A–1 SERVICE SPECIFICATIONS - playnice.org Home … Camry 91 Repair Manual...Front and rear brake Pad thickness Disc thickness Disc runout Parking brake Lining thickness Drum inside

SERVICE SPECIFICATIONS–SERVICE SPECIFICATIONS

A–1

Front and rear brakePad thicknessDisc thicknessDisc runoutParking brakeLining thicknessDrum inside diameterFront axle and suspensionBall joint vertical playSteering wheel freeplayTorque specificationsFront seat mount boltsStrut/stabilizer bar bracket x BodyEngine mounting center member x BodyFront suspension lower crossmember x BodyRear suspension lower crossmember x Body

MAINTENANCEEngine

Engine oil capacity (Drain and refill with oil fitter change)

GapFiring orderValve clearance

Coolant capacity 1w/ Heater)

Drive belt tensionAlternator

Spark plugType

Chassis

PS pump

–SERVICE SPECIFICATIONS MaintenanceA–2

ENGINE MECHANICAL (3S–FE)Specifications

Intake manifoldvacuum

Camshaft andgear

Compressionpressure

Valve guidebushing

Cylinder head

Valve spring

Valve lifter

Idle speed

Manifold

Valve

–SERVICE SPECIFICATIONS Engine Mechanical (3S–FE)A–3

Specifications (Cont’d)

Idler pulleytension spring

Camshaft andgear (cont’d)

Piston andpiston ring

Connecting rod

Cylinder block

Crankshaft


Spark plug tube x Cylinder headCamshaft bearing cap x Cylinder headCylinder head cover x Cylinder headIntake manifold x Cylinder headIntake manifold stay x Cylinder headIntake manifold stay x Cylinder blockEGR valve x Intake manifoldEGR pipe x Cylinder headWater outlet x Cylinder headExhaust manifold x Catalytic converterExhaust manifold x Cylinder headEngine hanger x Cylinder headAlternator bracket x Cylinder head

Oil pump pulley x Oil pump drive shaftNo. 1 idler pulley x Cylinder headNo. 2 idler pulley x Cylinder blockCamshaft timing pulley x CamshaftCrankshaft pulley x CrankshaftCylinder head x Cylinder block


Torque Specifications

Crankshaft(cont’d)

Part tightened


Engine RH mounting bracket x Cylinder blockEngine RH mounting insulator x Engine mounting bracketEngine RH mounting insulator x Body (2WD)Engine RH mounting insulator x Body (4WD)Engine RH mounting stay x Engine mounting insulatorEngine RH mounting stay x Alternator bracketEngine LH mounting bracket x TransaxleEngine LH mounting insulator x Engine mounting insulatorEngine LH mounting insulator x BodyEngine LH mounting stay x Engine mounting insulator (4/T)Engine LH mounting stay x Transaxle (A/T)Engine front mounting bracket x TransaxleEngine front mounting insulator x Engine mounting bracketEngine center mounting bracket x Cylinder block (2WD)Engine rear mounting x TransaxleEngine rear mounting insulator x Engine mounting bracketEngine front pipe x Catalytic converterExhaust front pipe x Exhaust center pipe

Main bearing cap X Cylinder blockConnecting rod cap x Connecting rodRear oil seal retainer x Cylinder blockRear end plate X Cylinder blockFlywheel x Crankshaft (M/T)Drive plate x Crankshaft (A/T)Suspension lower crossmember x BodySuspension lower crossmember x Engine mounting center memberEngine mounting center member x BodyEngine mounting center member x Engine mounting insulator

Torque Specifications (Cont’d)

Part tightened


ENGINE MECHANICAL (2VZ–FE)Specifications

Intake manifoldvacuum

Compressionpressure

Valve guidebushing

Air intakechamber

Cylinder head

Valve spring

Valve lifter

Idle speed

Manifold

Camshaft

Valve

–SERVICE SPECIFICATIONS Engine Mechanical (2VZ–FE)A–7


Connecting rod

Timing belttensioner

Piston andpiston ring

Camshaft(cont’d)

Cylinder block

Crankshaft

–SERVICE SPECIFICATIONS Engine Mechanical (2VZ––FE)A–8

Recessed head boltLH engine hanger x LH Cylinder headCamshaft bearing cap x Cylinder headCylinder head cover x Cylinder headNo. 3 timing belt cover x Cylinder headNo. 3 timing belt cover x Cylinder blockExhaust manifold x Cylinder headIntake manifold x Cylinder headNo. 2 idler pulley bracket stay x Cylinder headNo. 2 idler pulley bracket stay x No. 2 idler pulley bracketWater by–pass outlet x Cylinder headWater outlet x Cylinder headAir intake chamber x Intake manifoldAir intake chamber stay x Air intake chamberAir intake chamber stay x Cylinder headCrossover pipe x Exhaust manifoldCrossover pipe x Cylinder headCrossover pipe x Cylinder blockEGR valve x Air intake chamber

No. 1 idler pulley x Cylinder blockNo. 2 idler pulley x No. 2 idler pulley bracket .Camshaft tinning pulley x CamshaftCrankshaft pulley x CrankshaftTinning belt tensioner x Oil pumpEngine RH mounting bracket x Cylinder blockCylinder head x Cylinder block 12–sided bolt

Circle runoutMain journal taper and out–of–roundCrank pin taper and out–of–round



Main bearing center wall thickness

Main journal oil clearance

Main journal diameter

Crank pin diameter

Crankshaft(cont’d)

Part tightened

–SERVICE SPECIFICATIONS Engine Mechanical (2VZ–FE)A–9

Connecting rod cap x Connecting rodRear oil seal retainer x Cylinder blockNo. 2 idler pulley bracket x Cylinder blockWater by–pass pipe x Cylinder blockRear end plate x Cylinder blockFlywheel x CrankshaftDrive plate x CrankshaftEngine RH mounting insulator x Engine mounting bracketEngine RH mounting insulator x Body BoltNutEngine LH mounting insulator x Engine mounting bracketEngine LH mounting insulator x BodyNo. 1 engine RH mounting stay x Air intake chamberNo. 1 engine RH mounting stay x Engine RH mounting insu-latorNo. 2 engine RH mounting stay x AlternatorNo. 2 engine RH mounting stay x Engine RH mounting insu-latorEngine LH mounting stay x Transaxle M/T

