08h1014 Sap 1062570 Pdvsa - Wh66 - New Manual

MH/WH-9/11/07

Page 5-10 Cameron Compression Systems Superior Compressors

MH/WH Series Compressor Frame Instruction Manual

Section 6Operation Start-up

Complete Superior Compressor Start-Up Checklist and Report Control Procedures Engineering Standard ES30 and forward to the address included in procedure.

Preparation For Initial Startup

Prior to startup, the frame lubrication system should be primed by using the lube oil hand priming pump or automatic priming pump. Use of this pump will prevent oil starvation in the bearings during startup, prolonging compressor life. Compressor design, operating conditions, and the gases being handled all have a significant effect on how well a lubricant performs in the given application.

The following procedure is suggested before starting the unit for the first time, after an overhaul of the frame or cylinders, or after an extended (over 6 months) shutdown.

a. Check the alignment between the driver and the compressor.

b. Verify the proper torquing of the foundation bolts.

c. Remove the top cover of the base and the covers for the crossheads and distance pieces on each crosshead guide. Thoroughly wipe the interior of the compressor with a lint free cloth to remove any water or foreign material that may have accumulated during shipment or storage.

d. Check the crankshaft for web deflection.

e. Check the piston rod runout.

f. Remove a valve from each end of every compressor cylinder.

g. Check the piston end clearances on all cylinders, and then replace the valves.

h. Add lubricating oil, which meets the proper specifications, to the base and to the lube oil filter.

CAUTION

Read this manual and famil-iarize yourself with the compressor, auxiliary equipment, and your com-panys safety procedures before attempting to start the equipment.

Vent the compressor and the pro-cess system to the atmosphere, per the contractor/packager rec-ommended procedure, before removing any gas-containing partof the compressor or its associ-ated piping.

DANGER

High pressure oil stream may puncture skin. Use proper wrench and keep hands away from the immediate point where connection is purging air.

DANGER

Section 6: Start-up MH/WH-10/12/06

Cameron Compression Systems Superior Compressors Page 6-1

i. Check the force feed lubricator for cleanliness and fill to the proper level with oil.

j. Adjust all force feed lubricator pumps to full stroke for cylinder and packing break-in.

k. Disconnect ends of force feed lubricator lines as close as possible to cylinders and crosshead guides. Hand pump the lubricators to fill lines and eliminate air.

l. Connect the force feed lubricator lines and operate pumps ten more strokes to force oil into cylinders and rod packing. An oil/grease gun may be used to drive oil through the lines.

m. Prime the frame oil system with the lube oil priming pump. Operate the pump a minimum of 100 strokes or run automatic pre-lube pump. This should fill all empty oil lines.

n. Hand lubricate the piston rod next to the packing. (This does not apply to non-lubricated applications.)

o. Replace all covers with their respective gaskets and tighten screws according to Table 7-2. Distance piece covers may be left off to check for packing leaks on start up if not using sour gas. For sour gas applications, see warnings in sour gas trim Section 4.

p. Check to see that all crosshead guides or distance pieces and packings are individually vented with the proper size of vent lines. Refer to Engineering Standard ES3 for the most up-to-date recommendations.

q. Verify that all safety switches, shutdown devices, and relief valves are properly set and operational. See Table 7-16 for normal operation, alarm, and shutdown settings.

r. Visually verify that all guards are in place.

s. Unload the compressor for startup by opening the bypass line between the first stage suction and last stage discharge lines.

t. Verify that suction and discharge block valves are open.

The frame lubricant must be capable of operating with the type of gas being handled by the compressor cylinders. For viscosity requirements see page 3-3 and Table 3-2 & 3-2.

Lube oil header pressure should be 50 psi (345 kPa) and is maintained at this level by the pressure relief valve. If adjustment is required, it can be done by removing the cap which provides access to the spring loaded adjusting screw. This should be adjusted while at normal operating speed and temperature.

Oil level in the frame should be

filled to the level in the oil level regulator (if sup-plied), NOT the level in the frame bulls-eye.

WG-10/12/06



When starting the compressor, verify a lube oil header pressure of 30 psi (207 kPa) or greater occurs within 5 seconds of compressor startup. To prevent damage to the crankshaft and other lubricated parts, all compressors are equipped with low oil pressure shutdowns. This is triggered when the oil pressure falls below 30 psi (207 kPa).

The oil level in the frame is normally at the center of the sight glass. An alarm should sound if the oil level rises 1 inch during compressor operation, this will submerge the gaskets on the bottom of the front and rear covers. A shutdown should occur if the oil level rises an additional 1.5 inch (3.8 cm) or if the oil level falls 1 inch (2.5 cm) from normal level.

The oil level in the frame sump should be checked while the compressor is running. The correct level is shown by the round sight gauge on the auxiliary end of the compressor. Oil level (while running) should be no higher than the top and no lower than the bottom of the sight gauge. Oil may be manually added through the breather cap hole in the top cover. The breather cap is designed to be threaded into its bushing by hand and no wrenches should be used. Make up oil may also be continuously added through an optional, frame mounted oil level controller connected to an oil supply tank.

Initial Startup1. Open the valves supplying water to the compressor cooling system (when required).

2. Start up and operate the unit under no-load conditions at reduced speed where possible (600 RPM for engine driven units). Check the oil pressure. When the compressor is started, an oil pressure of 30 psi (207 kPa) must be experienced within 5 seconds or the compressor must be immediately shut down. Do not restart until adequate oil pressure can be assured. The oil level in the frame is normally at the center of the sight glass.

