delay Minimum time that the boost power level is exceeded

before boost is enabled

F4 Digital Output OperationF4 Digital Output Operation

Page 60: Series F4S and F4D  1/4 DIN Ramping Controllers

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85%

0 %

100 %Digital Output #6 Boost HeatDigital Output #6 Boost Heat

Heat % Power

Time in SecondsBoost Delay Time = 30 Seconds

Boost Delay Time = 30 Seconds

Boost Percent Power = 85 %

Boost Percent Power = 85 %

On

Off

Boost Heater

F4 Digital Output OperationF4 Digital Output Operation

Page 61: Series F4S and F4D  1/4 DIN Ramping Controllers

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Digital Output 7 Selection = Boost CoolDigital Output 7 Selection = Boost Cool On/Off control of auxiliary cool source

Operates based on Channel 1 % power demand Boost cool % power level

Power level at which boost delay time starts5% hysteresis

Boost delay Minimum time that the boost power level is exceeded

before boost is enabled

F4 Digital Output OperationF4 Digital Output Operation

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Digital Output 8 Selection = CompressorDigital Output 8 Selection = Compressor On/Off control of refrigerant compressor

Operates based on Channel 1 percent power demand Compressor ON/Off percent power level 100% to -100 %

Compressor OFF delay in seconds Cool power demand no longer exceeded for this time delay

Compressor ON delay Delay in seconds before compressor will restart

F4 Digital Output OperationF4 Digital Output Operation

Page 63: Series F4S and F4D  1/4 DIN Ramping Controllers

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2%0 %

- 100%

100%Digital Output #8Digital Output #8

%Power

Time in Seconds

Compressor on % Power = 0 %

Compressor on % Power = 0 %

Compressor On Delay = 45 Seconds

Compressor On Delay = 45 Seconds

Compressor off Delay = 20 Seconds

Compressor off Delay = 20 Seconds

On

Off

Compressor

Compressor off % Power = 2 %

Compressor off % Power = 2 %

F4 Digital Output OperationF4 Digital Output Operation

Page 64: Series F4S and F4D  1/4 DIN Ramping Controllers

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Main PageMain Page

Additional displayable functions when running a profile

Current file, current step, step typeChannel target set points, step time remainingWait for status, event output status, event input statusLast jump step, jump count16 displayable parameters total

F4 Ramping Control OperationF4 Ramping Control Operation

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Single Channel Ramping Controller

F4S X - X X X A - X X X XPower Supply

Output 1A

Output 1B

Auxiliary Input

Language Option

Auxiliary Retransmit

English, GermanSpanish, French

RG DisplaysCustom Options

Creating a Part Number - F4SCreating a Part Number - F4S

Page 66: Series F4S and F4D  1/4 DIN Ramping Controllers

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Dual Channel Ramping Controller

F4D X - X X X A - X X X XPower Supply

Output 1A

Output 1B

Output 2A

Language Option

Auxiliary Retransmit

English, GermanSpanish, French

RG DisplaysCustom Options

Creating a Part Number - F4DCreating a Part Number - F4D

Output 2B

Page 67: Series F4S and F4D  1/4 DIN Ramping Controllers

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F4S and F4D Feature SummaryF4S and F4D Feature Summary

F4S single channelF4S single channel Single channel PID

controller 1 universal analog input 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps

F4D dual channelF4D dual channel Dual channel PID

controller 3 universal analog inputs 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps

Page 68: Series F4S and F4D  1/4 DIN Ramping Controllers

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Reasons to BuyReasons to Buy Usability

High definition display

Information key Guided set up

and programming

Page 69: Series F4S and F4D  1/4 DIN Ramping Controllers

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Reasons to BuyReasons to Buy Reliability

ISO 9001 manufacturing

Three year warranty Year 2000 compliant

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Reasons to BuyReasons to Buy Performance

Control accuracy Extensive feature set Exhaustive life &

qualification testing Availability

4 day lead-time

Page 71: Series F4S and F4D  1/4 DIN Ramping Controllers

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Reasons to BuyReasons to Buy Support

Local sales specialists

Applications engineering support

Rapid field returns department

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Series F4S and F4D Series F4S and F4D 1/4 DIN Ramping Controllers1/4 DIN Ramping Controllers