Balluff Product News

www.balluff.com

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productnewsTop quality for effi cient automation.

Object Detection

Linear Position Sensing

Fluid Sensors

Industrial RFID

Industrial Networking and Connectivity

Mechanical Accessories

Inductive sensors BES, cylinder sensors BMF, magnetic fi eld sensors BMF, capacitive sensors BCS for object detection,

ultrasonic sensors BUS for object detection, photoelectric sensors BOS, fi ber optic devices BFB, through-beam fork sensors BGL,

optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS,

mechanical and inductive single and multiple position switches BNS

Micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG,

inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance

sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement

Connectors and connection cables BCC, valve connectors BCC, passive splitter boxes BPI, active splitter boxes BNI, IO-Link, inductive couplers BIC,

bus systems (Profi bus, Profi net, CC-Link, DeviceNet, EtherNet), wireless systems BWT, power supplies BAE, electrical devices BAE

Brackets and mountings, mounting system BMS

Pressure sensors BSP, capacitive sensors BCS for level detection

Industrial RFID systems BIS, vision sensors BVS

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected]

2

Mature technology, individual solutions –

more effi ciency! Fully exploit the potential of

high quality.

With over 50 years of sensor experience, Balluff is a leading global

sensor specialist with its own line of connectivity products for every

area of factory automation. Balluff is based in Germany and has a

tight international network of 54 representatives and subsidiaries.

Balluff stands for comprehensive systems from a single source,

continuous innovation, the most modern technology, highest quality

and greatest reliability and prides itself on distinctive customer

orientation, custom-tailored solutions, fast worldwide service and

outstanding application assistance.

High-quality, innovative products tested in our own accredited

laboratory and a quality management system certifi ed according

to DIN EN ISO 9001:2008 form a secure foundation for optimized

added value for our customers.

Sales and Logistics Services4 Sensors and solutions6 Networking and connectivity8 Industry solutions from Balluff10 TecSupport12 Retrieving product information online

Object Detection16 Ultra-high temperature-resistant

single and multiple position switches 18 Inductive sensors BES

8×8 mm Shorties20 Pressure-resistant inductive

mini sensors22 Weld immune factor 1+ sensors24 Ultra-high temperature-resistant

inductive sensors26 New inductive Proxinox sensors28 Inductive Q40 block sensors

with corner LEDs30 Inductive ring sensors BES IKVS32 Inductive tube sensors BES Z06K34 Reliable transparency detection36 Fork sensors for fl uid detection38 Reliable web edge control40 Red light and laser

thru-beam sensors BOS Q08M42 Diffuse sensors BOS Q08M44 Photoelectric

red light sensors M1846 Photoelectric laser sensors M1848 New photoelectric sensors

BOS 23K50 True-color sensor BFS 33M

52 Cylindrical magnetic fi eld sensors for large operating ranges

54 Sensors for pneumatic cylinders BMF 235

56 Cylindrical magnetic fi eld sensors with mounting system

58 BMF service case60 Capacitive mini sensors BCS64 Steelface ultrasonic sensors

Linear Position Sensing68 Inductive positioning system BIP70 Magnetic linear encoder system BML,

guided72 Micropulse transducers BTL5-CD74 Micropulse transducers BTL

ProCompact

Fluid Sensors78 Standard pressure sensors BSP80 High-end pressure sensors BSP82 Capacitive sensor SMARTLEVEL 500+84 Micropulse BTL-SF fi lling level sensor

Industrial RFID88 Vision Sensors BVS-E Identifi cation90 Vision Sensor Monitor BVS-E

92 Why RFID from Balluff?94 Optimal integration of

industrial RFID systems96 Protecting products and know-how98 A powerful high-frequency package

ensures maximum transparency100 RF data screw BIS M102 Industrial RFID systems BIS U


106 Inductive couplers110 Power supplies114 Industrial networking and connectivity116 Passive splitter boxes BPI120 Connectors for the pharmaceutical

and packaging industry124 IO-Link – metal M12 sensor hubs,

16 digital inputs/outputs126 IO-Link – metal M12 sensor/actuator

hubs, single-channel monitoring128 IO-Link – metal M12 actuator hubs,

single-channel monitoring130 IO-Link – sensor hubs/actuator hubs, IP 20132 IO-Link – analog adapter134 CC-Link136 Modules with display138 Dynamic sensor control

Mechanical Accessories150 Balluff protection cap152 BMS mounting system154 Clamps overview156 Contact protector and tube switch

3■ www.balluff.com

Product News Superior quality for effi cient automation

4

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Object DetectionLinear Position SensingFluid SensorsMechanical AccessoriesInductive sensors BES, cylinder sensors BMF, magnetic fi eld sensors BMF, photoelectric sensors BOS, capacitive sensors BCS for object detection, ultrasonic sensors BUS for object detection, fi ber optic devices BFB, through-beam fork sensors BGL, optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS, mechanical and inductive single and multiple position switches BNS, micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG, inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement, pressure sensors BSP, capacitive sensors BCS for level detection, brackets and mountings, mounting system BMS

Sensors and SolutionsBalluff has the right products for every application area

5

Controller

HMI

Networking and

connectivity

Sensors and

solutions

■ www.balluff.com

6

Identifi cation, Networking and ConnectivityBalluff stands for comprehensive systems from a single source

7

Industrial RFID systems BIS, Vision Sensors BVS, connectors and connection cables BCC, valve connectors BCC, passive splitter boxes BPI, active splitter boxes BNI, IO-Link, inductive couplers BIC, bus systems (Profi bus, Profi net, CC-Link, DeviceNet, EtherNet, IO-Link), wireless systems BWT, power supplies BAE, electrical equipment BAE

Industrial RFIDIndustrial Networking and Connectivity

Controller

HMI

Networking and

connectivity

Sensors and

solutions

■ www.balluff.com

8

Industry SolutionsWe feel at home in many different sectors


Automobile industry, factory automation, metal processing, regenerative energies, hydraulics and pneumatics, timber industry, fi lling and packaging, handling and automation,plastics processing, and many more.

SelectionIntegration

TrainingApplication

Industrial RFIDProject supportVision sensors

IO-LinkIndustrial Networking and Connectivity

ProductSystem components

Decision help

Tec10

TecSupportYour added value for planning and commissioning

We offer ...– Decision help for the correct product selection– Complex product and application support – Integration support– Customer-specifi c product and commissioning training – Intensive technical support during the entire phase of the project – Assumption of time-consuming project work

We support you during the project implementation, commissioning and integration– You would like to monitor and track production processes? – You would like to identify, control, monitor and optimize objects?– You would like to optimize and simplify your system wiring?

We provide you with specifi c support for Balluff system components– Vision sensors BVS for visual identifi cation– Industrial Networking and Connectivity for wiring and networking– IO-Link network technology for reliable

data transfer and greater effi ciency– Industrial identifi cation – RFID for transparency

in the material fl ow

SupportWe are happy to help!Phone +49 7158 173-401 +49 7158 173-727E-Mail [email protected]


12

CAD formats on the Cadenas PARTserver

– All catalog products are available: inductive sensors,

photoelectric sensors, sensors for pneumatic cylinders,

micropulse transducers, industrial RFID systems,

Vision Sensors BVS, mechanical single and multiple position

switches, industrial networking and connectivity, and so on.

– Graphics reduced to the essentials

for optimized performance

Sales and Logistics ServicesRetrieve product information online


The benefi ts to you

– Faster and more effi cient

designing

– Free availability of all

Balluff catalog products

– All common CAD formats

– Convenient preview in 3D

– Confi gurable products

EPLAN macros – Electrical project planning made easy

And now users of EPLAN electrical project planning software can

also profi t from this free service.

On our Web site planners and designers can download macros for

selected Balluff products at no charge and implement them in their

design. These macros include all the necessary graphics, technical

and commercial information for the electrical design and documen-

tation. Benefi t from signifi cant time and cost savings. Thanks to

complete, non-redundant data you are assured of smooth transfer

of the various engineering phases such as preliminary and detail

planning, documentation or maintenance. To shorten overall project

time and increase quality. Regardless of whether you need technical

macros for creating wiring diagrams, ordering codes for purchasing,

presentation images, etc., everything can be added to the CAE

project using drag-and-drop.

This free service is available to all EPLAN users. If for some reason

any information is missing, simply get in touch with us. And since the

commercial data are also integrated directly in the software databa-

se, the existing links from ERP systems to article management can

still be used.

And here's how it works

– At www.balluff.com, go

to 3D data in the respective

product area

– You are automatically

redirected to the Cadenas

PARTserver

– Select a sensor and perform

an optional check via 3D

preview

– Add to shopping basket

– Once you have entered your

details, the CAD fi les of

your choice are sent to you

by e-mail

object detectionmechanical multiple position switchesinductive sensorsphotoelectric sensorssensors for pneumatic cylinderscapacitive sensorsultrasonic sensors

16

Available sizesNumber of plungers 2 3Dimension l1 49 mm 59 mm

Available sizesNumber of plungers 2 3Dimension l1 49 mm 59 mm

Stays cool, even if things are getting too hot The ultra-high temperature-proof single and multiple position switches can be used for temperatures up to 180 °C, require little space and feature a robust die casting housing. They are the perfect solution for harsh environments in die construction, plastic and steel industry.

Reference surface

Seal groove

Series 46

5

88

13

==

l 1

40

25

M16x1.5

30

9.5

48

Ø4.

5

Ø8

Ø6 Reference surfaceSeries 40

Series 99Reference surface

Plug for M12×1.5

Switch element BSE 79

Hi h+23...356 F–5...+180 °C

17

4046

ModelPlunger style

D ChiselK BallR Roller

Ordering example:BNS 819-B03-D08-46-15

BNS 819-B_ _-_ 08-_ _-15

02 2×03 3×

No. of plungers

T

Type Single and multiple position switches,40, 46 and 99 series

Plunger spacing 8/10 mmPlunger style Chisel (D), Ball (K), Roller (R) Plunger material Stainless steel, contact surfaces

induction-hardenedHousing material Cast aluminum, corrosion-

resistant, anodized fi nishConnection type M12×1.5 or M16×1.5

for bulkheadAmbient temperature range –5...+150 °C (–5...+180 °C 10 h/day)

+23...302 °F (+23...356 °F 10 h/day)Degree of protection per IEC 60529 IP 67

Switching element BSE 79Part number BNS 819-...-46-12Contact material GoldSwitching principle Snap switchContact system Single-pin changeoverConnection type Solder connectionApproval UL, CE, CSA, CCC, ENECPlunger point to reference surface 4 mmSwitching point to reference surface 3.5 mmMaximum plunger travel 3.5 mmSwitching actuating force on plunger Min. 8 N

Attention!To ensure switching function, the dimension 2.8-0.5 is especially critical.

Cam Cam trayAssembly

Additional types on [email protected] or from your Balluff Field Service Specialist.

■ www.balluff.com

Plunger style

D ChiselK BallR Roller

Ordering example:BNS 819-99-D-15

BNS 819-99-_ 15

For extreme Applications up to +180 °CUltra-high temperature-resistantsingle and multiple position switches BNS

18

SizeMounting typeRated switching distance sn

Switching distance identifi cationPNP NO

Ordering codePart number

Operating voltage UB

Rated operating current IeReverse polarity/short-circuit protectedFunction indicatorAmbient temperature rangeSwitching frequency fDegree of protection per IEC 60529ApprovalsHousing materialMaterial of sensing faceConnection

■ Thanks to miniature frame size, position sensing is now also possible where there was never before space for a sensor

■ Assemblies can be shrunk even further, since the sensors require less space

■ Ideal price/performance ratio■ Robust through high-quality metal enclosure■ High functional reserve through increased switching distance

Common application examples■ Linear units■ Robotics and automation■ Vibrating conveyor

For installation instructions and connec-tion circuit diagrams, see the catalog "Object detection – Inductive sensors".

the sensors require

tching distance

M8x1

37

M5x0.5

30.5

Connector M8 × 1 M8 × 1 M5×0.5 M5×0.5Type Straight female Right angle female Straight female Right angle femaleCable length/material 2 m PUR 2 m PUR 3 m PUR 3 m PURNo LED Ordering code BCC02NU BCC02P5 BCC00HE BCC00HM

Part number BCC M313-0000-10-001-VX8334-020 BCC M323-0000-10-001-VX8334-020 BKS-B 25-1-PU-03 BKS-B 25-1-PU-03

Inductive Sensors BES 8×8 mm ShortiesThe sensors with the dream dimensions


8×27×8 mm 8×24×8 mm 8×20×8 mm 8×20×8 mm 8×20×8 mmFlush Flush Flush Flush Flush2 mm 2 mm 2 mm 2 mm 2 mm■ ■ ■ ■ ■ ■ ■ ■ ■ ■

BES03Y8 BES03U4 BES041N BES041U BES03U2BES Q08MEC-PSC20B-S49G BES Q08MEC-PSC20B-S26G BES Q08MEC-PSC20B-EP00,3-GS49 BES Q08MEC-PSC20B-EP00,3-GS26 BES Q08MEC-PSC20B-EP0210...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC200 mA 200 mA 200 mA 200 mA 200 mAYes/yes Yes/yes Yes/yes Yes/yes Yes/yesYes Yes Yes Yes Yes–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C3000 Hz 3000 Hz 3000 Hz 3000 Hz 3000 HzIP 67 IP 67 IP 67 IP 67 IP 67CE, cULus CE, cULus CE, cULus CE, cULus CE, cULusBrass-coated Brass-coated Brass-coated Brass-coated Brass-coatedPBT PBT PBT PBT PBTM8 connector, 3-pin

M5 connector, 3-pin

0.3 m cable PUR with M8 connector, 3-pin

0.3 m cable PUR with M5 connector, 3-pin

2 m cable PUR,3×0.14 mm²

A large selection of plug connectors and connecting cables in different cable materials and lengths can be found in our catalog Industrial Net-working and Connectivity.

Sen

sing

sur

face

Sen

sing

sur

face

Sen

sing

sur

face

Sen

sing

sur

face

Sen

sing

sur

face

20

■ Mini design M5■ For pressure-resistant applications up to 100 bar■ Ideal price/performance ratio

min

i.s u

p to

100

bar

■ www.balluff.com

Pressure-resistant Inductive Mini SensorsPowerful M5 sensors up to 100 bar

21

7

4

M5×0.5

2.1

27

abc

7

abc

4

M5×0.5

M8×1

2.1

27

Size M5×0.5 M5×0.5Mounting type Flush FlushRated switching distance sn 0,8 mm 0,8 mmPNP NO Ordering code BES03LC BES03L7

Part number BES M05ED-PSD08B-BP00.3-GS49-R03 BES M05ED-PSD08B-BP02-R03NC Ordering code BES03LE BES03L8

Part number BES M05ED-POD08B-BP00.3-GS49-R03 BES M05ED-POD08B-BP02-R03NPN NO Ordering code BES03LF BES03L9

Part number BES M05ED-NSD08B-BP00.3-GS49-R03 BES M05ED-NSD08B-BP02-R03NC Ordering code BES03LH BES03LA

Part number BES M05ED-NOD08B-BP00.3-GS49-R03 BES M05ED-NOD08B-BP02-R03Operating voltage UB 10...30 V DC 10...30 V DCRated operating current Ie 100 mA 100 mAReverse polarity protected Yes YesShort-circuit protected Yes YesAmbient temperature range –25...+70 °C –25...+70 °CSensor degree of protection acc. to IEC 60529 IP 67 IP 67Approvals CE, cULus CE, cULusHousing material Stainless steel Stainless steelMaterial of sensing face Ceramic CeramicConnection 0.3 m cable PUR

with M8 connector, 3-pin2 m cable PUR,3×0.14 mm²

Pressure rated to 100 bar 100 bar

Application areas■ Coolant/lubricant sector■ Laboratories■ Low-pressure hydraulic systems■ Valves■ Pneumatic systems■ Industrial cleaning■ Special machine construction

a) Sealing washerb) Plain washerc) Mounting nutIncluded in the scope of delivery!

22

■ Greater switching distances for increased performance reserves ■ Saves time during installation because adjustments are minimized■ Greater reliability in practice, even if the detected objects vibrate■ Housing and sensor identifi cation optimized to meet requirements in the automobile industry■ Ideal for applications with variable detection objects (steel, AL, CuZn and Cu)

Application areas■ Welding lines■ Lightweight construction■ Automobile suppliers ■ Material handling technology■ Electric motors and electrical brakes■ Special machine construction

F1F1+

Size M8 × 1Mounting type FlushRated switching distance sn 2 mmPNP NO Ordering code BES03YP

Part number BES M08MG1-PSC20A-S04G-WOperating voltage UB 10...30 V DCRated operating current Ie 100 mAReverse polarity/short-circuit protected Yes/yesAmbient temperature range –25...+70 °CSwitching frequency f 1000 HzDegree of protection per IEC 60529 IP 67Approvals CE, cULusHousing material Brass, PTFE coatedMaterial of sensing face LCP Connection M12 connector,

3-pin, A-coded

13

6540

LED

M8×1

M12×1

Ø10.5

377 10

.5

Weld Immune Factor 1+ SensorsA plus for your application

23

M12×1 M18×1 M18×1 M18×1 M30×1.5Flush Flush Flush Quasi-fl ush Flush4 mm 8 mm 8 mm 12 mm 15 mmBES03YR BES03YT BES03YU BES03YW BES03YYBES M12MG-PSC40A-S04G-W BES M18MG-PSC80A-S04G-W BES M18MI-PSC80A-S04G-W BES M18MG-PSC12A-S04G-W BES M30MI-PSC15A-S04G-W10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC200 mA 200 mA 200 mA 200 mA 200 mAYes/yes Yes/yes Yes/yes Yes/yes Yes/yes–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C2000 Hz 350 Hz 600 Hz 600 Hz 250 HzIP 67 IP 67 IP 67 IP 67 IP 67CE, cULus CE, cULus CE, cULus CE, cULus CE, cULusBrass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coatedPPS GF40 PPS GF40 PPS GF40 PPS GF40 PPS GF40 M12 connector, 3-pin, A-coded

M12 connector, 3-pin, A-coded




13

66.5

50.5

LED

M30×1.5

M12×1

7 11

24

LED

M18×1

M12×1

11

5640

7

24

LED

M18×1

M12×1

11

5640

7

24

LED

M18×1

M12×1

1166

507

17

LED

M12×1

Ø10.5

11.5

5639

7

M12×1

Installation in metal forBES03YW requires:Observe clear zone!

■ www.balluff.com

■ Optimization of system availability■ Reduction in maintenance costs■ Increase in process quality

The ultra-high temperature-resistant inductive sensors can be used in temperature ranges up to +160 °C.These sensors are ideally suited to harsh environments in the steel industry, in plastic injection molding machines and in forging and foundry processes.


PNP NO



Voltage drop UD at leRated operating current IeAmbient temperature rangeSwitching frequency fDegree of protection per IEC 60529Housing materialSensing surface materialConnection

For extreme Applications up to +160 °CUltra-high temperature-resistant inductive sensors


M18×1 M18×1 M30×1.5 M30×1.5Flush Non-fl ush Flush Non-fl ush5 mm 8 mm 10 mm 15 mmBES043T BES043U BES043W BES043YBES 515-326-SA49-D-TF-02 BES 515-360-SA13-D-TF-02 BES 515-327-SA22-D-TF-02 BES 515-362-SA4-D-TF-0210...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC2.5 V 2.5 V 2.5 V 2.5 V200 mA 200 mA 200 mA 200 mA–25...+160 °C –25...+160 °C –25...+160 °C –25...+160 °C200 Hz 200 Hz 200 Hz 200 HzIP 69K IP 69K IP 69K IP 69KStainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571PEEK PEEK PEEK PEEK2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2

+160 °CHigh

temperaturerange!

+160 °CHigh

temperaturerange!

+160 °CHigh

temperaturerange!

+160 °CHigh

temperaturerange!