Engine LH mounting stay x Engine mounting insulatorEngine front mounting insulator x Cylinder blockEngine front mounting insulator x TransaxleEngine front mounting insulator x Engine mounting bracketEngine center mounting bracket x Cylinder blockEngine rear mounting insulator x TransaxleEngine rear mounting insulator x Engine mounting bracketEngine mounting center member x BodyEngine mounting center member x Engine front mountinginsulatorEngine mounting center member x Engine center mountinginsulatorEngine mounting center member x Engine rear mountinginsulatorExhaust front pipe x Exhaust manifoldExhaust front pipe x Catalytic converterSuspension lower crossmember x BodySuspension lower crossmember x Engine mounting centermember

EGR pipe x EGR valveEGR pipe x RH exhaust manifoldMain bearing cap x Cylinder block


Part tightened

A/T

–SERVICE SPECIFICATIONS Engine Mechanical (2112–FE)A–10

ResistanceInjection volumeDifference between each injectorFuel leakage

EFI SYSTEM (3S–FE)Specifications

No continuityNo continuityContinuityNo continuityContinuityNo continuity

ContinuityNo continuityNo continuityNo continuityNo continuityContinuity

Throttle opening angle(from Vertical)

Clearance betweenstop screw and fever

Clearance betweenstop screw and lever

Throttlepositionsensor(w/o ECT)

Throttle body fully closed angle

Cold startinjector timeswitch

Throttlepositionsensor(W/ECT)

Fuel pressureregulator

ResistanceFuel leakage

Water temp.sensor

Between terminals

Cold startinjector

Air flow meter

Fuel pressure

Throttle body

at No vacuum

Resistance

PS1N – E 1

ISC valve

lDL – E1

Injector

–SERVICE SPECIFICATIONS EFI System (3S–FE)A–11

HINT• Perform all voltage and resistance measurements with the ECU connected.• Verify that the battery voltage is 11 V or above with the ignition switch is ON.

Stop light SW ON (Brake pedal depressed) or defoggerSW ON

No trouble (”CHECK” engine warning light off) andengine running

Check connector TE 1 – E 1 not connected


Check connector TE1 – E1 connected

*1 W/O ECT *2 W/ EGT *3A/C

EGR gas temp.sensor(CALIF.. only)

Ex. shift position P or N range

Intake air temp. 20 °C (68°F)

Measuring plate fully closed

Coolant temp. 80 °C (176°F)

Shift position P or N range

Measuring plate fully open

Throttle valve fully closed


Heater blower SW ON

Air conditioning ON

Throttle valve open

Throttle valve open

Throttle valve open

Cranking or idling

STD voltage (V)

3,000 rpm

EG SW ON

IG SW ON

IG SW ON

IG SW ON

IG SW ON

IG SW ON

Cranking

Terminals Condition

Voltage

Idling

ECU


Fuel tank band x BodyCold start injector x Air intake chamberCold start injector pipe x Cold start injectorCold start injector pipe x Delivery pipeFuel pressure regulator X Delivery pipeFuel return pipe x Fuel pressure regulatorDelivery pipe x Cylinder headThrottle body x Air intake chamber

Fuel evaporation vent tube x Fuel tank 4WDFuel inlet pipe x Fuel tank

Fuel sender gaugeFuel pump X Fuel tank











Throttle valve fully open


* 1 w/o ECT *2 w/ ECT

Throttle valve open

Throttle valve open

Part tightened

ECU (cont’d) Resistance

Condition

Fuel line


Engine coolant x Drain plugWater pump x Water pump coverWater pump x Cylinder headWater by–pass pipe X Water pumpWater inlet housing x Water pumpOil cooler x Radiator tower tank

Cylinder block x Drain plugWater pump x Cylinder blockWater inlet x Water pumpWater inlet pipe x Alternator belt adjusting bar

LUBRICATION SYSTEM (3S–FE)Specifications

Torque Specifi cations (3S–FE)

COOLING SYSTEMSpecifications

Torque Specifications (2VZ–FE)

Valve opening temperatureValve lift at 95 °C (203°F)

Relief valve opening pressure

Engine coolant capacity


at Idlingat 3,040 rpm

STDLimitSTDLimit

Body clearance .

See page A–20

STDLimit

Part tightened

Part tightened

See page A–2

Tip clearance

3S–FE2VZ–FE

Oil pressure

Thermostat

Oil pump

Radiator

–SERVICE SPECIFICATIONS Cooling SystemA–17

EFI SYSTEM (2VZ–FE)Specifications

Clearance between stopscrew and lover

EGR gastemp. sensor(CALIF. only)

Cold startInjector timeswitch

Fuel pressureregulator

Fuel pressureVSV

Water temp.sensor

Throttlepositionsensor

Between terminals

Cold startinjector

Air flowmeter

Resistance

ISC valve

Injector

–SERVICE SPECIFICATIONS EFI System (2VZ–FE)A–14

HINT:• Perform all voltage and resistance measurements with the ECU connected.• Verify that the battery voltage is 11 V or above with the ignition switch is ON.

No trouble (”CHECK”’ engine warning light off) andengine running


Stop light SW ON (Brake pedal depressed)

Check connector TE1 – E1 not connected

Check connector TE1 – Et connected

Shift position P or N range

Ex shift position P or N range






Heater blower SW ON

Air conditioning ON

Throttle valve open

Throttle valve open

Cranking or idling

Heater resistance

STD voltage (V)

Oxygensensor

IG SW ON

IG SW ON

IG SW ON

IG SW ON

IG SW ON

IG SW ON

Cranking

Terminals Condition

Voltage

Idling

*1 w/

rpm

ECU


Fuel pump x Fuel tankFuel inlet pipe x Fuel tankFuel tank band x BodyCold start injector x Air intake chamberCold start injector tube x Cold start injectorCold start injector tube x Delivery pipeFuel pressure regulator x Delivery pipeDelivery pipe x Intake manifoldNo. 2 fuel pipe x Delivery pipeAir intake chamber x Intake manifoldEGR pipe nutNo. 1 engine hangerAir intake chamber stayNo. 1 RH engine mounting stay x Air intake chamberNo. 1 RH engine mounting stay x RH engine mounting insulatorThrottle body x Air intake chamberISC valve x Air intake chamber






Union bolt typeFlare nut type


Throttle valve fully dosed



Throttle valve open

STD resistance (fl)

Part tightened

ECU (cont’d) Resistance

Terminals Condition

Fuel line


Engine coolant x Drain plugWater pump x Water pump coverWater pump x Cylinder headWater by–pass pipe X Water pumpWater inlet housing x Water pumpOil cooler x Radiator tower tank

Cylinder block x Drain plugWater pump x Cylinder blockWater inlet x Water pumpWater inlet pipe x Alternator belt adjusting bar

LUBRICATION SYSTEM (3S–FE)Specifications

Torque Specifi cations (3S–FE)

COOLING SYSTEMSpecifications

Torque Specifications (2VZ–FE)

Valve opening temperatureValve lift at 95 °C (203°F)

Relief valve opening pressure



at Idlingat 3,040 rpm

STDLimitSTDLimit

Body clearance .

