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1
One Company Group, LLC
William J. CantwellSeptember 14 - 18, 2009
Business Transformation Case
Study
2
Air Products Overview
$11B revenues
A chemical industry safety leader
Operations in more than 30 countries
50% of sales revenue outside the U.S.
20,000 employees worldwide
33
Our One Company Focus
Simplifying and standardizing global work processes
Corporate Vision
4
One Company Focus*
Manage work through global work processes
Provide value through one IT infrastructure
Emphasize enterprise value of initiatives
Consolidate / globalize organizations
Visibility of information targeted as strategic
* Non-negotiables.
5
Guiding Principles
In a few words…
Standardization, Simplification
and
SAP Centricity
6
Elements of the One CompanyOperating Model
Growth– 3 categories of businesses (Growth, Core,
Restructure)– Direct R&D and capital into the Growth category
Effectiveness– Standardized global processes– KPI’s/cycle time reductions
Efficiency– Similar things done the same way– Reduce functional costs/IT enablement
Change Management– Active/passive alignment among senior executives– Resource to win/only one #1 priority per operating unit
Rewards/Recognition– Align rewards with new targets (KPI’s)– Targets should differ among categories/functions
7
One Company is the New Model for Operational Excellence
Culture• Disciplined teamwork
• Standardization vs. empowerment
Processes• Streamlined work
procedures• Businesses converge to a global standard
Information Technology
• Highly automated
• Enables key processes
Organization, Skills• Centralized functions
• Global processes
Measures• Supply Chain KPI’s
• Productivity
8
Change Management
Need an Enterprise Change Plan that addresses conflict resolution (Trio process)
Need defined change plans to be lead by business unit leaders
Need alignment before implementation
Need a Program Management Office to deal with prioritization and resources around initiatives
Need a governance process with metrics to sustain the business transformation
9
Transition Curve
Denial“Inform”
Commitment “Reward”
Exploration“Encourage”
Resistance“Listen”
10
Implementing Change in OrganizationsProject Management Change Management
Project scope and definition of project goals and objectives
Understanding of what people are to expect so they fulfill their roles
Milestones, timelines, work breakdown structure and schedule
Clarity of what will change and how it will affect each person on a day-to-day basis
Template for a project plan based on what is needed to be accomplished by what date
Change plan activities based on assessment so that the organization’s unique needs are addressed so that it can successfully accomplish the change
Accountability for specific project activities
Impact on stakeholders and recognition of what is needed to obtain their support
Status, update and progress of schedule
Communications, feedback and participation of those involved
Milestone accomplishment Rewarding the behaviors that are supporting the change
11
Implementing Change in Organizations
Create a Shared Vision Provide Necessary Resources
Define Business Drivers Surface and Manage Resistance
Achieve Alignment Monitor and Adjust
Understand the Impact of the Organization
Apply Consequence Management
Move the Organization off the Status Quo
Gain Commitment
Leading Change Requires You To:
Maintain Persistence
12
Stage 1: Global Processes were the Foundation
13
What is the Enterprise Process Blueprint?
The Enterprise Process Blueprint maps out our Enterprise Design
It’s the way we choose to run the company– Common processes– Common tools
Includes the converged processes, both manual and IT-enabled
Enterprise Design includes the:– Complete set of decisions, work process
maps, related documents, configuration, and master data
– These work processes include both SAP and non-SAP functionality
14
Process Principles
Business processes are simple,standardized, and global; enabledby a single instance of SAP
Customer responsiveness, operational efficiency, and cycle times are all important
Value creation is focused on the enterprise versus any individual business (“broad versus deep”)
Collaboration / teamwork will become the norm
Convergence is required by all business units
15
Process GovernanceSurprises, Learnings, Advice
Simpler is better.
It takes longer and costs more.
People do what they believe is right.
Scorecards drive behavior.
It works better than you think.
If you can make it, it feels really good.
The process is never “complete.”
16
Stage 2:SAP was the Tool
Single Instance of SAP
17
What Did SAP Do?