200

50

– 25 °C +40 °C +160 °C

Rated operating current

26

PROXINOX

Balluff offers a large

selection of sensors for

the food industry

H2O2 resistant

Size Ø 12×50 mm M12×50 mm M12×45 mm M12×65 mm Ø 12×54.5 mmMounting type Flush Flush Flush Flush Non-fl ushRated switching distance sn 2 mm 2 mm 4 mm 4 mm 4 mmPNP NO

Ordering code BES0430 BES0444 BES0433 BES0435 BES0431Part number BES G12EE1-PSY20B-S04G-L02 BES M12EE1-PSY20B-S04G-L01 BES M12EE-PSC40B-S04G-L01 BES M12EI-PSC40B-S04G-L01 BES G12EE1-PSY40F-S04G-L02

PNP NC

Ordering code BES0432 BES0434Part number BES M12EE-POC40B-S04G-L01 BES M12EI-POC40B-S04G-L01

NPN NO

Ordering code BES0436Part number BES M12EI-NSC40B-S04G-L01

Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCVoltage drop UD at le 3.5 V 3.5 V 2 V 2.5 V 3.5 VRated operating current Ie 130 mA* 130 mA* 200 mA 200 mA 130 mA*Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Yes/yes Yes/yesAmbient temperature range –40...+105 °C –40...+105 °C –25...+85 °C –25...+85 °C –40...+105 °CSwitching frequency f 800 Hz 800 Hz 2000 Hz 1000 Hz 400 HzApprovals/conformity CE, cULus, Ecolab,

FDA compliantCE, cULus, Ecolab,FDA compliant

CE, cULus, Ecolab,FDA compliant



Degree of protection IP 69K and IP 68 as per BWN Pr. 27

IP 69K and IP 68 as per BWN Pr. 27




Housing material Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4404 Stainless steel 1.4571Sensing surface material PEEK PEEK LCP LCP PEEKConnection M12 connector M12 connector M12 connector M12 connector M12 connector

IP 68as per BWN

IP 69K

Sensors for the Food IndustryNew inductive Proxinox sensors


M12×54.5 mm Ø 18×45 mm M18×45 mm M18×65 mm Ø 18×54.5 mm M18×54.5 mmNon-fl ush Flush Flush Flush Non-fl ush Non-fl ush4 mm 5 mm 5 mm 8 mm 8 mm 8 mmBES0443 BES0439 BES0441 BES0437 BES043A BES0442BES G12EE1-PSY40F-S04G-L01 BES G18EE1-PSY50B-S04G-L02 BES M18EE1-PSY50B-S04G-L01 BES M18EI-PSC80B-S04G-L01 BES G18EE1-PSY80F-S04G-L02 BES M18EE1-PSY80F-S04G-L01

BES0438BES M18EI-POC80B-S04G-L01

10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC3.5 V 3.5 V 3.5 V 2.5 V 3.5 V 3.5 V130 mA* 130 mA* 130 mA* 200 mA 130 mA* 130 mA*Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes–40...+105 °C –40...+105 °C –40...+105 °C –40...+85 °C –40...+105 °C –40...+105 °C400 Hz 500 Hz 500 Hz 700 Hz 200 Hz 200 HzCE, cULus, Ecolab,FDA compliant












Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4571 Stainless steel 1.4571PEEK PEEK PEEK PEEK PEEK PEEKM12 connector M12 connector M12 connector M12 connector M12 connector M12 connector

Steam jet tested!

130 mA

– 40 °C +70 °C +85 °C +105 °C

20 mA

* Current decrease curve

28


PNP NO Ordering codePart number


Rated operating current IeReverse polarity/short-circuit protectedAmbient temperature rangeSwitching frequency fSensor degree of protection acc. to IEC 60529ApprovalsHousing materialMaterial of sensing faceConnection

Compact sensor designs with large switching distances are required in material handling technology. In addition, the switchingand operating state of the sensor can be identifi ed from far away.

Housing optimized for material handling technology ■ Highly visible corner LEDs ■ Sensor head can be mounted in fi ve positions ■ Connector outlet set to position within a 270° range

Factor 1 sensors are the fi rst choice for welding applications be-cause they have a Tefl on-coated sensing face and are immune to magnetic fi elds.

Inductive Q40 Block Sensors with Corner LEDsOptimized for material handling technology applications

29

40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mmFlush Non-fl ush Flush Non-fl ush Non-fl ush20 mm 40 mm 20 mm 35 mm 40 mmBES0306 BES0308 BES0305 BES0307 BES0304BES Q40KFU-PSC20B-S04G-012 BES Q40KFU-PSC40F-S04G-012 BES Q40KFU-PSC20A-S04G-012 BES Q40KFU-PSC35E-S04G-012 BES Q40KFU-PAC40E-S04G-01210...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC200 mA 200 mA 200 mA 200 mA 200 mAYes/yes Yes/yes Yes/yes Yes/yes Yes/yes–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C100 Hz 60 Hz 200 Hz 200 Hz 200 HzIP 67 IP 67 IP 67 IP 67 IP 67CE, cULus CE, cULus CE, cULus CE, cULus CE, cULusPA PA PA PA PAPA PA PA Tefl on coated PA Tefl on coated PA Tefl on coatedM12 connector, 3-pin, A-coded





M12×1

40

46

54

66

30

5.5

40

M12×1

40

46

54

66

30

5.5

40

M12×1

40

46

54

66

30

5.5

40

M12×1

40

46

54

66

30

5.5

40

M12×1

40

46

54

66

30

5.5

40

■ www.balluff.com

Factor 1Magnetic fi eld immune



■ Easy installation (since they can be mounted side-by-side and universally installed, stacked with a spacing of > 20 mm)

■ Very reliable (due to inductive sensor principle)■ Optimal for the detection of small parts (with integrated pulse extension, permanently set)

Applications■ Detection of nails, screws,

welded studs, rivets or similar■ Ejection monitoring■ Part counting■ Wire-breakage monitoring■ Nail machines

for pallet manufacturing■ Infeed monitoring in

assembly technology■ Backlog reporting for

feed tubes

Inductive Ring Sensors BES IKVSOptimal for automated assembly


Size 35×60×20 mm 35×60×20 mm 35×60×20 mmInside diameter dw Ø 10.1 mm Ø 15.1 mm Ø 25.1 mmMinimum object size steel taper (St 37) Ø 2 mm Ø 3 mm Ø 4 mmTarget velocity max. 60 m/s 60 m/s 60 m/sPNPNO

Ordering code BES03JA BES03JC BES03JHPart number BES IKVS-010.23-G-S4 BES IKVS-015.23-G-S4 BES IKVS-025.23-G-S4

Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DCVoltage drop Ud at le ≤ 2 V ≤ 2 V ≤ 2 VRated insulation voltage Ui 75 V DC 75 V DC 75 V DCRated operating current Ie 400 mA 400 mA 400 mARated operating current l0 max. ≤ 10 mA ≤ 10 mA ≤ 10 mAReverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yesAmbient temperature Ta –25...+70 °C –25...+70 °C –25...+70 °CFunction indicator Yes Yes YesDegree of protection per IEC 60529 IP 65 IP 65 IP 65Housing material Plastic Plastic Plastic Material of sensing face Plastic Plastic PlasticConnection M12 connector,

3-pin, A-codedM12 connector, 3-pin, A-coded


Pulse prolongation 60 ms 60 ms 60 ms

35.0

42.538.0 10.0

Ø4.4

26.0

15.1

60.0

15.0

15.025.0

M3

35.0

42.538.0 10.0

Ø4.4

26.0

25.1

60.0

15.0

15.025.0

M3

+1

4

3

1) LED function indicator2) LED operating voltage

Installation in a stack:

Installation in series:

Inductive tube sensors BES complement the line of ring sensors. Optimized for tube infeeds in automated assembly, they detect small parts easily and reliably.

■ Simple attachment to infeed tube■ Pulse extension of 150 ms results in a

reliable detection of fast-moving parts■ Object speed max. 20 m/s

32

Inductive Tube Sensors BES Z06KFast and easy to install


Size 17×78.5×11.9 mm 17×78.5×11.9 mmMinimum object size Screw M3×5 Screw M3×5Rated switching distance sn 16 mm 16 mmPNPNO

Ordering code BES0428 BES0429Part number BES Z06K-PSC16F-S49G BES Z06K-PSC16F-BP00,1-GS04

Operating voltage UB 10...30 V DC 10...30 V DCRated operating current Ie 200 mA 200 mAReverse polarity/short-circuit protected Yes/yes Yes/yesAmbient temperature Ta –25...+70 °C –25...+70 °CFunction indicator Yes YesDegree of protection per IEC 60529 IP 67 IP 67Housing material PA 6.6 PA 6.6Connection M8 connector, 3-pin M12 connector, 3-pin,

A-coded with 0.1 m cable PURPulse prolongation 150 ms 150 ms

87.5

M8×1

78.5

11.9

LED

9.4

R20

1719

Sen

sing

sur

face

Sen

sing

sur

face

Rated switching distance sn based on FE360 steel plate (18×18×1 mm).

Center-line spacing for side-by-side mounting

■ No adjustment or misalignment of the transmit-ter and receiver

■ Easy, fast commissioning■ Reliable detection

of transparent objects

34

■ www.balluff.com

BG

L002

TB

GL

80A

-009

-S49

BG

L002

UB

GL

80A

-010

-S49

Switching output PNP ■

NPN ■

Switching type NC/NO contact selection ■ ■

Connection M8 connector, 3-pin ■ ■

Fork opening 80 mm ■ ■

120 mmLight type LaserSwitching frequency 5000 HzDegree of protection IP 67Housing material Gd-ZnOptical surface Glass

For additional information visit our website at www.balluff.com

■ Ordering code■ Part number

Reliable Transparency DetectionNow also available with BGL laser fork sensors

Maximum reliability – simple handlingBalluff BGL laser fork sensors ensure completely reliable detec-tion of transparent objects. These also provide the unsur-passed advantages offered by fork sensors: the transmitter and receiver do not need to be aligned. And there is no longer any misalignment. BGL laser fork sensors are therefore character-ized by simple and fast com-missioning as well as maximum reliability.

35

■ Detect fl uids with a water content > 15 %■ Detection independent of color■ Thin adhesions can be suppressed

Balluff has widened its scope of expertise in through-beam fork sensors by offering sensors for fl uid detection. The light barriers with fork openings of 30 mm and 80 mm are suitable for detect-ing the level of clear, colored or turbid fl uids with a water content > 15 % through transparent container walls. Balluff offers a solution for applications where other sensors reach their limits. For example, this through-beam fork sensor can detect fl uids containing water in small, trans-parent hoses with a diameter of 6 mm or smaller.

36

Fork Sensors for Fluid DetectionReliable level detection through transparent container walls

BG

L003

JB

GL

30A

-011

-S49

BG

L003

KB

GL

30A

-012

-S49

BG

L003

LB

GL

80A

-011

-S49

BG

L003

MB

GL

80A

-012

-S49

Switching output PNP ■ ■

NPN ■ ■

Switching type NC/NO contact selection ■ ■ ■ ■

Connection M8 connector, 3-pin ■ ■ ■ ■


80 mm ■ ■

Light type InfraredSwitching frequency 2 kHzDegree of protection IP 67Housing material Gd-ZnOptical surface Glass


■ www.balluff.com 37


■ High degree of process reliability

■ Better quality■ Improved effi ciency

38

■ www.balluff.com

Reliable Web Edge ControlAnalog BGL fork sensors: a light band accomplishes more

In-process correctionThe light band on analog fork sensors not only ensures com-pletely reliable detection, but also determines the position of objects with extreme accuracy: In-process correction could not be easier. Process reliability and product quality are signifi cantly improved. Use the BGL light band fork sensor – with enhanced ef-fi ciency as a welcome extra.

Technical highlights■ Analog signal proportional to

the skin depth of the object■ Stable value, even in

the event of height variations■ High degree of soiling

resistance and compensation■ Fieldbus connection

with IO-Link

39

BG

L002

ZB

GL

30C

-001

-S4

BG

L003

7B

GL

50C

-001

-S4

BG

L003

3B

GL

30C

-005

-S4

BG

L003

1B

GL

30C

-003

-S4

BG

L003

CB

GL

50C

-005

-S4

BG

L003

9B

GL

50C

-003

-S4

BG

L003

5B

GL

30C

-007

-S4

BG

L003

FB

GL

50C

-007

-S4

Basic: 2 switching outputs ■ ■Advanced: 1 analog output with 1 switching / error output ■ ■ ■ ■Premium: IO-Link on request

Fork opening 30 mm ■ ■ ■ ■

50 mm ■ ■ ■ ■

Switching output PNP ■ ■ ■ ■ ■ ■ ■ ■

NPN on requestAnalog output 0...10 V DC ■ ■

4...20 mA ■ ■

Light type Red lightMeasurement fi eld length 25 mmResolution ≤ 0.1 mmHousing material Al anodizedConnection M12 connector, 4-pin


Integral air rinsing nozzle to prevent dust from accumulating on the optical transmitter and receiver. Simple connection viastandard pneumatic system.

Reliably detect the smallest partsBalluff thru-beam sensors BOS Q08M are innovative, compact products that reach a high performance level. Nothing else produces comparable results under similar conditions. These sensors are therefore particularly recommended if there is little space available. A focused light beam is able to detect even the smallest of parts, groo-ves or holes in a completely reliable manner, allowing you to control heights very accurately. And in cramped systems, the high-perfor-mance, compact units are also characterized by the fact that its fi ne laser beam (PinPoint laser/red light) can be aligned very precisely in the midst of closely set parts to ensure reliable detection.

■ Compact design for limited space■ Rugged metal housing■ Reliable detection of small parts up to

0.4 mm (PinPoint red light) or 0.28 mm (laser)■ Uses a patented mounting concept for Bosch

profi les that allows quick, precise positioning

40

50

5

2010

59

83

M 3

M8x1

LED

M8x1

40

536

.5

2010

44

8

M 3

3

LED

40

5

2010

44

8

M 3

3

LED

■ www.balluff.com


Red Light and Laser Thru-beam Sensors BOS Q08MExtreme accuracy in a compact, high-performance design

41

Clamp holderFor Bosch profi le: BES Q08-KH-3

Emitter Receiver Emitter Receiver

BO

S00

YK

BO

S Q

08M

-X-K

S20

-S49

BO

S00

YH

BO

S Q

08M

-X-K

S20

-00,

2-S

49B

OS

00Y

JB

OS

Q08

M-X

-KS

20-0

2B

OS

00Y

FB

OS

Q08

M-P

S-K

E20

-S49

BO

S00

YC

BO

S Q

08M

-PS

-KE

20-0

0,2-

S49

BO

S00

YE

BO

S Q

08M

-PS

-KE

20-0

2B

OS

00YA

BO

S Q

08M

-PO

-KE

20-S

49B

OS

00Y

8B

OS

Q08

M-P

O-K

E20

-00,

2-S

49B

OS

00Y

9B

OS

Q08

M-P

O-K

E20

-02

BO

S01

8KB

OS

Q08

M-X

-LS

20-S

49B

OS

019M

BO

S Q

08M

-X-L

S20

-00,

2-S

49B

OS

018M

BO

S Q

08M

-X-L

S20

-02

BO

S01

99B

OS

Q08

M-P

S-L

E20

-S49

BO

S01

97B

OS

Q08

M-P

S-L

E20

-00,

2-S

49B

OS

0198

BO

S Q

08M

-PS

-LE

20-0

2B

OS

0196

BO

S Q

08M

-PO

-LE

20-S

49B

OS

0194

BO

S Q

08M

-PO

-LE

20-0

0.2-

S49

BO

S01

95B

OS

Q08

M-P

O-L

E20

-02

PNP ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

NPN on request on requestNO contact ■ ■ ■ ■ ■ ■

NC contact ■ ■ ■ ■ ■ ■

Connec-tion

M8 connector, 3-pin ■ ■ ■ ■ ■ ■

Cable with M8 connector, 3-pin ■ ■ ■ ■ ■ ■

Cable ■ ■ ■ ■ ■ ■

Range 2.2 m 0...3 mLight type Red light (PinPoint LED) Laser (laser class 1)Switching frequency 400 Hz 400 HzSmallest detectable part 0.4 mm 0.28 mmDegree of protection IP 67 IP 67Housing material Nickel-plated Gd-Zn Nickel-plated Gd-ZnOptical surface PMMA PMMA


LaserPinPoint

■ Ordering code

■ Rapid commissioning as no adjustments are required■ The compact design also enables use in the smallest of spaces ■ Innovative PinPoint technology: reliable suppression of objects

outside the detection fi eld

42

■ www.balluff.com

Diffuse sensor

BO

S01

60B

OS

Q08

M-P

S-K

F20-

S49

BO

S01

63B

OS

Q08

M-P

S-K

F20-

00,2

-S49

BO

S01

61B

OS

Q08

M-P

S-K

F20-

02B

OS

0164

BO

S Q

08M

-PO

-KF2

0-S

49B

OS

0168

BO

S Q

08M

-PO

-KF2

0-00

.2-S

49B

OS

0165

BO

S Q

08M

-PO

-KF2

0-02

Switching output PNP ■ ■ ■ ■ ■ ■

NPN on requestSwitching type NO contact ■ ■ ■

NC contact ■ ■ ■

Connection M8 connector, 3-pin ■ ■

Cable with M8 connector, 3-pin ■ ■

Cable ■ ■

Sensing distance 5...50 mmLight type Red light PinPoint LEDSwitching frequency 400 HzDegree of protection IP 67Housing material Nickel-plated Gd-ZnOptical surface PMMA



40

515

2010

44

8

M 3

3

LEDE

mitt

erR

ecei

ver

15

50

5

2010

59

83

M 3

M8x1

LED

Em

itter

Rec

eive

r

M8x1

40

515

36.5

2010

44

8

M 3

3

LED

Em

itter

Rec

eive

r

Rapid application - high reliability Only Balluff offers the powerful combina-tion of fi xed background suppression and homogeneous red light through innova-tive PinPoint technology. And all of this is generated in a compact design, thereby enabling simple installation in even the most confi ned spaces.

In addition, the sensors are ready for immediate use without any adjustment. A new, patented mounting concept also en-sures fl ush installation in aluminum profi les. For Bosch profi le: BES Q08-KH-3

BOS Q08M Diffuse Sensor with Fixed Background SuppressionQuick installation

43

■ Reliable repeat accuracy as a result of powerful background suppression

■ Simple, fast mounting ■ Large ranges■ Highly visible red light■ Precise switching response Precise switching response –

excellent repeat accuracy Cutting-edge LED technology and the latest Fresnel lenses are combined in this unit to form an innovative and powerful photoelectric sensor. In practice this means reliable background suppression, improved repeat accuracy and a precise switch-ing response even at large distances.