See page A–20

STDLimit

Part tightened

Part tightened

See page A–2

Tip clearance

3S–FE2VZ–FE

Oil pressure

Thermostat

Oil pump

Radiator

–SERVICE SPECIFICATIONS Lubrication System (3S–FE)A–17

Engine oil drain plugOil pump body cover x Oil pump bodyOil pump x Cylinder blockOil strainer x Cylinder blockOil strainer x Oil pumpOil pan x Cylinder blockOil pan x Oil pumpStiffener plate x Cylinder blockStiffener plate x Transaxle case

Oil pan x Drain plugOil pump. x Cylinder blockOil strainer x Main bearing capOil strainer x Oil pumpOil pan x Cylinder blockOil pan x Oil pumpOil pan X Rear oil seal retainerStiffener plate x Cylinder blockStiffener plate x Transaxle case

LUBRICATION SYSTEM (2VZ–FE)Specifications




Body clearance

See page A–20

Part tightened

Side clearance

Part tightened

Tip clearance

Oil pressure

Oil pump

–SERVICE SPECIFICATIONS Lubrication System (3S–FE)A–18

Engine oil drain plugOil pump body cover x Oil pump bodyOil pump x Cylinder blockOil strainer x Cylinder blockOil strainer x Oil pumpOil pan x Cylinder blockOil pan x Oil pumpStiffener plate x Cylinder blockStiffener plate x Transaxle case

Oil pan x Drain plugOil pump. x Cylinder blockOil strainer x Main bearing capOil strainer x Oil pumpOil pan x Cylinder blockOil pan x Oil pumpOil pan X Rear oil seal retainerStiffener plate x Cylinder blockStiffener plate x Transaxle case

LUBRICATION SYSTEM (2VZ–FE)Specifications




Body clearance

See page A–20

Part tightened

Side clearance

Part tightened

Tip clearance

Oil pressure

Oil pump

–SERVICE SPECIFICATIONS Lubrication System (2VZ–FE)A–18

Air gapSignal generator (pickup coil) resistance

STARTING SYSTEMRated voltage and output powerNo–toad characteristic

Rated outputRotor coil resistanceSlip ring diameter

IGNITION SYSTEM

Circle runoutSpring installed load

CommutatorOuter diameter

CHARGING SYSTEM

Secondary coil resistance

Alternator regu-lator (ICS

Battery specific gravity

Primary coil resistance

Brush exposed length

High–tensioncord

Regulating voltage

Drive belt tension

Undercut depth

Ignition timing

See page A–2

Bruch length

Ignition coil

Firing order

Spark plug

Resistance

Distributor

Alternator

Starter

–SERVICE SPECIFICATIONS Ignition SystemA–19




IGNITION SYSTEM



CHARGING SYSTEM






High–tensioncord

Regulating voltage

Drive belt tension

Undercut depth

Ignition timing

See page A–2

Bruch length

Ignition coil

Firing order

Spark plug

Resistance

Distributor

Alternator

Starter

–SERVICE SPECIFICATIONS Starting SystemA–19




IGNITION SYSTEM



CHARGING SYSTEM






High–tensioncord

Regulating voltage

Drive belt tension

Undercut depth

Ignition timing

See page A–2

Bruch length

Ignition coil

Firing order

Spark plug

Resistance

Distributor

Alternator

Starter

–SERVICE SPECIFICATIONS Charging SystemA–19

Dry fill 3S–FE2VZ– FE

Drain and refillw/ Oil filter change

API grade SG, multigrade,recommended viscosity and fuel–efficient oil

w/o Oil filter change

Engine oil

LUBRICANT

ClassificationCa pa city

Imp. qtsUS qtsLitersItem

–SERVICE SPECIFICATIONS LubricantA–20

SE

SERVICE SPECIFICATIONS–SERVICE SPECIFICATIONS

A–1

Input shaftRoller bearing journal diameter3rd gear journal diameter4th gear journal diameter5th gear journal diameterRunoutOutput shaftRoller bearing journal diameter1 st gear journal diameter2nd gear journal diameterRunoutGear thrust clearance

Pedal height (from asphalt sheet)Push rod play at pedal topPedal freepiayClutch release point (from pedal stroke end)Disc rivet head depthDisc runoutDiaphragm spring out of alignmentDiaphragm spring finger wear Depth WidthFlywheel runout

Clutch cover x FlywheelMaster cylinder set nutRelease cylinder set boltReservoir tank x Master cylinderClutch line unionBleeder plugRelease fork support

MANUAL TRANSAXLE (S51)Specifications

CLUTCHSpecifications

Torque SpecificationsPart tightened

–SERVICE SPECIFICATIONS ClutchA–2

Input shaftRoller bearing journal diameter3rd gear journal diameter4th gear journal diameter5th gear journal diameterRunoutOutput shaftRoller bearing journal diameter1 st gear journal diameter2nd gear journal diameterRunoutGear thrust clearance

Pedal height (from asphalt sheet)Push rod play at pedal topPedal freepiayClutch release point (from pedal stroke end)Disc rivet head depthDisc runoutDiaphragm spring out of alignmentDiaphragm spring finger wear Depth WidthFlywheel runout

Clutch cover x FlywheelMaster cylinder set nutRelease cylinder set boltReservoir tank x Master cylinderClutch line unionBleeder plugRelease fork support

MANUAL TRANSAXLE (S51)Specifications

CLUTCHSpecifications


–SERVICE SPECIFICATIONS Manual Transaxle (S51)A–2

Shift fork to hub sleeve clearanceSynchronizer ring to gear clearanceInput shaft snap ring thicknessNo.2 clutch hub

Gear oil clearance1 st, 2nd, 3rd & 4th

Output shaft snap ring thicknessNo.1 clutch hub


No.3 clutch hub

Rear bearing

5th


Transmission case x Transaxle caseTransmission case x Case coverTransmission case protectorRear bearing retainerOutput shaft front bearing lock plateInput shaft oil receiver5th driven gear lock nutReverse idler shaft lock boltControl shaft coverReverse shift arm bracketNo.3 shift fork x Shift fork shaft

