Upload
others
View
9
Download
0
Embed Size (px)
Citation preview
1. DESIGNATION AND PRECAUTIONS
1.1. DESIGNATION
Designations of AC servo motor and driver are as follows.
Reference for a system design and A/S.
ENCODER CONNECTOR MOTOR CONNECTOR NAMEPLATE OUTPUT SHAFT FLANGE FRAME① ② ③ ④ ⑤ ⑥
ENCODER FRAME SUPPORT TERMINAL BLOCK⑦ ⑧ ⑨ ꊉꊒ CONTROLLER CONNECTOR ꊉꊓ ENCODER CONNECTORꊉꊔ OP PANEL CONNECTOR ꊉꊕ BODY LED DISPLAY ꊉꊖ OP PANEL ꊉꊗ OP PANEL DISPLAY ꊉꊘ SETTING SWITCHES
1.2. PRECAUTIONS FOR MOUNTING MOTOR
WarningꏗThis product is a precision instrument, which equipped encoder made of glass on the back of
motor. Especially avoid using excessive force to motor shaft which may damage the motor.
When the speed command voltage is positive, the motor rotate as follows. (CCW viewed from the
motor shaft)
DAEWOO AC SERVO MOTOR Brake Type
P / C Series STRAIGHT KEY Type
REVISION NO.
ENCODER 2000PPR
Type Z5 01 02 03 05 07 08 10 15
Watt 50 100 200 300 500 750 750 1.0k 1.5k
DAEWOO AC SERVO DRIVER REVISION NO.
P/ C Series ENCODER 2000PPR
S : Speed ControlP : Position ControlType Z5 01 02 03 05 07 08 10 15
Watt 50 100 200 300 500 750 750 1.0k 1.5k
2. SPECIFICATIONS FOR AC SERVO MOTOR AND DRIVER
2.1. STANDARD SPECIFICATIONS FOR SERVO MOTOR
2.2. TYPE DESIGNATION FOR SERVO DRIVER
AC Servo Motor◆
AC Servo Driver◆
ITEM DS-C SERIES DS-P
MODEL NAME Z5CA 01CA 02CA 03CA 05CA 07CA 08CA 10CA 15CA
RATED OUTPUT (watt) 50 100 200 300 500 750 750 1.0k 1.5k
RATED TORQUE (kgcm) 1.62 3.25 6.50 9.74 16.2 24.4 36.6 48.7 73.1
INSTANTANEOUS PEAK
TORQUE (kgcm)4.86 9.75 19.5 29.4 48.6 73.1 109.8 146.1 219.3
RATED ROTATION
SPEED (rpm)3000 3000 2000 2000
MAXIMUM ROTATION SPEED
(rpm)4500 3000 2000 3000
ROTOR INERTIA (kgm2) 0.076 0.125 0.507 0.826 2.72 3.72 4.10 16.26 22.49
POWER RATE (w/s) 3.30 8.09 8.01 11.0 9.30 15.3 25.4 14.0 22.8
RESOLUTION DETECTOR (PPR) Optical Encoder : 2000PPR
INSULATION CLASS B Class F Class
WITHSTAND VOLTAGE AC 1500V, One minute
INSULATION RESISTANCE DC 500V 10M or moreΩ
2.3. STANDARD SPECIFICATIONS FOR SERVO DRIVER
ITEM DASD-C Series
MODEL NAME Z5SPC 01SPC 02SPC 03SPC 05SPC 07SPC 08SPC 10SPC 15SPC
Combina-tionSpec
MOTOR
Capacity(watt) 50 100 200 300 500 750 750 1.0k 1.5k
Rate/Max Speed 3000/4500 3000 2000 2000/3000
Inertia(g cm s2)‧ ‧ 0.078 0.128 0.517 0.843 2.775 3.80 4.20 16.6 22.95
Rated Current (Arms) 0.75 1.23 2.42 3.44 5.06 5.5 5.5 8.6 11.0
Max Current (Arms) 2.25 3.69 7.26 10.32 15.18 16.5 16.5 25.8 33.0
BasicSpec.
Main Input Voltage 1 AC200 220V +10 -15%, 50/60 HzΦ ~ ~ 3 200 220VΦ ~
Control Function Position control, Speed control, Torque control Mode
Control Method Sinusoidal PWM Control
Control Method Incremental Encoder 2000 PPR
Load Inertia Not more than 10 times the motor rotor inertia 5 times
Mounting RACK MOUNT Type
Frame Size (mm) 75(W) x 200(H) x 185(D) 85(W) x 200(H) x 185(D) 115(W) x 200(H)x 185(D)
Torque Control Spec. DC 0 ±9V (Torque:0 ±300%) Command~ ~
SpeedControlSpec.
Speed Control Range 1 : 3000
F r e q u e n c yCharacteristics (AM=EL)
100 Hz
SpeedRegulation
Load 0 100% : ±0.03% or less (at Rated Speed), ±0.015% or less (at Rated Speed/3000))~
Voltage 0 ±10% : ±0.1% or less (at Rated Speed), ±0.05% or less (at Rated Speed/3000))~
Temperature 25 ±25 C : ±0.5% or less (at Rated Speed), ±0.2% or less (at Rated˚Speed/3000))
Speed Reference Voltage ±2 ±10V DC(forward run at plus reference) at Rated Speed~
PositionControlSpec.
CommandPulse
Input Type Sign/pulse , CAW/AW, A/B(2-Phase)
Pulse Type +5V level(open collector, line driver)
Max InputFrequency 400 Kbps
Position Feedback Pulse 9999
Electronic Gear 1/9999 9999~
Input/Output
Sequence InputSERVO ON, PROHIBIT OF POSITIVE/NEGATIVE ROTATION, ALARM RESET,COUNTER CLEAR, PROPORTIONAL CONTROL MODE SELECTION, INTERNAL SPEEDSELECTION(3-TYPE)
Sequence OutputSERVO READY, SERVO ALARM, SPEED DETECTION, SPEED/TORQUE LIMIT STATE, UNSPEED /INPOSITION
InternalFunction
ProtectionOVER CURRENT, OVER VOLTAGE, UNDER VOLTAGE, OVER SPEED,OVER HEAT, OVER LOAD, PG ERROR, REGENERATION ERROR, DEVIATION OVERFLOW
Parameter Setting,Status Display 7 SEG LED x 6 or PUSH BUTTON SWITCH x 4 (OPTION)
Monitor Speed : 2V/1000RPM, Torque : 3V/100%
Other FunctionTEST DRIVE, JOG DRIVE, DI/DO STATUS DISPLAY, DO TEST, PARAMETER RESET, ROTORPOSITION DISPLAY, VCMD/TCMD OFFSET AUTOSET, S-CURVE ACCELERATION/DECELERATION,FEEDFORWARD
3. EXTERNAL CONNECTION DIAGRAM
3.1. EXTERNAL CONNECTION DIAGRAM FOR POSITION CONTROL
MC1
MC1
MC1
SERVO DRIVER
+24V
24GND
FG
+15V
-15V
(26LS31)
21
24
20
23
3
4
5
1
22
27
26
25
6
7
8
9
10
28
29
30
31
36
35
34
33
32
19
M
SHIELD
U
V
W
FG
5
6
7
89
1014
15
16
17
18
191
11
2
12
3
13
CN2
A
B
Z
U
V
W
+5V
FG 20
PG
A
BC
DE
F
K
L
M
N
P
R
H
G
J
SVON
PDRV
ALMRST
P-OT
N-OT
CLR
CMS
STOP
SVRDY
COM2
VPF
COM2
TGON
COM1
ALM
COM1
PLA
PLA
PLB
PLB
PLZ
PLZ
+15V
-15V
AGND
VMO
SHIELD
SERVO ALARM
OFFON
MC1
RY1
MC1
AC200~ 220V
50/60Hz
SERVOMOTOR
POWER POWER
PULSE REFERENCE INPUT
+5V
0V
R
S
T
r
t
**
CN1
MCCB
RY1DC24V
13
14
11
12
PPA
PPA
PPB
PPB
DGND
2PCZ
Note :
1. Relay contact
NORMALLY OPENNORMALLY CLOSED
2. Turn on inposition, current limit, rotation detection, servo ready photocoupler ON3. If servo alarm is generated, photocoupler OFF4. Make sequence to assure that the main circuit power should be cut off by a servo alarm signal.5. Twisted pair shielded cable
**. For Power 3 phase 220V(R,S,T)
OPEN COLLECTORZ PHASE OUTPUT
LINE DRIVEROUTPUT
SERVO ON
PROPORTIONAL GAIN
ALARM RESET
FORWARD RUNNING PROHIBIT
REVERSE RUNNING PROHIBIT
DEVIATION COUNTER CLEAR
CONTROL MODE SELET
STOP
SERVO READY
ROTATION DETECTION
INPOSITION
ENCODER OUTPUTSIGNAL
MONITOR OUTPUT
NO
ISE
FIL
TE
R1 or 3
3.2. EXTERNAL CONNECTION DIAGRAM FOR SPEED/TORQUE CONTROL
MC1
MC1
MC1
SERVO DRIVER
+24V
24GND
FG
+15V
-15V
LINE DRIVEROUTPUT
(26LS31)
21
24
20
23
3
4
5
1
22
27
26
25
6
7
8
9
10
28
29
30
31
36
35
34
33
32
19
M
SHIELD
U
V
W
FG
5
6
7
89
1014
15
16
17
18
191
11
2
12
3
13
CN2
A
B
Z
U
V
W
+5V
FG 20
PG
A
BC
DE
F
K
L
M
N
P
R
H
G
J
SVON
PDRV
ALMRST
P-OT
N-OT
VS1
VS2
STOP
SVRDY
COM2
VPF
COM2
TGON
COM1
ALM
COM1
PLA
PLA
PLB
PLB
PLZ
PLZ
+15V
-15V
AGND
VMO
SHIELD
SERVO ON
PROPORTIONAL GAIN
