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1© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Introducing Balluff‘sIndustrial RFID System BIS
(BIS C, L, M, S)(BIS C, L, M, S)
2© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
What is RFID technology?
• RFID stands for RRadio FFrequency IDIDentification
• BIS stands for BBalluff IIdentification SSystem
• Used to track and identifytrack and identify products, objects, resources,
persons, production, materials, etc.
• Transfer ID information by wireless radio transmissionwireless radio transmission
between a portable memory device called a “Tag“Tag / Data Data
carrier”carrier” and a host.
• An RFID System requires three componentsto operate: 1.1. Data Carrier (Tag)Data Carrier (Tag)
2. Read / Write Head2. Read / Write Head3. RFID Processor3. RFID Processor
3© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
What is RFID technology?
• The Data Carrier (Tag)Data Carrier (Tag)
– is the actual data carrying device of an RFID system containing write capable memory based on EEPROM or FRAM technology
– is located on the object to be identified
• The ”Read / Write -Head””Read / Write -Head”
– powers the tag
– transfers data to/from the tag via inductive coupling
• The “Processor“Processor”
– controls / powers the heads
– communicates to the outside process
4© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
What is RFID technology?
• Operation mode(static / dynamic)
• Size & Shape of– Data carrier– Read/write
• Mounting material and clearance
Factors that influence the read / write distanceinfluence the read / write distance:
5© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Components of a BALLUFF Industrial RFID System:
Data Carriers (Code Tags)
Read / Write Head (Antenna)
Processor / Interface(Reader)
Controller(PLC,PC)
Balluff’s RFID ComponentsBalluff’s RFID Components
(BIS C, L, M, S)(BIS C, L, M, S)
Air interfaceAir interface
6© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
RFID Operating Frequencies + Data Coupling Method
BIS Operating Frequencies
Inductive couplingInductive couplingInductive couplingInductive coupling
LF
125 KHz
HF
13,56 MHz
standardizedfrequencies
Electromagnetic couplingElectromagnetic couplingElectromagnetic couplingElectromagnetic coupling
UHF
915 MHz
868 MHz 2,45 GHz5,8 GHz
MW
1MHz + 3,56 MHz
HF0,1 1,0 10 100 1.000 10.000
Frequency[MHz]
70KHz +455 KHz
BIS CBIS C BIS SBIS S
BIS LBIS L BIS MBIS M
(BIS C, L, M, S)(BIS C, L, M, S)
7© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
How BIS works
Write DataRead Data
Data &Commands
Data &PowerData
PLCPLC
BIS Processor
R/WHead
““Tag / Data Carrier”Tag / Data Carrier”
(BIS C, L, M, S)(BIS C, L, M, S)
8© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Dynamic ModeDynamic Mode(on-the-fly)(on-the-fly)BIS C & MBIS C & M
Two Operating Modes:Static or Dynamic (On-the-fly)
Static ModeStatic Mode(Stops)(Stops)
BIS C,L,M & SBIS C,L,M & S
Read/Write DataRead/Write Data (Tag on part or pallet)
(BIS C, L, M, S)(BIS C, L, M, S)
9© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Data Carriers / Code Tags:
• Are passive tagspassive tags thus have no powerno power supply and are
powered up by the Read-/Write-Head.
• Do not initiate communication but instead can only respond to the reader.