Side bearing preioad (at starting)Side bearing adjusting shim thickness

Shift lever preloadShift lever seat shim thickness




No. 1 lock ball assembly lock nutNo. 2 lock ball assemblyFiller plugDrain plugBack–up light switchSide bearing retainerClutch release bearing retainerStraight screw plug (Shit fork shaft)(Reverse restrict pinyTransaxle x Engine (10 mm bolt)(12 mm bolt)Left engine mountingDrive shaft center bearing bracketDrive shaft X Side gear shaftSteering knuckle x Lower armEngine mounting center member x BodyEngine mounting center member x Engine MountingEngine mounting center member x Lower crossmemberLower cross member x Body


Part tightened


TRANSMISSION ASSEMBLYInput shaftRoller bearing journal diameter3rd gear journal diameter4th gear journal diameterRunoutOutput shaft1 st gear journal diameter2nd gear bushing diameterRunoutGear thrust clearance

Shift fork to hub sleeve clearanceSynchronizer ring to gear clearanceOil pump assemblyRotor body clearance

MANUAL TRANSAXLE (E56F5)Specifications

Input shaft snap ring thicknessNo.2 clutch hub

Gear oil clearance1 st and 4th gear

Rotor tip clearance

2nd and 3rd gear

Side clearance

5th gear

–SERVICE SPECIFICATIONS Manual Transaxle (E56F5)A–6

DIFFERENTIAL ASSEMBLYDifferential side bearing preload (at starting) New bearing Reused bearingNo. 1 case bushing inner diameter

Differential No. 1 case backlashFront differential case backlashDifferential No.2 case thrust clearanceFront differential case thrust clearanceThrust washer thicknessFor No. 1 case side gear

Input shaft snap ring thickness (cont’d)4th gear and rear bearing

Conical spring washer heightFor No. 1 case

Front case outer diameterNo. 1 case side


No–2 case bushing inner diameter

No.2 case side

For No.2 case


Shim thicknessFor differential side bearing preload

Thrust washer thickness (cont’d)For front case side gear


For No. 2 case and front case

For No–2 case side gear


TRANSFER ASSEMBLYRing gear runoutRing gear mounting case runoutRing gear backlashDriven pinion preload (at starting)

Shim thickness (cont’d)For differential side bearing preload (cont’d)

Transfer total prreload (at starting)(Add driven pinion preload)


Adjusting shim thicknessFor ring gear backlash


Oil pump x CoverRing gear x Differential caseRing bearing retainer x Transmission caseTransmission case x Transaxfe caseOil pump assembly x Transaxle caseShift fork x ShaftOil pipe X HousingTransmission case x Transmission case coverShift and select lever shaft assembly xTransmission caseBelicrank x Transmission caseBack–up light switch X Transmission caseDriven pinion x Bearing cageRing gear x Ring gear mounting caseDriven pinion cage x Transfer caseTransfer left case x Transfer right caseTransfer left case x Inspection hole coverDifferential lock sleeve x Shift forkTransfer right case x Transfer case coverDriven pinion cage x Extension housingExtension housing x Dynamic damperTransaxle assembly x Transfer assemblyDifferential lock indicator switch X Transfer left caseOutput shaft assembly x Lock nutTransfer left case x Plug (Large)Transfer left case x Plug (Small)Transmission case x PlugTransfer left case X Drain plugReverse idler gear retaining boltOil cooler pipe elbow X TransaxleOil cooler pipe x Elbow


Adjusting shim thickness (cont’d) For tooth contact


Part tightened

–SERVICE SPECIFICATIONS Manual Transaxie (E56F5)A–10

Shift and select lever X Transmission caseLock bolt x Transmission caseEngine front mounting X TransaxleStiffener plateEngine rear end plateEngine mounting left bracket x TransaxleTransfer right case x Actuator bracketTransaxle assembly x Engine

Input shaft _3rd and 4th gear journal diameter5th gear journal diameterRunoutOutput shaftRoller bearing journal diameter1 st and 2nd gear journal diameterRunoutGear thrust clearance

MANUAL TRANSAXLE (E52)Specifications

Shift fork to hub sleeve clearanceSynchronizer ring to gear clearaneOutput shaft bearing preload (at starting)


Gear oil clearance1 st and 4th

Part tightened

Reverse idler

2nd and 3rd

5th


Shift and select lever X Transmission caseLock bolt x Transmission caseEngine front mounting X TransaxleStiffener plateEngine rear end plateEngine mounting left bracket x TransaxleTransfer right case x Actuator bracketTransaxle assembly x Engine

Input shaft _3rd and 4th gear journal diameter5th gear journal diameterRunoutOutput shaftRoller bearing journal diameter1 st and 2nd gear journal diameterRunoutGear thrust clearance

MANUAL TRANSAXLE (E52)Specifications

Shift fork to hub sleeve clearanceSynchronizer ring to gear clearaneOutput shaft bearing preload (at starting)


Gear oil clearance1 st and 4th

Part tightened

Reverse idler

2nd and 3rd

5th

–SERVICE SPECIFICATIONS Manual Transaxle (E52)A–11

Tight plug drive in depthControl shaft cover oil seal drive on depthInput shaft snap ring thicknessNo. 2 clutch hub

Speedometer driven gear oil seal drive in depthOil pumpBody clearance

Output shaft snap ring thicknessNo. 1 clutch hub

Specifications (Cont’d)Side bearing preload (at starting)

Input rear bearing

Side clearance

Tip clearance


Differential pinion to side gear backlashDifferential runoutDifferential side gear thrust washer thickness

Output shaft snap ring thickness (cont’d)No. 3 clutch hub

Output shaft rear bearing adjusting shim thickness



Transaxle case X Transaxle case receiverTransaxle case x Transmission caseTransaxle case x Case coverTransaxle case x Oil pumpTransmission case x Case coverTransmission case x Rear bearing retainerOil pump x CoverShift and select lever lock boltReverse shift arm bracketStraight screw plugReverse restrict pin holderRing gear X Differential caseDifferential case No. 1 X No. 25th driven gear lock nutReserse idler shaft lock boltControl shaft x Lock boltShift fork X Lock boltBack–up light switchFiller plugDrain plugElbow X Transaxie

Differential side bearing adjusting shim thickness



Part tightened


Transaxle X Engine 12 mm bolt10 mm bolt

Transaxle X Engine front mountingInsulator x Engine front mountingTransaxle X Stiffener plateTransaxle X Engine mounting left stayEngine left mounting x Left stayEngine mounting bracket X Body bracketTransaxle x Rear end plateTransaxle x Case protectorLower arm x BodyStabilizer bar x BodyDrive shaft X Side gear shaftBall joint X Steering knuckleTie rod end x Steering knuckleDrive shaft x Axle hubCenter member x BodyCenter member X Engine mountingLower crossmember X BodyClutch release cylinder x Transaxle

oil cooler tube x ElbowSelecting bellcrank set boltTransaxle X Engine


Part tightened


Line pressure (wheel locked)Engine idling

At stall (Throttle valve fully opened)Engine stall revolution

Time lagEngine idle speed (A/C OFF)Throttle cable adjustment (Throttle valve fully opened)

* O/D main switch OFFNOTE:(1) In the 2 and L ranges, all stages lock–up is OFF.(2) In the following cases, the lock–up will be released regardless of the lock–up pattern.• When the throttle is completely closed.