Processes integrated all of our functions and businesses
Provided real-time, online consistent data and information that everyone – employees, customers, suppliers – had access to
Created a one company infrastructure / supply chain (i.e., all steps from production planning to delivery to the customer)
Reduced complexity, waste, defects
Increased speed, agility, efficiency and strategic customer focus
18
Phases of SAP Implementation
Bus
ines
s Pe
rfor
man
ce
SAP Go - Live
STABILIZATION
BENEFITS
Time
IMPROVEMENT
RECOVERY
Handover
Identify business transformation opportunities;Perform to one company (convergence) decisions;Identify productivity benefits; implement organization changes
Analyze & correct data and configuration issues;Identify training and work process issues;Disengage SAP project team
Identify & implement inter and intra work process opportunities; Collect and report business and process KPI’s
19
SAP Implementation
7 phases over 4 years by geographical region
Core implementation team reported to the Supply Chain organization versus IT
Common core team moved through all 7 phases
Core team worked with a dedicated regional implementation team
Regional VP drove the efforts of the implementation team
20
Benefits Targeted
Identify potential leverage by process– Change the way we do business– External benchmarks
Categories– Productivity 3X– Balance sheet improvements 30%– Functional cost reductions 20%– Procurement $300MM– Revenue impact $500MM
Soft benefits Customer Loyalty
by 15%
21
Stage 3:Supply Chain Was The Connection That Drove Productivity
Single Instance of SAP
Plan MakeSource FulfillVOC
SuppliersCustomers
22
Supply Chain KPI’sDrive Process Performance
Returnon
Investment(increase)
13%ORONA
Revenue(increase)
Growth
Cost(decrease)
Productivity
Investment(decrease)
Net Assets
Reliability
Responsiveness&
Flexibility
Cost
AssetManagement
Efficiency
ProductivityImprovement
Cash to Cash Cycle Time
Perfect Order Fulfillment
Customer Data Quality
ForecastAccuracy
Complaints Closed by Target
Supply ChainAttribute
“Top 5”Focus Areas
$ Benefit Area
EnterpriseSupply Chain KPI’s
Perfect Order Fulfillment
Average Terms (customer)
Customer Master Data Quality
Demand Forecast Accuracy
% Orders Rec’d on-time (supplier)
Production Master Data Quality
% Faultless Invoices
Average Days Past Terms
Inventory Accuracy
Workbook Rejection Rate
Production Plan Adherence
% Complaints Closed by Target
P&L Impact
Net Hard Benefits
Cash to Cash Cycle Time
Days Sales Outstanding
Inventory Days of Supply
Days Payable Owed22
23
Other Step Change Performance Opportunities Creates focus for driving results
Target $100MM opportunities
Resource to win/benefits begin within six months
Transfer of knowledge is critical
Initiative examples– Strategic sourcing– Shared Services (e.g., functional cost
reductions)– Price Management– Lean/Six Sigma
24
Strategic Sourcing
Organizationally separate from tactical sourcing
Focus on fewer, longer term relationships for key materials
Look to source global requirements from low cost suppliers/countries
Need a limited number of experienced and motivated sourcing professionals to drive the program
Cost benefits can approximate 25%
Must quantify risk management process
25
Global ProcurementStrategic Sourcing/Business
Alignment Process Process focuses on identifying and prioritizing strategic
sourcing initiatives that will enhance the competitiveness of businesses and functions.
Senior leaders of businesses and functions are engaged to gain endorsement and alignment.
Business leaders cannot overrule Procurement decisions.
Creates dialogue on sourcing support ….expectations and service level.
Provides structure to sourcing activities…strategies, objectives, and team accountabilities are defined.
26
Global Procurement “Strategic Sourcing… Defining
Success”From To
Local/Regional Global
Limited Procurement Involvement Procurement Fully Engaged
Supplier Relationships….
Not Leveraged
Supplier Relationships
…Fully Leveraged
Variations in Work Process Standardized Work Processes
Formal Strategy Development Lacking
Formal Process Strategic Sourcing In-place
Minimal Contract Visibility Contracts Fully Visible
27
3-Year Roadmap for Low Cost Country Sourcing
Year #1 Year #2
• Organizational change, Country
Integration (structure, scope, operating
model, and governance), and
communications
• Strategic sourcing leadership team
build-up by Key Market Area.