ALARM RESET
FORWARD RUNNING PROHIBIT
REVERSE RUNNING PROHIBIT
INTERNAL SPEED COMMANDSELECT 1
INTERNAL SPEED COMMANDSELECT 2
STOP
SERVO READY
INSPEED
ROTATION DETECTION
SERVO ALARM
ENCODER OUTPUTSIGNAL
MONITOR OUTPUT
OFF ON
MC1
RY1
MC1
1 or 3
AC200~ 220V
50/60Hz
SERVOMOTOR
POWER POWER
Note :
1. Relay contact
NORMALLY OPENNORMALLY CLOSED
2. Turn on inposition, current limit, rotation detection, servo ready photocoupler ON3. If servo alarm is generated, photocoupler OFF4. Make sequence to assure that the main circuit power should be cut off by a servo alarm signal.5. Twisted pair shielded cable
R
S
T
r
t
**
CN1
**. For Power 3 phase 220V(R,S,T)
MCCB
RY1DC24V
DGND
2PCZOPEN COLLECTORZ PHASE OUTPUT
17
18
15
16
VELCMD
VELCMD
TORCMD
TORCMD
SPEED REFERENCE INPUT
(DC + 10V)TORQUE REFERENCE INPUT
(DC + 10V)
NO
ISE
FIL
TE
R
4. I/O SIGNAL
4.1. LAYOUT OF CONNECTOR TERMINAL
4.1.1. Layout of Connector CN1
SPEC : 10236-52A2 (Driver Side), 10136-3000VE (Combined Side) , 3M Products
19 21 23 25 27 29 31 33 35
FG SVON N-OT VPF SVRDY PLB PLZ VMO -15V
20 22 24 26 28 30 32 34 36
ALMRST P-OT PDRV COM2 PLB PLZ DGND AGND +15V
1 3 5 7 9 11 13 15 17
24GNDVS1(CLR)
STOP COM1 PLA PPB PPA TORCMD VELCMD
2 4 6 8 10 12 14 16 18
PCZVS2
(CMS)
TGON ALM PLA PPB PPA TORCMD VELCMD
4.1.2. Layout of Connector CN2
SPEC : 10220-52A2 (Driver side), 10120-3000VE (Combined side) , 3M Products
11 13 15 17 19
DGND DGND PU PV PW
12 14 16 18 20
DGND PU PV PW FG
1 3 5 7 9
+5VE +5VE PA PB PZ
2 4 6 8 10
+5VE - PA PB PZ
4.2. INPUT/OUTPUT SIGNALS FOR CONNECTOR CN1
PIN No. Signal Name Description I/O ControlMode
1 24GND Ground ofSignal
P,S,T
3
4
/( )
/()
Meanings of signal to the control mode are as follows.ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠏꠏꠏꠈposit- Position Speed Speed Torque Torqueꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐion Speed Torque Positionꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏ
VS1/(CLR/) CLR/ CLR/ VS1/ - VS1/ CLR/ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏVS2/(CMS/) - CMS/ VS2/ CMS/ VS2/ CMS/ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐ ꠐꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠏꠏꠏꠎ- Internal speed command selection;When using as internal speed command selectionRotate at the speed set in the parameter No 20,21,22 according tothe combination.ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠇꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠈ
VS1/ VS2/ Parameter No.ꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ- OFF OFF external speed commandꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
speed select 1 ON OFF 20 (internal speed command 1)ꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏspeed select 2 ON ON 21 (internal speed command 2)ꠐ ꠐ ꠐ ꠐ ꠐꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠊꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏspeed select 3 OFF ON 22 (internal speed command 3)ꠐ ꠐ ꠐ ꠐ ꠐꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠍꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠎ
- Deviation counter clear; Turn on this signal under the position control, the value ofaccumulated deviation counter is cleared.
- Control mode selection; The Control mode in the running status is switched over.
I P,S,T
5 Closed inter-G24, in the S/W, the command is changed into "zero" byforce. Open inter-G24,Runs to the setting command. I P,S,T
67 Turns on when the motor speed exceeds setting value parameter No.18. O P,S,T
87 Turns off when servo error is detected. (normal status: turns on) O P,S,T
9,1028,2930,31
These are A, B and Z pulses of the encoder by line driver (26LS31).It must received by line receiver(26LS32). O P,S,T
2 Z pulses of the encoder by open collector(74LS07).Max operating voltage : DC30V, Max input current : DC20mA O P,S,T
13141112
Positioning Pulse Input : Maximum input frequency is 400kHz- PULSE/SIGN (PULSE/DIR)TYPEPPA,PPA/ : COMMAND PULSEPPB,PPB/ : RUNNING DIRECTION(‘H’: CCW, ‘L’: CW)
- FORWARD/REVERSE (CCW/CW) TYPEPPA,PPA/ : FORWARD (CCW) PULSEPPB,PPB/ : REVERSE (CW) PULSE
- 2PHASE PULSE TYPEB-PHASE Lead : CCW, A-PHASE Lead : CW
I P
* I : Input, O : Output, P : Position Control, S : Speed Control, T : Torque Control
PIN No. Signal Name Description I/OControl
Mode
15
16
Torque Command Input(0 ±10Vdc): the motor generates the rated~
torque when the voltage in the Parameter No.29 is given.I T
17
18
Speed Command Input(0 ±10Vdc): The motor runs to Rated Speed~
when the voltage in the Parameter No.28 is given.
Under the torque control, it is used to external speed limit command.
I S,T
19 FG FRAME GROUND (Connect for Shield cable) P,S,T
20
Alarm Reset:
When it turns on over 50msec it resets servo alarm in alarm
state.(except for over current error detection)
I P,S,T
21This signal makes the driver ready to receive the speed command input.
Dynamic brake is cleared.I P,S,T
22
23
P-OT
N-OT
Motor runs only to CCW if the P-OT turns on and only to CW if the
N-OT turns on. In case of linear motion system, etc.,connect limit
switch
signal lines to these pins according to the running direction.
These signals are "closed" in running. When limit switches are
tripped,
they become "open".
I P,S,T
24
Proportional drive Command to prevent drifting when the motor is left
motionless without command input, while the main circuit is kept
energized.
I P,S,T
25
26
At position control mode, turns on when the position reaches the
inposition range set by parameter No.13.
At speed control mode, turns on when the motor speed reaches the
Inspeed range set by parameter No.19.
O P,S,T
27
26
Turns on when main power supply is on and no servo alarm is detected.
The driver is ready to run.O P,S,T
32 DGND Signal ground of open collector. P,S,T
33 VMOSpeed Monitoring (±6V / Rated speed),Refer the Parameter No.30.
Current Monitoring (±3V / Rated torque),Refer the Parameter No.31.O P,S,T
34 AGND Signal ground of Speed/Torque monitoring P,S,T
35
36
-15V
+15VPower supply for Speed command(Max current : 20mA) P,S,T
4.3. INPUT/OUTPUT TYPE
DI - 1 DI - 2① ②
4.4K
TLP521 or EQ.
