1 : CYLINDER HEAD - MOTO HOUSE PLATE NO. FRONT WHEEL DIRECTION Fig. Part No. Description Qty / Veh. Remark No. Drum Disc Drum = WIND 125 with Drum Brake Disc = WIND 125 with Disc Brake

1

PLATE NO.

FRONT WHEEL DIRECTION

Fig. Part No. Description Qty / Veh. Remark

No. Drum Disc

Drum = WIND 125 with Drum Brake

Disc = WIND 125 with Disc Brake

1 : CYLINDER HEAD

1 DP101010 Gasket Head 1 12 DP101005 Head Comp. Cylinder 1 13 DD101470 Tappet Cap 1 14 DP101011 Cap Cam Sprocket 1 15 DP101348 Cap Intake side BSV 1 1

6 DP101151 Plate Breather 1 17 DP101012 Holder Carburettor 1 18 DD101333 Valve (BSV) 1 19 DP101148 Pipe (ASV to Cyl.Head) 1 1

10 DP101145 Stud 2 2

11 39203717 Wire Circlip 2 212 39100006 Hollow Dowel Pin 2 213 39102021 ‘O’ ring 2 214 39238721 ‘O’ ring 1 115 DP101152 ‘O’ ring 1 1

21

9

2514

1328

20

27

21

23

21

22

167

17

1

12

6

18

15427

3

2

10

24

21

8

27

13

19

2626

5

11

11

2


No. Drum Disc


PLATE NO.



16 39204821 Ring ‘O’ 1 117 39196404 Bolt Flanged Small 2 218 DP101214 Bolt Flanged Small 2 219 DP101150 Bolt 4 420 DP101146 Bolt 2 2

21 DP101333 Clamp For BSV Tube 4 422 DP101198 Clamp 1 123 DP121038 Tube BSV out to Carburettor 1 124 DP121039 Tube BSV IN to Air Cleaner 1 125 DP101147 Washer 4 4

26 39196404 Bolt Flanged Small 2 227 39167304 Bolt Flanged Small 6 628 39071711 Washer Plain 2 2

1 : CYLINDER HEAD

21

9

2514

1328

20

27

21

23

21

22

167

17

1

12

6

18

15427

3

2

10

24

21

8

27

13

19

2626

5

11

11

3

PLATE NO.



No. Drum Disc



1 DP101017 Gasket Cylinder Base 1 12 DP101344 Piston Assly., std 1 13 DP101033 Pin - Piston 1 14 DP101076 Ring - Set - Piston, std 1 15 DP101165 Ring Snap 2 2

6 39100006 Pin 2 27 DP101345 Cylinder Block / Piston Assly. 1 18 DP121004 Pipe - Oil 1 19 39238721 Ring - O 1 1

10 DP121005 Ring - O 1 1

2 : CYLINDER / PISTON

1

3

4

5

6

7

2

5

10

8

9

4


No. Drum Disc


PLATE NO.



1 DP121002 Case - Air filter 1 12 DP121034 Element - Air filter 1 13 DP121003 Cap 1 14 DP121035 Holder 2 25 DP121030 Screen 1 1

6 DP121020 Duct (Air Cleaner-Carburettor) 1 17 DP121007 Duct (Intake) 1 18 DP121013 Valve, SAI 1 19 39081715 Nut, Flanged 2 2

10 DP121024 Plug, Drain 1 1

11 DP121011 Seal 1 112 DP121032 Collar - SAV Mounting 2 213 DP161094 Bolt stepped 3 314 DP121031 Damper - SAV Mounting 2 215 DG121025 Clamp 2 2

16 DP121025 Clamp 2 217 DP121048 Clamp, Carburettor-Air cleaner 1 1

3 : AIR CLEANER

21

16

1926

2712

148

9

1918

24

1623

3

11

4

2

4131

15

22

15

10

13

7136

17 20

25

20

5

18

5

PLATE NO.



No. Drum Disc



18 DP121047 Clamp (Air Filter to SAV) 2 219 DP121019 Clamp (Pipe to SAV) 2 220 DG141028 Clamp (SAV to Carb. Holder) 2 2

21 39204401 Screw 4 422 DP121022 Tube, Air cleaner - Drain 1 123 DP121010 Tube, Breather 1 124 DP121012 Tube(SAV to Cyl.Head) 1 125 DP121015 Tube (SAV to Carb. Holder) 1 1

26 DP121014 Tube (ASV to Air cleaner) 1 127 39167404 Bolt - Flanged small 2 2

3 : AIR CLEANER

21

16

1926

2712

148

9

1918

24

1623

3

11

4

2

4131

15

22

15

10

13

7136

17 20

25

20

5

18

6


No. Drum Disc


PLATE NO.



1 DP101140 Gasket 1 12 DP101365 Muffler Export with Cover 1 1 Without Mark3 DP101309 Cover - Muffler (Front) 1 14 DD101484 Cover - Muffler (Rear) in SS 1 1 Without Etching5 DG101285 Bolt 1 1

6 39105411 Plain Washer 1 17 DG101251 Bushing - Rubber 2 2 Alt. DG1014198 39258401 Screw SS 4 49 DP101158 Nut 2 2

10 39122515 Hex Nut / Flange 1 1

4 : MUFFLER

1

23

4

5

7

8

9

10

7

6

8

8

8

7

PLATE NO.



No. Drum Disc



1 DP101018 Valve Intake 1 12 DP101019 Valve Exhaust 1 13 DP101022 Retainer - Valve spring 2 24 DP101169 Collet 4 45 DP101020 Arm Rocker 2 2

6 DP101021 Shaft Rocker 2 27 DP101138 Seat spring 2 28 DP101024 Spring - Engine valve 2 29 DP101230 Screw 2 2

10 39097315 Nut, Valve adjust lock 2 2

11 DP101171 Seal oil 2 2

5 : VALVE

12

3

4

5

6

7

8

9

10

11 11

5

10

9

4

3

8

7

6

8


No. Drum Disc


PLATE NO.