• The Read-/Write-Head communicates with BIS Data Carrier via
inductive couplinginductive coupling
BIS Data Carrier / Code Tag(BIS C, L, M, S)(BIS C, L, M, S)
Read-/ WriteRead-/ WriteHeadHead
Data carrierData carrier(Transponder)(Transponder)
10© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Inductive / Passive … The Benefitsof Balluff BIS Systems
Common characteristics of all inductive coupled Balluff BIS Systems Data carriers energized inductively by the read-/write head Contactless and maintenance-free Fail-safe inductive based data carrier communication Fast data exchange, down to 29ms read time for 64 byte (BIS S) On-the-fly tag read/writes possible Read/write through insulating materials Reusable, long-life data carriers Designed for rough environments, therefore insensitive to dust and dirt. Interfaces available for all standard controls and PLCs Is Balluff expertise
(BIS C, L, M, S)(BIS C, L, M, S)
11© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Example of a BALLUFF industrial RFID application
Read / Write Heads+ Processor Unit
PC IT-Infrastructure+ Application
Controller
Data Carriers (code tags)
A Balluff BIS Industrial RFID system consists of:• Data Carriers (Code Tags)• Read / Write Head (Antenna)• Processor (Reader)• PLC Controller, IT Infrastructure + application software
12© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Decentralized Data Tracking
Tag Data Storage• Build / error proofing data is written and stored in the tag• Read / Write Systems• Tracking / Tracing Data
Read / write system
Data stored in tagData stored in tag
(BIS C, L, M, S)(BIS C, L, M, S)
13© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Centralized Data Tracking
Database Data Storage• Build / error proofing data is read + stored in a central DB.• Read Only Systems• Tracking Data Only
Read only system
Data stored in aData stored in acentral databasecentral database Lower cost
solution
(BIS C, L, M, S)(BIS C, L, M, S)
14© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS ….Highest Data Reliability
Two data error detection methods
Balluff double read (Standard type)
Benefits:– Higher speed– Less memory used
CRC error correction (CRC_16)– Standardized method
(BIS C, L, M, S)(BIS C, L, M, S)
15© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Balluff Data Transmission Protection…. standard double read
Read Tag
GoodGood
BadBad
ReadRequest
ValidatedData
ErrorMessage
CompareData
Read Tag
Store Data
Read Tag
GoodGood
BadBad
WriteRequest
+Data
PositiveAcknowledge
ErrorMessage
CompareData
Read Tag
Write Tag
Store Data
Read Data Handling Process Write Data Handling Process
(BIS C, L, M, S)(BIS C, L, M, S)
16© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Balluff Data Transmission Protection ….highest data reliability with CRC_16
CRC option• Optional mode• Two-byte CRC16 check sum for every
30 bytes of data.• Utilizes additional Tag memory for
CRC check sum
(BIS C, L, M, S)(BIS C, L, M, S)
0
Tag Memory MapTag Size
Reserved for 2 Byte CRC Data
30ByteData
30ByteData
Example: 512 byte tag = 30 bytes of CRC Data
17© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Balluff Data Transmission Protection ….highest data reliability with CRC_16CRC Read Data Handling Process
Read CRC
GoodGood
BadBad
CompareCRC
Read Request
Validated Data
Error Message
Read Data
Store Data
Read Data
CompareCRC
CompareData
GoodGood
BadBad
GoodGood
BadBad
(BIS C, L, M, S)(BIS C, L, M, S)
18© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Balluff Data Transmission Protection ….highest data reliability with CRC_16CRC Write Data Handling Process
Write CRC
GoodGood
BadBad
Write Request + Data
Positive Acknowledge
Error Message
Write Data
Read Data
CompareCRC
GoodGood
BadBad CompareData
(BIS C, L, M, S)(BIS C, L, M, S)
19© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Balluff BIS Series ProductsBalluff’s BIS family offers 4 different, non-combinablenon-combinable systems :
BISC
Ultra Reliable, Widest Range of OptionsUltra Reliable, Widest Range of Options– Static and Dynamic capability– Flush mount in metal– High noise immunity– Read-only parallel option
BISLEconomical, Static Extended RangeEconomical, Static Extended Range
– Lowest cost data carriers– Read only option, 40-bit data carriers– Read/write, 192 byte data carriers
BISM
Economical, On-The-Fly, High Speed DataEconomical, On-The-Fly, High Speed Data– Read 16 bytes in 10ms– Read/write, 752 byte data carriers– 4-byte unique serial number