SWTR
+24V
5mA
24GND
AC SERVO DRIVER
150 ohm
TR
26LS31
or
+5V
PPA(PPB)
PPA/(PPB/)
AC SERVO DRIVER
DO - 1 DO - 2③ ④
R
COM1 or COM2
LOAD
+24V
50mA max
AC SERVO DRIVER
26LS31
AC SERVO DRIVER
26LS32
It must be configured a surge absorber in
induction load and a current limit resister
in lamp load(Max current 50mA)* Line Driver Encoder Pulse Output
NOTE
5. ALARM DETECTION FUNCTIONS AND CONTENTS
Body
LED
OP Panel
LED DisplayALARM DETECTION FUNCTION Contents
1 ALP-UU UNDER VOLTAGE DC Link voltage is below 250[v]
2 ALP-dg WATCHDOG ALARM WATCHDOG ALARM
3 ALP-OU OVER VOLTAGE DC Link voltage exceed 400[v] or more
4 ALP-oC DC LINK OVER CURRENT Over current status of DC Link
5 ALP-FL FEEDBACK LOSS Encoder pulse error or encoder connection error
6 ALP-AS ARMSHORT TR lag is short
7 ALP-OS OVER SPEED Motor speed exceed the rotational limit
8 ALP-OL OVER LOAD
Motor exceed the pre-assigned time continuously
over Load Limitation
( 298% - 3sec, 274% - 6sec, 244% - 12sec, 219%
- 24sec, 199% - 48sec, 174% - 96sec, 159% -
192sec, 149% - 384sec, 139% - 768sec, 129% -
1536sec)
9 ALP-SE SOFTWARE ERROR CPU Error
A ALP-PE PARAMETER DATA ERRORAn error such as damage data occurs when
reading the data from EEPROM
b ALP-rP RESIDUAL PULSE ERRORResidual pulse exceed the allowance value set
on Parameter No.14
C ALP-FqPULSE INPUT
FREQUENCY ALARM
Input pulse frequency exceed 400 KPPS or
more
d ALP-OC OVER CURRENT Over current status
ALP-no ALARM NOT OCCURRED No error
Body LED Display ControlPower
MainPower
ServoON
6. DISPLAY/SETTING SWITCHES (OPTION)
6.1. FUNCTION
The 6 digits 7segment display in front of the driver indicates parameter setting, diagnosis, and▶
alarm, and address and data can be selected by 4 display mode.
MODE SET
PRO-MOTIOM
DAEWOO
OPERATOR
DAOP - 01S
( OP Panel Display )
When power off, pre-set DATA is stored in a Driver.▶
* Turning power is off under the alarm, it is stored, and If power is on, it is can be
certified.
6.2. STATUS SETTING SWITCHES AND DISPLAY FLOWCHART
6.2.1. Outline
After turning on the main power,7-segment LED is displayed in status mode, Changing▶
mode can be selected by MODE button.
Initializing after
Main Power On
Status mode display
MODE
Diagnosis mode display
MODE
Alarm mode display
MODE
Parameter setting
MODE
After turning the control power,① P r o - C - is displayed in status mode.
After turning on the main power,② P r o. 0 7 5 (capacity display) and
U - - C O N (control mode) is displayed, initial values set in parameter
No.32.(example: r 0 0 0 0 )is displayed.
Increment/Decrement of ADDRESS and DATA can be selected by③ UP DOWN button,
Storage of DATA can be selected by SET button.
6.2.2. Display Flowchart
Initializing after
turn on power DOWN UP
Status display Accumulatedcommand pulses
Accumulatedelectronic gearcommand pulses
Accumulatedfeedback pulses
Residualpulses
Max load ratioCommand pulsesfrequency
MODE
Effective loadratio
Torque commandvoltage
Speed commandvoltage
Running speed
Diagnosisdisplay
Sequence DI-DO status S/W version Rotor position
Parameter reset DO TEST
TCMD OFFSET VCMD OFFSET JOG DRIVE TEST DRIVE
Alarm DisplayALARM HISTORY
DISPLAY MODE
1trace back
2
trace back
3
trace back
4
trace back
9
trace back
8
trace back
7
trace back
6
trace back
5
trace back
Parametersetting NO. 00 NO. 01 NO. 02 NO. 03
NO. 20
NO. 35 NO. 34 NO. 33 NO. 32
6.3. STATUS DISPLAY CONTENTS
6.4. Status Display Description
6.4.1. Description
(1) Command pulse accumulation [symbol P, -600000 pulse 600000 pulse]~
- Display counter of the position command input pulse.
- As this is a value before pulse multiplying factor is set(EGN/EGD, parameter No.03,04)
it can not be coincide with feedback pulse accumulation.
- If the set button pressed, Reset in “0”.
- Accumulated values of the reverse pulses light up all dot mark.
P 6. 0. 0. 0. 0. P 0 P 6 0 0 0 0
CW CCW
NAME SYMBOL DISPLAY RANGE CONTENTS
COMMAND PULSE
ACCUMULATIONP
-600000 600000~
[PULSE]
Display input pulse counting before electronic
gear input.
ELECTRONIC GEAR
COMMAND PULSE
ACCUMULATION
C-600000 600000~
[PULSE]
600000 or more, resume from "0"
Reset "0" by pressing SET key.
FEEDBACK PULSE
ACCUMULATIONb
-600000 600000~
[PULSE]
Display amount of rotary the count 4 times as
large as value of encoder pulse.
600000 or more, resume from "0"
Reset "0" by pressing SET key.
RESIDUAL PULSE E-600000 600000~
[PULSE]
Display residual pulse of position deviation
counter.
COMMAND PULSE FREQUENCY F-400.0 400.0~
[KPPS]
Display position command input pulse frequency
before electronic gear input
MOTOR RUNNING SPEED r -4500 4500 [RPM]~ Display running speed
SPEED COMMAND VOLTAGE U-10.00 10.00~
[VOLT]
Display analog external speed command or speed
limit command
TORQUE COMMAND VOLTAGE t-10.00 10.00~
[VOLT]Display analog torque command
EFFECTIVE LOAD FACTOR L-300.0 300.0~
[%]
Continuous effective load torque is displayed " % "
(rated torque/100%)
MAX LOAD FACTOR H-300.0 300.0~
[%]
Max load torque under acceleration/deceleration is
displayed " % " (rated torque/100%)
Reset "0" by pressing SET key
(2) Electronic gear command pulse accumulation[symbol C, -600000 pulse 600000 pulse]~
- Display count amount of the position command input pulse after electronic gear is adapted.
- If the set button pressed, Reset in “0”.
- Accumulated values of the reverse pulses light up all dot mark.
C 6. 0. 0. 0. 0. C 0 C 6 0 0 0 0
CW CCW
(3) Feedback Pulse accumulation [symbol b, -600000 Pulse 600000 Pulse]~
- After servo ready, Display count amount of the moving of the motor. If count excess
600000, Resume from " 0 ".
- If the set button pressed, Reset in “ 0 ”.
- Accumulated values of the reverse pulses light up the dot mark.
b. 6. 0. 0. 0. 0. b 0 b 6 0 0 0 0
CW CCW
(4) Residual pulse [symbol E, -600000 pulse 600000 pulse]~
- Display residual pulse of the position deviation counter.
- Reverse pulses light up the dot mark.
E 6. 0. 0. 0. 0. E 0 E 6 0 0 0 0
CW CCW
(5) Command pulse frequency [symbol F, -400Kpps 400Kpps]~
- Display frequency of the position command input pulse[min units: 100 pps ( 0.1 Kpps )]
- This is a value before select electronic gear (pulse multiplying factor)[CW pulse:(-)]
F - 2 0 0. F .1 F 2 0 0.
CW 200Kpps CCW 100pps CCW 200Kpps
(6) Rotation speed of the motor [symbol r, -3000 rpm 3000 rpm]~
- Display rotation speed of the motor( CW : (-), CCW : (+) )
r - 3 0 0 0 r 0 r 3 0 0 0
CW CCW
(7) Speed command voltage [symbol U, 0 ±10V]~
- Display external speed command voltage or speed limit command voltage.
U - 1 0. 0 0 U 0 U 1 0. 0 0
CW CCW
(8) Torque command voltage [symbol t, 0 ±10V]~
- Display torque command voltage.
t - 1 0. 0 0 t 0 t 1 0. 0 0
CW CCW
(9) Effective load factor [symbol L, -300 300%]~
- Display continuous effective load torque.
