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Instruction Data Sheet TF-60SN PART NUMBER 15759-01K 15759-01K 1 Clutch Seal Ring Sleeve 1 Spring Pin Note: Fits BMW (6F21A) and VW/Audi (09G, 09K, 09M). Disassembly: If the OE sleeve is not loose, heat the steel sleeve and remove it. Installation Sleeve: 1. Index the case, so the valve body location and the two ports to lube and K-2 clutch will be at 6:00. 2. Place an ink mark across the aluminum casting (9:00 to 3:00) to identify the location of the feed slots (see Figure 1). 3. Place a similar mark across the Sonnax sleeve (see Figure 2). 4. IF you chose to use Loctite or similar sealant, clean/prep both the case and the sleeve. 5. Apply sealant to the case. 6. Prepare your press and case fix- ture, prior to heating the sleeve. ©2009 Sonnax Industries, Inc. 15759-01K Rev:-, 15759-01K 07-16-09 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com • [email protected] 1 K-2 Clutch Seal Ring Sleeve Figure 1 Place ink marks on the aluminum casting at 9:00 & 3:00 to line up with feed slots. OE Case Snout OE Case Clutch Seal Ring Sleeve Spring Pin

09g Ring Support Fix

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VW 09G ring support fix

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Page 1: 09g Ring Support Fix

I n s t r u c t i o nD a t a S h e e t TF-60SN

PART NUMBER 15759-01K

15759-01K1 Clutch Seal Ring Sleeve1 Spring Pin

Note: Fits BMW (6F21A) andVW/Audi (09G, 09K, 09M).

Disassembly: If the OE sleeve is not loose, heat the steel sleeve and remove it.

Installation Sleeve:1. Index the case, so the valve

body location and the twoports to lube and K-2 clutchwill be at 6:00.

2. Place an ink mark across thealuminum casting (9:00 to3:00) to identify the locationof the feed slots (see Figure 1).

3. Place a similar mark across theSonnax sleeve (see Figure 2).

4. IF you chose to use Loctite orsimilar sealant, clean/prepboth the case and the sleeve.

5. Apply sealant to the case.

6. Prepare your press and case fix-ture, prior to heating the sleeve.

©2009 Sonnax Industries, Inc. 15759-01K Rev:-, 15759-01K 07-16-09

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com • [email protected] 1

K-2 Clutch Seal Ring Sleeve

Figure 1

Place ink marks on the aluminum casting at 9:00 & 3:00 to line up with feed slots.

OE Case Snout

OE Case

Clutch Seal Ring Sleeve

SpringPin

Page 2: 09g Ring Support Fix

TF-60SNPART NUMBER 15759-01K

K-2 Clutch Seal Ring Sleeve

©2009 Sonnax Industries, Inc. 15759-01K Rev:-, 15759-01K 07-16-09

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com • [email protected] 2

7. Pre-heat the sleeve to 150 to 175°F (65.5 – 79.4c.).

8. Index the sleeve so your ink marks will lay over the case marks andthe anti-spin pin, will be at 6:00 position (see Figure 2).

9. Start the sleeve by tapping it down, to insure it starts straight.

10. Then support the back of the case and using a press, continue untilthe flange on the sleeve has bottomed on the aluminum tower. Thistakes some force.

Installation Anti-Spin Pin:1. Using the hole as a guide, drill a .062" (1.58mm) hole to depth of

.380" (9.65mm).Note: This guide hole should be at the 6:00 o’clock position!

2. Drive in the pin, until flush and remove any burrs at the pin area.

Final Verification Steps:Air TestVerify the sleeve is installed properly by air testing the lube & K-2 ports.

Using Soap SolutionIf you supply air into lube and plug the bushing area, there shouldnot be cross leakage into K-2 or around the base of the sleeve.

Using ATFInstall assembled K-2 drum. Supply air/ATF into K-2 circuit. Shouldnot have cross leak into lube circuit.

Figure 2

Line up ink marks on aluminum casting and Sonnax sleeve,keeping the anti-spin pinhole at the 6:00 position.