1 DP101028 Sprocket 1 12 DD101255 Tensioner assly 1 1 Alt DD1011793 DP101026 Guide - Chain 1 14 DP101027 Guide - Chain 1 15 DP101093 Plate - Position 1 1

6 DP101177 Camshaft - comp. 1 17 DP101137 Chain, Cam 1 18 DP101202 Roller 1 19 DD101062 Bolt, Tensioner 1 1

10 DP101189 Bolt 2 2

11 DP101136 Bolt 1 112 DP101135 Bolt 1 113 DP101268 Screw 2 214 39071711 Washer - Plain 1 115 39179021 O ring 1 1

16 39204021 ‘O’ Ring 1 1

6 : CAMSHAFT / TENSIONER

5

1

2

3

4

67

8

9

10

11

12

13

14

15

16

9

PLATE NO.



No. Drum Disc



1 DP101034 Crankshaft - comp. 1 12 DP101040 Gear - Primary Spur 1 13 DP101041 Gear, oil Pump 1 14 DP101335 Nut Crankshaft RH 1 15 01100611 Key - Woodruff 1 1

7 : CRANKSHAFT

1

2

3

45

10


No. Drum Disc


PLATE NO.



1 DP101300 Boss 1 12 DP101221 Lever - assly - kick, Pedal 1 13 DP101042 Shaft - Kick 1 14 31101040 Guide, Kick shaft 1 15 DP101095 Ratchet 1 1

6 DP101161 Guide - Kick 1 17 DP101096 Gear Spur, Kick starter 1 18 DP101167 Gear - Spur, Idle 1 19 39099311 Plain Washer 1 1

10 DP101228 Pin 1 1

11 DG101351 Spring, Kick Pedal 2 212 31101041 Spring, Kick starter 1 113 31101039 Coil Spring 1 114 39221004 Bolt 1 115 DD101097 Damper, Kick pedal 1 1

16 DP101231 Screw 2 2

8 : KICK STARTER MECHANISM

2

10

2211

21

14

1

6

164

12

3

2017

71720

513

1720

9

151918

81819

11

PLATE NO.



No. Drum Disc



17 39099511 Plain Washer 3 318 DP101166 Plain Washer 2 219 39240817 Circlip 2 220 39073817 External Circlip 3 3

21 39085517 Circlip - type - E 1 122 30101236 Ball - Steel 2 2

8 : KICK STARTER MECHANISM

2

10

2211

21

14

1

6

164

12

3

2017

71720

513

1720

9

151918

81819

12


No. Drum Disc


PLATE NO.



1 DP101107 Wheel Clutch 1 12 DP101108 Hub Clutch 1 13 DP101109 Plate - Friction 1 14 DP101110 Plate Friction 4 45 DP101111 Plate - clutch 4 4

6 DP101098 Housing - comp. - clutch 1 17 DP101269 Rod - Push 1 18 DP101117 Lever - comp. 1 19 DP101243 Plate 1 1

10 DP101242 Holder 1 1

11 DP101162 Spacer 2 212 DP101144 Bushing 1 113 DP101114 Spring 1 114 DP101115 Spring 4 415 DP101116 Bolt 4 4

16 DP101172 Bolt 1 117 39100120 Bearing - Ball 1 1

9 : CLUTCH

1

2

3

4

5

6

7

8

9

10

11

1213

17

14

15

16

4

44

5

5

5

11

13

PLATE NO.



No. Drum Disc



10 : TRANSMISSION

1 DP101051 Shaft - Transmission Input 1 12 DP101056 Shaft - Transmission Output 1 13 DP101163 Sprocket - Output 1 14 DP101052 Gear, Input 2nd 1 15 DP101053 Gear, Input 3rd 1 1

6 DP101054 Gear, Input 4th 1 17 DP101055 Gear, Input Top (5th) 1 18 DP101057 Gear, Output Low (1st) 1 19 DP101058 Gear, Output 2nd 1 1

10 DP101059 Gear, Output 3rd 1 1

11 DP101060 Gear, Output 4th 1 112 DP101061 Gear, Output Top (5th) 1 113 DP101245 Spacer 1 114 DP101164 Spacer 3 315 DP101196 Spacer 1 1

1

6

165

167

4

13

141612

1614

189

2

17203

21

8

1915

11

1614

10

14


No. Drum Disc


PLATE NO.



16 39098717 Ring - Snap 5 517 DP101168 Ring O 1 118 DP101297 Bushing 1 119 DP101296 Bushing 1 120 DP101155 Collar 1 1

21 39098917 External Circlip - Type - C 1 1

10 : TRANSMISSION

1

6

165

167

4

13

141612

1614

189

2

17203

21

8

1915

11

1614

10

15

PLATE NO.



No. Drum Disc



11 : GEAR CHANGE DRUM / SHIFT FORK (S)

1 DP101047 Fork - shift, Input 1 12 DP101048 Fork - shift, Output RH 1 13 DP101049 Fork - shift, Output LH 1 14 DP101050 Drum change 1 15 DP101236 Cam - change Drum 1 1

6 DP201018 Switch - comp., Neutral 1 17 DG101120 Plate 1 18 DP101224 Rod - shift 1 19 DG101438 Bearing Ball 1 1

10 30101015 Gasket 1 1

11 DP101153 Washer 1 112 39157704 Hex.Head Screw 1 113 DG101348 Key - Woodruff 1 114 39098406 Pin - Dowel 1 1

12

11

5

9

4

13

71410

6

2

3

8

1

16


No. Drum Disc


PLATE NO.



12 : GEAR CHANGE MECHANISM

1 DP101133 Lever - change, Pedal 1 12 DP101083 Lever - comp - change shaft 1 13 DP101341 Pawl, change shaft 1 14 DG101126 Lever - comp., Drum position 1 15 39106901 Hex screw 1 1

6 39200511 Washer 1 17 DG101129 Spacer 1 18 DG101198 Spring, change lever 1 19 DG101130 Spring, position lever 1 1

10 DP101338 Spring, change pedal return 1 1

11 DP101191 Bolt 1 112 31101108 Damper, change pedal 1 113 39201405 Bolt - Stud 1 114 39215015 Nut - Hex 1 1

1

2

3

8

14

7

613

9

4

11

10

5

12

17

PLATE NO.