- Display 100 percent at a rated torque.
L 1 0 0
(10) Max load factor [symbol H, -300 300%]~
- Display peak torque under Acceleration/Deceleration,
it is able to alter to the largest value.
- Display 100 percent at a rated torque.
- If the set button pressed, Reset in “ 0 ”.
H 1 0 0
6.5. ALARM HISTORY DISPLAY DESCRIPTION
NAME DISPLAY CONTENTS
Alarm History
A L 0 - U U
A L 1 - U U
․․․
A L 9 - U U
- Display alarm history to 9-rotates recently.
- Reset alarm history by pressing SET key.
6.6. DIAGNOSIS DISPLAY DESCRIPTION
Diagnosis Status of the External Sequence▶
6.6.1. Servo on, off Status Display
r d - o F F ; Display under system initialization at servo on (before/after)
r d - o n - ; After initialization completion, display at operating on
6.6.2. Digital Input/Output Signal
; Display On/Off status of external input signal from the 7-segment.
; Display On/Off status of external output signal from the 7-segment.
STOP ALMRST
VS2 SVON
VS1 P-OT
PDRV N-OT
NC TGON
NC ALM
NC VPF
NC SVRDY
< External Input Signal > < External Output Signal>
6.6.3. Software Version Display
S O F t. 0 1 ; Display for maker management, and S/W version.
6.6.4. Rotor Position Display
r o t o r -
- Display UVW signal of the encoder and one times of the A,B phase in a circulation in order of
the pulse, electrical angles, mechanical angles from the Z phase pulse.
(1) One times pulse of encoder
; 0 1999 PULSE~
(2) Electrical angle
; 0° 1079°(POLEPAIR=6)~
; 0° 1439°(POLEPAIR=8)~
(3) Mechanical angle
; 0° 359°~
( Note )
r o t o r - SET ꏮSET One times pulse of encoderꏮSET Electrical angle of encoderꏮSET Mechanical angle of encoderꏮ
r o t o r -
6.6.5. Digital Output Signal Test
d o - t S t
- Check wiring and sequence during output to the external terminal each digital output signal,
forcedly.
( Note )
d o - t S t SETꏮTGON OFF TGON ON
DOWNꏮ t n - o F F UPꏮ t n - o n - SETꏮVPF OFF VPF ON
DOWNꏮ P F - o F F UPꏮ P F - o n - SETꏮSVRDY OFF SVRDY ON
DOWNꏮ S r - o F F UPꏮ S r - o n - SETꏮd o - t S t
6.6.6. Test Drive
t S t. r u n ;
- Test S-curve and linear Acceleration/Deceleration drive at ±2000 RPM (1 test)
( Note )
t S t. r u n SETꏮr u n - - - ; SERVO ONUPꏮr u n - P - ; 0 rpm -> 2000 rpm -> 0 rpmDOWNꏮr u n - n - ; 0 rpm -> -2000 rpm -> 0 rpm
r u n - - -
SETꏮt S t. r u n ; SERVO OFF
6.6.7. Jog Drive
J O g. r u n
- Run Jog drive by internal speed(IVC1) command.
( Note )
J O g. r u n SETꏮJ r 0 0 0 0 ; SERVO ON
UPꏮJ r 0 1 0 0 ; +100 RPM
DOWNꏮJ r 0. 1. 0. 0. ; -100 RPM
J r 0 0 0 0
SETꏮJ O g. r u n ; SERVO OFF
6.6.8. Voltage Command Offset
U - o F S t
- Adjust offset of the analog speed command voltage automatically.
6.6.9. Torque Command Offset
t - o F S t
- Adjust offset of the analog torque command voltage automatically.
6.6.10. Parameter Initialization
P A r A - -
- After reset parameter in setting value, save initialization parameter in EEPROM
6.7. USER PARAMETER MODE
6.7.1. Parameter Setting
Turn on Control Power
Turning on the control power, P r o - C - is displayed.
Turn on Main Power
Turning on the Main power, After Capacity display (example:
P r o. 0 7 5 ) and Control display mode (example:
U - - C O N )is selected Status display mode (example:
r 0 0 0 0 ) is displayed.
By pressing UP , Display contents can be changed from Left
to Right. By pressing DOWN , Display contents can be changed
from Right to Left.(at Display flowchart)
For change initial display contents into desired status, it must
be changed parameter No.32.(Status Display Mode)
Select Parameter Mode
0. 0. 0 0 0 2 (Parameter composed ADDRESS and DATA)
can be display by pressing MODE
DATA of Parameter (Parameter contents)
ADDRESS of Parameter (Parameter No.)
Select ADDRESS Selects Parameter No. by pressing UP DOWN
UP : Accelerate Parameter No.
DOWN : Decelerate Parameter No.
After select desired ADDRESS No,
As soon as SET button is selected, it's dot mark light up.
Rewrite DATA At ADDRESS No's dot mark light up Input desired DATA
by pressing UP : Accelerate DATA. DOWN : Decelerate DATA.
After select desired DATA, when SET is pressed, it's dot
mark flickers, then DATA setting is completed
Completion
6.7.2. List of Setting Parameter
Standard Specification Parameter set by user to match the mechanical system ; as follows.
No. NAME SYMBOL FUNCTIONDATA LIMIT
(DEFAULT)CLASS NOTE[UNIT]
00 MOTOR POWER CAPACITY MPC Choose the rated Motor Capacity0 3~
(0)A,B
1:100W,2:200W,3:300W,
4:500W,5:750W,6:750W,
7:1KW,8:1.5KW,9:2.0KW
01 SERVO CONTROL TYPE CTYSelect Position, Speed, Torque
Control mode
0 5~
(2)A,B
0:P, 1:P/S, 2:S,
3:S/T 4:T, 5:T/P
02 PULSE TYPE PTY Set one of 3-pulse Command0 2~
(1)A,B
0:PULSE/SIGN,
1:F/R, 2:A/B
03 ELECTRONIC GEAR NUMERATOR EGNCommand pulse electronic gear
numerator
1 9999~
(1)A,B No limit Range
(Recommend Range :
1/50<EGN/EGD<32)04 ELECTRONIC GEAR DENOMINATOR EGDCommand pulse electronic gear
denominator
1 9999~
(1)A,B
05 MOTOR ROTATION DIRECTION MRDSelect running direction under (+)
command voltage
0 1~
(0)A,B
0:(+)=CCW, (-)= CW
1:(+)= CW, (-)=CCW
06POSITION LOOP
P GAINPKP
Set Proportional gain of the
position control loop
0 2048~
(256)B,C
07VELOCITY LOOP
P GAINVKP
Set Proportional gain of the speed
control loop
0 2048~
(250)B,C
08VELOCITY LOOP
I GAINVKI
Set Integral gain of the speed
control loop
0 2048~
(300)B,C
09 VELOCITY COMMAND OFFSET VCO Set Speed Command Offset-800 800~
(0)B,C VCO×10/8092 [V]
10 TORQUE COMMAND OFFSET TCO Set Torque command Offset-200 200~
(0)B,C TCO×10/2048 [V]
11VELOCITY or TORQUE MONITOR
OFFSETVTO Set Speed or TORQUE monitor Offset
-12 12~
(0)B,C VTO×10/128 [V]
12VELOCITY or TORQUE MONITOR
SETTINGVTM Set Speed or TORQUE monitor Setting
0 1~
(0)B,C
0:VELOCITY MONITOR
1:TORQUE MONITOR
13 INPOSITION INPSet In-position Range under Position
Control
1 9999~
(100)B [PULSE]
14 RESIDUAL PULSE ALLOWANCE RPASet Residual Pulse Allowance under
Position Control
1 6000~
(6000)B RPA×100 [PULSE]
15 VELOCITY LIMIT VLS Set Velocity Limit1 4500~
(4500)B [RPM]
16 FEEDFORWARD CONTROL GAIN FFGSet Feed-forward Control gain under
Position Control
0 100~
(0)B [%]
17 FEEDFORWARD TIME CONSTANT FTCSet 1st low pass filter time constant
of feed-forward command
0 500~
(0)B FTC×2.4 [mSEC]
18 VELOCITY ON DETECTION VOD Set Velocity ON of TGON Pin0 3000~
(50)B [RPM]
19 ZERO CLAMP ZCS Set Zero Clamp Setting0 3000~
(0)B [mV]