• When the brake light switch is ON.

Body clearanceTip clearanceSide clearancePump body bushing inside diameterStator shaft bushing inside diameter

AUTOMATIC TRANSAXLE (A140E)Specifications

Throttle valve fully open [ ] Fully closed

Piston strokePiston rod length

Throttle valve opening 5 %

Secondcoast brake

km/h (mph)Shiftschedule

Lock–uppoint Lock–up OFF

km/h (mph)

Lock–up ON

NORMP’WR

NORMPWR

Oil pump

D range

D range

2 range

L range

NORM

NORM

O/DO/D

PWR

PWR

2nd 3rd 2nd 3rd

–SERVICE SPECIFICATIONS Automatic Tiransaxle Al 40E)A–16

(Upper valve body)Throttle modulator valveAccumulator control valveLow coast modulator valveDown shift plug2nd coast modulator valveThrottle valveCut–back valveLock–up relay valve

(Lower valve body)Primary regulator valve1–2 shift valve2–3 shift valve3–4 shift valveLock–up signal valveSecondary regulator valvePressure relief valveCooler by–pass valve

Planetary pinion gear thrust clearance

Ring gear flange bushing inside diameter

Piston strokeDrum bushing inside diamaterFlange thickness

Direct clutch piston strokeDirect clutch bushing inside diameter




Piston strokeFlange thickness

Counter drive gear preload

Coil outerdiametermm (in.)

Rear plane-tary gear

Front plane-tary gear

Free lengthmm (in.)

Valve bodyspring

Overdriveunit

TotalNo. ofcoifs

Forwardclutch

Direct clutch

Spring Color

–SERVICE SPECIFICATIONS Automatic Transaxle (Al 40E)A–17

(Lower valve body)Primary regualtor valve2–3 shift valve1–2 shift valve3–4 shift valveSecondary regulator valveLock–up signal valve

(Upper valve body)Throttle modulator valveAccumulator control valveCut–back valveLock–up relay valve2nd coast modulator valve

Pinion to side gear backlashSide gear thrust washer thickness

Side bearing adjusting shim thickness


Drive pinion preload (at starting)

Total preload (at starting)

Coil outerdiameter mm(in.)

Accumulatorspring

Free lengthmm (in.)

Valve bodyRetainer

Thickness(mm (in.)

TotalNo. ofcoils

Height mm(in.)

Widthmm (in.)

Differential

Retainer

Spring Color

–SERVICE SPECIFICATIONS Automatic Transaxle (A140E)A–18

Drive plate x Crank shaftTorque converter X Drive plateOil pump x Transaxle caseOil pump body X Stator shaftSecond coast brake band guideUpper valve body x Lower valve bodyValve bodyAccumulator coverOil strainerOil panOil pan drain plugCooler pipe union nutTesting plugParking lock pawl bracketOverdrive case x Transaxle caseNeutral start switch boltNeutral start switch nut

Side bearing adjusting shim thickness(cont’d)



Transaxle case x Engine

Differential(cont’d)

Part tightened

–SERVICE SPECIFICATIONS Automatic Transaxle (Al 40E)A–19

At stall(Throttle valve fully opened)Engine stall revolutionTime lag N range –N range –Engine idling speed (A/C OFF)Throttle cable adjustment (Throttle valve fully opened)

*1 3 – O/D up–shift point with closed accelerator pedal is at 32 – 45 km/h (20 – 28 mph).*2 Lock–up ”ON” point with closed accelerator pedal is at 64 – 73 km/h (40 – 45 mph).*3 Lock–up ”OFF” point with closed accelerator pedal is at 60 – 68 km/h (37 – 42 mph).*4 O/D – 3 down–shift is possible up to maximum speed.

Governor pressureDrive pinion rpm1,0001,8003,500Line pressure (wheel locked)Engine idling

AUTOMATIC TRANSAXLE (A140L)Specifications

Same the A140E automatic transaxle specifications (seepage A–16)

Same the A140E automatic trransaxle specifications (see page A– 17)

D range (throttle valve fully open)

(Vehicle speed reference)

Rear plane-tary gear

Frontplanetarygear

Differentialgear ratio

Second coastbrake

Overdriveunit

Shiftschedule

Forwardclutch

km/h (mph)

Directclutch

Oil pump

L range

3.736

–SERVICE SPECIFICATIONS Automatic Transaxle (A140L)A–20

(Lower valve body)Secondary regulator valveLow coast shift valveO/D sequence valveIntermediate shift valve3–4 coast shift valve3–4 shift valve2–3 shift valve.Detent regulator valve1–2 shift lower valvePrimary regulator valve

(Lower valve body)Primary regulator valve1–2 shift valveDetent regulator valve2–3 shift valve3–4 coast shift valveLock–up signal valveO/D sequence valveSecondary regulator valvePressure relief valveCooler by–pass valve

(Upper valve body)Throttle modulator valveAccumulator control valveLow coast modulator valveDown shift plug2nd coast modulator valveThrottle valveLock–up relay valve

(Upper valve body)Throttle modulator valveAccumulator control valveCut–back valveLock–back relay valve2nd coast modulator valve

Torque SpecificationsSame the A140E automatic transaxle. (See page A–19)

Same the A140E automatic transaxle (See page A–18)

Specifications (Cont’d)Coil outerdiametermm (in.)

Accumulatorspring

Free lengthmm (in.)

Valve bodyspring

Thicknessmm (in.)

Valve bodyretainer

TotalNo. ofcoils

Height mm(in.)

Widthmm (in.)