No. Drum Disc



13 : CRANKCASE / ENGINE ASSLY.

1 DP101332 Plate 1 1 Chain Guide Mtg.2 DP101063 Crankcase, LH 1 13 DP101065 Crankcase, RH 1 14 39099906 Hollow Dowel Pin 6 65 DP101334 Bearing Ball 2 2

6 DP101342 Bearing - Ball 1 17 DP101336 Seal - Oil 1 1 Output Shaft8 39104319 Seal - Oil 1 1 Change Shaft LH9 DG101498 Gasket, Drain plug 1 1

10 DD101275 Plug, Oil Drain 1 1

11 01170110 Bearing Ball 2 212 DP101142 Bolt 10 10 Crankcase Mtg.13 DP101143 Bolt 1 1 Crankcase Mtg.14 DP101267 Screw 4 4 Bearing Input Shaft & Drum change15 39192001 Screw Pan Cros 1 1

16 DP101346 Engine Assly. 1 1 N.I.

4

13

4

11

5

2

1287

9

10

15

1

4

14

14

5

64

3

11For Gear Change Drum

18


No. Drum Disc


PLATE NO.



14 : LEFT ENGINE COVER

1 DP101068 Gasket, Generator cover 1 12 DP101071 Cover - Chain 1 13 DP101067 Cover - Generator 1 14 31101062 Bolt, Generator cover cap 1 15 DP101284 Ring - O 1 1

6 DP101295 Ring O 1 17 DP101283 Plug 1 18 DP101190 Bolt 8 89 39107404 Bolt - Flanged - small 2 2 Cover Chain Mtg.

10 39167704 Bolt - Flanged - small 1 1 Cover Chain Mtg.

1

7

5

8

6

4

9

10

3

2

19

PLATE NO.



No. Drum Disc



15 : RIGHT ENGINE COVER

1 DP101070 Gasket, Clutch cover 1 12 DP101218 Plate position 1 13 DP101352 Cover Clutch Assly. / Decal 1 14 DP101124 Holder - Cable 1 15 DP101195 Guage, Oil level 1 1

6 DP101330 Seal Oil 1 1 Crankshaft7 39104119 Seal Oil 1 18 30101142 Seal Oil 1 19 DP101225 Ring O 1 1

10 DP101214 Bolt 2 2

11 DP101190 Bolt 12 1212 DP101351 Decal Clutch cover 1 1

3

7

4

11

11

8

9 8

5

16

210

12

20


No. Drum Disc


PLATE NO.



1 DP121069 Holder 1 12 DD121056 Holder 1 13 DP70011E Cover - Carburettor 1 1 Metallic Grey colour4 DP121077 Carburettor - assly 1 1 For Phillipines Market Only5 DP121052 ‘E’ ring 1 1

6 DP121060 Adjuster 1 17 DH121093 Needle Assly 1 18 DH121062 ‘O’ ring 1 19 DP121051 Piston Valve Assly. 1 1

10 DH121059 Float assly 1 1

11 DP121053 Needle - Jet 1 112 DP121055 Holder - Main Jet 1 113 DH121087 Washer, Adjust screw 1 114 DP121057 Ring 1 115 DP121056 Clip 1 1

16 DH121063 Pin - Float 1 117 DH121088 Ring - O, Air screw 1 1

16 : CARBURETTOR

2730

29

223

58

1428

11

9

24

25

21

7

158

1220

16

2618

10

119

171322

6

4 3

31

21

PLATE NO.



No. Drum Disc



18 DP121059 Ring O 1 119 DP121070 Jet - Pilot 1 120 DP121054 Jet - Main 1 1

21 DP121076 Pilot Air Jet 1 122 DH121086 Spring, Pilot air screw 1 123 DH121050 Spring 1 124 DP121071 Compression Spring 1 125 DP121072 Screw, Idling Adjust 1 1

26 DD121093 Drain Screw 1 127 39152401 Screw pan cross 2 228 DD121052 Washer 2 229 39176511 Washer Plain 2 230 39026212 Washer Spring 2 2

31 DH121063 Screw - Pan - Cros 1 1

16 : CARBURETTOR

2730

29

223

58

1428

11

9

24

25

21

7

158

1220

16

2618

10

119

171322

6

4 3

31

22


No. Drum Disc


PLATE NO.



1 DP121016 Cap 1 12 DF121003 Pump - assly - Oil 1 13 31121100 Filter - Oil (Strainer) 1 14 DD121006 Element - Oil Filter 1 15 39223106 Hollow Dowel Pin 1 1

6 DP121006 Ring - O 1 17 DD101057 Spring 1 18 39167304 Bolt - Flanged - small 3 39 39107801 Screw - Pan - Cros 2 2

10 39075301 Screw - Pan - Cros 1 1

11 39101321 O Ring 2 2

17 : OIL PUMP & OIL FILTERS

8

1

67

492

11

511

10

39

23

PLATE NO.



No. Drum Disc



1 DP101176 Plate 1 12 DP101175 Plate 1 13 DP111007 Stator complete 1 14 DP111002 Magneto Assly. 1 15 DP201003 Regulator - Voltage 1 1

6 DP201031 Flange Bolt 1 17 DP101173 Bolt 1 18 DP101174 Washer 1 19 39195504 Bolt - Flanged - small 2 2

10 39075701 Screw - Pan - Cross 2 2

11 39160401 Screw - Pan - Cross 2 212 01100610 Key - Woodruff 1 1

18 : GENERATOR

12

4

8

7

911110

112

3

6

5

24


No. Drum Disc


PLATE NO.



1 DP111001 Igniter 1 12 TE006302 H. T. coil 1 13 DD111037 Cap - Spark Plug 1 14 DD111018 Plug - Spark 1 1 Alt 311110305 39167204 Bolt - Flanged - small 2 2

6 DD111011 Grommet - Spark plug Cap 1 17 DD111012 Grommet - H.T.Cable 1 18 DP161176 Clamp 1 1

19 : IGNITION SYSTEM

5

2

3

1

4

67

8

25

PLATE NO.