20 INTERNAL VELOCITY COMMAND 1 IVC1Internal Velocity or Speed limit
Command 1
-3000 3000~
(100)B [RPM]
21 INTERNAL VELOCITY COMMAND 2 IVC2Internal Velocity or Speed limit
Command 2
-3000 3000~
(1000)B [RPM]
22 INTERNAL VELOCITY COMMAND 3 IVC3Internal Velocity or Speed limit
Command 3
-3000 3000~
(1500)B [RPM]
23 POSITIVE TORQUE LIMIT TLP Set Torque Limit Positive0 300~
(300)B [%] (Rated=100%)
24 NEGATIVE TORQUE LIMIT TLN Set Torque Limit Negative0 300~
(300)B [%] (Rated=100%)
25 ACCELERATION TIME CONSTANT ATCSet Acceleration Time Constant from
Stop to Max Speed
0 6000~
(5)B ATC×10 [mSEC]
26 ACCELERATION TIME CONSTANT DTCSet Deceleration Time Constant from
Max Speed to Stop
0 6000~
(5)B DTC×10 [mSEC]
No. NAME SYMBOL FUNCTIONDATA LIMIT
(DEFAULT)CLASS NOTE[UNIT]
27 S CURVE TIME CONSTANT STCSet S-curve Speed Acceleration /
Deceleration Time Constant
0 1000~
(0)B [mSEC]
28 VOLTAGE AT RATE SPEED VRSSet Speed command voltage under
Rated 1500 RPM Rotation
1000 5000~
(3000)B VRS×2 [mVOLT]
29 VOLTAGE AT RATE TORQUE VRTSet Torque command voltage under
Rated Torque running
500 5000~
(1500)B VRT×2 [mVOLT]
30 MONITOR AT RATE VELOCITY MRV
Set Velocity output voltage under
Rated 1500 RPM Rotation1000 5000~
(3000)B MRS×2 [mVOLT]
31 MONITOR AT RATE TORQUE MRTSet Torque monitor output voltage
under Rated Torque running
500 5000~
(1500)B MRT×2 [mVOLT]
32 INITIAL STATUS DISPLAY ISD Set Initial Status Display Item0 9~
(5)B
0 : Command Pulse
accumulation
1 : Electronic Pulse
accumulation
2 : Feedback Pulse
accumulation
3 : Residual Pulse
4 : Command Pulse
Frequency
5 : Rotation speed
6 : Speed command
Voltage
7 : Torque command
Voltage
8 : Effective load factor
9 : Max load factor
33 CURRENT LOOP P GAIN IKPSet Proportional gain of current
control loop
0 2048~
(900)D at the factory
34 CURRENT LOOP I GAIN IKISet Integral gain of current
control loop
0 2048~
(600)D at the factory
35ENCODER PULSE PER ONE
ROTATIONEPN Encoder pulse per one rotation
1500 6000~
(2000)D at the factory
36 MOTOR POLES MPP Motor Poles Numbers0 1~
(0)D
at the factory
0:6 Poles, 1:8 Poles
37Motor manufacturea factory
MOTSelect motor manufacture afactory
0 ~ 1(0) D 0:Doosan motor
1:Tamagawa motor
38 ENCODER CABLENUMBER ECN Select Encoder Cable Number 0 ~ 1(0) D 0:15 wire
1:9 wire
39 Encoder Output Divide DEO Select Encoder Output Divide0 ~ 7(0)
D
0:1 Divide, 1:1/2 Divide2:1/4 Divide. 3:1/8 Divide4:1/16 Divide, 5:1/32 Divide6:1/64 Divide, 7:1/128 Divide
40 P_OT, N_OT FUNCTION IOS Select P_OT, N_OT fUNCTION0 ~ 2(0)
D
0:Forward/Reverse running
prohibit
1:Forward/Reverse running
command
2:Don't care
41 Servo alarm signal ALBSelect output of servo alarm
signal0 ~ 1(0)
D0:Closed
1:Open
Note. Adjusted parameter operated as follows.☞
A Adjusted parameter is only valid when power is off on→
B You can adjust the parameters under the servo is off.
C You can adjust the parameters under the servo is on.
D You can never adjust the parameters for Maker management.
6.8. DESCRIPTION SET FUNCTION
6.8.1. Base Setting
(1) Motor Power Capacity (MPC )
; initial value 0. 0. x x 0 0
Parameter Watt Parameter Watt
0 0 50 0 5 750(Rated Speed 3000RPM)
0 1 100 0 6 750(Rated Speed 2000RPM)
0 2 200 0 7 1.0 KW
0 3 300 0 8 1.5 KW
0 4 500 0 9 2.0 KW
(2) Servo loop control type ( CTY )
; Initial value 0. 1. x x 0 2 (Speed mode)
(3) Motor Running Direction(MRD)
; Initial value 0. 5. x x x 0 ( CCW )
This is a motor Running Direction of the speed command and pulse command.
Control
ModeFunction Input Type
Between -
Open Closet
0 0 Position control pulse train
0 1Position/Speed
Switchoverpulse train/Voltage
Position
Control
Speed
Control
0 2 Speed control Analog, 3 Mode Speed
0 3 Speed/ torque Switchover Analog.Voltage/AnalogSpeed
Control
Torque
Control
0 4 Torque control Analog
0 5Torque/Position
SwitchoverAnalog/pulse train
Torque
Control
Position
Control
( Note )
In case of the mode Switchover combination such a Position/Speed,
Speed/Torque, Torque/Position of the servo loop control
type(6-combination). After parameter is set, control mode is Switchover
as a Close/Open between
external terminal CMS/ and G24.
DIRECTION SPEED COMMAND POWER
CCW
MRD = 0
External Analog at Speed Command
(CN1 pin 17,18 )External + DC
Internal Speed Command IVC1, IVC2, IVC3
(Parameter no.20~ 22)Internal +
CW
MRD = 1
External Analog at Speed Command
(CN1 pin 17,18 )External - DC
Internal Speed Command IVC1, IVC2, IVC3
(Parameter no.20~ 22)Internal +
Pulse
CommandCCW CW
Pulse Commandmode (PTY)
MRD = 0
Sign
Pulse
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
"L"ꠏꠈB ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
PTY = 00
Absolute
Value
Pulse
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏA "H"ꠏꠎꠈ ꠈ ꠈB ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
PTY = 01
2 Phase
Pulse
ꠏꠏꠏꠈ ꠏꠏꠏA ꠏꠏꠏꠎ ꠌꠏꠏꠏꠎꠏꠏꠏꠈ ꠏꠏꠏꠈB ꠏꠎ ꠌꠏꠏꠏꠎ ꠌꠏ
ꠏꠏꠏꠈ ꠏꠏꠏꠈA ꠏꠎ ꠌꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠈ ꠏꠏꠏB ꠏꠏꠏꠎ ꠌꠏꠏꠏꠎ
PTY = 02
MRD = 1
Sign
Pulse
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
"L"ꠏꠈB ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
PTY = 00
Absolute
Value
Pulse
ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏA "H"ꠏꠎꠈ ꠈ ꠈB ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
PTY = 01
2 Phase
Pulse
ꠏꠏꠏꠈ ꠏꠏꠏꠈA ꠏꠎ ꠌꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠈ ꠏꠏꠏB ꠏꠏꠏꠎ ꠌꠏꠏꠏꠎ
ꠏꠏꠏꠈ ꠏꠏꠏA ꠏꠏꠏꠎ ꠌꠏꠏꠏꠎꠏꠏꠏꠈ ꠏꠏꠏꠈB ꠏꠎ ꠌꠏꠏꠏꠎ ꠌꠏ
PTY = 02
The Motor rotate as follows. (CCW viewed from the motor shaft)※
< Encoder wave forms at motor forward running (CCW) >
90°ꠐ ꠐ→ ←ꠊꠏꠏꠏꠏꠊ ꠏꠏ
ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓA Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠏ ꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚA Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓB Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠏ ꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚB Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓZ Phase ꠛ ꠛꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠏZ Phase ꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠛ ꠛꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ
6.8.2. Offset Setting
- Set analog command offset adjustment of the external speed and torque.
- When offset generate and the motor rotates abnormally in spite of the speed command "0",
Set this value and press [set] Switch to stop the motor.