Differential

Color

Retainer

Spring

–SERVICE SPECIFICATIONS Automatic Transaxle (A140L)A–21


At stallEngine stall revolutionTime lag N range –

N range –Engine idle speed (A/C OFF)Throttle cable adjustment (Throttle valve fully opened)

Body clearanceTip clearanceSide clearancePump body bushing inside diameterStator shaft bushing inside diameterFront sideRear side

AUTOMATIC TRANSAXLE (A540E)Specifications

Between boot end face and inner cable stopper

Throttle valve fully open [Fu lly closed]

Piston strokePiston rod length

Throttle valve opening 5%

Secondcoast brake

* O/D switch OFF

Shiftschedule

Lock–uppoint

km/h (mph)

Lock–up OFF

km/h (mph)

Lock–up ON

NORMPWR

NORMPWR

Oil pump

D range

D range

2 range

L range

NORM

NORM

PW R

PWR


(Lower valve body)Pressure relief valveCheck valveSecondary regulator valveNo. 2 accumulator control valveSecond lock valve3–4 shift valveLow coast modulator valve1–2 shift valve2–3 shift valvePrimary regulator valve

(Upper valve body)Second coast modulator valveB, orifice control valveDown–shift plugThrottle valveThrottle modulator valveCut–back vaIveNo. 1 accumulator control valveLock–up relay valve

Piston strokeDrum bushing inside diamaterrFlange thickness

Sun gear bushing inside diameterRing gear flange bushing inside diameter

Counter drive gear preloadPlanetary pinion gear thrust clearance

Direct clutch piston strokeDirect clutch bushing inside diameter




Piston strokeFlange thickness


Rearplanetarygear

Frontplanetarygear

Forwardclutch

First and reversebrake

Free lengthmm (in.)

Valve bodyspring

Overdriveunit

TotalNo. ofcoils

Pack clearance

Direct clutch

Spring Color


(Lower valve body)Primary regulator valveSecondary regulator valveNo. 2 accumulator control valveSecond lock valveLow coast modulator valve1–2 shift valve2–3 shift valve3–4 shift valve

(Upper valve body)Lock–up relay valveThrottle modulator valveSecond coast modulator valveCut–back valveNo. 1 accumulator control valveB, orifice contron valve

Pinion to side gear backlashSide gear thrust washer thickness



Drive pinion preload (at startin )

Total preload (at starting)


Accumulatorspring

Free lengthmm (in.)

Valve bodyretainer

Thickness(mm (in.)

TotalNo. ofcoils

Widthmm (in.)

Height mm(in.)

Differential

Retainer

Spring Color


Oil cooler pipe unionOil panValve body x Transaxte caseAccumulator x CoverOil pump x Transaxle caseO/D case X Transaxle caseDifferential LH side bearing retainerDifferential RH retainerDifferential carrier coverOil pump body x Stator shaftUpper valve body x Lower valve bodyDifferential left case x Right caseRing gear x Differential case



Side bearing adjusting shimthickness (cont’d)


Part tightened

–SERVICE SPECIFICATIONS Automatic Transaxte (A540E)A–25


At stall

Engine stall revolutionTime lag

Engine idle speed (A/C OFF)Throttle cable adjustment (Throttle valve fully opened)

AUTOMATIC TRANSAXLE (A540H)Specifications

Center differential control pressure (D range)

Throttle valve fully open [Fully closed]

Throttle valve opening 5%

* O/D switch OFF

Shiftschedule

Engine R.P.M.

Lock–uppoint

Solenoid valve

km/h (mph)

Lock–up OFF

km/h (mph)

Lock–up ON

PressureNo. 2No. 1

–SERVICE SPECIFICATIONS Automatic Transaxle (A540H)A–26

Drive pinion preload (at staring)New bearingReused bearingTotal preload (at starting)New bearingReused bearingPinion to side gear backlashSide gear thrust washer thickness

Piston strokeDrum bushing inside diameter MaximumFlange thinkness


Same the A540E automatic transaxie (See page A–24)





Accumulatorspring

First and reversebrake

Front planetarygear

Second coastbrake

Rear planetarygear

Valve bodyspring

Valve bodyretainer

Over driveunit

Pack clearance

Forwardclutch

Direct clutch

Differential

Oil pump


Driven pinion preload (at starting)Total preload (at starting)Ring gear backlashDriven pinion bearing cageDriven pinion preload (at starting)New bearingReused bearingCenter differential side gear backlashCenter differential left side gearthrust washer thickness

Center differential side gear thrustclearanceCenter differential right side gearthrust washer thickness

Transfer clutch modulator valveNo. 2 low–high shift valveNo. 1 low–high shift valve

Side bearing adjusting shimthickness leont’dy

Specifi cations (Cont’d)

Transfer lower valve body springCoil outerdiameter mm(in.)

Differential end play

Free lengthmm (in.)


TotalNo. ofcoils

Transfer

Color


Oil cooler pipe union and elbowOil panValve body x Transaxle caseAccumulator x Cover

Transfer clutch modulator valveNo. 2 low–high shift valveNo. 1 low–high shift valve



Transfer lower valve body retainer

Center differential plate washer

Ring gear adjusting shim

Thicknessmm (in.)

Transfer(cont’d)

Heightmm (in.)

Widthmm (in.)

Part tightened


Oil pump X Transaxle caseO/D case x Transaxle caseDifferential LH side bearing retainerDifferential carrier coverOil pump body x Stator shaftUpper valve body x Lower valve bodyFront differential right case x Front differential left caseRing gear X Ring gear mounting caseTransfer right case retainer x Transfer right caseTransfer right case X Adjusting nut lock plate lock boltTransfer right case x Transfer left caseTransfer right case x Mode select lever and rodTransfer right case x Oil strainerTransfer left case X Rear wheel speed sensorTransfer left case X Transfer inspection hole coverTransfer left case x Drain plugTransfer left case x Driven pinion bearing cageDriven pinion bearing cage x Transfer extension housingTransfer extension housing X Dynamic damperTransfer right case x Oil pump coverTransfer ring gear X Ring gear mounting caseCenter differential control solenoid x Transfer valve bodyTransfer valve body x Transfer left caseNeutral start switch boltNeutral start switch nutTransfer assembly X Transaxle case

Propeller shaft x DifferentialIntermediate shaft x Propeller shaftCenter support bearing x BodyIntermediate shaft x Center bearing x Joint flange

Bearing axial playFront propeller shaft runoutIntermediate shaft runoutRear propeller shaft runoutIntermediate shaft flange runout