Technical highlights■ Large operating range■ Rugged M18 metal housing■ State-of-the-art LED

technology with sharply contoured light spot

44

■ www.balluff.com

Photoelectric Red Light Sensors M18For maximum precision

BO

S01

4WB

OS

18M

-PA

-RH

22-S

4B

OS

019N

BO

S 1

8M-P

SV-

RH

22-S

4B

OS

019P

BO

S 1

8M-P

S-R

H22

-S4

BO

S01

CA

BO

S 1

8M-P

A-R

D21

-S4

BO

S01

E7

BO

S 1

8M-P

S-R

D21

-S4

BO

S01

E8

BO

S 1

8M-P

O-R

D21

-S4

BO

S01

CF

BO

S 1

8M-P

A-R

D20

-S4

BO

S01

C1

BO

S 1

8M-P

S-R

D20

-S4

BO

S01

E3

BO

S 1

8M-P

O-R

D20

-S4

BO

S01

CE

BO

S 1

8M-P

A-P

R20

-S4

BO

S01

C1

BO

S 1

8M-P

S-P

R20

-S4

BO

S01

CZ

BO

S 1

8M-P

O-P

R20

-S4

BO

S01

C0

BO

S 1

8M-X

-RS

20-S

4B

OS

01E

PB

OS

18M

-XT-

RS

20-S

4B

OS

01C

CB

OS

18M

-PA

-RE2

0-S

4B

OS

01C

2B

OS

18M

-PS

-RE2

0-S

4B

OS

01E

EB

OS

18M

-PO

-RE2

0-S

4

Type Diffuse sensor with background suppression ■ ■ ■

Diffuse sensor energetic ■ ■ ■ ■ ■ ■Retrorefl ective sensor ■ ■ ■Through-beam emitter

■

Through-beam emitterwith test input ■

Thru-beam receiver ■ ■ ■

Switching output

PNP complementary ■ ■ ■ ■PNP NO contact, error output ■

PNP NO contact ■ ■ ■ ■ ■PNP NC ■ ■ ■ ■

Switching frequency

400 Hz ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■500 Hz ■ ■ ■

Sensing range 30…300 mm ■ ■ ■1...300 mm ■ ■ ■1...600 mm ■ ■ ■0.1...7 m ■ ■ ■0...20 m ■ ■ ■ ■ ■

Setting 10-turn potentiometer 270° potGray value shift ≤ 15 %Light type Red lightHousing material Nickel-plated brassConnection M12 connector, 4-pin

NPN variants available from summer 2011. For additional information visit our website at www.balluff.com


45

Accessories– Refl ector BOS R-1 (ordering code: BAM00UK)– Straight connector, 2 m PUR, other lengths on request BCC M415-0000-1A-003-PX0434-020 (ordering code: BCC032F)– Right-angle connector, 2 m PUR, other lengths on request BCC M425-0000-1A-003-PX0434-020 (ordering code: BCC032Y)

Type Diffuse sensor with background suppression, laser class 1

Diffuse sensor with background suppression, laser class 2

Detection range 30…150 mm 30…150 mmPNP Light-on with

error outputOrdering code BOS01C4 BOS002KPart number BOS 18M-PSV-LH23-S4 BOS 18M-PSV-LH22-S4

PNP Light-on Ordering code BOS002HPart number BOS 18M-PS-LH22-S4

PNP Light- and dark-on Ordering code BOS01C5Part number BOS 18M-PA-LH23-S4

NPN Light-on with error output

Ordering code BOS001LPart number BOS 18M-NSV-LH22-S4

NPN Dark-on with error output

Ordering code BOS001HPart number BOS 18M-NOV-LH22-S4

Operating voltage UB 10…30 V DC 10…30 V DCSetting 10-turn potentiometer 10-turn potentiometerSwitching frequency 500 Hz 500 HzHousing material Nickel-plated brass Nickel-plated brassOptical surface PMMA PMMADegree of protection per IEC 60529 IP 67 IP 67Ambient temperature range Ta –5…+55 °C –5…+55 °CConnection M12 connector, 4-pin M12 connector, 4-pin

Emitter

ReceiverFor additional information visit our website at www.balluff.com

Receiver

46

Reliably detect the smallest partsBalluff M18 laser diffuse sensors with background suppression are a genuine highlight. The focused light beam is able to detect the smallest of parts, grooves or holes with maximum precision and reliability.

■ Outstanding performance when detecting small parts ■ Select between laser class 1 and laser class 2■ Precision repeat accuracy as a

result of powerful background suppression■ Rugged M18 metal housing

Photoelectric Laser Sensors M18With 150 mm background suppression for outstanding detection of small parts

47

■ Accurate switching characteristics for precision positioning tasks

■ High ranges and compact design for greater freedom of system design

■ Highly visible red light/laser light for precision alignment

■ LEDs visible from all sides■ Varied mounting options■ Laser variants ideal for

small part detection■ Outstanding price/performance ratio

Accessories– Refl ector for red light variants BOS R-1 (ordering code: BAM00UK)– Refl ector for laser variants BOS R-22 (ordering code: BAM00UY)– Lens protector BAM PC-XO-006-23K-1 (ordering code: BAM01L8)– Mounting bracket BMS CS-M-D12-B23K-05 (ordering code: BAM01AW)– Straight connector, 2 m PUR, other lengths on request BCC M415-0000-1A-003-PX0434-020 (ordering code: BCC032F)– Right-angle connector, 2 m PUR, other lengths on request BCC M425-0000-1A-003-PX0434-020 (ordering code: BCC032Y)

Laserclass 2

Laserclass 1

Laser

Laser

LEDred light

Type

Detection rangePNP NC/NO

selectionOrdering codePart number

NPN NC/NO selection


Emitter Ordering codePart number


SettingSwitching frequencyHousing materialOptical surfaceDegree of protection per IEC 60529Ambient temperature range Ta

Connection

Detection rangePNP NC/NO

selectionOrdering codePart number

NPN NC/NO selection


PNP NC/NO selection


NPN NC/NO selection


Emitter Ordering codePart number


SettingSwitching frequencyHousing materialOptical surfaceDegree of protection per IEC 60529Ambient temperature range Ta

Connection

RedLight


New Photoelectric Sensors BOS 23KRed light and laser provide a competitive edge

Diffuse sensor Diffuse sensorwith background suppression

Retro-refl ectivesensor

Thru-beamsensor Receiver

Thru-beamsensor Emitter

0...2 m 0...1.2 m 0...14 m 0...25 m 0...25 mBOS016Z BOS0178 BOS016P BOS016FBOS 23K-PU-RD10-S4 BOS 23K-PU-RH10-S4 BOS 23K-PU-RR10-S4 BOS 23K-PU-RE10-S4BOS0170 BOS0179 BOS016R BOS016HBOS 23K-NU-RD10-S4 BOS 23K-NU-RH10-S4 BOS 23K-NU-RR10-S4 BOS 23K-NU-RE10-S4

BOS016EBOS 23K-XT-RS11-S4

10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC Teach-in 18-turn potentiometer Teach-in Teach-in Teach-in600 Hz 600 Hz 600 Hz 500 HzABS ABS ABS ABS ABSPMMA PMMA PMMA PMMA PMMAIP 67 IP 67 IP 67 IP 67 IP 67–20...+60 °C –20...+60 °C –20...+60 °C –20...+60 °C –20...+60 °CM12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin

0...1.2 m 0...1.2 m 0...14 m 0...30 m 0...30 mBOS017C BOS016U BOS016LBOS 23K-PU-LH10-S4 BOS 23K-PU-LR10-S4 BOS 23K-PU-LE10-S4BOS017E BOS016W BOS016MBOS 23K-NU-LH10-S4 BOS 23K-NU-LR10-S4 BOS 23K-NU-LE10-S4

BOS0175 BOS017HBOS 23K-PU-LD20-S4 BOS 23K-PU-LH20-S4BOS0176 BOS017JBOS 23K-NU-LD20-S4 BOS 23K-NU-LH20-S4

BOS 016KBOS 23K-XT-LS11-S4

10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DCTeach-in Mech. setting (multiple speed) Teach-in Teach-in Teach-in600 Hz 1 kHz 2 kHz 3,5 kHzABS ABS ABS ABS ABSPMMA PMMA PMMA PMMA PMMAIP67 IP67 IP67 IP67 IP67–20…+60°C –20…+60°C –20…+60°C –20…+60°C –20…+60°CM12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin

50

Balluff has raised the bar in photoelectrics with the True-color Sensor

BFS 33. The sensor succeeds where existing RGB sensors reach

their limits by using the lab color space. The sensor can detect

minute differences in color on injection molded parts, for example,

and opens up a wealth of new possibilities in areas such as quality

control.

The sensor uses three digital outputs and a serial interface to per-

form evaluations. The lab color space values are transmitted directly

via this interface.

■ Distinguishes between different color shades

■ Large sensing range of 400 mm

■ High degree of fl exibility through fi ber adaptation

■ Simple confi guration and visualization using software

■ Robust metal housing


Type Plastic fi ber optic BFO

Ordering code BFO0066

Part number BFO D22-XB-LB-EAK-15-SA1-02

Operating principle Buttons

Sensing distance 5...80 mm,

up to 400 mm with additional lens

Dispersion angle 60°

Connection SMA connector

Length 2000 mm

Ambient temperature range Ta

–55...+70 °C

Fiber optic material Plastic POF

Sleeve material Plastic

Type True-color sensor BFS

Ordering code BFS000L

Part number BFS 33M-GSS-F01-PU-02

Channels (outputs) 3

Color space CIELab

Switching frequency 1.5 kHz (on 3 products)

Resolution 8 enhancement settings, 12 bit

Color resolution < 0.5 dE

Repeat accuracy < 1 dE

Protection class IP 54

Ambient temperature range Ta

–10...+55 °C

Housing material Al coated

True-color Sensor BFS 33M Distinguishes between different color shades to a fi ne degree

Industries■ Automobile industry

■ Plastics processing

■ Packaging industry

■ Handling and assembly

■ Printing industry

■ Timber processing

400 mm sensing range possible with additional lens!

52

Model BMF 07M BMF 08M BMF 12MMaximum switching distance (with BAM01EL) 90 mm 90 mm 90 mmPNP NO Ordering code BMF000E BMF000P BMF00C7

Part number BMF 07M-PS-C-2-KPU-02 BMF 08M-PS-C-2-KPU-02 BMF 12M-PS-C-2-S4Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DCReverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yesFunction indicator Yellow LED Yellow LED Yellow LEDAmbient temperature range Ta –25...+85 °C –25...+85 °C –25...+70 °CDegree of protection per IEC 60529 IP 67 IP 67 IP 67Connection 2 m cable PUR,

3×0.14 mm²2 m cable PUR,3×0.14 mm²

M12 connector, 3-pin

Size Ø 15 mm Ø 15 mm Ø 25 mm with M5 screw hole

Ø 22.1 mm with M5 screw hole

Ordering code BAM01EJ BAM01EK BAM01EL BAM01EMPart number BAM TG-MF-006 BAM TG-MF-007 BAM TG-MF-008 BAM TG-MF-009Height 10 mm 15 mm 15 mm 10.5 mmMaximum switching distance 40 mm 65 mm 90 mm 40 mm

Ø 15 mm Ø 15 mm Ø 25 mm with

Assured switching is guaranteed from 0 mm to the switching distance indicated in the table. The specifi ed switching distances are determined from series measurements and should be considered a starting point for selecting a suitable magnet.

53

Cylindrical Magnetic Field Sensors for Large Operating Ranges Miniature design, long switching distances

Cylindrical magnetic fi eld sensors are characterized by their small, extremely compact design. The new magnets with cylindrical mag-netic fi eld sensors for position requests are ideal for extremely long switching distances, which means that you can query positions up to 90 mm away using one sensor with a diameter of 6.5 mmwithout making contact. These sensors are industrial grade and resistant to soiling. Positions can also be retrieved through contain-ers or pipes because magnetic fi elds can penetrate many non-magnetizable materials. The detection of codes using magnets is also possible.

■ Non-contact position requests up to a distance of 90 mm■ Object detection through non-magnetizable materials■ Compact sensors and small magnets provide the perfect

basis for installation■ Outstanding price/performance ratio

■ www.balluff.com

54

Ultrabright LED

New mounting concept

Knurled screw

Minimum length: 23 mm!8 mm shorter than previous model.

Reliable detection of switching function from far away (25 m in bright factory building)

Solid hold in the slot, sensor cannot be wrenched from the slot.

Sensor screws in fi rmly, extremely secure hold in any slot (e.g. Parker, Festo, SMC, Bosch)

Can also be used in applications with limited space.

Can be installed from above, easy to install with hexagon socket or slot screwdriver

■ www.balluff.com

Sensors for Pneumatic CylindersBMF 235

55

Size BMF 235 BMF 235Dimensions (H×W×L) 5.5×5×23.5 mm 5.5×5×23.5 mmPNP NO Ordering code BMF00C4 BMF00AR

Part number BMF 235K-PS-C-2A-SA2-S49-00,3 BMF 235K-PS-C-2A-PU-02NC Ordering code BMF00C6 BMF00AT

Part number BMF 235K-PO-C-2A-SA2-S49-00,3 BMF 235K-PO-C-2A-PU-02NPN NO Ordering code BMF00C2 BMF00AU

Part number BMF 235K-NS-C-2A-SA2-S49-00,3 BMF 235K-NS-C-2A-PU-02NC Ordering code BMF00C3 BMF00AW

Part number BMF 235K-NO-C-2A-SA2-S49-00,3 BMF 235K-NO-C-2A-PU-02Operating voltage UB 10...30 V DC 10...30 V DCAmbient temperature Ta –25...+85 °C –25...+85 °CDegree of protection per IEC 60529 IP 67 IP 67Housing material Plastic PlasticConnection 0.3 m cable PUR with

M8 connector, 3-pin2 m cable PUR,3×0.14 mm²

Approval CE, cULus CE, cULusAssembly Can be installed from above Can be installed from aboveCylinder profi le T-slot T-slot

Other plug and cable variants are available in addition to V-Twin mod-els. For information, visit our website at www.balluff.de/bmf235

For other pneumatic cylinder sensors, please request a copy of our brochure "BMF magnetic fi eld sensor product overview".

System BMF 303 BMF 305 BMF 103 systemDimensions (H×W×L) 4.5×2.9×21.6 mm 10.5×6.5×33.5 mm 16×2.8×4.9 mmUnique features For miniaturized

actuatorsFor larger actuators Optimized for short-stroke

cylinders and mini-grippers

Part number of the most-used types: M8×1 male versions with turnable connection nut and 30 cm cable lengthPNP NO BMF 303K-PS-C-2A-SA2-S49-00,3 BMF 305K-PS-C-2-SA2-S49-00,3 BMF 103K-PS-C-2A-SA2-S49-00,3

Cylinder profi le Example Part numberC-slot(Size 10 slot)

Festo, SommerBosch

BMF 303-HW-31

Tough

BMF 303-HW-30

Compact

BMF 103-HW-102

Hollow screw

BMF 103-HW-42

C-slot(Round slot)

SMC, Bimba,Schunk

BMF 303-HW-97

Tough

BMF 303-HW-28

Compact

BMF 103-HW-100

Hollow screw

BMF 103-HW-41

T-slot General BMF 303-HW-33

Tough

BMF 303-HW-40

Compact

BMF 305-HW-98

Hollow screw

BMF 305-HW-20

BMF 103-HW-43

Round cylinder

General BMF 303-HW-59 andHose clamp 1)

BMF 305-HW-24 undoHose clamp 1)

Trapezoidal slot

Bosch, Parker, Norgren

BMF 303-HW-101 BMF 305-HW-106

Trapezoidal guide

Bosch BMF 303-HW-80 BMF 305-HW-27

C-slot Large

Numatics, Norgren

BMF 303-HW-62 BMF 305-HW-32

BMF 305-HW-92

with rail/SMC slot-A and slot-B

SMC BMF 303-HW-51(BMF 303-HW-602))

BMF 305-HW-26

Slot version

BMF 305-HW-99

Hexagon socket

Profi le cylinder and tie bar 5...11 mm

General BMF 235-HW-109 and BMF 303-HW-33

BMF 235-HW-109 and BMF 305-HW-20










U slot SMC CP95 BMF 303-HW-103

F 30333

W-31

gh

W-9733

-3-0

ct

40

act

A B

A B

HW

Tough

BMF 303-

W 97

gh

NewHW 100

Hollow screw

BMF 103-HWew

New

HW 102

Hollow screw

BMF 103-3w

New

HW 98

Hollow screw

BMF 305-HW

New

BMF 305-HW

New

Hexagon socket

-109 andk t

New

BMF 303-HW

New

BMF 235-HWBMF 303-HW

New


New


New


New


New


New

BMF 303-HWNew New New

New

BMF

and and and


One for all

Increase ofoverall system effectiveness

Incncncncrearearearer seee ofofoveoveoveoveveoveoveove alrall ssl ssssystystystysts eeem effectiveness

Scheduledmainte-nance

Autono-mous

mainte-nance

Remedy of key

problems

Trainingand

training courses

Preventivemainte-nance

Removal of key problemsNo unreliable switching, even under highest stress, due to highly precise GMR sensor elements and robust metal clamps.

Autonomous maintenanceFaster and safer sensor replacement using one sensor type for all grooves with retaining switching point.

Scheduled maintenance programThe wear-free, fully electronic sensors protect against creeping failure, even after several million switching cycles, thereby increasing your process reliability.

Training and training coursesEasy handling and reduced training effort due to one sensor type for all grooves with uniform operating principle of all mounting brackets.

Maintenance preventionThe costs for maintenance are already reduced to a minimum during the design with the consistent use of Balluff magnetic fi eld sensors with mounting bracket concept.

■ By selecting the right mounting bracket you can adapt these sensors to virtually every pneumatic cylinder.■ All-purpose types reduce costs and save storage space.■ BMF 303 system for miniaturized actuators BMF 305 system for larger actuators BMF 103 system for use on mini-grippers and in short-stroke cylinders.■ SA7 variants for Schunk grippers

Total Productive Maintenance (TPM)

Cylindrical Magnetic Field Sensors with Mounting SystemNow even more fl exible due to new mounting elements

5858

BMF Service CaseReady for Total Productive Maintenance (TPM)


Contains detailed literature

Particularly user-friendly due to logical table of contents

Lid sealed tight when closed

Contains two BMF 103, 303 and 305 sensors

Contains two fastening elements for all common types of slot

Robust, industrial aluminum case

Contains an extensive range of accessories

The advantage of the sensors with a unique mounting system – all in a single case. The position of all standard pneumatic cylinders can be de-tected using a single product.

■ Time and cost savings very time the sensor is changed

■ Covers all standard pneumatic cylinders

■ Clearly laid out for easy handling

Description BMF service caseOrdering code BAV0005Part number BAV AS-OD-00002-01

Sensor replacement

Service life

Variety of models

Complexity

e

Conventional sensors

BMF service case with sensors BMF 103, 303, 305and mounting system

– Case has space to store all the necessary materials

– Mounting system retains the switching point

when device is replaced

– Robust metal clamp

– Fully electronic, wear-free electronics

Sensors with mountingsystem by Balluff can reduce your costs signifi cantly.