(1) Speed Command Offset ( VCO )
; Initial value 0. 9. 0 0 0 [x1.22 mV]
- Range : -800 800~
- Unit : Setting Value ×10/8192 [V]
(2) Torque Command Offset ( TCO )
; Initial value 1. 0. 0 0 0 [x4.88 mV]
- Range : -200 200~
- Unit : Setting Value ×10/2048 [V]
(3) Speed or Torque Monitor Offset ( VTO )
; Initial value 1. 1. x x 0 0
- Range = -12 12~
- Unit : Setting Value ×10/128 [V]
Set offset adjustment of the speed analogue monitor or torque analog monitor (CN1 pin33, VMO)
In case the offset adjustment is required, Connect Oscilloscope or DC voltage meter to VMO
terminal in the servo OFF, and adjust monitor output to required level with setting this value.
(4) Speed or Torque Monitor Select ( VTM )
; Initial value 1. 2. x x x 0
- Range = 0 1~
Set parameter “0” is speed monitor, and parameter “1” is torque monitor.
In case the offset adjustment is required, Connect Oscilloscope or DC voltage meter to VMO
terminal in the servo OFF, and adjust monitor output to required level with setting this value.
Reference Voltage (V)
Tuning Offset
Offset
Speed/Torque Command
Reference Voltage (V)
6.8.3. Gain Setting
(1) Proportional Gain of the Speed Loop ( VKP )
; Initial value 0. 7. 0 1 0 0
- Range = 0 2048~
This is the parameter which determines response of speed control loop.
External characteristics determines stiffness. If it increases, the response is going better.
Therefore, The larger the setting, the faster is the response, but the larger are the vibration
and the hunting.
Set it as large as you can under the stable state.
The load inertia converted to the motor shaft equal to motor inertia(GDL2=GDM2)[unit:Hz]
(2) Integral Gain of Speed Loop ( VKI )
; Initial value 0. 8. 0 3 0 0
- Range = 0 2048~
This is the parameter which reduces steady state error in order to improve the response.
If it increase, the response is going better. however, if it set too large, the system may be
unstable.
The load inertia converted to the motor shaft equals to motor inertia(GDL2=GDM2)
(3) Proportional Gain of the Position Loop ( PKP )
; Initial value 0. 6. 0 2 5 6
- Range = 0 2048~
This is the parameter which determines response of position control loop.
If it increases, mechanical response is going better. However, mechanical impact on the system
may occur when the motor start or stops.
If decreases, mechanical response is going worse and position error increases by remaining
pulse.
(4) Feed-forward Control Gain ( FFG )
; Initial value 1. 6. 0 0 0 0 [%]
- Range : 0 100 [%]~
(5) Current loop proportional gain ( IKP )
; Initial value 3. 3. 0 9 0 0
User is not to alternate a parameter No.33,34,35 (Adjustment at the factory)
(6) Current loop integral gain ( IKI )
; Initial value 3. 4. 0 6 0 0
User is not to alternate a parameter No.33,34,35 (Adjustment at the factory)
6.8.4. Position Mode Setting
(1) Pulse Command Mode ( PTY )
; Initial value 0. 2. x x 0 0 (pulse / sign)
This is a signal type( /terminal and /terminal)of the pulse command.
If the driver runs under position control type, select a type of the 3 signal.
(2) In-position Range ( INP )
; Initial value 1. 3. 0 1 0 0 [Pulse]
- Range : 1 9999 [PULSE]~
Set Inposition range under position control.
[Pulse] = motor encoder ×4 times
When residual pulse reaches the range set, output the VPF(CN1 pin 25,26,Inposition)
Example)
2000 Pulse, 2Phase Encoder
- 2000 X 4 = 8000Pulse/rev
- 360°/ (4 X 2000) = 0.045°/ Pulse
Set the 5 Pulse (0.225°), and if it will complete the in-position range in case of
a residual pulse of the deviation counter is less ±6 pulse.
Turn on the external output terminal VPF, COM2 (In-position)
(3) Position deviation allowance ( RPA )
; Initial value 1. 4. 6 0 0 0 [x100 Pulse]
- Range : 1 60000~
- Unit : Setting Value ×100 [pulse]
Set position deviation allowance under position control. [Pulse] = Encoder ×4 times
Example)
When position deviation allowance is set 1000 Pulse.
If residual pulse of the deviation counter is ±1000 pulse, or more, produces
position deviation excess error.
Pulse type
Terminal signalForward direction(CCW ) Reverse direction (CW)
0 0 :
Pulse / Sign
ꠈ ꠈ ꠈ ꠈ ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
"L"ꠏꠈB ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
ꠈ ꠈ ꠈ ꠈ ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
0 1 :
CCW / CW
ꠈ ꠈ ꠈ ꠈ ꠈ ꠈ ꠈA ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏB "H"ꠏꠎ
ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏA "H"ꠏꠎꠈ ꠈ ꠈ ꠈ ꠈ ꠈ ꠈB ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠎꠌꠏ
0 2 :
2 Phase Pulse
ꠏꠏꠏꠏꠏꠈ ꠏꠏꠏꠏꠏꠈA ꠏꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠈ ꠏꠏꠏꠏꠏꠈ ꠏꠏB ꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠎ
ꠏꠏꠏꠏꠏꠈ ꠏꠏꠏꠏꠏꠈ ꠏꠏA ꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎꠏꠏꠏꠏꠏꠈ ꠏꠏꠏꠏꠏꠈB ꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏ
(4) Position filter time constant ( FTC )
; Initial value 1. 7. 0 0 0 0 [msec]
- Range : 0 500~
- Unit : Setting Value ×2.4 [msec]
Set lst low pass filter time constant of feedforward command.
1. Command rotation speed
2. External position command input
(pulse train frequency)
3. lst delay position command
throughthe filter
* FTC = Position filter time constant
6.8.5. Speed Mode Setting
(1) Speed Command voltage under rated speed rotation ( VRS )
; Initial value 2. 8. 3 0 0 0 [ ×2mV]
- Range : 1000 9999~
- Unit : Setting Value ×2 [mV]
Set command voltage under rated speed rotation
(2) Speed Monitor output voltage under rated speed rotation ( MRS )
; Initial value 3. 0. 3 0 0 0
- Range : 1000 5000~
- Unit : Setting ×2 [mV]
Set monitor output voltage under rated speed rotation.
(3) Speed Monitor output voltage under rated speed rotation ( MRT )
; Initial value 3. 1. 1 5 0 0
- Range : 1000 5000~
- Unit : Setting Value ×2 [mV]
Set monitor output voltage under rated speed rotation.
2
3
1
FTC FTCSEC
(4) Set output speed of the TGON ( VOD )
; Initial value 1. 8. 0 0 5 0 [rpm]
- Range ; 0 3000 [rpm]~
Turn on the TGON(6,7) signal of the CN1 when the motor rotation speed exceed setting values.
Hysteresis characteristics (hysteresis band : 40rpm)
(5) Internal speed command 1 ( IVC1 )
; Initial value 2. 0. 0 1 0 0 [rpm]
(6) Internal speed command 2 ( IVC2 )
; Initial value 2. 1. 1 0 0 0 [rpm]
(7) Internal speed command 3 ( IVC3 )
; Initial value 2. 2. 1 5 0 0 [rpm]
- Range : 0 3000rpm~
Set internal speed command or speed limit command.
Turn on internal speed command under speed control, and internal speed limit command under
torque control. Speed limit command turn on the absolute value.
After select one of the 3 type (parameter settings, Closed/open between pin 3(vs1) of the CN1 and
pin 4(vs2), Internal speed command and analog command from external terminals), it is switchover.
of the CN! of the CN!
Selected internal command or Speed
limit command
CLOSED OPEN Internal speed command IVC1
CLOSED CLOSED Internal speed command IVC2
OPEN CLOSED Internal speed command IVC3
OPEN OPEN External speed command VELCMD
Example) Switchover VS1, VS2 : as follows.
rpm rpm
sec sec
1
2
ATC DTC
sec
4500
rpm
(8) Set Inspeed range ( VAS )
; Initial value 1. 9. 0 0 1 5 [%]
- Range ; 1 100 [%]~
- Valid under speed control.
Turn on the VPF(pin25) and COM2₩(pin26)signals of the CN1 when the motor rotation Speed
reaches setting value of the command speed.
