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Introduction to Materials Science and Engineering Department of Metallurgical & Materials Engineering IIT Madras, Chennai 600 036 Dr. Ranjit Bauri

1 intro & history

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  • 1. Introduction to Materials Scienceand EngineeringDr. Ranjit BauriDepartment of Metallurgical & Materials EngineeringIIT Madras, Chennai 600 036

2. The objective of Materials Science StudyAt some point of time or the other an engineering probleminvolves issues related to material selection. Understandingthe behavior of materials, particularly structure-propertycorrelation, will help selecting suitable materials for aparticular application.The objective of studying materials science is to developthis understanding . 3. Objective and Scope of the present coursePrimary objective is to present the basic fundamentals ofmaterials science and engineering.Expose the reader community to different classes ofmaterials, their properties, structures and imperfectionspresent in them.Help understand the subject with ease by presenting thecontent in a simplified and logical sequence at a levelappropriate for students/teachers/researchers.Aid the teaching learning process through relevantillustrations, animations, web content and practical examples.Highlight important concepts for each topic covered in thesubjectProvide opportunity of self-evaluation on the understandingof the subject matter. 4. Historical perspectiveMaterials ScienceandHuman Civilization 5. Materials in day to day life 6. What would life be like without Materials?? 7. Materials: The Milestones of Progress Development and advancement of Human societies-closelyrelated with materials Civilizations have been named based on the level of theirmaterials development Stone age, Bronze age etc. 8. Quest for newer materials:The driving force for the progress- stone age to IT ageQuest for more advanced materials to meet the growingneeds as the civilization progressed.A look at the history of materials chronologically clearlyreveals this 9. Stone ageStone age People living in caves andhunting with stone-made weapons200,000 BC Discovery of fire Said to be the mostsignificant discovery in human civilization.However, till the time the fire was controlledto contain and utilize the heat, it was notsignificant.Containing the fire Was not possiblewithout materials. Started with clay (aceramic material) pots and now we have allkinds of means to control and contain fire. 10. Introduction of metalsFirst metals to be discovered Copper and GoldMaterial processing - Annealing and Shaping.Throwing copper into camp fire and hammeringin early daysMelting and casting of metals. Melting of Goldto give it different shapesReduction of copper from its ore Nile ValleyThe dawn of metallurgy.Perhaps discovered by chance much before byearly potters 11. Discovery of Alloy - Metal CombinationsThe discovery of alloy combination of metalsMixing of Tin with Copper BronzeCopper ore invariably contains some Tin Mixing ofdifferent ores having different Tin content produced the firstBronzes. 12. Iron and Steel Building blocks of human civilizationIron wheels discovery of iron making.Revolution in warfare and cultivationInvention of Blast furnace Production of pig ironfrom oresSir Henry Bessemer (1813-1898)Bessemer steel making patent20th CenturyMany other steel making processes LD,Electric Arc, VAR for making high qualitysteels 13. Early 20th Century The golden eraHall process- Electrochemical process forextraction of Aluminium from Alumina (Al2O3)1890 - 1910 ADRevolution in Transportation Discoveryof automobiles and Aero planeProcess for making Nylon Introduction ofplastics 14. The Electronic revolutionZone refining A metallurgicalprocess to produce ultra pure SiUltra pure Si through zone refining Sichip, the heart of electronics. Smaller andsmaller Si wafers - Miniaturization 15. SuperconductorsHigh temperature ceramicsuperconductorsMRI Machine, Brain Scan Advancement in Medical scienceMagnetic Levitation: Maglev train :300 500 kmph(See Lecture # 15) 16. Further readinghttp://neon.mems.cmu.edu/cramb/Processing/history.htmlhttp://materialiaindica.wordpress.com/2009/02/16/a-brief-history-of-materials1metallurgical-heritage-of-india/Key words: History of materials science; Material development;Progress of human civilization