BISS
Ultra High-Speed, Largest CapacityUltra High-Speed, Largest Capacity– Read 8k bytes in 6 seconds
– FRAM data carriers unlimited read/writes
– 8K, 16kb, 32kb Tags
20© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS System Differences … an overviewFeatureFeature BIS CBIS C BIS LBIS L BIS MBIS M BIS SBIS S
General Comments
• Largest selection of tags + heads • Longest read distance• Metal flush- mountable• Higher cost systems
• Lowest cost tags• Lowest cost read-only system
• Lowest cost dynamic tags• Fastest dynamic R/W speeds• Longest dynamic R/W range
• Largest memory capacity • Fastest read/write speeds
Energy + Write freq.Read frequency
70 KHz 455 KHz
125 KHzabsorption
13.56 MHzabsorption
1 MHz3.56 MHz
Range (read/write) 90mm / 100mm 100mm 50mm 50mm
Memory capacityMemory Types
8 KbyteEEPROM + FRAM
192 BytesEEPROM
752 ByteEEPROM
8,16,32 KbyteFRAM
Data carrier type R / W RO + R / W RO + R / W R / W
Dyn. Read/Write Yes / Yes Yes / No Yes / Yes No / No
Guaranteed number write cycles
EEPROM 1Mio.FRAM unlimited
100.000 100.000 unlimited
Data Retention time 10 years 10 years 10 years 10 years
Operating Temp. -30°C … + 70°C -25°C … +85°C -25°C … + 70°C 0°C … + 70°C
Enclosure rating IP 67 / IP 68 IP 67 IP 67 IP 67
21© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS System Differences … an overviewFeatureFeature BIS CBIS C BIS LBIS L BIS MBIS M BIS SBIS S
220860
15303530
60130
29120
4,72,4
4 (R/W) / 2 (RO)5,2 (R/W) / ------
106106
5018,5
4,51
0,5 (R/W) / 1(RO)0,36 (W) / ------
13,51
357,8
Standards DIN 69873 noneISO 15693ISO 14443
none
BIS Processor Units are available with the
followinginterfaces
Serial RS232 Serial RS232 Serial RS232 Serial RS232
RS422 / RS485 RS422 / RS485 - -
Parallel (24V) Parallel (24V) - -
- -
-
EthernetIP + TCP/IP
EthernetIP + TCP/IP
EthernetIP + TCP/IP
EthernetIP + TCP/IP
Gross data rate(kBits/s)
ReadWrite
Net data rate1Byte(kBits/s)
ReadWrite
Read/Write time(ms) 64bytes
ReadWrite
22© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Environmental performance
70 / 455kHz70 / 455kHzBIS CBIS C
125kHz125kHzBIS LBIS L
13.56 MHz13.56 MHzBIS M / BIS SBIS M / BIS S
868 MHz 868 MHz BIS U BIS U
Water, Humidity
Metalenvironment
Radiation
characteristic
Standard Tag availability
Near water In Water
Balluff has expertise to develop individual customer-tailored solutions.
Special solution available
FERROFERROIDENTIDENT
(BIS C, L, M, S)(BIS C, L, M, S)
23© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Positioning of BIS within theBalluff product portfolio
BBalluff alluff IIdentification - dentification - SSystemsystems
BIS SBIS S
BIS CBIS C
BIS LBIS L
High speed
Universals
Competitive
Read / Write Time
ListPrice
BIS MBIS M
Competitive
< 7€
< 10€
20-100€
100€
(BIS C, L, M, S)(BIS C, L, M, S)
Important:Important:Data carriersData carriers are product family are product family specific and specific and not combinablenot combinable ! !
24© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Read/write heads
- Variety of housings
- Connector versions
- A pre-assembled cable should be
used to connect heads to processor unit
- Part number reflects cable length
- BIS C max 10 meter cable length
– Cable length fixed and cannot be cut down
- BIS L, BIS M and BIS S cable length
– Up to 25 meters of cable length
– Cables can be cut down
(BIS C, L, M, S)(BIS C, L, M, S)
25© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Broad spectrum of RFID processors:• Various industry standard interfaces available• Metal or ABS plastic housings
BIS Processors / Interfaces
Modbus-TCP
Ethernet TCP/IP
(BIS C, L, M, S)(BIS C, L, M, S)
CC-Link
EtherCat
26© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Accessories: Software and Service Tools
PROFIBUS-DP Master simulator:Simple, universal program for data exchange with PROFIBUS-Slaves from virtually any PROFIBUS vendor via PROFIBUS-DP.
Software function Modulesfor BALLUFF RFID processors using InterBus- or PROFIBUS-DP interface on a Simatic S7 controller
PLCPLC
SlaveSlave SlaveSlave SlaveSlave
RS 485 up to 12 MBit/s PROFIBUS-DP
PLC
(BIS C, L, M, S)(BIS C, L, M, S)
SlaveSlave
27© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Accessories: Software and Service Tools
BISCOMRW.EXEThis free softwarefree software tool enables you to read / program
a data carrier / code tag using a common PC.