– One sensor for all cylinders

– Reduced storage costs

– Standard operating principle

for all cylinders

– Elementary assembly

mini.s60

Size Ø 4 mm M5×0.5 Ø 6.5 mm Ø 6.5 mmMounting type Flush Flush Flush Non-fl ushRated switching distance sn 0.1…1 mm 0.1…1 mm 0.1…1.5 mm 0.1…3 mmOrdering code BCS0010 BCS0011 BCS0012 BCS0013Part number BCS G04T4D-XXS10C-EP02-GZ01-002 BCS M05T4C-XXS10C-EP02-GZ01-002 BCS G06T4B-XXS15C-EP02-GZ01-002 BCS G06T4B-XXS30G-EP02-GZ01-002Operating voltage UB 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DCRated insulation voltage Ui 75 V DC 75 V DC 75 V DC 75 V DCAmbient temperature range Ta –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °CSwitching frequency f 100 Hz 100 Hz 100 Hz 100 HzDegree of protection per IEC 60529 IP 67 IP 67 IP 67 IP 67Housing material V2A V2A V2A V2ASensing surface material PTFE PTFE PTFE PTFECover material POM POM POM POMConnection 2 m cable PUR,

3×0.14 mm²2 m cable PUR,3×0.14 mm²



18.6

29

Ø 8

Ø 4

18.6

295

3

Ø 8

M5×0.5

8

18

Ø 6.5

Ø 8

18.6

3

Ø 6.5

1618

.6

Ø 8Refer to our catalog or visit www.balluff.com for a large selection of capacitive sensors

61

Capacitive Mini Sensors BCSObject detection in the smallest of spaces

■ www.balluff.com

M8 × 1 M8 × 1 Ø 10 mm Ø 10 mm M12×1 M12×1Flush Non-fl ush Flush Non-fl ush Flush Non-fl ush0.1…1.5 mm 0.1…3 mm 0.1…4 mm 1…8 mm 0.1…4 mm 1…8 mmBCS0014 BCS0015 BCS0016 BCS0017 BCS0018 BCS0019BCS M08T4C-XXS15C-EP02-GZ01-002 BCS M08T4C1-XXS30G-EP02-GZ01-002 BCS G10T4B-XXS40C-EP02-GZ01-002 BCS G10T4C-XXS80G-EP02-GZ01-002 BCS M12T4D-XXS40C-EP02-GZ01-002 BCS M12T4D1-XXS80G-EP02-GZ01-0024…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC75 V DC 75 V DC 75 V DC 75 V DC 75 V DC 75 V DC–30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C100 Hz 100 Hz 100 Hz 100 Hz 100 Hz 100 HzIP 67 IP 67 IP 67 IP 67 IP 67 IP 67V2A V2A V2A V2A V2A V2APTFE PTFE PTFE PTFE PTFE PTFEPOM POM POM POM POM POM2 m cable PUR,3×0.14 mm²






M8 1 M8 1M Ø 10Ø Ø 10Ø

18.6

254

M8×1

Ø 8

4

13

Ø 8

18.6

20

Ø 10 Ø 104

2018

.6

Ø 8

18.6

M8×1

Ø 8

254

34

13

M12 1M M12 1M

Ø 8

18.6

305

4

M12×1

17

Ø 8

18.6

54

430

M12×1

17

mini.s62

Size Ø 18×2.5 mm Ø 18×4 mm Ø 18×10 mm Ø 22×4 mmMounting type Flush Flush Flush FlushRated switching distance sn 0.1…3 mm 1…5 mm 1…5 mm 1…10 mmOrdering code BCS001A BCS001C BCS001E BCS001FPart number BCS D18T403-XXS30C-EP02-GZ01-002 BCS D18T404-XXS50C-EP02-GZ01-002 BCS D18T407-XXS50C-EP02-GZ01-002 BCS D22T405-XXS10C-EP02-GZ01-002Operating voltage UB 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DCRated insulation voltage Ui 75 V DC 75 V DC 75 V DC 75 V DCAmbient temperature range Ta –30…+70 °C –30…+80 °C –30…+80 °C –30…+80 °CSwitching frequency f 100 Hz 100 Hz 100 Hz 100 HzDegree of protection per IEC 60529 IP 66 IP 66 IP 66 IP 66Housing material V2A V2A V2A V2ASensing surface material PTFE PTFE PTFE PTFEConnection 2 m cable PVC,

3×0.09 mm²2 m cable PUR,3×0.14 mm²



18.6

Ø 1

8

Ø 8

M3×5104

Ø 8

18.6

Ø 1

8

Ø 2

218

.6

Ø 8

4

Ø 18 4 Ø 18 10Ø Ø 22 4Ø

Refer to our catalog or visit www.balluff.com for a large selection of capacitive sensors

Ø 1

818

.6

Ø 8

2.5

63

Capacitive Mini Sensors BCSObject detection in the smallest of spaces

■ www.balluff.com

Ø 22×10 mm Ø 30×4 mm Ø 30×10 mmFlush Flush Flush1…10 mm 1…15 mm 1...15 mmBCS001H BCS001J BCS001KBCS D22T408-XXS10C-EP02-GZ01-002 BCS D30T406-XXS15C-EP02-GZ01-002 BCS D30T409-XXS15C-EP02-GZ01-0024…8 V DC 4…8 V DC 4…8 V DC75 V DC 75 V DC 75 V DC–30…+80 °C –30…+80 °C –30…+80 °C100 Hz 100 Hz 100 HzIP 66 IP 66 IP 66V2A V2A V2APTFE PTFE PTFE2 m cable PUR,3×0.14 mm²



10

Ø 2

218

.6

Ø 8

M3×5

Ø 30 10Ø 30 4 Ø

18.6

Ø 3

0

Ø 8

4

Ø 3

018

.6

Ø 8

M3×510

Ø 22 10 Ø

Size 45×30×15 mmPNP NO Ordering code BAE009E

Part number BAE SA-CS-001-PSPNP NC Ordering code BAE009F

Part number BAE SA-CS-001-PONPN NO Ordering code BAE009H

Part number BAE SA-CS-001-NSNPN NC Ordering code BAE009J

Part number BAE SA-CS-001-NOOperating voltage UB 12…35 V DCVoltage drop Ud at Ie 0.8 VRated insulation voltage Ui 75 V DCOutput current max. 300 mANo-load supply current I0 max. 20 mAReverse polarity/short-circuit protected Yes/yesAmbient temperature range Ta –30…+70 °CSwitching frequency f 100 HzFunction indicator Yes/yesDegree of protection per IEC 60529 IP 67Housing material PCConnection 2 m cable PUR,

3x0.14 mm²

Function overviewLED 1: Switching status indicatorLED 2: Power indicatorPos. 1: Through-hole Ø 4.2 mm, hexagon on both sides for inserting an M3 nut.

15

4535

M3×

4

LED2LED1

309

30

9

Ø 4

.2

5.5

sn

bk (4)

bu (3)PNP -

bn (1) +

bk (4)

bu (3) -

bn (1) +NPN

64

■ Extremely rugged and reliable

■ Large range up to 1.5 m

■ High degree of protection IP 68/IP 69K

Balluff has expanded its range of ultrasonic sensors to include a sensor in an enclosed stain-less steel housing in designs M30×1.5 and Ø 30 mm. The ultrasonic converter is protected by the metal wall to guarantee degree of protection IP 68/IP 69K for the fi rst time and opens up a wealth of new pos-sibilities even under the harshest ambient conditions. The robust stainless steel sensing surface protects the sensor against ag-gressive cleaning products such as those used in the packaging and food industry.


Size M30×1.5 Ø 30 mmRange 150...1500 mm 150...1500 mmPNP NO

with Teach-inOrdering codePart number BUS M30E0-PSXDR-150-S92G-S BUS G30E0-PSXDR-150-S92G-S

PNP NC with Teach-in

Ordering codePart number BUS M30E0-POXDR-150-S92G-S BUS G30E0-POXDR-150-S92G-S

Operating voltage UB 24 V DC ± 25 % 24 V DC ± 25 %Ambient temperature range Ta –15…+80 °C –15…+80 °CSwitching frequency f 20 Hz 20 HzDegree of protection per IEC 60529 IP 68/IP 69K IP 68/IP 69KUltrasonic frequency, dispersion cone angle 220 kHz, 8° 220 kHz, 8°Resolution 1 mm 1 mmHousing/sensing surface material Stainless steel 1.4571 Stainless steel 1.4571Connection M12 connector M12 connector

Size M30×1.5 Ø 30 mmMeasuring range 150...1500 mm 150...1500 mmAnalog output 0...10 V DC

Ordering codePart number BUS M30E0-XADX-150-S92G-S BUS G30E0-XADX-150-S92G-S

Analog output 4...20 mA

Ordering codePart number BUS M30E0-XBDX-150-S92G-S BUS G30E0-XBDX-150-S92G-S

Operating voltage UB 24 V DC ± 25 % 24 V DC ± 25 %Ambient temperature range Ta –15…+80 °C –15…+80 °CDegree of protection per IEC 60529 IP 68/IP 69K IP 68/IP 69KUltrasonic frequency/dispersion cone angle 220 kHz, 8° 220 kHz, 8°Resolution 1 mm 1 mmOutput curve deviation max. 0.5 % 0.5 %Characteristic slope 7.4 mV/mm 11.8 µA/mmHousing/sensing surface material Stainless steel 1.4571 Stainless steel 1.4571Connection M12 connector M12 connector

Ultrasonic sensors for object detection

Ultrasonic sensors foranalogue distance measurement

New: Steelface Ultrasonic SensorsFor the most extreme applications in harsh environments

Coming soon:

Available from

summer 2011

linear position sensing

inductive positioning systemmagnetic linear encoder systemsmicropulse transducers

The optimal sensor forclamping distance monitoring Position sensor BIP in use at a drive spindle for tools.

The inductive positioning system BIP is the accurate measuring system for the position detection of metallic objects.

ApplicationsThe main application area of the BIP is the linear position monitoring of drive spindles and clamping devices for tools and workpieces.

■ Absolute measuring principle, several measuring ranges, teachable■ High level of repeat accuracy and precision■ Optimal linearity and low temperature drift■ Optimized housing design for clamping distance monitoring■ Distance-proportional IO-Link output signal■ Standard output 0...10 V, 4...20 mA

68

■ www.balluff.com

Ordering code BIP0001 BIP0002 BIP0004 BIP0005Part number BIP AD0-B014-01-EP02 BIP AD2-B040-02-S4 BIP LD2-T040-02-S4 BIP CD2-B040-02-S4Output signal 0...10 V 0...10 V IO-Link 4...20 mA Length of measuring range is teachable 7...14 mm 20...40 mmDetection range 0 - 14 mm 0...40 mmTarget width (EC80) 8 mm 14 mmTarget distance 0.5...2 mm 1...3 mmResolution 14 µm 40 µmRepeat accuracy ±80 µm ±80 µmNon-linearity ±250 µm ±400 µmAmbient temperature range –25...+70°C –25...+85°CConnection 2 m cable M12 connectorSupply voltage 15...30 V 15...30 V (IO-Link 18...30 V)Housing material PA PAFunction indicator LED Yes Yes

Inductive Positioning System BIPLinear position detection – reliable and accurate

6969

7070

■ Easy integration, even in existing systems■ Minimum space requirements■ Robust and lubricant-free design■ Standard connection via control arm■ Random side-by-side mounting

ApplicationsThe guided BML can be used wherever long paths have to be measured, but without any precise guidance by the machine. Examples: sheet metal presses, elevators, cutting installations, material handling technology

Information about our magnetic linear encoder systems can be found in our new catalog or online at www.balluff.com

Length in cm, max. 300

Ordering example: Aluminum rail

BML-R01-M_ _ _

Sensor guidance Guide railfor sliding carriage

Ordering code BML01FFPart number BML-R01-M_ _ _

Features – Anodized aluminum– Available mounting bore holes– Lateral groove for alternate mounting using claws– Side-by-side installation possible with mounting claws– Maintenance-free dry operation– Lubricant-free– Suitable for all linear tapes

Version for holding the sliding carriage BML-C01 or BML-C02

■ www.balluff.com■ www.balluff.com

Magnetic Linear Encoder System BML, guidedThe solution for many applications

7171

Sliding carriagefor sensors BML-S2B, BML-S2E, BML-S1C

Sliding carriagefor sensors BML-S1F

BML01FR BML01FJBML-C01 BML-C02

– Aluminum– Completely installed with gliders and connection for control arm– Prepared connection for drag chains– Maintenance-free dry operation– Lubricant-free

for holding the sensors BML-S2B, BML-S1C or BML-S2E for holding the sensor BML-S1F

25

5

18

8

22

124.7

10.5

6

23.9

M5

M3

M5

M3

27.4

M3

Accessories Mounting guide Claws (2 units) Control armOrdering code BAM01L9 BAM01JL BAM00Z6Part number BML-Z0010 BML-Z0008 BTL2-GS10-_ _ _ _-AVersion for precise installation

of the magnetic tape

for lateral mounting of the rail and at transi-tion points

for connecting the sliding carriage to the machine

5.3

18.65

16

R8

1.25

Adjustment range –5 mm

Nominal stroke

ApplicationsStructural design and calculations ■ Active support of walls■ Bridge positioning

and lifting technology ■ Leveling structures■ Off-shore sector■ Tunnel construction

Industry applications■ Pumps and compressors ■ Lift and lifting technology ■ Forging presses■ High-pressure hydraulics

Positioning extremely heavy bridge sections accurate to the millimeterBridge sections are usually assembled on land to minimize the obstruction of shipping traffi c on rivers. After assembly, the sections are lowered horizontally onto fl oating pontoons in the river, moved into place, raised to the future road level and secured in position. Special heavy-duty hydraulic cylinders with integrated micropulse displacement systems guide the horizontal feed and vertical lifting movements. The integrated micropulse displacement systems ensure that the heavy bridge sections are positioned synchronously and accurate to the millimeter.

Heavy-duty cylinders raise the bridge to the planned road level after they are "fl oated" into position.


Micropulse Transducers BTL5-CDHigh-pressure transducers resistant to 1000 bar make it easy for the heavy-duty cylinders

73

Features ■ For pressures up to 1000 bar■ Measuring lengths 25...2000 mm ■ Resolution down to 1 µm■ Degree of protection IP67/68■ Temperature range –40...+85 °C ■ Hazardous area Zone 2; protection type "nA"■ Plug or cable variants ■ Multi-magnet technology

BTL5-CD variantsPart number Analog output signalBTL7-E/C...-CD-... CurrentBTL7-A/G...-CD-... VoltageBTL7-E/C...-CD-NEX... Current Ex "nA"BTL7-A/G...-CD-NEX... Current Ex "nA"

Digital interfaceBTL5-P/M...-CD-... P pulse interfaceBTL7-S...-CD-... SSI

FieldbusesBTL5-T...-CD-... PROFIBUSBTL5-H...-CD-... CANopen

EthernetBTL6-V11V-CD-... VaranBTL6-V11E-CD-... EtherCAT

AccessoriesBTL-P-1018-3R Encoder ring

Micropulse CD transducers ensure that extreme loads are moved steadily and with precision. They are based on the established magnetostrictive distance measurement technology. The absolute, contact-free principle is suitable for the reliable, high-precision and dynamic measurement of piston positions on hydraulic cylinders. The special fl ange and protective pipe design as well as the extreme-ly robust stainless steel material make the micropulse CD transduc-ers ideal for installation as a feedback system in high-pressure and heavy-duty cylinders.

Micropulse CD transducers ensure that extresteadily and with precision. They are based omagnetostrictive distance measurement techcontact-free principle is suitable for the reliab

Ø

Ø

Ø

Ø

1

8Ø

4.3

Ø 8

4

1000 bar

Mounting surface

7474

Micropulse ProCompact with cable protection system Extreme ambient conditions, in which high reliability together with accuracy is required, are typical application areas for Micropulse ProCompact transducers.The non-contact working principle of the systems ensures a com-plete absence of wear and nearly endless service life. The high-precision output signal serves as an absolute signal for the controller in a wide range of different interfaces.

Areas of application ■ Locks and fl oodgates ■ Run-of-river plants■ Large hydraulically powered valves■ Monitoring refl ection channels on thermosolar power stations■ Sand dredgers■ Track systems■ Logging machines■ Hydroelectric power plants■ Construction equipment■ Combines


Micropulse Transducers BTL ProCompactThe cylinder feedback system for extreme environments

75

Series BTL5 Pro Compact HB/WB rodPart number/output signal BTL5-A11-M...-HB/WB-...-C/analog 0 - 10 VPart number/output signal BTL5-E1-M...-HB/WB-...-C/analog 4 - 20 mAPart number/output signal BTL5-C1-M...-HB/WB-...-C/analog 0 - 20 mAPart number/output signal BTL5-G11-M...-HB/WB-...-C/analog –10 - 10 VPart number/output signal BTL5-P1-M...-HB/WB-...-C/digital pulsePart number/output signal BTL5-S1-M...-HB/WB-...-C/digital SSIPart number/output signal BTL5-H1-M...-HB/WB-...-C/BUS CANopenShock rating 100 g/6 ms as per IEC 60068-2-27 and

100 g/2 ms as per IEC 60068-2-29Vibration 12 g, 10...2000 Hz as per IEC 60068-2-6Degree of protection per IEC 60529 IP 68 (5 bar with cable); IP 69K (with cable protection system);

IP 68 (40 bar with cable protection system BAM AD/PT)Housing material Stainless steel 1.4404Flange and tube material Stainless steel tube 1.4571, fl ange 1.4404Operating temperature –40...+85 °CStorage temperature range –40...+100 °CCable connection type PTFE/–40 - +200 °CStandard nominal lengths [mm] 0025 5080 or in 1-mm increments on request.

Series AdapterOrdering code BAM01JWPart number BAM AD-XA-007-M18×1.5/D12-2Housing material Brass (not seawater-resistant)Ordering code BAM01JYPart number BAM AD-XA-007-M18×1.5/D12-4Housing material Stainless steel V2A (conditionally seawater-resistant)Model Protective tubePart number BAM PT-XA-001-095-0-_ _ _Tube length 02, 05, 10, 15, 20, 30, 50 and 100 mDegree of protection IP 68 (40 bar)

IP 69K (when installed and attached)Housing material PUR (resistant to seawater, weld splatter and UV radiation)

Outside diameter 16 mmInside diameter 9,5 mmTemperature range –40...+95°CMin. bending radius (static) 51 mm

Adapter

Protective tube

fl uid sensorspressure sensorscapacitive sensors for level detectionmicropulse fi lling level sensor

78

11 Pressure variants33 PNP variants33 NPN variants22 Output variants 2 programmable switching points22 Output variants 1 programmable switching point and analog output 0...10 V DC22 Output variants 1 programmable switching point and analog output 4...20 mA

= 66 variants Standard pressure sensors

Standard Balluff pressure sensors offer an impressive price/

performance ratio and are suitable for a wide variety of applications

in factory automation.A large display and simple operating concept

save time when confi guring parameters. These Balluff pressure

sensors are versatile and space-saving. The display and electrical

output can rotated independently of the fl ange. Other features of

these sensors include:

■ A compact housing design

■ A local pressure indicator

■ Digital switching outputs

■ Analog output signals


Standard Pressure Sensors BSPFor a wide variety of applications in factory automation

Pressure ranges –1...2 bar, –1...10 bar,

0...2 bar, 0...5 bar, 0...10 bar,

0...20 bar, 0...50 bar,

0...100 bar, 0...250 bar,

0...400 bar, 0...600 bar


18...36 V DC

Switching frequency f max. 200 Hz

Accuracy ≤ ±0.5 % FSO BFSL

Temperature error ≤ ±0.3 % FSO/10 K

Ambient/material temperature –25…+85 °C/–25...+125 °C

Degree of protection per IEC 60529 IP 67 (when connected)

Material Housing PA 6.6, stainless steel

Measuring cell Ceramic

Seal Fluoroelastomer

Connection Connectors M12 connector, 4-pin

Process connection G 1/4"

Refer to our BSP pressure sensor catalog or visit www.balluff.com for further information

80

Refer to our BSP pressure sensor catalog or visit www.balluff.com for further information

11 Pressure variants33 PNP variants33 NPN variants22 Output variants 2 programmable switching points22 Output variants 1 programmable switching point and analog output 0...10 V DC22 Output variants 1 programmable switching point and analog output 4...20 mA

= 66 variants High-end pressure sensors

Pressure ranges –1...2 bar, –1...10 bar,

0...2 bar, 0...5 bar, 0...10 bar,

0...20 bar, 0...50 bar,

0...100 bar, 0...250 bar,

0...400 bar, 0...600 bar


18...36 V DC

Switching frequency f max. 200 Hz

Accuracy ≤ ±0.5 % FSO BFSL

Temperature error ≤ ±0.3 % FSO/10 K

Ambient/material temperature –40…+85 °C/–40...+125 °C

Degree of protection per IEC 60529 IP 67 (when connected)

Material Housing PA 6.6, stainless steel

Measuring cell Ceramic

Seal Fluoroelastomer

Connection Connectors M12 connector, 4-pin

Process connection G 1/4"

Balluff pressure sensors

for high-end applications

were designed for demanding

requirements and extended tem-

perature ranges. The high-end

pressure sensor is ideal for harsh

environments. The compact

housing is manufactured entirely

from hard-wearing stainless

steel. Parameters are confi gured

quickly and easily in line with

VDMA standards. High-end

applications include:

■ Wind turbines

■ Off-shore

■ Refrigeration and

air-conditioning systems


High-end Pressure Sensors BSPFor demanding applications involving extended temperature ranges

82

■ Detecting high-conductive acids, such as sulphuric or hydrochloric acid, through plastic or glass containers that are up to 20 mm thick

■ Reliable detection of fi ll levels in food items, such as ketchup or mustard, despite heavy buildup

■ Detecting concentrated cleaning agents in plastic containers

SMARTLEVEL 15approx. 0.7 - 15 mS

SMARTLEVEL 50approx. 15 - 50 mS

SMARTLEVEL 500+approx. 50 - 500 mS and greater

Vinegar

Milk/buttermilk/yogurt

Disinfectants (media containing chlorine)

Industrial wastewater (depending on conductivity of the medium)

Cola

Fruit juice

Table salt solution

Honey/glue

Coolant/lubricants Ketchup/ mayonnaise/mustard

Phosphoric acid (10 %)

Rinsing agents

Beer

Formic acid (30 %)

Blood

Saltwater

Calcium chloride (30 %)

Hydrochloric acid (40 %)

Nitric acid (12 %)

Sulfuric acid (10 %)


Capacitive Sensor SMARTLEVEL 500+Progress in smart level technology

M30×1.5

20

66.5

20.5

58

36

LED

s S sn

NO/NC

SMARTLEVEL 500+

Size M30×1.5Mounting type Non-fl ushPNP/NPN and Ordering code BCS00HJNO/NC user selectable Part number BCS M30T4M3-GPCFVG-S04GOperating voltage UB 10…30 V DCVoltage drop Ud at Ie ≥ 2 VRated insulation voltage Ui 75 V DCOutput current max. 100 mANo-load supply current I0 max. < 15 mAReverse polarity/short-circuit protected Yes/yesAmbient temperature range Ta –10…+60 °CSwitching frequency f 5 HzPower indicator Green LEDFunction ready/error indicator Yellow LEDDegree of protection per IEC 60529 IP 64, connection side IP 67Material Housing V2A

Sensing surface PTFE (Tefl on)Cover PBT/PE

Connection M12 connector,A-coded

SMARTLEVEL 500+

84884

■ Continuously precise measurement in μ range delivers excellent fi lling results

■ 100 % stainless steel ensures top hygiene standards and long service life

■ International certifi cate guarantees maximum quality

Maximum precision for food hygiene – internationally certifi edThe BTL-SF fi lling level sensor ensures continuously precise measurement in applications that demand extreme hygiene. Made from corrosion-free stainless steel with excellent surface quality and rounded edges, the sensor meets the highest international hygiene standards and fulfi lls all strict requirements of the food industry. Take advantage of the best quality directly from the manufacturer.