(9) Acceleration time constant ( ATC )
; Initial value 2. 5. 0 0. 5 0 [x10 msec]
(10) Deceleration time constant ( DTC )
; Initial value 2. 6. 0 0. 5 0 [x10 msec]
- Range : 0.000 60.000~
- Unit : Setting Value x 10 [msec]
If Speed is Accelerated/Decelerated linearly, Set Accelerated/Decelerated time to arrive
Max Speed under speed command.(external command, internal 3 speed)
(This is able to use at the speed limit command under torque control).
Setting time constant is time reaching from 0 rpm to 4500 rpm.▶
Max rotation speed①
Acceleration/Deceleration time is②
shorten under low speed command
ATC = Acceleration speed time constant
DTC = Deceleration speed time constant
Example) Acceleration time = 3sec ( ATC=300 ), Speed command = n (rpm)
4500 rpm
n rpm
rpm
sec
3sec
If speed Acceleration time constant is too large under pulse train position control,
control is unstable.
(11) S-curve characteristics speed ( STC )
; Initial value 2. 7. 0. 0 0 0 ( No S-curve characteristics )
- Range : 0.000 1.000 - Unit : [msec]~
It may be add a circled curve to a time constant of the speed Acceleration/Deceleration,
therefore, it can be obtain Acceleration/Deceleration characteristics os of the S-curve.
When the S-curve Acceleration/Deceleration characteristics will be required.
At first, Set a time constant of the speed Acceleration/Deceleration, and then determine
a polarization of the linear part.
Set Acceleration/Deceleration time constant of the S-curve characteristics add the circled curve.
If STC is increase, curve dimension is small, and Acceleration/Deceleration is soft, however, the
response is late.
When this characteristic is used under position pulse train control, if STC is larger, control may
be unstable.
STC msecSTC msec
sec
(12) Maximum Speed Setting (VLS )
; Initial value 1. 5. 4 5 0 0 ( 4500 RPM )
- Range : 0 4500~
- Unit : [RPM]
6.8.6. Torque Mode Setting
(1) Torque Command voltage under rated torque running ( VRT )
; Initial value 2. 9. 1 5 0 0 [×2mV]
- Range : 500 5000~ - Unit : Setting Value ×2 [mV]
Set command voltage under rated torque running.
(2) Torque Monitor output voltage under rated torque running ( MRT )
; Initial value 3. 1. 1 5 0 0
- Range : 500 5000~ - Unit : Setting Value ×2 [mV]
Set monitor output voltage under rated torque running.
(3) Positive Torque limit value ( TLP )
; Initial value 2. 3. x 3 0 0 [%]
(4) Negative Torque limit value ( TLN )
; Initial value 2. 4. x 3 0 0 [%]
- Range : 0 300 [%]~
0 % Torque "0" , 300 % Rated "300"→ →
Example) In case of parameter No.23 = 0 %,
parameter No.24 = 200 %
Positive Torque : 0 , Negative Torque : rated 200% or less
6.8.7. The other Setting
(1) Command pulse Electronic Gear Numerator ( EGN )
; Initial value 0. 3. 0 0 0 1
- Range = 1 9999~
(2) Command pulse Electronic Gear Denominator ( EGD )
; Initial value 0. 4. 0 0 0 1
- Range = 1 9999~
Set a Electronic Gear Numerator/Denominator.■
ꠏꠈ ꠏꠈꠏꠎ ꠌꠏꠎ ꠌꠏ ꠏꠏꠏꠏꠏꠏꠏꠏꠈ ꠏꠏꠏꠏꠏꠏꠏꠏꠈEGN/EGD Count→ → →ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ ꠉꠏꠏꠏꠏꠏꠏꠏ ꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠌꠏꠏꠏꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠎ
Command Pulse Input ꠐ ꠈꠈꠐ ꠏꠎꠌꠎꠌꠏꠏꠏꠏꠏꠏꠈx 4 ←ꠌꠏꠏꠏꠏꠏꠏꠏꠏ ꠐ ꠏꠏꠏꠏꠏꠏꠌꠏꠏꠏꠏꠏꠎEncoder Feedback Pulse
L(mm) : Moving per one rotating , l(mm) : Moving per a pulse△ △■
(2000ppr encoder)
L = 5mm, l = 0.001mm△ △
N(rpm) = motor speed, command frequency = f* (Pulse/sec)■Standard Encoder : 2000(PPR)
Pulse/Sign or CCW / CW◆
2 Phase pulse◆
EGN ( EGD ) Range : 1 9999 ( 1 9999 )~ ~■
(3) Status Display Initial Mode ( ISD )
; Initial value 3. 2. x x 0 5
After turning on the power, Select a initial status display.
00 Command pulse accumulation 05 Running speed(Rotary speed)
01Electronic gear pulse
accumulation06 Analog speed command voltage
02 Feedback pulse accumulation 07 Torque command voltage
03 Residual pulse 08 Effective load factor
04 Command pulse frequency 09 Max load factor
(4) Encoder pulse per one rotation ( EPN )
; Initial value 3. 5. 2 0 0 0
User is not to alternate a parameter No.33,34,35 (Adjustment at the factory)※
(5) Motor Poles ( MPP )
; Initial value 3. 6. 0 0 0 0
- 0 : 6 poles (3-poles pair)
- 1 : 8 poles (4-poles pair)
User is not to alternate a parameter No.36 (Adjustment at the factory)※
7. DIMENSIONS OF THE SERVO MOTORS AND DRIVERS
7.1. DIMENSIONS OF THE SERVO MOTORS
DS-C01CA-1■
DS-C02CA-1■
DS-C03CA-1■
DS-C05CA-1■
DS-C07CA-1■
DS-C08CA-1■
DS-P10CA-1■
DS-P15CA-1■
DS-P20CA-1■
MODEL L LM LR KL LA LB LC LE LZ S QK W T
DS-C01CA-1 165 85 30 67 80 50 65 2.5 5 8 12.5 3 3
DS-C02CA-1 174 93 30 86 90 70 82 3 6 14 13.5 5 5
DS-C03CA-1 198 117 30 86 90 70 82 3 6 14 13.5 5 5
DS-C05CA-1 222 124 40 100 130 110 120 3 9 16 24.5 5 5
DS-C07CA-1 245 147 40 100 130 110 120 3 9 16 24.5 5 5
DS-C08CA-1 280 182 40 100 130 110 120 3 9 16 24.5 5 5
DS-P10CA-1 228 121 55 110.6 145 110 130 6 9 24 31.5 7 7
DS-P15CA-1 253 146 55 110.6 145 110 130 6 9 24 31.5 7 7
DS-P20CA-1 278 171 55 110.6 145 110 130 6 9 24 31.5 7 7
7.2. DIMENSIONS OF THE SERVO DRIVERS
7.3. CONNECTOR SPECIFICATIONS
Motor receptacle■
Driver receptacle■
WINDING TERMINALMS CONNECTOR
(14S-2P, 18-10P, 20-4P)ENCODER CABLE MS CONNECTOR
(20-29P)
POWER LINECONNECTOR DIAGRAM
ENCODER CONNECTIONDIAGRAM
TERMINAL A CHANNEL A GREEN A CHANNEL ACHANNEL A WHITE\GREEN B CHANNEL ACHANNEL B GRAYCHANNEL B WHITE\GRAYCHANNEL Z YELLOWCHANNEL Z WHITE\YELLOW
0V BLACK, WHITE\BLACK+5V DC RED, WHITE\RED
C CHANNEL BD CHANNEL BE CHANNEL ZF CHANNEL Z
FRAME GROUND
G 0V
J FRAME GROUNDH +5V DC
CHANNEL U BROWN K CHANNEL UCHANNEL U WHITE\BROWN L CHANNEL UCHANNEL V BLUECHANNEL V WHITE\BLUECHANNEL W ORANGECHANNEL W WHITE\ORANGE
M CHANNEL VN CHANNEL VP CHANNEL WR CHANNEL W
FRAME GROUND D FRAME GROUND
TERMINAL B
TERMINAL C
A
BC
D
G
A B
C
D
E
FH
J
K
L
MN
P
RS
T
A PHASE U
B PHASE V
C PHASE W
WINDING TERMINALMS CONNECTOR
(14S-2S, 18-10S, 20-4S)ENCODER CABLE MS CONNECTOR
(20-29S)
POWER LINECONNECTOR DIAGRAM
ENCODER CONNECTIONDIAGRAM
CHANNEL A GREEN A CHANNEL ACHANNEL A WHITE\GREEN B CHANNEL ACHANNEL B GRAYCHANNEL B WHITE\GRAYCHANNEL Z YELLOWCHANNEL Z WHITE\YELLOW
0V BLACK, WHITE\BLACK+5V DC RED, WHITE\RED
C CHANNEL BD CHANNEL BE CHANNEL ZF CHANNEL Z
FRAME GROUND
G 0V
J FRAME GROUNDH +5V DC
CHANNEL U BROWN K CHANNEL UCHANNEL U WHITE\BROWN L CHANNEL UCHANNEL V BLUECHANNEL V WHITE\BLUECHANNEL W ORANGECHANNEL W WHITE\ORANGE
M CHANNEL VN CHANNEL VP CHANNEL WR CHANNEL W
A
B C
D
G
AB
C
D
E
F H
J
K
L
MN
P
R S
T
TERMINAL A
FRAME GROUND D FRAME GROUND
TERMINAL B
TERMINAL C
A PHASE U
B PHASE V
C PHASE W
7.4. TORQUE-SPEED CHARACTERISTICS
1.5(0.15)
0 1000 2000 3000 4000 5000
3(0.3)
4.5(0.45)
6(0.6)
Torq
ue[kgcm
(Nm
)]
Speed [rpm]
5(0.5)
0 1000 2000 3000 4000 5000
10(1.0)
15(1.5)
20(2.0)
DS-CZ5CA
DS-C02CA
15(1.5)
0 1000 2000 3000 4000 5000
30(3.0)
45(4.5)
60(6.0)
3(0.3)
0 1000 2000 3000 4000 5000
6(0.6)
9(0.9)
12(1.2)
DS-C05CA
DS-C01CA
30(3.0)
0 500 1000 1500 2000 2500
60(6.0)
90(9.0)