PROPELLER SHAFTSpecifications



Cross groove joint set bolt

Part tightened

Part tightened


Oil pump X Transaxle caseO/D case x Transaxle caseDifferential LH side bearing retainerDifferential carrier coverOil pump body x Stator shaftUpper valve body x Lower valve bodyFront differential right case x Front differential left caseRing gear X Ring gear mounting caseTransfer right case retainer x Transfer right caseTransfer right case X Adjusting nut lock plate lock boltTransfer right case x Transfer left caseTransfer right case x Mode select lever and rodTransfer right case x Oil strainerTransfer left case X Rear wheel speed sensorTransfer left case X Transfer inspection hole coverTransfer left case x Drain plugTransfer left case x Driven pinion bearing cageDriven pinion bearing cage x Transfer extension housingTransfer extension housing X Dynamic damperTransfer right case x Oil pump coverTransfer ring gear X Ring gear mounting caseCenter differential control solenoid x Transfer valve bodyTransfer valve body x Transfer left caseNeutral start switch boltNeutral start switch nutTransfer assembly X Transaxle case

Propeller shaft x DifferentialIntermediate shaft x Propeller shaftCenter support bearing x BodyIntermediate shaft x Center bearing x Joint flange

Bearing axial playFront propeller shaft runoutIntermediate shaft runoutRear propeller shaft runoutIntermediate shaft flange runout

PROPELLER SHAFTSpecifications



Cross groove joint set bolt

Part tightened

Part tightened

–SERVICE SPECIFICATIONS Propeller ShaftA–30

Wheel lateral runoutTie rod end left–right errorHub bearing axial direction playBall joint vertial playBall joint rotation conditionDrive shaft standard length(FWD/SV21 /TOYOTA type/LH)(FWD/SV21 /TOYOTA type/RH)(FWD/SV21 /GKN type/LH)(FWD/SV21 /GKN type/RH)( FVIJD/VZV21)(4WD/M/T/LH)(4WD/A/T/LH)(4WD/M/T/RH)

FRONT AXLE AND SUSPENSIONSpecifications

Wheel angle(FWD/SV21 and 4WD)(FWD/VZV21)

(FWD/SV21 and 4WD)( FWD/VZV21)

Less than 3.0 mm/m (0.118 in./3.3 ft)

(FWD/SV21 )(4WD)(F1ND/VZV21 )

Front axleand suspension

Chassis groungclearance

Steering axis inclination

Cold tireinflationpressure

Front wheelalignment

Outside wheel (Max.)Inside wheel (Max.)

Adjustment STDInspection STD

Side slip

Camber

Caster

Toe–in

–SERVICE SPECIFICATIONS Front Axle and SuspensionA–31

Tie rod end lock nutShock absorber X Steering knuckle Tie rod end x Steering knuckleBall joint x Lower suspension armDisc brake caliper X Steering knuckleHub bearing lock nutCenter drive shaft bearing lock nutBall joint x Steering knuckleDrive shaft x Side gear shaft (FWD/VZV21 and 4WD)Drive shaft x Center drive shaft (FWD/VZV21) ,Center drive shaft bearing bracket installation bolt(FWD 1)Drive shaft bearing bracket bolt (GKN)(TOYOTA)Drive shaft bearing bracket x Bracket stayPiston rod x Suspension supportSuspension support x BodyDisc brake hose union boltSuspension lower crossmember x BodyStabilizer bar x Lower suspension armLower arm shaft x Lower suspension armLower arm shaft x BodyStabilizer bar bracket x BodyEngine center mounting member X BodyEngine center mounting member x Engine mountings


–SERVICE SPECIFICATIONS Front Axle and SuspensionA–32

Limit Lateral runout Radial runoutRing gear installing temperatureDrive pinion oil seal drive in depthSide gear oil seal drive in depthSide gear thrust washer thickness

Drive pinion bearing preload at StartingNew bearingReused bearing

Drive pinion to ring gear backlashPinion gear to side gear backlashRing gear runoutCompanion flange runout

REAR AXLE AND SUSPENSIONSpecifications

Camber (FWD /Sedan)(FWD/Wagon)(4WD)Left–right error

Wheel lateral runoutHub bearing axial direction

(FWD/SV21 and 4WD)(FWD/VZV21)

(FWD SV21)(4WD)(FIND/¿¿V21)

(FWD/SV21)(FWD/VZV21)(4WD)

Rear axleand suspension

Chassis groundclearance

Cold tireinflationpressure

Rear wheelalignment

Adjustment STDInspection STD

Total preloacf at Starting

Differential

Wagon

Toe–in

Sedan

–SERVICE SPECIFICATIONS Rear Axle and SuspensionA–33


Drive pinion adjusting plate washer thickness

Side bearing adjusting plate. thickness



Axle bearing lock nutAxle carrier x Shock AbsorberAxle hub x Axle carrierStrut rod X Axle carrierNo. 1 and No. 2 suspension arm x Axle carrierDrive shaft x ’Side gear shaftPiston rod X Suspension supportSuspension support x BodyNo. 1 suspension Arm x BodyNo. 2 suspension arm x BodyStrut rod X BodyStabilizer bar X Stabilizer bar linkShock absorber X Stabilizer bar linkStabilizer bar bracket x BodyFuel tank band X BodyHub nut

Carrier x Carrier coverCarrier X Drain plugCarrier x Filler plugCarrier x Side bearing capRing gear x Differential caseDrive pinion x Companion flageCompanion flange x Propeller shaft

(4WD)Differential x Support member


Part tightened


Pedal height (from asphalt sheet)Pedal freeplayPedal reserve distance at 50 kg (110.2 lb, 490 N

Lever travel at 20 kg 144.1 Ib, 196 N)Clearance between rear shoe and leverParking brake shoe lever shim thickness

Lever travel at 20 kg (44.1 Ib, 196 N)Shoe to parking brake shoe lever clearanceParking brake shoe lever shim thickness

BRAKE SYSTEMSpecifications

Booster push rod to piston clearance w/SST

Disc runoutPad thickness

Parking brake(Drum)

Parking brake(Disc)

Rear disc inner diameter

Drum to shoe clearance

Drum inside diameter

Rear brake(Disc)

Rear brake(Drum)

Lining thickness

Brake booster

Limit thickness

Disc thickness

Disc thickness

Pad thickness

Brake pedal

Discrrunout

Front brake

–SERVICE SPECIFICATIONS Brake SystemA–36

Master cylinder X Piston stopper boltMaster cylinder x ReservoirMaster cylinder x Brake boosterBrake tube union nutBrake booster clevis lock nutBrake booster x Pedal bracketFront disc brake cylinder installation boltFront disc brake torque plate X Steering knuckleFront disc brake cylinder x Flexible hoseRear drum brake wheel cylinder x Backing plateParking brake cable bracket x Backing plateBleeder plugRear disc brake cylinder installation boltRear disc brake torque plate X Dust coverRear disc brake cylinder X Flexible hoseRear disc brake main pin x Torque plateRear disc brake torque plate x Rear axle carrierA.B.S. actuator x Proportioning valve bracket (w/o LSPV)A.B.S. actuator x 3–way union (w/ LSPV)Proportioning valve installation bolt (w/o LSPV)A.B.S. actuator x 3–way unmionA.B.S. actuator bracket x Body