Other benefi ts■ Neutral for all liquids ■ Compensates for foam to deliver reliable fi lling level values■ Adjustment-free installation ■ Easy to clean in installed state (CIP – Clean in Place) ■ For process temperatures up to 130 °C

(SIP – Sterilization in Place)■ Standardized interfaces ensure fl exible installation■ Internationally certifi ed quality guarantees global marketing

and sales of your system ■ Rising and falling signal available

FDA and EHEDG compliant

IP69K


Micropulse BTL-SF Filling Level SensorMaximum precision for foodstuffs and hygiene

Model BTL5 rod SFInterface transducer analogInterface - customer device analogOrdering code BTL5-...-M_ _ _ _-SF-F_ _Reverse polarity protected YesOvervoltage protected 36 VDielectric constant 500 V (GND to housing)Degree of protection per IEC 60529 IP 67/IP 69K (fl ange and tube)Housing material Stainless steel 1.4404Flange and tube material 1.4404Connection Cable connectionMounting 1.5" Tri Clamp as per SSI 3A standard 74-03Pressure rating 300 bar (depending on fl oat)Standard nominal stroke (mm) 0025, 0050, 0075, 0100, 0125, 0150, 0175, 0200, 0225, 0250, 0275, 0300,

0325, 0350, 0375, 0400, 0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700, 0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000, 2250, 2500 or in 5 mm increments on request

Attention! Please refer to the instructions in the user manual

prior to designing, installing and commissioning!

Refer to our micropulse transducer brochures and catalogs or visit www.balluff.com for more detailed information

vision sensorsindustrial RFID systems

industrial identifi cation

VISIONSENSOR

Check the marking on your products. Regardless of whether you

label them with 1D codes (bar codes) or 2D codes (Data Matrix

codes), the BVS reads all common codes on the market. Text and

sequences of numbers such as code plain text can be verifi ed using

OCV. The result: "Inspection OK" or "Inspection not OK".

If you need to view the read code data to fi nd out which parts

are being processed, you can output it via the RS232 or Ethernet

interface.

■ Simple operation

■ Read several codes in an inspection simultaneously

■ Output code data via RS232 or Ethernet interface

■ Verify character strings

■ Change between inspections via PLC

■ Codes readable in any position

■ Extensive range of accessories

■ Function module for PLC available

Readable bar codes

– Interleaved 2-of-5

– Code 39

– Code 128

– Pharmacode

– Codabar

– EAN 8

– EAN 13

– UPC-E

– PDF 417

Readable Data Matrix codes

– ECC 200

on

es

ailable

s

EPLAN macros –

Electrical project

planning made easy.

Also for the BVS!

88

Series BVS-E Identifi cation BVS-E Identifi cation BVS-E Identifi cation

Lens, focal length Standard lens, 8 mm Telephoto lens, 12 mm Telephoto lens, 16 mm

PNP Ordering code BVS0001 BVS000T BVS000Y

Part number BVS ID-3-001-E BVS ID-3-003-E BVS ID-3-007-E


24 V DC ±10 % 24 V DC ±10 % 24 V DC ±10 %

Switching inputs 1× Trigger, 1× Select 1× Trigger, 1× Select 1× Trigger, 1× Select

Switching outputs 1× lighting synchron., 1× PNP 1× lighting synchron., 1× PNP 1× lighting synchron., 1× PNP

Interface RS232 RS232 RS232

Confi guration interface Ethernet 10/100 Base T Ethernet 10/100 Base T Ethernet 10/100 Base T

Typ. detection rate 3...15 Hz (depending

on evaluation function)

3...15 Hz (depending


3...15 Hz (depending


Working range 50...1000 mm 50...1000 mm 150...1000 mm

Working distance, 50 mm, 1000 mm, 50 mm, 1000 mm, 150 mm, 1000 mm,

Field of view (horizontal×vertical) 25×18 mm 500×360 mm 16×12 mm 312×237 mm 34×26 mm 229×172 mm

Illumination LED, incident light (red), deselectable LED, incident light (red), deselectable LED, incident light (red), deselectable

Eye safety acc. to IEC 62471 Free group Free group Free group

Connection 2 connectors M12

(8- and 4-pin)

2 connectors M12

(8- and 4-pin)

2 connectors M12

(8- and 4-pin)

Degree of protection per IEC 60529 IP 54 IP 54 IP 54

To defi ne the fi eld of view and

working distance, use the

distance calculator at:

www.balluff.com/vision

Vision Sensors BVS-E Identifi cationDetecting and identifying varied codes

Description Starter kit

Version for BVS-E Identifi cation

Ordering code BVS000U

Part number BVS Z-SK-ID-04

Contents Vision Sensor, mounting bra-

cket, installation

accessories, connector,

software and quick guide


90

After the inspection is set up on the PC, the Vision Sensor Monitor

shows you exactly what the sensor detects. If an inspection

characteristic changes, the inspection parameters can be readjusted

directly on the monitor. You can specify which parameters can

be modifi ed using the integral user manager. If several sensors are

installed in your system, you only need one monitor to oversee and

switch between different inspections.

■ Easy upgrade of existing systems

■ Simple, self-explanatory operation

■ Several sensors can be monitored on one screen

■ Inspection memory for 20 inspections

■ Connection to sensor via direct link or network (TCP/IP)

Vision Sensor Monitor BVS-ELive screen for the perfect overview


Model Vision Sensor Monitor

Type BVS-E

PNP Ordering code BAE00EH

Part number BAE PD-VS-002-E


24 V DC ±10 %

Dimensions 96×96×42.4 mm

Connection 2× M12 connector,

4-pin

Degree of protection per IEC 60529 IP 40

Ambient temperature Ta –10...+55 mm

Display 3.5“ color LCD

Modern production technologies with smaller batch sizes and ever shorter production cycle times require unambiguous recognition and matching of the produced parts. In response, various systems for industrial identifi cation such as bar codes have been developed. These are cost-effective, but wear quickly. In addition, they are inhe-rently read-only and hold a limited amount of data.

Far greater fl exibility is provided by industrial RFID, inductive identifi cation systems with read and write capability for ensuring the most current data in every single process segment. Balluff Industrial RFID BIS reliably process large quantities of data without making visual contact.

Unlimited read/write cycles ensure fl exible, rapid, contact-free communication even for the transfer of large data quantities in highly dynamic applications. Our wear-free BIS are easy to integrate in all types of controllers.

Economical Balluff identifi cation systems are able to manage the large volumes of information required in modern-day production plants and make sure your data is transferred to the right place at the right time. All the relevant production and quality data can be ac-quired and recalled at any time: for optimized production processes and maximum production reliability. Profi t from the advantages of Balluff Industrial RFID and benefi t from more than 25 years of Balluff RFID expertise. Simply select from the product range according to your application requirements.

Benefi ts– Quick, fl exible non-contact data

communication without visual contact – Industrial strength in any environment – High-performance, cost-effective

92

Why RFID from Balluff?Comprehensive system expertise – many years of experience

More than 25 years of experience with Industrial RFID –benefi t from knowledge and expertise.

Extensive product portfolio: LF-HF-UHFthe right solution for every application.

No experiments –benefi t from our application experience.

Project support from A - Z –your solution from a single source.

Service whenever you need it –you can rely on us.

Global presence – short channels –ensure rapid availability on a global scale.

Functional and operational reliability –certifi ed products safeguard your investment.

High degree of acceptance on the market –trust the market leader in tool identifi cation.

Flexible: solution competence –your ideas are our motivation.

We are complete providers –Industrial RFID is just one of our many product ranges.

More than just components –trained integrators create solutions for you.

See the Industrial Identifi cation brochure for a large selection of products. For additional information, visit www.balluff.com/industrial-rfi d

94

■ Everything from a single source■ Certifi ed partners – assured quality■ Benefi t from our experience

Analysis

Integration

Planning

Documentation

Design/Development

Service

Optimal Integration of Industrial RFID SystemsTake advantage of our competent system integration partners


You would like to optimize your system and manufacturing process-es with Balluff industrial RFID systems? Just take advantage of the knowledge of our qualifi ed, specially trained integration partners.

Our partners will gladly provide support for: – Integrating software in PLC or CNC systems – Integrating hardware in systems and machines – Retrofi tting and modernizing existing systems – Connecting with higher-level systems and networks – Creating customer-specifi c user interfaces

More detailed information is available directly via the websites of our integration partners or simply contact us under the following address: [email protected]

UID_PLC = UID_Tag OKUID_PLC ≠ UID_Tag not OK

PW_Tag = PW_Head OKPW_Tag ≠ PW_Head not OK

PW_Tag = PW_Head + SW_Key_Head = SW_Key_PLC OKPW_Tag = PW_Head + SW_Key_Head ≠ SW_Key_PLC not OKPW_Tag ≠ PW_Head + SW_Key_Head = SW_Key_PLC not OK

96

Protecting Products and Know-howBalluff is there

97

■ www.balluff.de/protectionWe gladly demonstrate how you can protect your products and your know-how using RFID – just send us an e-mail: [email protected]

Product piracy is a signifi cant threat to the innovation force and competitiveness of the capital goods industry. According to a VDMA survey from 2008, product piracy already affects two-thirds of the more than 3000 member companies. Today, aggregates, modules up to complete machines are being cop-ied. This is reason enough for Balluff to actively participate in the "Product and know-how protection" working group of the VDMA.

For companies, the product piracy leads to a violation of patent and brand rights and to the loss of their good image. This is frequently accompanied by an enormous price pressure on the original. At the end of the day, it not only costs companies a lot of money, but it also threatens jobs.

Only a holistic approach that includes the areas technology, product, information, process and rights, can lead to a solution. Especially with respect to technologies and products, industrial RFID compo-nents from Balluff can be an important tool in identifying the original and tracking its further path.

ApplicationsThe use of RFID allows storing data directly at the object. This al-lows not only identifying pirated copies, but also automating setup routines and increasing machine availability. By identifying security and quality-relevant parts, RFID supports you in securing your quality and ensuring security within the process. We gladly show you those options that are relevant to you – contact us!

■ Recognizing piracy■ Securing quality■ Protecting your know-how

www.balluff.de/protection

■ www.balluff.com

98

Application areasThe advantages of the HF

antenna BIS M-350 become

immediately obvious in all appli-

cations where the data carrier is

mounted directly on metal or the

material in the immediate

vicinity cannot be predetermined

accurately, for example when

products are transported in a

crate. BIS M sensors simply

ignore the different materials,

which means that water, oil, dust

and metal have absolutely no

effect on the high-performance

data carriers.

■ Distances up to 130 mm offer greater fl exibility, regardless of the background surface

■ FRAM data carriers ensure virtually unlimited read/write cycles.

■ Conformity applicable worldwide as per ISO 15693.

■ Status indicators mounted directly on the antenna housing are a valuable feature.

■ The robust housing guarantees reliable operation in harsh environments.

■ 100 % RFID quality means greater reliability.

A Powerful High-frequency Package ensures Maximum TransparencyHF antenna BIS M-340 and BIS M-350

99

One of the challenges of intralo-gistics is the transportation of constantly changing materials. However, smooth operation and transparent processes are still required in spite of the wide variety of different products. A requirement that is not always easy for RFID systems because metallic surfaces, fl uids and dirt really put these systems to the test. Not the HF antenna BIS M-350, however. The antenna is fi tted with optimized data carriers that help overcome diffi culties of this kind with ease while reliably ensuring maximum transparency. All data can be traced at any time.

The following systemvariants are available:– BIS M 350 (rod antenna)

– BIS M 340 (circular antenna)

– Compatible data carriers:

BIS M-150 and BIS M-151

for BIS M-350 and BIS M-107

for BIS M-340

Ordering code BIS00LZ BIS00N6

Part number BIS M-350-001-S115 BIS M-340-001-S115Dimensions 240×120×60 mm 240×120×60 mmInstallation type (steel) with clear zone with clear zoneAntenna type Rod rectangularDegree of protection per IEC 60529 IP 65 IP 65Ambient temperature range Ta 0...+55 °C 0...+55 °CHousing material PC PC

■ www.balluff.com

■ High degree of protection – where it is needed■ Data carrier in screw form – simplest form of installation■ Large distances – for more fl exibility in your application■ ISO 15693 – applicable worldwide

It is not always possible to use a workpiece carrier in the production process. If the information should still be coupled directly to the ob-ject, it is essential to install the data carrier at the object without any diffi culties and to quickly remove it again after it has fulfi lled its task. The design of a screw is perfectly suited for this purpose. The new data carrier in accordance with ISO 15693 with a storage capacity of 2000 bytes is perfectly suited, for example, for parts tracking in manufacturing processes and for closed-loop applica-tions in which it is always being used recurrently. Varied application options also open up for the identifi cation of manufacturing equip-ment, such as pressing tools. Thanks to large reading distances, the data screw with degree of protection IP68/x9K offers many degrees of freedom during the installation.

Ordering code BIS00M8 BIS00M9 BIS00MAPart number BIS M-140-02/A-M8 BIS M-140-02/A-M6 BIS M-140-02/AMounting M8 thread M6 thread Clip variant without screwMemory capacity read/write 2000 bytes 2000 bytes 2000 bytesDegree of protection per DIN EN 40050 IP 68/x9K IP 68/x9K IP 68/x9KStorage temperature range –25...+95 °C –25...+95 °C –25...+95 °C

100

RF Data Screw BIS MBetter safe than sorry – "screwed connection" data


102

Industrial RFID System BIS UThe right data at the right time at the right place


For 100 % quality and maximum reliability –even at large distances The Industrial RFID BIS U ensures fast read/write cycles and fl exible communication. Even for large data quantities and in highly dynamic applications. The BIS U thereby ensures 100% quality and, with an operating range of 6 m, bridges even large distances. And economically, since BUS U can detect and process multiple data carriers at once. Regardless of how you align the data carrier – you are completely fl exible with the circular polarized antenna. Our rugged BIS U systems are simple to integrate into host controller systems: worldwide standards are not only the newest technology, they also bring investment security.

Order the new BIS U Industrial RFID systems catalog at www.balluff.com

■ Reliable identifi cation over long distances■ Detect and evaluate multiple data carriers simultaneously■ Fastest data processing, even in dynamic applications■ Greater process transparency

industrial networking and connectivityinductive couplerspower suppliesio-linkcc-linkethernet/IPmodules with displaydynamic sensor control

Robot gripperThe sensor determines whether the gripper has collected the workpiece. The switching state of the sensors is transmitted without contact.

106

■ Simple connection, rapid commissioning■ Wear-free■ Robust, even in harsh environments

Retrofi tting is simple: BIC is plug-and-play. Your maintenance costs are reduced to a minimum because cable breaks and mechanical wear are a thing of the past.

SizeWorking range

Mounting typeOrdering codePart numberOperating voltage UB incl. rippleRated operating current IeNo-load supply current I0 max.Max. current load per outputShort-circuit protectedRemote output voltagePower supply, continuous output currentRated insulation voltage Ui

Operational readinessAmbient temperature range Ta

Storage temperature rangeDisplacementSwitching frequency fFunction/Power indicatorTightening torqueDegree of protection per IEC 60529Housing materialMaterial of sensing faceConnection

Retrofi tting is simple: BIC is plug-and-play. Your maintenance costs are reduced to a minimum because cable breaks and mechanical wear are a thing of the past.

■ www.balluff.com

For more information on BIC inductive couplers, refer to our "Industrial Networking and Connectivity" catalog or visit us online at www.balluff.com

Inductive CouplersPower-only

107

Power-only with 0.2 A power Power-only with 0.5 A powerM30×1.5 M30×1.5 M30×1.5 M30×1.50...5 mm 0...5 mm 0...5 mm 0...5 mm

Non-fl ush Non-fl ush Non-fl ush Non-fl ushBIC0051 BIC0052 BIC0007 BIC0008BIC 1P0-P2A20-M30MI3-SM4A4A BIC 2P0-P2A20-M30MI3-SM4A5A BIC 1P0-P2A50-M30MI3-SM4A4A BIC 2P0-P2A50-M30MI3-SM4A5A24 V DC ±10 % 24 V DC ±10 %max. 500 mA max. 1 A100 mA 100 mA

Yes Yes Yes Yes 24 V DC ±5 % 24 V DC ±5 %500 mA 500 mA

150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 100 ms 100 ms

–5...+55 °C –5...+55 °C 0...+55 °C 0...+55 °C–25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °C

±4 mm ±4 mm10 Hz 10 Hz 10 Hz 10 HzYes/yes Yes/yes Yes/yes Yes/yes70 Nm 70 Nm 70 Nm 70 NmIP 67 IP 67 IP 67 IP 67CuZn coated CuZn coated CuZn coated CuZn coatedPC PC PC PCM12 connector, male 4-pin

M12 connector, female 5-pin

M12 connector, male 4-pin


Base Remote Base Remote

108

Base Remote

Benefi t from the IO-Link interface, which allows up to 16 sensors per system and lets you connect to the bus environment

Uni-standard with 0.5 A power and 8 signalsSize M30×1.5 M30×1.5Working range 0...5 mm 0...5 mm

Mounting type Non-fl ush Non-fl ushOrdering code BIC0009 BIC000APart number BIC 1I3-P2A50-M30MI3-SM4ACA BIC 2I3-P2A50-M30MI3-SM4ACAOperating voltage UB incl. ripple 24 V DC ±10 %Rated operating current Ie max. 1 ANo-load supply current I0 max. 100 mAMax. current load per output 50 mAShort-circuit protected Yes Yes Remote output voltage 24 V DC ±5 %Power supply, continuous output current 500 mARated insulation voltage Ui 150 V DC/125 V AC 150 V DC/125 V ACOperational readiness 100 msAmbient temperature range Ta 0...+55 °C 0...+55 °CStorage temperature range –25...+75 °C –25...+75 °CDisplacement ±4 mmSwitching frequency f 40 Hz 40 HzFunction/Power indicator Yes/yes Yes/yesTightening torque 70 Nm 70 NmDegree of protection per IEC 60529 IP 67 IP 67Housing material CuZn coated CuZn coatedMaterial of sensing face PC PCConnection M12 connector,

male 12-pinM12 connector, female 12-pin

*IO-LinkTransfer rateCycle time min.Process data cycleFrame type

■ www.balluff.com

Inductive CouplersUni-Standard and IO-Link

109

Base RemoteBase Remote

interface 16 IN interface 4× analogM30×1.5 M30×1.5 M30×1.5 M30×1.50...5 mm 0...5 mm 0...5 mm 0...5 mm

Non-fl ush Non-fl ush Non-fl ush Non-fl ushBIC000C BIC000E BIC0053 BIC0054BIC 1I0-I2A50-M30MI3-SM4A4A BIC 2I0-I2A50-M30MI3-SM4A5A BIC 1I0-IAA50-M30MI3-SM4A4A BIC 2I0-IAA50-M30MI3-SM4A5A24 V DC ±10 % 24 V DC ±10 %max. 1 A max. 1 A

Yes Yes Yes Yes 24 V DC ±5 % 24 V DC ±5 %

150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC

0...+55 °C 0...+55 °C 0...+55 °C 0...+55 °C–25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °C

±4 mm ±4 mmIO-Link* IO-Link* IO-Link* IO-Link*Yes/yes Yes/yes Yes/yes Yes/yes70 Nm 70 Nm 70 Nm 70 NmIP 67 IP 67 IP 67 IP 67CuZn coated CuZn coated CuZn coated CuZn coatedPC PC PC PCM12 connector, male 4-pin


M12 connector, male 4-pin


Together with sensor hub Together with analog hub

38.4 kbaud 38.4 kbaud3 ms 3 ms12 ms 33 ms1 1

Intelligent power supplies For outstanding system availabilityIf you want to operate your systems and machines with maximum effi ciency, the power supply you use must be reliable. Intelligent power supplies from Balluff guarantee a high degree of reliability. Wherever you install the power supply, you will obtain a complete picture of your environment which you can then monitor continually.