120(12.0)
20(2.0)
0 1000 2000 3000
40(4.0)
60(6.0)
80(8.0)
DS-C08CA
DS-C07CA
10(1.0)
0 1000 2000 3000 4000 5000
20(2.0)
30(3.0)
40(4.0)
DS-C03CA
50(5)
0 1000 2000 3000
100(10)
150(15)
200(20)
DS-C10CA
60(6)
0 1000 2000 3000
120(12)
180(18)
240(24)
DS-C15CA
A : Continuous Duty Zone
Torq
ue[kgcm
(Nm
)]
Torq
ue[kgcm
(Nm
)]Torq
ue[kgcm
(Nm
)]Torq
ue[kgcm
(Nm
)]Torq
ue[kgcm
(Nm
)]
Torq
ue[kgcm
(Nm
)]Torq
ue[kgcm
(Nm
)]Torq
ue[kgcm
(Nm
)]
Speed [rpm]
Speed [rpm]
Speed [rpm]
Speed [rpm]
Speed [rpm]
Speed [rpm]
Speed [rpm]
Speed [rpm]
A
B
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B : Intermitent Duty Zone
8. PRECAUTIONS FOR APPLICATION
8.1. MINUS LOAD
When the motor is run by load, it means that the servo system is continuously running on
regenerative brake.
Example) Driving a motor to lower objects(with no counterweight)
Since servo driver has the regenerative brake capability for short time corresponding to the motors
stopping time, do not use minus load running on regenerative brake continuously.
8.2. LOAD INERTIA(Load )
The allowable load inertia converted to the motor shaft must be within five times as large as the
inertia of AC servo motor. If the allowable inertia is exceeded, regeneration alarm may be given
from the driver during deceleration.
If this occurs, take the following action;
- Reduce the current limit.
- Slow down the deceleration time.
- Decrease the maximum speed.
8.3. HIGH VOLTAGE LINE
If the supply voltage is three phase 400/440V, the voltage must be dropped to single-phase
200/220V by using a power transformer.
When selecting transformer, you refer to the power capacity per a driver.
8.4. NOISE TREATMENT
The wiring or grounding method of servo driver have to be minimized effect of switching noise or
external noise occurred power TR
Grounding Method▷
Since the servo driver supply the power for the motor through switching operation of the power TR,
Cf current flows through the floating capacity of the motor.
To prevent this effect, motor frame terminal should be connected to FG terminal of the driver, and
FG terminal of the driver should be directly grounded.
Noise Filter▷
To prevent noise from the power line, noise filter is connected. So observing the precautions,
carefully connect them as follows.
(a) Separate the input and output line and don't bundle or run them in the same duct.
(b) Don't bundle the ground line with the filter output line or other signal lines, or run them
in the same duct.
(c) Connect the ground line single to the ground panel.
(d) If the unit contains the filter, connect the filter ground and the equipment ground to the
base of the control unit.
8.5. PRECAUTION BEFORE OPERATION
(a) Internal voltage source of the driver is a high voltage(DC 250 340V).Don't touch it for~
your safety.
(b) Take notice that the charged voltage in the driver stay about 5-minutes even if the main
power is off.
(c) Avoid location where corrosive, inflammable or explosive fluid and gas.
(d) Environmental conditions are as follows.
- Motor : Ambient temperature 0 40 , Humidity 20 80~ ℃ ~ %
- Driver : Ambient temperature 0 55 , Humidity below 90~ ℃ %
8.6. INSTALLATION
Servo Motor▷
AC servo motor can be installed either vertically or horizontally.
(a). Before mounting : Wash out anticorrosive paint on shaft extension and flange surface with
thinner before connection the motor to the driven machine.
(b). Location and environmental conditions
- Free from corrosive and/or explosive gases or liquids.
- Well-ventilated place.
- Accessible for inspection maintenance and cleaning.
- Ambient Temperature : 0 40 C~ ˚
- Storage Temperature : -20 80 C~ ˚
- Humidity : 20 80% RH~
(c). Load Coupling
True alignment of the motor and driven machine is essential to prevent vibration, reduced
bearing and coupling life, or shaft and bearing failures.
Measure the gap between the straight edge and coupling halves at four equidistant point①
of the coupling. The each reading should not exceed 0.03mm.
Align the shafts.(motor and load shaft)②
(d). Allowable bearing load
Avoid both excessive thrust and radial loads to the motor shaft when mounting the gear,
coupling and pulley. Avoid excessive force on the bearing(10 G Max)
Servo Driver▷
(a) When installed in a panel : The panel temperature take a panel size, Refrigeration(cooling),
and wiring into consideration to keep at 5 or below as around temperature according to℃
heater value of equipped instrument and Box Size.
(b) When installed near a heat source : Keep the temperature around driver at 55 or below.℃
(c) If subjected to vibration : Mount the unit on shock absorbing material.
(d) If corrosive gases are present for a long time : Avoid locations where corrosive gases
exist as it may cause the contact errors on the relay, and circuit braker used in the
command and main circuits.
(e) Select a location with minimum exposure to hot air, high humidity excessive dust or
metallic particles.
8.7. WIRING
A servo driver is a high performance device for speed and position control. The following
precautions should be taken for transferring the signal level of several milli-volts or less.
(a) For signal lines and encoder feedback lines, use multi-core shielded twisted-pair cables.
Cable length should not be exceeded by 3m(20m for encoder feedback lines).
The wiring connect in the most shortly length, and spare length use in a cutting.
(b) For ground line, cables should be as heavy as possible to provide the class 3(ground
resistance 100 or less). Make sure to ground at one point.Ω
(c) To prevent malfunction due to noise, take the following precautions.
- Place the noise filter, driver and Input/Output reference as near as possible to each other.
- Make sure to mount a surge absorbing circuit into the relay, electromagnetic contactor and
the solenoid coils.
- Power(AC input, motor input line)and signal lines, holding the distance to 30cm or more ;
don't put them in the same duct or in a bundle.
- When the same power is used for the driver, as far an electric welder or electrical discharge
machine, or when a high frequency noise source is present in the vicinity, use noise filters
in the power and input circuits.
- A servo driver using switching Amp is to be occurred noise in signal lines ; Analog input
wiring have not to be opened in the terminal.
- The signal lines use cables whose core is extremely fine( 0.2 0.3 mm2 ). Avoid using~
excessive force which may damage these cables.
8.8. CHECK ITEMS BEFORE TEST RUN
Before test run, check the following to correct any deficiency.
(a) Bolts and nuts are not loose.
(b) Wiring and grounding leads are firmly connected.
(c) The terminals and the connector leads are firmly connected.
(d) Main and control power supplied to the driver are AC 200 to AC 220V.
(e) The power supply is cut off by the servo alarm.
(f) The speed command is 0V. The pulse command is 0 pps.