No. Drum Disc



1 DP161193 Frame - comp./Bearing Races 1 12 30181010 Cap, Steering Stem 1 13 DP181046 Nut, Steering Stem Lock 1 14 30181009 Bearing cone 1 15 30181007 Bearing cone 1 1

6 30181074 Race, Upper Bearing 1 17 30181008 Race, Bearing 1 18 30181006 Ball - Steel 46 469 DP 1612 62 Label Emission Control 1 1 Not Illustrated

20 : FRAME

1

2

3

5

86

7

8

4

26


No. Drum Disc


PLATE NO.



1 DP161130 Cap for pipe 2 22 39168204 Bolt - Flanged 3 33 DP161005 Bracket - Engine, Head, LH 1 14 DP161187 Bracket - engine, Head, RH 1 15 DP161004 Bracket - Engine Rear 1 1

6 DP161002 Bracket - Engine, Front, LH 1 17 DP161003 Bracket - Engine, Front, RH 1 18 39197015 Nut, Flanged 5 59 39249704 Bolt, Flanged 2 2

10 39249004 Bolt, Flanged 2 2

11 39250404 Bolt, Flanged 2 212 39220504 Bolt - Flanged 2 213 30161104 Nut, Flanged 4 414 39194604 Bolt - Flanged 4 4

21 : FRAME FITTINGS

14

1213

5

8

8

4

113

1111

10

6

9

2

2

3

78

13

27

PLATE NO.



No. Drum Disc



1 DP171001 Arm - Comp. - Swing 1 12 DP171003 Shaft - Swing Arm 1 13 30171023 Adjuster - Chain, LH 1 14 30171024 Adjuster - Chain, RH 1 15 DP171002 Guard, Chain 1 1

6 39055302 Screw, Tapping 2 27 39029215 Nut 4 48 39135815 Hex Nut / Flange 1 19 39071111 Plain Washer 2 2

10 DP171006 Bushing - Rubber 2 2

11 39045411 Plain Washer 2 2

22 : SWINGARM

6

11

8

105

4

1

77

9

73 7

910

2

28


No. Drum Disc


PLATE NO.



1 DP171019 Shock absorber 2 22 39071215 Domed Cap Nut 2 23 39073712 Washer, Spring 4 44 39149315 Nut - Hex - fine 2 25 39071411 Washer - Plain 6 6

23 : SUSPENSION / SHOCK ABSORBER

5

1

53

4

53

2

29

PLATE NO.



No. Drum Disc



1 DP161188 Holder - Step, Front 1 12 DP161170 Step - Rear Footrest 2 23 30171022 Pin 2 24 DP161169 Damper, Rear Step 2 25 DP161132 Damper, Front step 2 2

6 DP161163 Washer 2 27 39194004 Bolt - Flanged 4 48 39078408 Split Pin 2 29 DH161194 Kick Stopper 1 1

24 : FOOTRESTS

5

1

32

86

6

4

8

3

2

5

47

9

30


No. Drum Disc


PLATE NO.



1 DP161074 Plate, Rear Fender 1 12 DP161192 Pad (Cowling / Fender) 2 23 DP161007 Fender - Rear, Rear 1 14 DP161006 Fender - Rear, Front 1 15 DP161185 Pad, Rear Fender 1 1

6 DP161075 Screw, Tapping 2 27 DL161015 Grommet 2 28 DP221011 Band, Tool 1 19 DP161094 Bolt stepped 3 3

10 39222204 Bolt - Flanged 4 4

11 39194404 Bolt - Flanged 2 212 DD161038 Clamp, Cable 1 1

25 : FENDERS

9

9

1

9

4

11

10

8

5

3

7

2

12

6

31

PLATE NO.



No. Drum Disc



1 DP161065 Stand - Center 1 12 DP161066 Shaft - Stand 1 13 DP161059 Stand side 1 14 DH161121 Spring, Stand 2 25 DD161071 U - Nut, Lock 1 1

6 39079708 Pin, Cotter 1 17 DG161124 Damper 1 18 DP161181 Bolt, Side Stand 1 1

26 : STAND

6

7

1

2

4

5

3

8

4

32


No. Drum Disc


PLATE NO.



1 DJ151020 Tyre, Front (2.75 X 18) 1 12 DH151008 Tyre, Rear (3.00 X 18) 1 13 30151019 Tube for Tyre (Front) 1 14 30151108 Tube for Tyre (Rear) 1 15 30151029 Band - Rim 2 2

6 DD151025 Rim, FR (1.60 X 18) 1 --7 30151028 Rim, Rear (1.85 X 18) 1 18 DE151030 Rim, Front -- 19 DD151026 Spoke - Inner, Front 18 --

10 DD151026 Spoke - Inner, Rear 18 18

11 DP151019 Spoke - Inner, Front -- 1812 DD151027 Spoke - Outer, Front 18 --13 DD151031 Spoke - Outer, Rear 18 1814 DP151020 Spoke - Outer, Front -- 1815 16151066 Nipple - Spoke 72 72

27 : TYRE & WHEEL RIM

9/11

1512/14

1

4

7

2

1310

15

3

6/8

5

5

33

PLATE NO.



No. Drum Disc



1 30151118 Stopper for Bushing 1 --2 DD151051 Drum Front 1 --3 DD151013 Panel - Assly - Brake, FR 1 --4 30151105 Shoe - Brake 2 --5 30151006 Cam - Brake 1 --

6 DD151008 Lever - Brake Cam 1 --7 30151041 Gear - Meter screw 1 --8 30151116 Gear - Meter 1 --9 30151042 Washer A 2 --

10 DP151021 Axle, FR 1 --

11 39079815 Nut / Flange 1 --12 DD151009 Indicator, Front 1 --13 39079708 Pin, Cotter 1 --14 39236220 Bearing - Ball 2 --15 30151033 Seal - Oil 1 --

28 : FRONT HUB (FOR DRUM BRAKE)

10

22

1514

21

2

14

4

20

4

20

168

19

97

9

18

3

171223

6

11

2625

131

2724

5

34


No. Drum Disc


PLATE NO.