LEDs for easy monitoring ■ Load level■ Stress level■ Lifetime

LEDs indicate the load level and stress level so the operator knows immediately when the unit is operating at maximum performance. The service life of the devices is also displayed, making maintenance and operation extremely easy. The operator can also see exactly when a device need replacing, which increases the overall availability of systems.

The benefi ts to you ■ Continuous monitoring of machines and systems■ Reliable power supplies guarantee effi cient operation■ Optimized use of devices and a longer service life■ Assists with maintenance planning■ Devices only replaced when necessary

VersionsIntelligent power supplies from Balluff are available in two versions

IP 20 (with screw terminal)■ With wide input voltage range from 380 to 690 V AC■ Designed for versatile use in industrial automation ■ Also satisfi es all wind turbine requirements

IP 67 (with connector)■ Suitable for direct use in harsh environments■ Fully enclosed housing■ High shock and vibration ratings

110

■ www.balluff.com

Power SuppliesReliable power for demanding industrial automation

111

Load level:

Load level Reversible in short term

Load level indicates the current load on the device. The display indicates the load without delay.

Heartbeat:

Stress levelReversible in medium term Stress level indicates the physi-cal and thermal loads. A change in the load status delays the "pulse" of the device slightly.

Wear indicator:

LifetimeIrreversible in long term Lifetime indicates the remaining useful life of the device and is based on the combination of all loads.

All indicators multi-colored in green, yellow or red and show the status of the device.

112

Intelligent power supplies from Balluff The local installation of power supplies with degree of protection IP 67 separately from switching cabinets is a growing trend in industrial automation. Local power supplies are already widely available but are generally diffi cult to access once they are installed and to further complicate matters, monitoring the operating status is practically impossible. As a result, operators rely on preventive maintenance concepts to guarantee maximum possible availability. These concepts are reliable but also expensive because devices are frequently replaced during the maintenance cycle well before the end of their service life as there is no alternative system available.

Intelligent, energy-saving power supplies from Balluff provide the perfect solution in the form of visual indicators that display the status of the device.

Visual indicators that display the device status are a completely new feature. The device follows dynamic loads and can therefore be operated at a high level of capacity utilization. Usual reserves of 30 to 50 % are therefore superfl uous.

This intelligence forms the basis of a new intelligent generation of power supplies that can be permanently utilized at full capacity and provides visual information about the internal status via the: ■ Load level■ Stress level■ LifetimeVisualization should allow the operator to view the status in the simplest way possible.

One special feature is that the three-phase intermediate transformer that is usually installed in wind turbines can be omitted, saving money. A large input voltage range of 380...690 V allows the primary switching power supply to be connected directly to the generator voltage on the wind turbine and then operated normally.

General key information about the IP-20 and IP-67 power supplies■ High degree of effi ciency > 93 %■ Minimal heat loss and generation■ Increased effi ciency of the turbine■ 3-stage status indication■ Power boost (150 % for 4 sec.)■ Extremely compact■ More effi cient utilization of the power supplies■ Planned reserves are not wasted■ Prevention of unexpected failures caused by permanent overload■ Scheduled maintenance and repairs no longer necessary■ Higher productivity■ PSU only replaced at the end of its service life■ Min. service life of 15 years, MTBF > 800,000 h■ Enclosed housing guarantees high degree of resistance to

vibration and shock loads

Ideal areas of application for these intelligent power supplies include local installations in the automobile industry, machine construction, wind turbines, etc.

IP 67

IP 20

■ www.balluff.com

Power SuppliesReliable power for demanding industrial automation

113

Degree of protection per IEC 60529 IP 20 IP 67Output current 5 A and 10 A 3.8 A and 8 AOutput power 120 W and 240 W 100 W and 200 WOutput voltage 24 V DC (SELV) 24 V DC (SELV)Input voltage 110...240 V AC/3× 380...690 V AC

Single phase/three phase100...240 V ACSingle phase

10 A/240 WThree phase

Grounded output (4-pin), SELV

Ordering code BAE00EMPart number BAE PS-XA-3Z-24-100-012

5 A/120 WSingle phase


Ordering code BAE00EKPart number BAE PS-XA-1W-24-050-013

10 A/240 WSingle phase


Ordering code BAE00EUPart number BAE PS-XA-1W-24-100-014

3.8 A/100 WSingle phase

Isolated output (4-pin), ODVA

Ordering code BAE00ENPart number BAE PS-XA-1W-24-038-601


Grounded output (4-pin), PELV

Ordering code BAE00EPPart number BAE PS-XA-1W-24-038-602


Isolated output (5-pin)

Ordering code BAE00ERPart number BAE PS-XA-1W-24-038-603

8A /200 WSingle phase

Isolated output (4-pin), ODVA

Ordering code BAE00ETPart number BAE PS-XA-1W-24-080-604

Effi ciency High effi ciency > 93 % High effi ciency > 93 %MTBF > 800,000 h > 800,000 hInput 3-pin (screw terminal) 3-pin (male)Output 4-pin (screw terminal)

Floating alarm contacts for DC OK and service life

4-pin (female), 2 circuitsOptional: 2 connectors for output voltage, each with 2 circuits

5-pin (female) for DN Network Power

Operating temperature −25...+70 °C (single phase)−30...+70 °C (three phases)

−25...+70 °C

Storage temperature range −40...+80 °C −40...+80 °CMounting DIN rail mounting Panel, wall and

fi eld mountingHousing material Metal, partly enclosed Metal, fully enclosedService life Almost 15 years Almost 15 yearsWarranty 2 years 2 years

■ High degree of protection: IP 67 guaranteed■ High shock and vibration ratings■ Faster and simpler connection

114

■ www.balluff.com

Industrial Networking and ConnectivitySystem technology networked with intelligence

For more information on industrial networking and connectivity, refer to our catalog or visit us online at www.balluff.com

115

Type 4-way, with cap 8-way, with capRated power supply Ue 24 V DC 24 V DCOperating voltage UB 10...30 V DC 10...30 V DCFunction indicatorPower indicatorSensor connectionController connection Cap connection without cable Cap connection without cableNumber of connectionsCurrent load capacity 2 A 2 ATotal current 6 A 6 AHousing material PBT, GF PBT, GFDegree of protection per IEC 60529Ambient temperature Ta –25...+80 °C –25...+80 °CVersion for base for baseRecommended connector - port


BPI T009-K-00 BPI T00E-K-00

Type 4-way, cap with cable 8-way, cap with cableRated power supply Ue 24 V DC 24 V DCOperating voltage UB 10...30 V DC 10...30 V DCController connection Cap connection with cable Cap connection with cableCurrent load capacity 2 A 2 ATotal current 6 A 6 AHousing material PBT, GF PBT, GFAmbient temperature Ta –25...+80 °C –25...+80 °CVersion for base for base

Cablematerial

Color Length Ordering codePart number

PUR Black 3 mBPI T009-K-00-KPX70-030 BPI T00E-K-00-KPXB0-030




116

Passive splitter boxes by Balluff Balluff BPI Passive Interfaces for connecting sensors and actuators with the controller are particularly well suited to adverse conditions and recommended where coolants and lubricants are used. A fully enclosed hous-ing provides a higher enclosure rating as well as better shock and vibration resistance char-acteristics. Due to an outstand-ing design, Balluff BPI Passive Interfaces can be integrated in all systems and machines. The BPI can be fl exibly mounted on all standard profi les and base plates and the mounting bore holes are centrally positioned. Flexible mounting is supported by highly visible LEDs.Setting up and adjusting your machines and systems is much easier as a result.

■ High visibility of LEDs ■ Flexible mounting options■ High shock and vibration ratings

4-way, base with LEDs 8-way, base with LEDs 4-way, M12 with LEDs 8-way, M12 with LEDs24 V DC 24 V DC 24 V DC 24 V DC10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCYes Yes Yes YesGreen LED Green LED Green LED Green LED4-pin female, M12×1 4-pin female, M12×1 4-pin female, M12×1 4-pin female, M12×1Cap connection with/without cable Cap connection with/without cable Cap connection without cable Cap connection without cable4 4 4 42 A 2 A 2 A 2 A6 A 6 A 6 A 6 APBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosedIP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CPNP normally open (NO) PNP normally open (NO) PNP normally open (NO) PNP normally open (NO) BCC M414... BCC M414... BCC M414... BCC M414...

BPI007A BPI007E BPI007L BPI007JBPI 4M4A4P-2K-00-TP09 BPI 8M4A4P-2K-00-TP0E BPI 4M4A4P-2K-00-TPS9 BPI 8M4A4P-2K-00-TPSE

■ www.balluff.com

Industrial Networking and ConnectivityPassive splitter box BPI, 4-pin

117

Type 4-way, with cap 8-way, with capRated power supply Ue 24 V DC 24 V DCOperating voltage UB 10...30 V DC 10...30 V DCFunction indicatorPower indicatorSensor connectionController connection Cap connection without cable Cap connection without cableNumber of connectionsCurrent load capacity 2 A 2 ATotal current 6 A 6 AHousing material PBT, GF PBT, GFDegree of protection per IEC 60529Ambient temperature Ta –25...+80 °C –25...+80 °CVersion for base for baseRecommended connector - port


BPI T00G-K-00 BPI T00N-K-00

Type 4-way, cap with cable 8-way, cap with cableRated power supply Ue 24 V DC 24 V DCOperating voltage UB 10...30 V DC 10...30 V DCController connection Cap connection with cable Cap connection with cableCurrent load capacity 2 A 2 ATotal current 6 A 6 AHousing material PBT, GF PBT, GFAmbient temperature Ta –25...+80 °C –25...+80 °CVersion for base for base

Cablematerial


PUR Black 3 mBPI T00G-K-00-KPXB0-030 BPI T00N-K-00-KPXL0-030




118

Ideal areas of application for passive splitter boxes by Balluff include local installations in as-sembly and handling machines, packaging technology, special machine construction, etc.

Balluff Passive InterfaceBPI – A multi-talent, even under demanding conditions■ Outstanding design■ Fully enclosed housing■ High shock and vibration

ratings■ Flexible mounting options■ High visibility of LEDs■ Large terminal compartment■ Modular design■ Quick to mount/detach for

transportation

4-way, base with LEDs 8-way, base with LEDs 4-way, M12 with LEDs 8-way, M12 with LEDs24 V DC 24 V DC 24 V DC 24 V DC10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCYes Yes Yes YesGreen LED Green LED Green LED Green LED5-pin female, M12×1 5-pin female, M12×1 5-pin female, M12×1 5-pin female, M12×1Cap connection with/without cable Cap connection with/without cable Cap connection without cable Cap connection without cable4 4 4 42 A 2 A 2 A 2 A6 A 6 A 6 A 6 APBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosedIP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CPNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / BCC M415... BCC M415... BCC M415... BCC M415...

BPI007C BPI007F BPI007K BPI007HBPI 4M4A5P-2K-00-TP09 BPI 8M4A5P-2K-00-TP0N BPI 4M4A5P-2K-00-TPSG BPI 8M4A5P-2K-00-TPSN

■ www.balluff.com

Industrial Networking and ConnectivityPassive splitter box BPI, 5-pin

119

120

Connector diagram and wiring

Max. operating voltage AC UO

Max. operating voltage DC UO

CableNo. of wires × conductor cross-sectionDegree of protection as per IEC 60529Ambient temperature Ta

Version

LED, transparent head

Cable material

Color Length

PUR Gray 3 m

PUR Gray 10 m

Other cable materials, colors and lengths on request.Connectors without LED are suit-able for PNP and NPN switching functions. NPN versions with LED on request.

Balluff connectors BCC for the pharmaceutical and packaging industryThe Balluff Connectivity program provides comprehensive system expertise for a wide range of benefi ts in the packaging industry.

■ High-quality products ■ Adapted perfectly to sensors and systems■ Quick and easy connection■ Intensive testing in the accredited Balluff

test laboratory, designed for the toughest demands

Use Balluff BCC connectors to implement your designs easily in the packaging industry. Profi t from useful details such as a highly visible latching aid on the grip or LEDs that are clearly visible from various directions and enable easy machine setup, even under poor lighting conditions.

The new BCC connectors fi tted with established PUR cable in all grades are suitable for a wider range of more complex applications.

■ Knurled ring in stainless steel 1.4404 ■ Latching aid and cable in neutral gray ■ Drag chain compatible ■ Flame-retardant as per IEC 332-2■ Non halogen as per IEC 60754-1■ Cable design as per UL-AWM 21198

Optimized for demanding requirements of the pharmaceutical and packaging industry.

M8

PUR

Other and leConneable fofunctioon req

r IEC 332 2C 60754-1L-AWM 21198

ing requirements and packaging induustry.

H2O2 resistant

■ www.balluff.com

Industrial Networking and ConnectivityM8 connectors for the pharmaceutical and packaging industry

121

PIN 1: brownPIN 3: bluePIN 4: black



PIN 1: brownPIN 2: whitePIN 3: bluePIN 4: black


60 V AC 60 V AC 30 V AC 30 V AC60 V DC 60 V DC 30 V DC 30 V DC 30 V DCMolded Molded Molded Molded Molded3×0.34 mm² 3×0.34 mm² 3×0.34 mm² 4×0.34 mm² 4×0.34 mm² IP 67 IP 67 IP 67 IP 67 IP 67–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CNormally open (NO)

Normally open (NO)

Normally open (NO)

Antivalent (NO/NC) /


green/yellow


BCC097WBCC S323-0000-10-004-PX8334-030-C002

BCC06WA BCC06WE BCC06WC BCC06WFBCC S313-0000-10-001-PX8334-100-C002 BCC S323-0000-10-001-PX8334-100-C002 BCC S314-0000-10-003-PX8434-100-C002 BCC S324-0000-10-003-PX8434-100-C002

1) Green LED = Power2) Yellow LED = Function

3 1

4

3 1

4

3 1

4

134

134

11)

2)34

3 1

4 2

3 1

4 2

4

21

34

21

3

122

Connector diagram and wiring





Max. operating voltage AC UO 250 V AC 250 V ACMax. operating voltage DC UO 250 V DC 250 V DC 30 V DC 30 V DCCable Molded Molded Molded MoldedNo. of wires × conductor cross-section

4×0.34 mm² 4×0.34 mm² 3×0.34 mm² 4×0.34 mm²

Degree of protection as per IEC 60529 IP 68 IP 68 IP 68 IP 68Ambient temperature Ta –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CVersion Antivalent

(NO/NC) / Antivalent (NO/NC) /

Normally open (NO)


LED, transparent head green/yellow green/yellow

Cablematerial


PUR Gray 3 m BCC097Y BCC097ZBCC S425-0000-1A-003-PX8434-030-C002 BCC S425-0000-1A-004-PX8334-030-C002

PUR Gray 10 m BCC06WH BCC06WJ BCC0977BCC S415-0000-1A-003-PS8434-100-C002 BCC S425-0000-1A-003-PX8434-100-C002 BCC S425-0000-1A-008-PX8434-100-C002

PUR Gray 20 m

PUR Gray 25 m BCC097H BCC097JBCC S415-0000-1A-003-PX8434-250-C002 BCC S425-0000-1A-003-PX8434-250-C002

Other cable materials, colors and lengths on request.Connectors without LED are suitable for PNP and NPN switching functions. NPN versions with LED on request.



4

1 3

2

5

4

1 3

2

5

4

1 3

2

5

4

21

3

54

21

3

54

21

3

5

2)1)

4

1 3

2

5

4

21

3

5

2)1)

M12

H2O2 resistant

■ www.balluff.com

Industrial Networking and ConnectivityM12 connectors for the pharmaceutical and packaging industry

123

Shielded

PIN 1: brownPIN 2: whitePIN 3: bluePIN 4: blackPIN 5: gray




PIN 1: whitePIN 2: brownPIN 3: greenPIN 4: yellowPIN 5: grayPIN 6: pinkPIN 7: bluePIN 8: red

250 V AC 125 V AC 125 V AC 125 V AC 60 V AC250 V DC 125 V DC 125 V DC 125 V DC 60 V DCMolded Molded Molded Molded Molded5×0.25 mm² 5×0.34 mm² 5×0.25 mm² 5×0.34 mm² 8×0.25 mm²

IP 68 IP 68 IP 68 IP 68 IP 68–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CAntivalent (NO/NC) /






BCC09JE BCC06WK BCC097A BCC06WL BCC09JJBCC S415-0000-1A-017-PS8525-100-C002 BCC S415-0000-1A-017-PX8534-100-C002 BCC S425-0000-1A-016-PS8525-100-C002 BCC S425-0000-1A-017-PX8534-100-C002 BCC S418-0000-1A-069-PS8825-100-C002BCC09JF BCC09JKBCC S415-0000-1A-017-PS8525-200-C002 BCC S418-0000-1A-069-PS8825-200-C002

BCC097E BCC097FBCC S415-0000-1A-017-PX8534-250-C002 BCC S425-0000-1A-017-PX8534-250-C002

1) Shield to knurl optional with 5×0.25 mm² BCC09JH

4

1 3

2

5

4

1 3

2

5

4

1 3

2

5 1

2 3

4

56

7

8

4

1 3

2

5

4

21

3

54

21

3

54

21

3

54

21

3

5

76

8

1)

4

21

3

5

■ Robust housing■ Powerful inputs■ Powerful outputs■ Extended temperature range

124

Inputs with high densityAll Balluff input blocks offer two input points for each connector, accessed via a V splitter. A Desina output is also optionally available via pin 2.

Innovative housing designThe extra-fl at profi le reduces potential dangers posed by cables. Rounded corners offer highly visible locations for channel markers and two mount-ing points are suffi cient to secure the robust metal housing.