Rear axle hub installation boltDeceleration sensor x Computer bracketA.B.S. computer x Computer bracketA.B.S. computer bracket x Body

Front speed sensor installation boltFront sensor rotor x Axle hubRear speed sensor installation bolt


Part tightened

–SERVICE SPECIFICATIONS Brake SystemA–37

PS pump rotating torqueSteering rack runoutControl valve bearing preload

STEERINGSpecifications

Steering effortRotor shaft bushing oil clearance

Steering wheel freeplayCollar No. 1 outer diameter

Vane plate length Rotor and cam ring mark

Maximum rise of oil levelOil pressure at idle speed

Vane plate to rotor groove clearance

Flow control valve spring length

Collar No. 2 outer diameter

Support shim thickness

Drive belt tension

Steeringcolumn

Power steering

Total preload

Vane plate

–SERVICE SPECIFICATIONS SteeringA–38

Tie rod end x Knuckle armLower crossmemberPressure port union X Front housingSuction port union X Front housingPS pump shaft x Drive pulleyControl valve housing X Cylinder housingBearing guide lock nutRack guide spring cap lock nutRack x Rack endTurn pressure tube x Gear housingGear housing X Pressure and return lineUniversal jointGear housing X BodyEngine rear mount bracket

Upper tube x Upper bracketTilt lever retainer x Breakaway bracketSerration boltUpper bracket x Column cover supportColumn tube x Breakaway bracketMain shaft X Intermediate shaftColumn tube X Thrust stopperBreakaway bracket x BodyColumn tube x BodyColumn support bolt .Universal jointSteering wheel x Main shaft

PS pump x Pressure tubeControl valve housing X Cylinder housingBearing guide lock nutRack guide spring cap lock nutRack x Rack endTurn pressure tube x Gear housingGear housing x BodyPressure tube x Gear housingReturn tube x Gear housingTie rod end X Knuckle armTie rod end lock nut

Pressure port union X Front housingSuction port union x Front housingAir control valve x Front housingPS pump shaft x Drive pulleyPS pump x Pump bracket

PS pump x Pressure hosePressure hose x Flexible nutPS pump x Bracket


Power steering(2WD/SV21 )

Power steering(2WD/VZV21)

Steeringcolumn

Part tightened


Rear pump stay X Pump bracketLower crossmemberPressure hose X Pressure tubeControl valve housing X Cylinder housingBearing guide lock nutRack –guide spring cap lock nutRack X Rack endTurn pressure tube x Gear housingGear housing X BodyEngine rear mount bracketGear housing X Return lineGear housing X Pressure lineCenter member x BodyUniversal jointTie rod end lock nutPropeller shaft x Intermediate shaftFront exhaust pipe

Pressure port union x Front housingSuction port union x Front housingPS pump shaft X Drive pulleyPS pump x Pressure hosePS pump x Bracket

Torque Specifications (Cont’d)Power steering(2WD/VZV21 )(cont’d)

Power steering(4WD)

Front exhaust pipe

Center member

Part tightened


Front SeatSeat back x Seat adjusterSeat cushion x Seat– adjusterSeat adjuster x BodyRear Seat (Sedan Fixed Type)Seat back x Body .Rear Seat (Sedan Separate Type)Seat back side hinge x Seat backSeat back side hinge x BodySeat back center hinge x Seat backSeat back center hinge x BodySide seat back x Body Rear Seat (Station Wagon)Seat back side hinge x Seat backSeat back side hinge x BodySeat back center hinge x Seat backSeat back center hinge x BodySide seat back x BodySeat cushion x BodyFront Seat Belt (w/Automatic Shoulder Belt)Guide rail x BodyShoulder belt x Guide railELR x Parking brake bracketInner lap belt x BracketOuter lap belt x BodyBracket x SeatSlide anchor plate x Belt anchor baseBelt anchor base x BodyFront Seat Belt (w/o Automatic Shoulder Belt)Shoulder belt anchor x BodyShoulder belt lower side x BodyELR upper side x BodyInner belt x BracketBracket x SeatSlide anchor plate x Belt anchor baseBelt anchor base x BodyRear Seat BeltShoulder belt anchor x BodyShoulder belt lower side x BodyELR x Body (Sedan)ELR upper side x Body (Station Wagon)ELR lower side x Body jStation Wagon)Inner seat belt x BodyCRS tether anchor x Body

BODYTorque Specifications

Part tightened

–SERVICE SPECIFICATIONS BodyA–41

Transaxle oil E50 (08885–80206) orequivalentRecommended oilOil grade: AN GL–5Viscosity : SAE 75W–90 or 80W–90SA E 90W[above –18°C (0°F)]SAE 80W[below –18°C (0°F)]

Transaxle oil E50 (08885–80206) orequivalentRecommended oilOil grade: API GL–5Viscosity : SAE 75W–90 or 80W–90SAE 90W[above –18°C (0°F)]SAE 80W[below –18°C (0°F)]

API grade GL–5Hypoid gear oilViscosity: Above –18°C (0°F) SAE 90Below –18°C (0°F) SAE 80W–90

Differential oil(w/ Automatic transaxle)SV21 seriesVZV21 series

Molybdenum disulphide lithium base,NLGI No. 2

Automatic transaxlefluid(w/o Differential oil)

ATF type T (08886–00405) or equivalent

Al 40EDry fillDrain and refill

Al 40LDry fillDrain and refill

A540HDry fillDrain and refill

A540EDry fillDrain and refill

E56F5(w/ Differential andtransfer)

API GL–4 or GL–5SAE 75W–90 or 80W–90

Lithium base multipurpose, NLGI No. 2

SAE J 1703 or FMVSS No. 116, DQT3

S51(w/ Differential oil)

Steering gear housing grease

Manualtransaxle oil

Wheel bearing grease

Transfer oil (A540H)

Power steering fluid

LUBRICANT

800cc 48.8 cu in.

Rear differential oil

ATF DEXRON II

ATF DEXRON 11

Classification

Brake fluid

Capacity

Imp. qtsUS qtsLitersItem

E52

ATF DEXRON II

ATF DEXRON II

–SERVICE SPECIFICATIONS LubricantA–42

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A–1 SERVICE SPECIFICATIONS - playnice.org Home … Camry 91 Repair Manual...Front and rear brake Pad thickness Disc thickness Disc runout Parking brake Lining thickness Drum inside