16 30151035 Seal Oil 1 --17 30151038 Ring - O, Brake Cam 1 --18 39101321 Ring O 1 --19 30151119 Bushing - Meter Gear 1 --20 30151069 Spring, Brake Shoe 2 --

21 30151032 Collar, Front Brake Drum 1 --22 DD151048 Collar Assly.Front Axle 1 --23 39077504 Bolt Upset 1 --24 39084001 Screw - Pan - Cross 1 --25 39078615 Nut Castle 1 --

26 39078111 Washer Plain 1 --27 39090012 Washer Spring 1 --

28 : FRONT HUB (FOR DRUM BRAKE)

10

22

1514

21

2

14

4

20

4

20

168

19

97

9

18

3

171223

6

11

2625

1312724

5

35

PLATE NO.



No. Drum Disc



1 DP151015 Plate, Meter Gear 12 30151118 Stopper for Bushing 13 DP151003 Drum Front 14 30151041 Gear - Meter Screw 15 DE151011 Gear - Meter 1

6 30151042 Washer A 27 DP151021 Axle, Front 18 DE151010 Case - Assly - Meter Gear 19 39079708 Pin, Cotter 1

10 DP151004 Seal Oil 1

11 30151033 Seal Oil, Front Brake Drum 112 30151119 Bushing - Meter Gear 113 30151032 Collar, Front Brake Drum 114 DP151005 Collar, Front Axle 115 39084001 Screw - Pan - Cross 1

29 : FRONT HUB (FOR DISC BRAKE)

11

19133

7

14

19

110

58

12206

46

2

1815

17

169

36


No. Drum Disc


PLATE NO.



16 39078615 Nut Castle 117 39078111 Washer Plain 118 39090012 Washer Spring 119 39236220 Bearing - ball 220 39101321 O Ring 1

29 : FRONT HUB (FOR DISC BRAKE)

11

19133

7

14

19

110

58

12206

46

2

1815

17

169

37

PLATE NO.



No. Drum Disc



1 30151063 Drum Rear Brake 1 12 30151008 Panel - Assly, Brake, Rear 1 13 30151105 Shoe - Brake 2 24 30151011 Cam - Brake Assly. 1 15 DP151014 Lever - Brake Cam 1 1

6 DP151008 Axle, Rear 1 17 30151005 Indicator, Brake Shoe 1 18 39069415 Nut 6 69 DP151010 Sleeve, Rear Hub Coupling 1 1

10 DD151058 Sprocket - Hub (44T) 1 1

11 39080115 Nut 1 112 39080015 Nut, Castle 1 113 39079708 Pin, Cotter 1 114 39224220 Bearing Ball 1 115 39224120 Bearing Ball 1 1

30 : REAR HUB

141

13

12

22

21

5718

24

20

20

3

25

15

19

161723

10

6

11

268

249

27

28

38


No. Drum Disc


PLATE NO.



16 39224020 Bearing - Ball 1 117 30151082 Seal - Oil 1 118 30151038 Ring - O, Brake Cam 1 119 DP151013 Chain (118 lLinks) 1 120 30151069 Spring, Brake shoe 2 2

21 39009204 Bolt - Upset 1 122 DP151009 Collar, RR Axle 1 123 DP151024 Collar, RR Hub Coupling 1 124 DP151028 Bolt 6 625 DP151027 Damper, RR Hub Coupling 1 1

26 30151081 Washer Lock 3 327 DP151006 Coupling 1 128 30151075 Collar, Rear Brake Drum 1 1

30 : REAR HUB

141

13

12

22

21

5718

24

20

20

3

25

15

19

161723

10

6

11

268

249

27

28

39

PLATE NO.



No. Drum Disc



1 DP191001 Lever - Brake, Pedal 1 12 DP151007 Rod Torque 1 13 DP191002 Rod - Brake 1 14 30191035 Spring, Brake Rod 1 15 30191036 Nut, Brake Rod 1 1

6 39122515 Nut, Flanged 2 27 39080511 Plain Washer 1 18 39019811 Plain Washer 1 19 30191037 Pin, Brake rod 1 1

10 39191038 Pin 1 1

11 39079708 Pin, Cotter 1 112 DP191014 Spring, Brake Pedal Return 1 113 DG191048 Bolt 1 1 Alt. 3015109514 DG191049 Bolt, Flanged 1 115 DD161078 Damper 1 1

16 39080808 Split Pin 1 117 39080708 Pin - Snap 2 2

31 : BRAKE PEDAL

5

9

4

8

3

10

16

117

1

15

176

13

2

14

12

617

40


No. Drum Disc


PLATE NO.



1 DE191012 Cylinder Master, Front -- 12 DP191009 Hose - Brake, FR -- 13 DD191080 Lever - Grip, Front Brake -- 14 DP181037 Clamp, Hose -- 15 DE191011 Bolt, Banjo -- 2

6 DP181036 Clamp, Hose -- 17 DE191010 Copper Washer -- 48 39252504 Bolt - Flanged - small -- 19 39252604 Bolt - Flanged - small -- 1

10 DE191043 Major Kit Master Cylinder -- 1

11 DE201016 Front Brake Switch -- 112 DE201017 Cable Assly. Front Brake -- 113 DE191031 Bolt Front Brake Lever -- 114 DE191032 Nut Flanged -- 115 DE191030 Screw -- 1

16 DE191029 Reservoir Cover -- 117 DE191028 Diaphragm -- 118 DE191034 Screw - Clamp Holder RH -- 219 DE191033 Clamp Holder RH -- 1

32 : FRONT MASTER CYLINDER

1

3

7

75

2

8

4

9

6

7

7 5

10

12

11

17

16

1514

13

19

18

41

PLATE NO.



No. Drum Disc



1 DP151012 Disc, FR -- 12 DP151029 Caliper - Assly, Brake Front -- 13 DG151049 Bolt -- 44 DP151018 Bolt, Flanged -- 25 DE151048 Spring Pad -- 1

6 DE151046 Bleeder Screw -- 17 DE151047 Bleeder Cap -- 18 DE151037 Disc Pad Set -- 19 DE151043 Insulator -- 1

10 DE151045 Dust Cover -- 1

11 DE151051 Minor Kit Caliper -- 112 DE151052 Major Kit Caliper -- 1

33 : FRONT BRAKE

SEAL

INSULATOR

DUST COVER

BLEEDER CAP

PISTON

BLEEDER SCREW

SCRAPER RING10

9

4

3

1

11

12

6

12A

7

10

9

11B

11A

11B

12A

2

67

5

11A

8

42


No. Drum Disc


PLATE NO.