Robust, solid metal housing The fully encapsulated housing can withstand impacts, shaking, corrosive fl uids, incorrect assembly as well as people treading on it

Clearly visible status LEDsLow-quality LEDs that are often diffi cult to identify under demanding production conditions perform poorly when used in high-speed applica-tions. Unlike Balluff status LEDs, which are large, bright, highly visible and provide maximum assistance. Balluff modules help you complete setup and maintenance tasks and re-duce machine downtimes with ease.

Powerful and safe outputsWith an output current of up to 2 amps, Balluff output modules are capable of driving almost any load. Each output also offers an overload protection with LED indicator and a memory feature for easy troubles-hooting.

The metal sensor hubs in a robust housing are suitable for installa-tion in extremely harsh industrial environments such as machine tool plants, steel works and so on.Based on M12 connectors, metal sensor hubs are simple to install and fulfi ll demanding requirements for cost-effective installation and maintenance.

Port-specifi c single-channel monitoring detects short circuits, over-loading at the port and offers a completely unique degree of selective diagnostics for devices with this functionality.

Each input can be parameterized as normally closed or normally open using a parameter set, increasing the fl exibility of your installa-tion. Antivalent DESINA sensors can also be connected to the DI16 sensor hub with ease.

The BNI IOL-302-000/S01-Z013 version combines two modules in one while achieving maximum functionality and fl exibility.The maximum sensor load current is 500 mA, which is suitable for operating sensors with a high degree of consumption. When confi -gured as an output, a maximum of 2 A is available at the port, which is ideal for the operation of high-consumption hydraulic valves.

IO-LinkMetal M12 sensor hubs, 16 digital inputs/outputs


IO-Link Device Device DeviceType 16× DI 16× DI/DO 16× DI/DOOrdering code BNI0032 BNI003U BNI0035Part number BNI IOL-104-000-Z012 BNI IOL-302-000-Z012 BNI IOL-302-000-Z013Operating voltage UB 18...30 V DC 18...30 V DC 18...30 V DCFunction indicator IO-Link RUN Green LED Green LED Green LEDPower indicator Green LED Green LED Green LEDConnection: IO-Link M12, A-coded, male M12, A-coded, male M12, A-coded, maleConnection: I/O ports M12, A-coded, female M12, A-coded, female M12, A-coded, femaleConnection UO via IO-Link interface via IO-Link interface via 7/8" connectorConnection UA via IO-Link interface via 7/8" connectorNo. of I/O ports 8 8 8Number of inputs 16 Max. 16 Max. 16Number of outputs 0 Max. 16 Max. 16Confi gurable No Yes YesSingle-channel monitoring No No NoMax. load current sensors/channel 100 mA 100 mA 500 mAMax. load current actuators/channel 0.5 A 2 APort status indicator Yellow/red LED Yellow/red LED Yellow/red LEDTotal current UB < 1.4 A < 1.4 A 9 ATotal current UA < 1.4 A 9 ADegree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)Operating temperature Ta –5...+70 °C –5...+70 °C –5...+70 °CStorage temperature range –25...+70 °C –25...+70 °C –25...+70 °CMounting 2 mounting holes 2 mounting holes 2 mounting holesDimensions (L×W×H) 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mmHousing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn

IO-LinkMax. cycle time 2,5 ms 10 ms 10 msIO-Link process data length 2 input bytes 2 input bytes/2 output bytes 2 input bytes/2 output bytesIndicators Communication Green LED, pulsing Green LED, pulsing Green LED, pulsing

Error Red LED Red LED Red LED

All hubs include 4 screw plugs and 1 label set.

126


Selectable IO-Link sensor hubs

Simple handling – lower costs – universal use Selectable IO-Link sensor hubs from Balluff are a market innovation. The user can write and read his own, user-defi ned identifi cation data. They are, therefore, particularly economical when it is necessary to encode tools. In addition, they are easy to use.

As an interface for interchangeable tools, they offer clearly calculable benefi ts:■ Quick, reliable format changes The hub and data are simply replaced together with the tool and

the information is directly passed on to the controller via IO-Link, ensuring continuous process control.

■ Quick, economical installation Complex multipole cables are no longer required. because

simple, unshielded, three-core cables suffi ce. Installation is not only fast, but also very economical.

■ Speedy setup With simple coding via the controller, new tools are made

available on an ad hoc basis.

Additional advantages■ IP 67 sensor hubs are extremely versatile.■ The hubs have 16 inputs with single-channel monitoring that pro-

vide detailed diagnostic data relating to overloads, short circuits and cable breaks in an instant. In a worst case scenario, the user can intervene immediately and benefi t from reduced downtimes.

■ You can easily monitor the power supply and function with the convenient LED indicator. Setup, maintenance and downtimes are addressed more quickly.

Selectable sensor hubs from Balluff represent more than just lower costs, less work and reduced downtimes. Selectable sensor hubs from Balluff also stand for greater effi ciency.

IO-Link DeviceType 16× DIOrdering code BNI0039Part number BNI IOL-104-S01-Z012Operating voltage UB 18...30 V DCFunction indicator IO-Link RUN Green LEDPower indicator Green LEDConnection: IO-Link M12, A-coded, maleConnection: I/O ports M12, A-coded, femaleConnection UO via IO-Link interfaceConnection UA

No. of I/O ports 8Number of inputs 16Number of outputs 0Confi gurableSingle-channel monitoring YesMax. load current sensors/channel 100 mAMax. load current actuators/channelPort status indicator Yellow/red LEDTotal current UB < 1.4 ATotal current UA

Degree of protection per IEC 60529 IP 67 (when connected)Operating temperature Ta –5...+70 °CStorage temperature range –25...+70 °CMounting 2 mounting holesDimensions (L×W×H) 181×68×36.9 mmHousing material Nickel-plated Gd-Zn

IO-LinkMax. cycle time 10 msIO-Link process data length 4 input bytesIndicators Communication Green LED, pulsing

Error Red LED

IO-LinkMetal M12 sensor/actuator hubs, single-channel monitoring


selectable selectable

Device Device Device Device16× DI 16× DI/DO 16× DI/DO 16× DI/DOBNI003T BNI003C BNI003A BNI0048BNI IOL-104-S01-Z012-C01 BNI IOL-302-S01-Z012 BNI IOL-302-S01-Z013 BNI IOL-302-S01-Z013-C0118...30 V DC 18...30 V DC 18...30 V DC 18...30 V DCGreen LED Green LED Green LED Green LEDGreen LED Green LED Green LED Green LEDM12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, maleM12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, femalevia IO-Link interface via IO-Link interface via 7/8" connector via 7/8" connector

via IO-Link interface via 7/8" connector via 7/8" connector8 8 8 816 Max. 16 Max. 16 Max. 160 Max. 16 Max. 16 Max. 16

Yes Yes YesYes Yes Yes Yes100 mA 100 mA 500 mA 500 mA

0.5 A 2 A 2 AYellow/red LED Yellow/red LED Yellow/red LED Yellow/red LED< 1.4 A < 1.4 A 9 A 9 A

< 1.4 A 9 A 9 AIP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–5...+70 °C –5...+70 °C –5...+70 °C –5...+70 °C–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mmNickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn

15 ms 25 ms 25 ms 30 ms6 input bytes 8 input bytes/2 output bytes 8 input bytes/2 output bytes 10 byte input/2 byte outputGreen LED, pulsing Green LED, pulsing Green LED, pulsing Green LED, pulsingRed LED Red LED Red LED Red LED

IO-LinkTypeOrdering codePart numberOperating voltage UB

Function indicator IO-Link RUNPower indicatorConnection: IO-LinkConnection: I/O portsConnection UO

Connection UA

No. of I/O portsNumber of outputsConfi gurableSingle-channel monitoringNumber of output circuitsOutputs per output circuitSingle-channel monitoringMax. load current actuators/channelPort status indicatorTotal current UB

Total current UA

Degree of protection per IEC 60529Operating temperature Ta

Storage temperature rangeMountingDimensions (L×W×H)Housing material

IO-LinkMax. cycle timeIO-Link process data lengthIndicators Communication

Error

The subject of safety in network/system integration is moving ever closer into view with the aim of creating standard I/Os and safety I/Os in a fi eldbus topology.

Type BNI IOL-252/256… IO-Link actuator hubs fulfi ll requirements relating to the "passive safety" of outputs following safe deactivation in accordance with Machinery Directive 2006/42/EC, EN 954-1 category 3, EN 13849-1, EN 62061 SIL2.

The I/O block is divided into two galvanically isolated segments in order that two separately switching safety circuits can be implemen-ted using one module.The functions of the IO-Link system concept are extended consi-derably as a result. The IO-Link fulfi lls the requirement for a holistic approach while simultaneously reducing the number of components and simplifying installation considerably.

■ Robust housing■ Powerful inputs■ Powerful outputs■ Extended temperature range■ Modules with reliable deactivation mechanism

Us Ua

UA1 UA1 UA2UA2

128

Device Device Device Device2× 4×DO 2× 4×DO 2× 8×DO 2× 8×DOBNI0033 BNI0034 BNI003W BNI003YBNI IOL-252-000-Z013 BNI IOL-256-000-Z013 BNI IOL-252-S01-Z013 BNI IOL-256-S01-Z01318...30 V DC 18...30 V DC 18...30 V DC 18...30 V DCGreen LED Green LED Green LED Green LEDGreen LED Green LED Green LED Green LEDM12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, maleM12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, femalevia 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connectorvia 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector8 8 8 88 16 8 16No No No NoNo No Yes Yes2 2 2 24 8 4 8No No Yes Yes2 A 2 A 2 A 2 AYellow/red LED Yellow/red LED Yellow/red LED Yellow/red LED9 A 9 A 9 A 9 A9 A 9 A 9 A 9 AIP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–5...+70 °C –5...+70 °C –5...+70 °C –5...+70 °C–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mmNickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn

2,5 ms 5 ms 15 ms 20 ms1 output byte 2 output byte 3 input bytes/1 output byte 5 input bytes/2 output bytesGreen LED, pulsing Green LED, pulsing Green LED, pulsing Green LED, pulsingRed LED Red LED Red LED Red LED

IO-LinkMetal M12 actuator hubs, single-channel monitoring



130

IO-Link Device DeviceType 8× DI/DO 8× DI/DOOrdering code BNI004H BNI004KPart number BNI IOL-309-000-0000 BNI IOL-309-000-K024Operating voltage UB 18…30 V DC 18…30 V DCFunction indicator IO-Link RUN Green LED Green LEDPower indicator Green LED Green LEDConnection: IO-Link Spring-loaded terminal, pluggable Spring-loaded terminal, pluggableConnection UO Spring-loaded terminal, pluggable Spring-loaded terminal, pluggableConnection UA Spring-loaded terminal, pluggable Spring-loaded terminal, pluggableConnection: I/O ports Spring-loaded terminal, pluggable Spring-loaded terminal, pluggableNo. of I/O ports 8 8Number of inputs Max. 8 Max. 8Number of outputs Max. 8 Max. 8confi gurable/parameterizable Yes YesSingle-channel monitoring No NoMax. load current sensors/channel 100 mA 100 mAMax. load current actuators/channel 400 mA 400 mAPort status indicator Yellow LED Yellow LEDTotal current US < 1.4 A < 1.4 ATotal current UA < 1.4 A < 1.4 ADegree of protection per IEC 60529 IP 20 IP 20Operating temperature Ta –5…+50 °C –5…+50 °CStorage temperature range –25…+75 °C –25…+75 °CMounting with 4 spacing bolts Top-hat rail fi tting over plastic

shellDimensions (L×W×H) 46×73×18 mm (L×W×H) 49×84×43 mm (L×W×H)

IO-LinkNo. of IO-Link ports 1× device 1× deviceMax. cycle timeIO-Link process data length 1 Byte Input/1 Byte Output 1 Byte Input/1 Byte OutputIndicators Communication Green LED, pulsing Green LED, pulsing

Error Red LED Red LED

Easy installation with IO-Link under IP 20 conditionsThe maximum number of 16 channels of the IP 20 IO-Link sensor/actuator hub are user confi gurable (input/output) and meet the requirements for an inexpensive fl exible wiring.The connection on the IO-Link side is carried out using a four-pole standard sensor cable, the connection from/to the I/O devices is carried out using detachable screw-type terminal blocks.

IO-Link up to the control panel!The compact size enables the simple and straightforward installation in control cabinets, control boxes and control panel housings. Simply snap the plas-tic housing onto a mounting rail according to EN 60175 – done.

IO-Link for integration in devices and device modules.Circuit board variants are avail-able for the integration in spatially limited and complex functional units which can be integrated via spacing bolts.

IO-LinkSensor hubs/actuator hubs, IP 20


Device Device16× DI/DO 16× DI/DOBNI004J BNI004LBNI IOL-310-000-0000 BNI IOL-310-000-K02518…30 V DC 18…30 V DCGreen LED Green LEDGreen LED Green LEDSpring-loaded terminal, pluggable Spring-loaded terminal, pluggableSpring-loaded terminal, pluggable Spring-loaded terminal, pluggableSpring-loaded terminal, pluggable Spring-loaded terminal, pluggableSpring-loaded terminal, pluggable Spring-loaded terminal, pluggable16 16Max. 16 Max. 16Max. 16 Max. 16Yes YesNo No100 mA 100 mA400 mA 400 mAYellow LED Yellow LED< 1.4 A < 1.4 A< 1.4 A < 1.4 AIP 20 IP 20–5…+50 °C –5…+50 °C–25…+75 °C –25…+75 °Cwith 4 spacing bolts Top-hat rail fi tting over plastic

shell77×73×18 mm (L×W×H) 79×84×43 mm (L×W×H)

1× device 1× device12 ms 12 ms2 Bytes Input/2 Bytes Output 2 Bytes Input/2 Bytes OutputGreen LED, pulsing Green LED, pulsingRed LED Red LED

AUX

1 2 3 4 5 6 7 8

UBCOM

24V

GND

24V

I/0I0

-Lin

k AUX

0V IOL

46

72.4

YYWWCCBNIXXXXVHXX_SX.X

72.4

76.7


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AUXUBCOM

GND

24V

I/0I0

-Lin

k 24V

AUX

0V IOL


28.6

84

AUX

1 2 3 4 5 6 7 8

UBCOM

24V

GND

24V

I/0I0

-Lin

k AUX

0V IOL

49

84

28.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AUXUBCOM

GND

24V

I/0I0

-Lin

k 24V

AUX

0V IOL

79

BNI IOL-309-000-0000BNI IOL-309-000-K024

BNI IOL-310-000-0000BNI IOL-310-000-K025

132

IO-Link Device DeviceType 1 AI, 0…10 V DC 1 AI, 4…20 mAOrdering code BNI0042 BNI0041Part number BNI IOL-714-000-K023 BNI IOL-712-000-K023Operating voltage UB 18…30 V DC 18…30 V DCConnection: IO-Link M12, A-coded, male M12, A-coded, maleAnalog interface connection M12, A-coded, female M12, A-coded, femaleAnalog portsNumber of analog ports 1 1Interface 0…10 V DC Input 4…20 mA InputResolution 14 Bit 14 BitMax. load current sensors/channel 1 A 1 AMax. load current actuators/channel 1.4 A 1.4 ADegree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected)Operating temperature Ta –5…+70 °C –5…+70 °CStorage temperature range –25…+70 °C –25…+70 °CWeight 21 g 21 gDimensions (L×W×H) 40×12×50 mm 40×12×50 mmHousing material Plastic Plastic

IO-LinkMax. cycle time 3 ms 3 msIO-Link process data length 2 Bytes Input 2 Bytes InputIndicators Communication Green LED, pulsing Green LED, pulsing

Module OK Green LED Green LED

Converting analog signals into IO-Link signals and saving costs in the processThe number of analog data/information/signals generally do not represent 10% of the existing signal formation in most systems and machines.

The connection and integration of analog input/output signals is associated with high costs due to the use of shielded cables on the installation side and expensi-ve multi-channel input modules on the control side.

The solutionThe IO-Link Analog Plugs from Balluff open up a considerable cost reduction potential for sys-tems with limited analog value formation.Expensive shielded cables are replaced with simple unshielded three-core cables. The signal neutrality of the IO-Link ports of the IO-Link master modules together with the IO-Link ana-log plugs ensures maximum signal variance. Hence, "mixing" different input/output/current and voltage signals in one module is possible.

Your benefi ts– compact housing– 14 bits high resolution– Extended temperature range– Inputs and outputs

IO-LinkAnalog adapter

133

Device Device Device1 AI, PT100 1 AO, 0…10 V DC 1 AO, 4…20 mA

BNI004C BNI004EBNI IOL-716-000-K023 BNI IOL-722-000-K023 BNI IOL-724-000-K02318…30 V DC 18…30 V DC 18…30 V DCM12, A-coded, male M12, A-coded, male M12, A-coded, maleM12, A-coded, female M12, A-coded, female M12, A-coded, female

1 1 1PT 100 Input 0…10 V DC Output 4…20 mA Output14 Bit 14 Bit 14 Bit1 A 1 A 1 A1.4 A 1.4 A 1.4 AIP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–5…+70 °C –5…+70 °C –5…+70 °C–25…+70 °C –25…+70 °C –25…+70 °C21 g 21 g 21 g40×12×50 mm 40×12×50 mm 40×12×50 mmPlastic Plastic Plastic

3 ms 3 ms 3 ms2 Bytes Input 2 Bytes Output 2 Bytes OutputGreen LED, pulsing Green LED, pulsing Green LED, pulsingGreen LED Green LED Green LED

50.4

17.8

70°

M12×1

M12×1

40

12

14.2

■ www.balluff.com

CC-Link is the principle fi eldbus technology used in Asia. The open network is supported by the global CC-Link partner asso-ciation CLPA, which comprises more than 1000 companies. CC-Link is a standardized fi eldbus designed to integrate different automation components from a wide range of providers. CC-Link is an effective integral system that will fulfi ll 100 % of your application requirements. Utilize the extensive, high-quality CC-Link portfolio from Balluff to implement your own powerful control topologies using pro-ducts from a single source.

134

IO-Link NPN

Fieldbus CC-Link CC-LinkType 4× IO-Link, 12 DI/DO PNP 16 DI NPNOrdering code BNI0040 BNI0049Part number BNI CCL-502-100-Z001 BNI CCL-106-100-Z001Operating voltage UB 18...30 V DC 18...30 V DCFunction indicator Green LED Green LEDFault function indicator Red LED Red LEDPower indicator Green LED Module/actuator/sensor supplyConnection: Fieldbus M12, 5-pin, female and male M12, 5-pin, female and maleConnection: Operating voltage 7/8", 5-pin, female and male 7/8", 5-pin, female and maleConnection: I/O ports M12, A-coded, female M12, A-coded, femaleNo. of I/O ports 8 8Number of inputs max. 12 PNP 16 NPNNumber of outputs max. 12 PNPConfi gurable inputs/outputs Yes NoMax. load current sensors/channel 200 mA 200 mAMax. output load current 1.6 A/2 APort status indicator (signal status) Yellow LED Yellow LEDPort diagnostic indicator (overload) Red LED Red LEDTotal current UActuator ≤ 9 A ≤ 9 ATotal current USensor ≤ 9 A ≤ 9 ADegree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected)Operating temperature Ta –5...+70 °C –5...+55 °CStorage temperature range –25...+70 °C –25...+75 °CWeight Approx. 577 g Approx. 577 gMounting 2 mounting holes 2 mounting holesDimensions (L×W×H) 224×68×36.9 mm 224×68×36.9 mmHousing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn

IO-LinkNo. of IO-Link master ports 4× masterOperating modes (3-wire) SIO, COM 1, COM 2, COM 3Indicators Communication Green LED

Error Red LEDMax. load current for IO-Link device 1.6 A

■ Clearly visible status LEDs■ Addressable display ■ Powerful and safe outputs■ Innovative housing design

CC-Link with IO-Link functionality A module with four IO-Link ports is now available to supplement the CC-Link fi eldbus module product series.