• Well-defined strategies by division.
Accelerate implementation, and
communications of the strategies
• Enhanced collaborations with business
units
• SAP support
Year #3
• Full scope of executing strategies
and communications of status and
results, with focus on sourcing from
LCC for the rest of world
• Effective supplier relationship and
development program implemented
• Effectively support regional project
executions and plant operations
• Broader influence in procurement
strategies and processes
• Well-defined strategies in the areas
of Corporate sourcing, Logistics /
Dist. and (Real Estate?)
• Integrating country team to
corporate.
• Successful SAP implementation
• Fully integrated into
organization, strategies, and
processes
• Greater and broader
confidence and willingness
from stakeholders in using
low-cost country suppliers.
• Global leadership or co-
leadership in certain
commodity category
management.
28
• New FY Initiative Targets
• Best Practices Identified
• Review of Customer Success Stories
• Supply Chain KPI's
SBU Managers Meeting:
• SBU/Region New FY Work Plan
• New FY Supply Chain Capability Projects
• Best Practices to be Implemented
SBU/Region/FunctionMeetings
50 Business and Senior Corporate Leaders
• New FY CorporateScorecard Review
• New FY Initiative Priorities
• Shared Service
Centers Review
• Growth Board/CDO Overview
Senior Mgmt Meeting:
3000 Employees
• Measure Employee Engagement
• Progress on Development of Core
Capabilities?
Senior Management Meeting
50 Business and Senior Corporate Leaders
• Procurement Initiatives
• E-Connections Review
• Customer Testimonials
• Portfolio Mgmt. Review
All Business Units
• Kick-off SBU Strategy Reviews
E-Pulse Survey: Corporate ExecutiveCommittee (CEC)
• Customer Loyalty Review
• Supply Chain MilestoneReview
• Functional Performance Versus Benchmarks
FIRST QUARTER SECOND QUARTER
• Next FY OperatingPlan Approval
• Growth Initiative Spending
• HRP Review
• Next FY Training Plan Approval
• S,G&A Targets
All Business Leaders
• Next FY Initiative
Targets Set
• Individual Business Operating Plans
• Next FY Continuous Improvement Plan
3000 Employees:
• Measure Employee Engagement
• Progress on One Company Capabilities
Leadership Alignment
• 360° FeedbackAlignment Survey
• Review of SBU Strategic Plan
• Review of AnnualSupply Chain Plan
• Next FY EconomicOutlook
• SBU HRP Review
Corporate Executive Committee (CEC):
SBU/Region/Function Meetings:
E-Pulse Survey:
• Corp. Portfolio Management Review
• Growth Initiative Spending Target
• Hard Productivity Targets
• Corporate Planning &Commitment ProcessTargets
Corporate Development:SBU/Region/Function Meetings:
FOURTH QUARTER THIRD QUARTERRev. 11/08/06
Sr. Management Meeting
50 Business and Sr. Corporate Leads
• Next FY Challenges
• Next FY Initiatives Prioritized (Business/Process Alignment)
• Supply ChainPriorities
• One Company Accomplishments
Adapted from GE Model
CustomersEmployees
Shareholders
Corporate Executive Committee (CEC):
• Technology Review
• HRP Priorities
• Process Maturity Assessment
29
Business Results
4 growth platform businesses increased from 30% to 60% of total corporate revenue
5 years of double-digit topline growth
4 years of double-digit earnings leverage
Increased ORONA by 3%
S, G, & A / Sales declined by 3%
Procurement Savings exceeded $300M
Share price doubled
30
Results…A Change in Conduct
Simplification and standardization– Instituted global work processes– Shared service organizations– Underpinned by a single instance of SAP
Consolidated global business and functional organizations under single managers
Increased Customer Loyalty by at least 15% for each business in each region
Tripled rate of hard productivity savings over past 3 years
Resourcing to win
31
Keys to Success
Business leaders responsible for “what;” process owners responsible for “how” through service level agreements
Converge and then document the process before you enable it through software packages
IT spending / prioritization is controlled by process owners versus business leaders
Lean / Six Sigma projects are focused on improving Process KPI's
An integrated process governance model sustains improvements
32
Thank you