1 DP181014 Handle 1 12 DP181039 Holder - Handle, Upper 1 13 DP181016 Holder - Handle, Lower 2 24 DP191015 Grip - Assly, Throttle 1 15 DD191056 Grip, LH 1 1

6 DD191086 Lever - Assly - Grip, RH 1 --7 DD191083 Lever - Assly - Grip, LH 1 18 DP181033 Nut, Lock, Flanged 2 29 DP201005 Housing - Assly - Control, RH 1 1

10 DP201004 Housing - Assly - Control, LH 1 1

11 DJ221001 Mirror - Assly, LH 1 112 DJ221002 Mirror - Assly, RH 1 113 DG181096 Washer 2 214 39171404 Bolt, Flanged 4 415 DP181044 Damper, Handle Holder 4 4

34 : HANDLE BAR

13

15

15

3

11

2 1

14

12 20

26

17

24

23

22

21

9

4

25

19

21

20

26

2223

810

5

18

67 16

16

43

PLATE NO.



No. Drum Disc



16 DD191072 Boot for Lever 2 117 31201078 Front Brake Switch 1 --18 DD191084 Holder Lever LH 1 119 DD191069 Lever Grip Left 1 120 DD191085 Stud Lever Handle 2 1

21 39118415 Nyloc Nut 2 122 39019811 Plain Washer 2 123 39072504 Hex.Bolt 2 124 DD191087 Holder Lever RH 1 --25 DD191071 Lever Grip Right 1 --

26 36DF1901 Screw & Nut Kit 2 1

34 : HANDLE BAR

13

15

15

3

11

2 1

14

12 20

26

17

24

23

22

21

9

4

25

19

21

20

26

2223

810

5

18

67 16

16

44


No. Drum Disc


PLATE NO.



1 DD181011 Seal Dust 2 22 DD181067 Pipe Left Fork Outer 1 --

DE181016 Pipe Left Fork Oute -- 13 DD181069 Pipe Right Fork Outer 1 --

DE181019 Pipe Right Fork Outer -- 14 30181016 Gasket 2 25 39077804 Bolt 2 2

6 31181015 Cyl. Complete Fork 2 27 DP181026 Pipe. Fork Inner 2 28 DP181028 Spring Front Fork 2 29 30181044 Bolt 1 1

10 30181030 Bolt Fork 2 2

11 30181029 Ring ‘O’ 2 212 30181028 Seat Fork Spring 2 213 DP181023 Holder Fork Upper 1 114 DP181022 Holder Fork Under 1 115 39078912 Washer Spring 2 2

35 : FRONT FORK

1

20

19

77

8

6

14

5

4

21

22

22

21

8

6

2

1

20

19

17

1516

5

4

13

9

11

10

3

16

15

18

1212

23

23

45

PLATE NO.



No. Drum Disc



16 39181304 Bolt Small Fine 2 217 DP181001 Fork Front 1 --

DP181002 Fork Front -- 118 30181009 Bearing Cone 1 119 DD181011 Dust Seal 2 220 30181023 Ring Snap 2 2

21 DD181004 Boot 2 222 DD181005 Band Assly. 2 223 DD181021 Plug 2 2

35 : FRONT FORK

1

20

19

77

8

6

14

5

4

21

22

22

21

8

6

2

1

20

19

17

1516

5

4

13

9

11

10

3

16

15

18

1212

23

23

46


No. Drum Disc


PLATE NO.



1 DP141020 Pad, Fuel Tank 1 12 DH141048 Rotor with Key 1 13 DH141002 Cap - Tank, Fuel 1 14 DP201009 Guage, Fuel 1 15 30141032 Bolt, Fuel Guage 4 4

6 30141026 Damper, Fuel Tank 2 27 DG141019 Damper 2 28 DP201037 Collar 2 29 39254801 Bolt - Socket 7 7

10 39155304 Bolt - Flanged 2 2

11 39084001 Screw - Pan - Cros 1 112 DD141026 Tube - Rubber 1 113 DP141021 Tube - Rubber 1 114 DH141049 Gasket Fuel Tank Cap 1 115 30141028 Gasket 1 1

16 DD141016 Clamp, Tube 2 217 DD 141228 Label for Unleaded Fuel 1 1

36 : FUEL TANK

11

3

10

8 1

7

4

5

6

6

16

13

9

16

12

14

2

15

17

47

PLATE NO.



No. Drum Disc



37 : FUEL COCK

1 DD121013 Filter - Fuel 1 12 DP141029 Tap - Assly, Fuel 1 13 39074011 Washer (Non - metallic) 2 24 DD141016 Clamp, Tube 4 45 DD141022 Bolt, Flanged 2 2

6 DD121015 Tube Fuel 1 17 DP121033 Tube Fuel 1 18 DP141046 4 Hole Washer (Packing) 1 19 30141039 Packing 1 1

2

4

64

1

4

7

4

5

3

8

9

48


No. Drum Disc


PLATE NO.



1 DP211001 Seat - Assly, Dual 1 12 DP161102 Lock - Assly. (Seat) 1 13 39074301 Screw CSK Cross 2 24 DP211009 Damper 9 9

38 : SEAT

1

2

3

4

49

PLATE NO.



No. Drum Disc



1 DP191017 Meter - Assly 1 12 DP191022 Pad, Meter 2 23 DP181043 Pad, Meter 1 14 39081715 Nut, Flanged 2 25 DP191023 Speedometer 1 1

6 DP191024 Tacometer 1 17 DP191025 Fuel Meter 1 18 DP191026 Cover Meter Top 1 19 DP191027 Case Inner Meter 1 1

10 DP191028 Cover Meter Lower 1 1

11 DP191029 Knob Trip Meter 1 112 DP191030 Screw Knob Trip Meter 1 113 DP191031 Clamp Meter Assly. 1 1

39 : METER

2

1

43

5

9

10

8

7

12

11

13

6

50


No. Drum Disc


PLATE NO.