Functions include:
• Read / edit / write / display data on data carrierin ASCII and hexadecimal format
• Initialize data carrier for CRC function.
Requires:
• PC
– Serial port or USB port via USB to RS232 converter
– Windows7 / Windows XP / Windows 2000
• Processor:
– All processors using Balluff 007 protocol
– Built-in serial port.
(BIS C, L, M, S)(BIS C, L, M, S)
28© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Accessories: Hand Held Options
- Several head options- Read/Write option- Useful for manual or offline operations
(BIS C, L, M, S)(BIS C, L, M, S)
29© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
What Data Can Be Stored On A Data Carrier / Tag?
• Serial Numbers• Lot Codes• Stock Number• Process Stages• Station Test Results• Tool Number / Offsets• Tool Life / Dates• Max. Speed / Feed Rate• Tool Assy. Number
• Operator Codes• Product Features• ISO Data• Supplier Codes• Machine Number / Type• Number of Tool Changes• and many more…..
Just About Anything!
30© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Why use RFID?
• Increase production Flexibility• Remove human error.• Reduce wasted time waiting for parts to be delivered.• Automate your process• Manage or reduce your inventory• Gain visibility of the elements in your process so you
can make better decisions.• Manage Tools and other resources
(BIS C, L, M, S)(BIS C, L, M, S)
31© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Benefits of Balluff Industrial RFID
Maximum transparency to supply and production chain Optimized production process control 100% quality and better documentation Complete reliable product traceability and
documentation Optimized warehouse - and inventory management Reliable plagiarism protection Centralized and/or decentralized data tracking options Balluff’s unique data transmission protection
guaranties highest data integrity and reliability (Only 100 % correct reads are transmitted)
(BIS C, L, M, S)(BIS C, L, M, S)
32© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
General BIS Applications
– Tooling data tracking / Tool ID – BIS C– Pallet ID in machine tool industry – BIS C– Rough environment and high data reliability – BIS C– Pallet ID in assembly automation industry – BIS L– Fast data communication and high data volume - BIS M/S– Fast transfer speed (e.g. conveyor systems / airport
luggage tracking) – BIS C with special read/write head
(BIS C, L, M, S)(BIS C, L, M, S)
33© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
DataBolt TM
Balluff customer RFID application examples
Tool ID
Work piece ID
Pallet + Container Identification BIS C Dual Coil
Data Carrier
BIS C
34© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Application examples
End-of-arm-Tool IDSecure and safe data reading and writing
Application:Application: Robotics Handling Robotics Handling
35© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationEnd-of-arm-Tool ID
36© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Application examples
Long Distance Data ExchangeSecure data reading and writing
Application: Application: PowertrainPowertrain
37© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationPowertrain
38© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationPowertrain
39© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Application examples
Travelling ObjectsSecure and safe data reading and writing
Application: Application: SkidSkid
40© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationSkid
41© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationSkid
42© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
BIS Application examples
Safe Data Transfer toTravelling ObjectsCustom specifc solutions
Application: Application: Data CouplerData Coupler
43© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Industrial IdentificationData Coupler
44© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
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INDUSTRIAL IDENTIFICATION
Industrial IdentificationData Coupler
45© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Summary Balluff BIS Series Products
Balluff has the largest variety of Industrial data carriers on the market
and the largest selection of interfaces of any RFID company.
Standardizing on Balluff RFID will eliminate duplication of inventory throughout the customers factories.
Testing has shown, Balluff has fastest reads, larger working distances, and reliable data capture.
Balluff RFID systems can give you innovative solutions for the future.
46© 2008 Balluff GmbH – R.Popescu / T.Peter / H. Reyer
WWW.BALLUFF.COM
INDUSTRIAL IDENTIFICATION
Summary Balluff BIS Series Products
Balluff has a proven track record. We can deliver reliable data every
time due to our unique and patented approach.
Balluff has been in the RFID business since 1982 and is a leading
supplier of reliable Industrial RFID solutions.
Balluff’s products can be found in the most difficult applications
where our product is subjected to the harshest environments.
Balluff is a Global company capable of servicing your facilities
anywhere in the world.