The CC-Link module with IO-Link includes four IO-Link master ports that can be confi gured and used fully independently of one another. You get four additional, freely confi gu-rable standard I/O ports that provide a further eight inputs/outputs for standard sensors and actuators.

CC-LinkPowerful products from a single source

135

PNP

CC-Link CC-Link CC-Link CC-Link16 DI PNP 16 DI/DO PNP 8 DI + 8 DO PNP 8 DOBNI002F BNI002A BNI002C BNI002EBNI CCL-104-100-Z001 BNI CCL-302-100-Z001 BNI CCL-305-100-Z001 BNI CCL-202-100-Z00118...30 V DC 18...30 V DC 18...30 V DC 18...30 V DCGreen LED Green LED Green LED Green LEDRed LED Red LED Red LED Red LEDModule/actuator/sensor supply Module/actuator/sensor supply Module/actuator/sensor supply Module/actuator/sensor supplyM12, 5-pin, female and male M12, 5-pin, female and male M12, 5-pin, female and male M12, 5-pin, female and male7/8", 5-pin, female and male 7/8", 5-pin, female and male 7/8", 5-pin, female and male 7/8", 5-pin, female and maleM12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, female8 8 8 816 PNP max. 16 PNP 8 PNP

max. 16 PNP 8 PNP 8 PNPNo Yes No No200 mA 200 mA 200 mA 200 mA

2 A 2 A 2 AYellow LED Yellow LED Yellow LED Yellow LEDRed LED Red LED Red LED Red LED≤ 9 A ≤ 9 A ≤ 9 A ≤ 9 A≤ 9 A ≤ 9 A ≤ 9 A ≤ 9 AIP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected)–5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C–25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °CApprox. 577 g Approx. 577 g Approx. 577 g Approx. 577 g2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes224×68×36.9 mm 224×68×36.9 mm 224×68×36.9 mm 224×68×36.9 mmNickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn

■ www.balluff.com

136

Ethernet/IP with IO-Link functionality IO-Link not only communicates with Profi bus, Profi net and CC-Link now. At Balluff, IO-Link now communicates with Ethernet/IP so that all the benefi ts of IO-Link are available right down to the second lowest level.

IO-Link not only ensures freedom of installation, but also guarantees simplifi ed wiring, integrated diagnostics and central confi guration. System failures can be reliably prevented and systems started up again quickly if the worst comes to the worst.

Ethernet/IP with IO-Link guarantees effi cient operation, saves time, reduces costs and incorporates intelligent connection technology to improve process quality.

The Ethernet/IP module with IO-Link includes four IO-Link master ports that can be confi gured and used fully independently of one another. You get four additional, freely confi gurable standard I/O ports that provide a further eight inputs/outputs for standard sensors and actuators.

IO-Link

Fieldbus Ethernet/IPType 4× IO-Link, 12 DI/DO PNPOrdering code BNI004APart number BNI EIP-502-105-Z015Operating voltage UB 18...30 V DCModule current consumption 120 mA...130 mAAUX input/output power status UA LED

US /no

Module status indicator: Mod LED YesNetwork status indicator: Net LED YesPort status indicator Black, red, yellowConnection: Fieldbus M12, D-coded, femaleConnection AUX power 7/8", male, 4-pinConnection: I/O ports M12, A-coded, femaleNo. of I/O ports 8Number of inputs max. 12 PNPNumber of outputs max. 12 PNPConfi gurable inputs/outputs YesMax. load current sensors/channel 200 mAMax. output load current 1.6 A/2 APort status indicator (signal status) Yellow LEDPort diagnostic indicator (overload) Red LEDTotal current UActuator ≤ 9 ATotal current USensor ≤ 9 ADegree of protection per IEC 60529 IP 67 (when connected)Operating temperature Ta –5...+70 °CStorage temperature range –25...+70 °CMounting 2 mounting holesDimensions (L×W×H) 225×68×36.9 mmHousing material Nickel-plated Gd-Zn

IO-LinkNo. of IO-Link master ports 4× masterOperating modes (3-wire) SIO, COM 1, COM 2, COM 3Indicators Communication Green LED

Error Red LEDMax. load current for IO-Link device 1.6 A


Modules with DisplayInnovations from Balluff

The active distributors for the CC-Link and Ethernet/IP fi eldbus sys-tems are the fi rst modules on the market with a display for indicating and entering:– Node addresses – Data transmission rates – Module information (software, fi rmware, etc.)

Individual menu items are entered and selected using two buttons. The menu navigation is simple and self-explanatory. The actual display is bright and has a high resolution.

The display is an integral component of the module and can be locked via the PLC. Unauthorized access is then no longer possible. Two LEDs controlled by the PLC allow you to visualize results that are not specifi c to the module or port at the location where they occur.

– Increases diagnostic capabilities

– Increases system availability

■ Lower total cost of ownership■ Full line from a single source■ Increases functional reliability

Innovation with Balluff sensor systems and connectivity

Dynamic Sensor Control

Reliable diagnostics are extreme-ly important for highly dynamic machines. You can identify qual-ity issues linked to the manu-facturing process in real-time and take appropriate measures immediately. In the printing and paper machine industry, for ex-ample, the machine must react to faults within milliseconds.

138

■ www.balluff.com

Dynamic Sensor Control Condition monitoring by Balluff

Lower maintenance costs

Lower production costs

Accurate planning

Faster access to information

High degree of process reliability

Optimized production

Reliable quality

■ www.balluff.com

Reduce your total cost of ownership

∑

139

■ Continuous signal■ Diagnostics■ Parameter confi guration

■ Switching signal■ Diagnostics

■ Switching signal

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■ Switching signal■ Diagnostics■ Warning messages


140

Dynamic Sensor Control guarantees faster access to information and ensures simpler, more effi cient commissioning and maintenance to increase the value of your machine concept.

■ www.balluff.com

Marketing and sales of machines and systems

Development and design

Assembly Operation Maintenance

Functionalreliability

"Condition monitoring inside"

Optimized commissioning

Increase in productivity

Preventive maintenance


■ www.balluff.com

Marketing and sales of machines and systems

Development andDdesignd

AssemblyA OperationO MaintenanceM

Functionalrelreliabiabiliilityty

"Condition nmonitoring inside"

OptOptimiimizedzedcommissioning

IncIncrearease se in inproductivity

PrePrevenventivtive emaintenance


All benefi t from Dynamic Sensor Control

141

This compact IO-Link master module is equipped with four IO-Link ports that allow the connection of up to 32 DSC-compatible sensors in combination with DSC sensor hubs.

Refer to the "Industrial Networking and Connectivity" catalog to see other IO-Link master modules with additional IO ports or for information on installation in the control cabinet wall.

The DSC sensor hub acts as a data compressor that transfers the information from up to eight DSC ports to the IO-Link master module via IO-Link.

142

■ www.balluff.com


Error

No pulsesOutput high or low

Warning messageOutput high

1 2 1 12 2 1 12

Warning messageOutput high

1 2 1 12 2 1 12

~250 µs

~6 ms

Switching state OKOutput low

1 1 1 12 2 2

~250 µs

~3 ms

1 2 1 12 2 1 12

Target proximity >sr

Target between sa and sr

(typical)

Target in the safe area

Target too close

Sensor defective

1 1 1 12 2 2

Switching state OKOutput high

srsa

srsa

Active sensor element

Processing electronics

Outputstage


Diagnostics from A to O

>sr

Target Sensor

Inductive high-end sensors

Photoelectric high-end sensors

Coil break, fault in the processing electronics,output stage defective.

Lens dirty

Sensor defective

Object

LED off

LED fl ashing frequency low

LED stable on

LED fl ashing frequency high

Lens dirty

Object

Warning messageOutput low

1 2 1 12 2 1 12

143

BC

S00

01B

CS

20M

G10

-XPA

1Y-8

B-0

3Switching type PNP complementary ■

Rated switching distance sn 10 mmSize, mounting Ø 20 mm, fl ushOperating voltage UB 10...30 V DCFunction indicator YesDegree of protection per IEC 60529 IP 63Approvals CEHousing material V2A, EPConnection 3 m cable PUR,

3×0.25 mm²


Capacitive Ø 20 mm sensor with Dynamic Sensor Control

Switching state: Target yes/no

Warning message: –

Error message: Sensor OK? yes/no

Classic capacitive sensors

BE

S02

MC

BE

S 1

13-3

56-S

A6-

S4

BE

S02

M5

BE

S 1

13-3

019-

SA

1-S

4B

ES

02M

8B

ES

113

-356

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31-S

4

Switching type PNP NO ■

PNP NC ■ ■

Rated switching distance sn 3,7 mm 4 mmSize, mounting M12×1, non-fl ushOperating voltage UB 20...30 V DCFunction indicator NoDegree of protection per IEC 60529 IP 67Approvals CEHousing material CuZn coatedConnection M12 connector


Inductive M12 sensors with Dynamic Sensor Control


Warning message: –


Classic inductive sensors

144


■ www.balluff.com


Inductive M08, M12, M18 and M30 sensors with Dynamic Sensor Control


Warning message: Target in critical area Function indicator fl ashes


High-end inductive sensors

BE

S03

EN

BES

M08

EI-P

SY

15B

-S49

G-D

01B

ES

03E

PB

ES M

08EH

-PS

Y25

F-S

49G

-D01

BE

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EL

BES

M08

EI-P

SY

15B

-S04

G-D

01B

ES

03E

MB

ES M

08EH

1-P

SY

25F-

S04

G-D

01B

ES

03E

RB

ES M

12M

I-PS

Y20

B-S

04G

-D01

BE

S03

ET

BES

M12

MH

-PS

Y40

F-S

04G

-D01

BE

S03

EU

BES

M18

MI-P

SY

50B

-S04

G-D

01B

ES

03E

WB

ES M

18M

G-P

SY

80F-

S04

G-D

01B

ES

03E

YB

ES M

30M

I-PS

Y10

B-S

04G

-D01

BE

S03

EZ

BES

M30

MF1

-PS

Y15F

-S04

G-D

01

Size M8 M8 M8 M8 M12 M12 M18 M18 M30 M30Switching type PNP NO ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Rated switching distance sn 1.5 mm

2,5 mm

1.5 mm

2,5 mm

2 mm

4 mm

5 mm

8 mm

10mm

15mm

Mounting type Flush ■ ■ ■ ■ ■

Non-fl ush ■ ■ ■ ■ ■

Operating voltage UB 18...30 V DCFunction indicator YesDegree of protection per IEC 60529 IP 67Approvals CE, cULusHousing material Stainless steel CuZn coatedConnection M8,

3-pinM12, 3-pin

M8, 3-pin

M12, 3-pin

145

BG

L003

6B

GL

30C

-009

-S4

BG

L003

HB

GL

50C

-009

-S4

BG

L003

NB

GL

30A

-013

-S49

BG

L003

PB

GL

50A

-013

-S49

BG

L003

RB

GL

80A

-013

-S49

Fork sensor 1× PNP ■ ■ ■

2× PNP ■ ■


50 mm ■ ■

80 mm ■

Light type Red light ■ ■

Infrared ■ ■ ■

Function indicator YesRepeat accuracy ≤ 0.25 mm ≤ 0.15 mmConnection Connectors M12, 4-pin M8, 3-pin


BGL fork sensorswith Dynamic Sensor Control

High-end photoelectric sensors


Warning message: Optical system dirty Function indicator fl ashes


146

■ www.balluff.com


Fieldbus PROFIBUS-DPType 4× IO-Link ports or

4 standard I/O portsOrdering code BNI000ZPart number BNI-PBS-507-000-Z011Operating voltage UB 18...30 V DCConnection: Fieldbus M12, B-codedConnection: Operating voltage 7/8"Connection: I/O ports M12, A-coded, femaleNo. of I/O ports 4Number of inputs Max. 8Number of outputs Max. 8Confi gurable YesMax. load current sensors/channel 200 mAMax. output load current ≤ 1.6 ATotal current UActuator ≤ 9 ATotal current USensor ≤ 9 ADegree of protection per IEC 60529 IP 67 (when connected)Operating temperature Ta –5...+55 °CStorage temperature range –25...+70 °CDimensions (L×W×H) 224×37×32 mmHousing material Nickel-plated Gd-Zn

IO-LinkNo. of IO-Link ports 4× masterOperating modes (3-wire) SIO, COM 1, COM 2, COM 3Communication indicator Green LEDError indicator Red LEDMax. load current for IO-Link device ≤ 1.6 A

IO-Link DeviceType 8× DSC or

8× IOrdering code BNI002ZPart number BNI IOL-530-000-K006Operating voltage UB 18...30 V DCConnection: IO-Link M12, A-coded, maleConnection: I/O ports M12, A-coded, femaleNo. of I/O ports 8No. of DSC ports 8No. of digital inputs 8Max. load current sensors/channel 200 mATotal current UB < 1.2 ADegree of protection per IEC 60529 IP 67 (when connected)Operating temperature Ta –5...+55 °CStorage temperature range –25...+85 °CDimensions (L×W×H) 115×50×31 mmHousing material PC

IO-LinkOperating mode COM 2Parameters – Enable/disable DSC

– DSC sensitivity– Diagnostics reset– NC/NO

147

mechanical accessoriesprotection capmounting systemclamp holderscontact protectorstube switch

■ Usable for ultrasonic sensors of series M18■ Protects the sensing surface from mechanical load

and hot weld splatter ■ With a special coating and grid technology,

the cooled splatter does not reach the sensing surface and drops out through an outlet

■ Very large operating range■ For diffi cult environmental conditions■Insensitive to dirt■ Object-independent distance measurement■ High resolution■ No blind spots■ Reliable detection of the smallest objects ■ Detection of sound-absorbing materials

For additional information, see our catalog or visit our website at www.balluff.com

Whether position detection, distance measurement or the detection of solid, powder or liquid media independent of color, transparency and surface fi nish: ultrasonic sensors are precision all-rounders. Particularly when large operating ranges and high accuracies are called for, the BUS ultrasonic sensors show what they're capable of. In dusty, humid and misty working conditions, they are often the only alternative.

Ultrasonic sensors in welding linesIn a welding line, ultrasonic sensors BUS detect workpieces in the various steps and positions. With the use of a protection cap, the ultrasonic converter is protected from hot weld splatter.

150

Welding areaaaProtected area

Size M18×1Version Welding protection for

M18 ultrasonic sensors BUSOrdering code BAM01LJPart number BAM PC-US-007-M18-2/WHousing material CuBe 2-coated

Usable for ultrasonic sensors BUS M18 with a range of up to 600 mm.

Installation noteThe sensor is pushed through a bore hole and secured in the protected area using a locknut. With this type of installation, only the protection cap is exposed to the harsh ambient conditions.

Balluff Protection CapFor ultrasonic sensors in harsh ambient conditions


152

■ For all areas in the automation industry■ Modular structure■ Compact and fl exible

Mounting System BMSDesigned for industrial automation

153

Sensors must be positioned inside plants, machines or conveyor systems, usually during the setup process. Modular elements from the Balluff mounting system provide valuable assistance here. The fl exible Balluff mounting system can be mounted on base plates and all standard profi les. Almost every corner of the working area can be covered using the versatile range of accessories.

1

king area can be

■ www.balluff.com

154

17× Standard 3× Stainless steel 10× PTFE-coated, weld-immune

12× Standard with latch 6× Standard with latch PTFE-coated, weld-immune 6× Stainless steel with latch 6× Stainless steel with latch PTFE-coated, weld-immune

5× for installation in containers

65 clamp variants!

Balluff has revolutionized methods for attaching sensors with the new latch clamping principle. The sensor is inserted into the clamps and secured in position by folding over the latch. The latch can secure any sensor in all areas of the automation sector without the use of tools.

Closed Open

41

Ø30

0.8

0.8 5

M36×1.5

18

24

18

3.2

36

30

M12×1

34

17

17

2.1

14.5

M36×1.5

41

30

4522

40

58

30

M36×1.5

41

4060

4

Clamp Overview65 clamp variants

155

Stainless

Steel

■ www.balluff.com

ProductNews_1104_E_Mechanisches_Zubehoer.indd 155 21.03.2011 15:13:37

The contact protector absorbs any contact with the sensor while preventing damage, max. stroke 15 mm. The object runs up against an attached protective cap and pushes the sensor back, preventing damage to the sensor or the coil as a result. The contact protector ensures 100% reliability and the previously stored sensor position is retained.

Contact protector

The contact protector absorbs any contact with the sensor while preventing damage, max. stroke 15 mm. The object runs up againstan attached protective cap and pushes the sensor back, preventing damage to the sensor or the coil as a result. The contact protector ensures 100% reliability and the previously stored sensor position isretained.

Contact protector

156

Description Contact protector Contact protector Contact protector Contact protectorVersion For M8 sensors for

mechanical protectionFor M12 sensors formechanical protection

For M18 sensors formechanical protection

For M30 sensors for mechanical protection

Ordering code BAM015U BAM015W BAM015Y BAM015ZPart number BESA 08-CM BESA 12-CM BESA 18-CM BESA 30-CMWAF 22 29 35 51Ambient temperature range –45...+85 °C –45...+85 °C –45...+85 °C –45...+85 °CMaterial Anodized Al, POM Anodized Al, POM Anodized Al, POM Anodized Al, POM

■ For all areas in the automation and material handling industry■ Protects your sensors■ Increases system reliability

The tube switch combines the advantages offered by mechanical position switches and inductive sensors. Manufactured from stain-less steel, it is extremely robust, very reliable even under diffi cult conditions and can be used immediately in any application in combi-nation with the relevant inductive sensor.

Tube switch

The tube switch combines the advantages offered by mechanicalposition switches and inductive sensors. Manufactured from stain-less steel, it is extremely robust, very reliable even under diffi cult conditions and can be used immediately in any application in combi-nation with the relevant inductive sensor.

Tube switch

157

Description Tube switch Tube switch Tube switch Tube switchVersion For sensors Ø 4 mm for

mechanical protectionFor M5 sensors formechanical protection



Ordering code BAM01C0 BAM01AZ BAM019Y BAM019WPart number BAM FS-XE-002-D4-4 BAM FS-XE-001-M5-4 BAM FS-XE-003-M5-4 BAM FS-XE-004-M8-4Spring force F (N) 3 3 3 4Impact force Fmax. (N) 400 400 400 400Switching operations min. (with Fmax.) 500000 500000 500000 500000Housing material Stainless steel Stainless steel Stainless steel Stainless steel

Contact Protectors and Tube SwitchReliable protection for your sensors and processes

■ www.balluff.com

Sensor solutions for automation

Balluff stands for comprehensive systems from a single source, continuous innovation, state-of-the-art technology, highest quality and greatest reliability and prides itself on dis-tinctive customer orientation, custom-tailored solutions, fast worldwide service and outstan-ding application assistance. In short: for relia-ble, expert partnership.

RANGEFULL

Object Detection

www.balluff.com Phone +49 7158 173-0


Industrial RFID Systems

Vision Sensors


www.balluff.comD

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productnewsTop quality for effi cient automation.

Object Detection


Fluid Sensors

Industrial RFID


Mechanical Accessories

Inductive sensors BES, cylinder sensors BMF, magnetic fi eld sensors BMF, capacitive sensors BCS for object detection,

ultrasonic sensors BUS for object detection, photoelectric sensors BOS, fi ber optic devices BFB, through-beam fork sensors BGL,

optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS,

mechanical and inductive single and multiple position switches BNS

Micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG,

inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance

sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement

Connectors and connection cables BCC, valve connectors BCC, passive splitter boxes BPI, active splitter boxes BNI, IO-Link, inductive couplers BIC,

bus systems (Profi bus, Profi net, CC-Link, DeviceNet, EtherNet), wireless systems BWT, power supplies BAE, electrical devices BAE

Brackets and mountings, mounting system BMS

Pressure sensors BSP, capacitive sensors BCS for level detection

Industrial RFID systems BIS, vision sensors BVS

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected]

Technology

Balluff Product News