1 DP191003 Cable - Speedometer 1 --2 DP191019 Cable - Speedometer -- 13 DP191020 Cable - Brake 1 --4 DP191021 Cable - Clutch 1 15 DP191006 Cable - Throttle, Opening 1 1

6 DP191007 Cable - Throttle, Closing 1 17 DD161038 Clamp, Cable 1 18 30191037 Pin 1 1 Alt. 151910269 30191036 Brake Adjusting Nut 1 1

40: CABLES

7

1 / 2

3

4

5

6

98

51

PLATE NO.



No. Drum Disc



1 15161069 Rubber Cap 1 12 DG161121 Screw 7 73 DP161168 Damper 1 14 DP161077 Collar 7 75 DP161078 Nut clip 2 2

6 39155104 Bolt - Flanged 4 47 DP161067 Case Chain, Upper 1 18 DP161068 Case Chain, Lower 1 19 DL161023 Trim, Case chain 1 1

10 30161169 Grommet 1 1

11 DG161118 Grommet 2 2

41: SIDE COVERS / CHAIN COVER

24

11

24

42

102

4

5

53

11

42

42

7

816

69

52


No. Drum Disc


PLATE NO.



1 DP181012 Bracket, Cowling Side 1 12 DP181013 Bracket, Fork Side 1 13 DP181021 Bracket, Number Plate 1 1 Not For Phillipines Market4 DP181010 Bracket, Upper Cowling 1 15 DP181004 Windshield 1 1

6 39070501 Screw - Pan - WSP - Cros 1 17 DL181009 Screw 4 48 DL181010 Nut, Well 4 49 39214124 Washer (Non - Metallic) 4 4

10 DP181040 Collar 2 2

11 DP181041 Damper, Cowling 2 212 39254901 Screw 2 213 39194204 Bolt - Flanged 2 214 39194304 Bolt - Flanged 2 215 DP161144 Front Number Plate 1 1 Not For Phillipines Market

16 39178301 Truss Screw 2 2 Not For Phillipines Market17 DD181196 Bajaj Kawasaki Label 1 1

42 : COWLING AND WINDSHIELD

8

97

4

1210

11

6

1

2

314

5

1316

15

17

53

PLATE NO.



No. Drum Disc



1 DP201056 Head Light Assly. with Bulb 1 12 39081302 Screw 4 43 DD201160 Lamp (12V, 35 / 35W) - HS1 1 14 30201029 Lamp (12V - 4W) 1 15 DD201162 Cap Dust Head Light 1 1

6 DP201062 Cable Assly.Pilot Lamp 1 17 DD201161 Clip Spring 1 1 For Head Light Bulb Holder (N.I.)

43 : HEADLIGHTS

2

4

3

1

5

6

54


No. Drum Disc


PLATE NO.



1 DP161100 Bracket - Fender Rear 1 12 DP161101 Bracket Assly. - Rear No. plate 1 13 DP201006 Lamp - Tail 1 14 39081715 Nut, Flanged 3 35 DD201011 Damper 3 3

6 DP201020 Collar 3 37 39084914 Lock Washer Toothed 3 38 39248304 Bolt - Flanged 2 29 DP161145 Rear Number Plate 1 1 Not For Phillipines Market

10 39240701 Truss Screw 2 2 Not For Phillipines Market

11 DP201019 Lens, Tail Lamp 1 112 31201028 Lamp 12V, 10 / 5W 1 113 DD201002 Reflex Reflector 1 114 39197215 Hex.Nut 1 1

44 : TAIL LIGHT

3

7

56

4

8

2

1

109

1112

14

13

55

PLATE NO.



No. Drum Disc



45 : TURN SIGNALS

1 DP181045 Bracket,Front signal Lamp 1 12 DP201041 Lamp - Assly - Signal, RR, LH 1 13 DP201042 Lamp - assly - Signal, RR, RH 1 14 DP201039 Lamp - Assly - Signal, FR, LH 1 15 DP201040 Lamp - Assly - Signal, FR, RH 1 1

6 39197015 Nut, Flanged 4 47 06201083 Lamp 12V, 10W 4 48 DP201048 Reflector with Lens 4 4

5

1

6

6

3

6

6

2

4

8

7

87

56


No. Drum Disc


PLATE NO.



46 : CHASSIS ELECTRICAL EQUIPMENT

1 DP201021 Fuse, 10A 2 22 39220504 Bolt - Upset - WS - small 1 13 31201027 Battery 1 14 DP201046 Harness, Main 1 15 31201003 Relay - Assly, Signal Lamp 1 1

6 DP201047 Horn 1 17 30191048 Band 2 28 31201009 Band 1 19 DP161182 Band, Battery 1 1

10 DG161166 Screw 2 2

11 DP161084 Mat, Battery 1 1

11

4

8

7

7

562

3

10

119

57

PLATE NO.



No. Drum Disc



47 : IGNITION SWITCH

1 DH141048 Rotor, Lock, Tank cap 1 12 DP201022 Switch - Assly - Ignition 1 13 31201079 Switch, Brake Lamp 1 14 DD191013 Spring, Brake Lamp Switch 1 15 31161171 Lock - Assly, side Cover 1 1

6 31161018 Damper 1 17 39194304 Bolt - Flanged - small 2 28 DP181007 Lock Set 1 19 DP201045 Damper 1 1

1

4

3

7

5

2

6

8

9

58


No. Drum Disc


PLATE NO.



48 : OWNER’S TOOLS

1 DP221025 Tool - kit 1 1* DP221026 Bag, Tool 1 1* DP221024 Band, Tool kit 1 1* 30221003 Tool - Driver 1 1* 30221004 Tool - Driver 1 1

* 30221005 Tool - Wrench, Box End 1 1* 30221006 Tool - Wrench, Box End 1 1* 30221011 Tool - Wrench 1 1* 30221033 Tool - Wrench 1 1* 31221003 Tool - Wrench 1 1

* 30221009 Tool - Bar 1 1* 30221010 Tool - Pliers 1 1

1

59

PLATE NO.



No. Drum Disc



49 : LEG GUARD AND SARI GUARD (Not For Phillipines Market)

2

3

3

3

1

4

4

1 DP221018 Guard, Sari 1 1 Not For Phillipines Market2 DP221021 Guard, Engine 1 1 Not For Phillipines Market3 39155604 Bolt - Flanged 4 4 Not For Phillipines Market4 39168204 Bolt - Flanged 3 3 Not For Phillipines Market

60


No. Drum Disc


PLATE NO.



50 : PAINTED PARTS

1 DP7104X4 Tank assly. with Decal 1 1 Flame RedDP71041D Tank assly. with Decal 1 1 Candy BlueDP7104Y4 Tank assly. with Decal 1 1 Ash BlackDP71041C Tank assly. with Decal 1 -- Magic SilverDP71041J Tank assly. with Decal -- 1 Purple

2 DP141059 Tank Decal LH 1 1 Flame RedDP141063 Tank Decal LH 1 1 Candy BlueDP141067 Tank Decal LH 1 1 Ash BlackDP141071 Tank Decal LH 1 -- Magic SilverDP141075 Tank Decal LH -- 1 Purple

3 DP141060 Tank Decal RH 1 1 Flame RedDP141064 Tank Decal RH 1 1 Candy BlueDP141068 Tank Decal RH 1 1 Ash BlackDP141072 Tank Decal RH 1 -- Magic SilverDP141076 Tank Decal RH -- 1 Purple

12/13

1

2/3

11

9

10

8

6

4

5

7

61

PLATE NO.



No. Drum Disc



4 DP7304X4 Cover seat LH with Decal 1 -- Flame RedDP73041D Cover seat LH with Decal 1 -- Candy BlueDP7304Y4 Cover seat LH with Decal 1 -- Ash BlackDP73041C Cover seat LH with Decal 1 -- Magic Silver56DP041C Cover seat LH without Decal -- 1 Common for all colours (Disc Brake)

5 DP161246 Decal cover seat LH -- 1 Flame RedDP161248 Decal cover seat LH -- 1 Candy BlueDP161250 Decal cover seat LH -- 1 Ash Black For Disc BrakeDP161252 Decal cover seat LH -- 1 Tangarine Mist

6 DP7305X4 Cover seat RH with Decal 1 -- Flame RedDP73051D Cover seat RH with Decal 1 -- Candy BlueDP7305Y4 Cover seat RH with Decal 1 -- Ash BlackDP73051C Cover seat RH with Decal 1 -- Magic Silver56DP051C Cover seat RH without Decal -- 1 Common for all colours (Disc Brake)

7 DP161247 Decal cover seat RH -- 1 Flame RedDP161249 Decal cover seat RH -- 1 Candy BlueDP161251 Decal cover seat RH -- 1 Ash Black For Disc BrakeDP161253 Decal cover seat RH -- 1 Tangarine Mist

50 : PAINTED PARTS

12/13

1

2/3

11

9

10

8

6

4

5

7

62


No. Drum Disc


PLATE NO.



8 56DP07X4 Cover Tail 1 -- Flame Red56DP071D Cover Tail 1 -- Candy Blue56DP07Y4 Cover Tail 1 -- Ash Black56DP071C Cover Tail 1 1 Magic Silver

9 DD7301X4 Fender Front 1 1 Flame RedDD73011D Fender Front 1 1 Candy BlueDD7306Y4 Fender Front 1 1 Ash BlackDD73011C Fender Front 1 -- Magic SilverDD73011J Fender Front -- 1 Purple

10 DP73061C Grip Frame 1 -- For all coloursDP7306X4 Grip Frame -- 1 Flame RedDP73061D Grip Frame -- 1 Candy BlueDP7306Y4 Grip Frame -- 1 Ash BlackDP73061J Grip Frame -- 1 Purple

50 : PAINTED PARTS

12/13

1

2/3

11

9

10

8

6

4

5

7

63

PLATE NO.



No. Drum Disc



11 DP7401X4 Cowling with Decal 1 1 Flame RedDP74011D Cowling with Decal 1 1 Candy BlueDP7401Y4 Cowling with Decal 1 1 Ash BlackDP74011C Cowling with Decal 1 -- Magic SilverDP7401Y8 Cowling with Decal -- 1 Purple

12 DP73011E Cover Side LH Met. Grey 1 1 For all colours13 DP73021E Cover Side RH Met. Grey 1 1 For all colours14 DD181252 Label Bajaj with new B Bajaj 1 1 On Cowling15 DP181059 Decal Cowling RH 1 1 Magic Silver (Not Illustrated)

DP181050 Decal Cowling RH 1 1 Flame Red (Not Illustrated)DP181056 Decal Cowling RH 1 1 Candy Blue (Not Illustrated)DP181053 Decal Cowling RH 1 1 Ash Black (Not Illustrated)DP181066 Decal Cowling RH 1 1 Purple (Not Illustrated)

16 DP181058 Decal Cowling LH 1 1 Magic Silver (Not Illustrated)DP181049 Decal Cowling LH 1 1 Flame Red (Not Illustrated)DP181055 Decal Cowling LH 1 1 Candy Blue (Not Illustrated)DP181052 Decal Cowling LH 1 1 Ash Black (Not Illustrated)DP181065 Decal Cowling LH 1 1 Purple (Not Illustrated)

50 : PAINTED PARTS

12/13

1

2/3

11

9

10

8

6

4

5

7

64

Amendment Sheet (Parts Added)

Sr.No. Part No. Description Qty. Page No. Fig.No.

65

Amendment Sheet (Parts Deleted)

Sr.No. Part No. Description Qty. Page No. Fig.No.

Documents

1 : CYLINDER HEAD - MOTO HOUSE PLATE NO. FRONT WHEEL DIRECTION Fig. Part No. Description Qty / Veh. Remark No. Drum Disc Drum = WIND 125 with Drum Brake Disc = WIND 125 with Disc Brake