3. Run compressor for 2 to 5 minutes at 600 RPM. If driver is a constant speed electric motor run compressor for only 1 to 2 minutes.

4. Shut system down and check all bearings and packings for high temperatures.

5. Remove crosshead guide covers and check all lubricated surfaces for high temperatures.

6. Check piping for oil or water leaks.

7. Start system and compressor up again and run for approximately 20 to 30 minutes. Add oil to the crankcase to bring the oil level (while running) up to the middle of the sight glass. Shut down and recheck as above.

CAUTION

Running the compressor at speeds less than 600 RPM may result in unusual wear of the components.



8. Start unit. Bring unit up to full rated speed. Apply load to compressor by closing the bypass line between the first stage suction and last stage discharge lines.

9. During the initial period of operation, pay close attention to the machine for any unusual high temperature, pressure, or vibration. In the event of equipment malfunction where excessive vibration, noise, high temperature, or any other dangerous condition exists, the compressor should be stopped immediately.

Normal Startup

Not all of the instructions provided for initial startups are required for routine starting. Superior recommends that the variable volume pockets should not be adjusted during operation. The following notes comprise a normal starting procedure:

1. Set all clearance devices at positions suited for the planned operating conditions. Unload the fixed volume pockets or suction valve unloaders.

2. Operate the force feed lubricator pumps, by hand, for ten strokes. (Be sure the lubricator tank is kept full.)

3. Hand prime the frame lube oil system by priming 40 strokes with the lube oil hand priming pump or automatic priming pump (to prevent oil starvation in the bearings for compressor life).

4. Turn on cooling water supply.

5. Start the unit. Check frame lube oil pressure.

6. Operate at low speed (600 RPM where possible) and no load for several minutes. Check force feed lubricators for feed (Figure 3-6). Check lube oil for proper level, at sight gauge.

7. Bring up to rated speed and apply load.

Normal Shutdown1. Decrease speed to 600 RPM (engine driven units only).

2. Unload the compressor by opening the bypass line between the first stage suction and the last stage discharge lines.

DANGER Do not immediately remove the equipment cov-ers after the compressor has been stopped. Allow the unit to cool down to pre-vent possible explosion due to in rush of air or injury caused by contact with hot surfaces.

DANGER Improper setting of variable vol-ume pockets, fixed volume pock-ets, valve unloaders, or other unloading devices can result in damage and/or injury to equip-ment and/or personnel.Operating the system without clearance and loading information can result in equipment failure due to overload, excessive rod loads, and high tem-peratures.

WG-10/12/06



3. Shutdown the compressor driver.

4. Close suction and discharge block valves.

5. Turn off water supply.

6. Relieve pressure by opening the blowdown valve and venting to atmosphere, the compressor cylinders, suction piping, and discharge piping to remove any remaining gas.

Emergency Shutdown

In an emergency situation, the shutdown devices will shut down the system. In such as case, the cause of the shutdown must be identified and corrected before restarting the compressor. Refer to the Troubleshooting Page 7-23 thru 7-31 to troubleshoot compressor.

Recommended Operating Conditions

The compressor should only be operated at speeds, pressures, and temperatures listed on the data sheets or performance curves. The unit should never be operated at conditions other than those specified on the data sheets without contacting the manufacture.

NoteSuperior attempts to furnish performance curves and/or computer printouts to assist you with com-pressor operation. If they have been omitted please fill out the following form and new curves will be provided to you. If compressor operating conditions change, contact your Cameron Compression Systems Aftermarket Sales Office.

Decommissioning

NoteDuring decommissioning of the unit, care must be taken to drain all fluids from the machine, and from auxiliary and utility piping, and wipe all fluid residues from the interior. These fluids need to be properly disposed of, according to local regulations, and appropriate PPE should be worn while handling them in order to avoid contact with the skin. Remaining materials are iron, steel, aluminum, bronze, and phenolics, and as such should not present any environmen-tal hazards. If the machine is to be moved and reapplied at another installation site, the interior of the machine needs to prepared for moving and storage according to engineering standards ES27, ES28, or ES29.



WG-10/12/06



Fill Out and Return To: Cameron Compression Systems16250 Port Northwest Houston, TX 77041Fax: 281-809-1610

Unit Serial Number

Model

Compressor Cylinder Sizes

Elevation

Ambient Temperature (F or C)

Suction Gas Temperature (F or C)

Specific Gravity

N Value

Design Suction Pressure

Anticipated Suction Pressure

Design Discharge Pressure

Alternate Discharge Pressure

A complete gas analysis must also be supplied.

Send Performance Curves To:



WG-10/12/06



Section 7Maintenance

General

The diligent observation of the inspection and maintenance procedure, given in this section, will go a long way toward insuring satisfactory operation of the compressor. Superior recommends planned periodic inspections of equipment. Regardless of the gas compressors, malfunctions can occur. Faithful preventive maintenance and the use of genuine Superior parts will help prevent costly down time, repairs, and replacement costs. Planned shutdowns for doing preventive maintenance will result in minimum maintenance costs and maximum mechanical efficiency of your equipment. Good preventive maintenance practice includes a periodic check of critical bolt torques, such as compressor main and connecting rod bolts and drive coupling bolts.

Acceptable Clearance Values

Table 7-1 shows clearance values for some critical components when new. When a part is first installed, the clearance should be within the range shown in Table 7-1. If not, the part is defective or has been incorrectly installed. During inspections, clearances found exceeding the clearance range indicate worn parts that should be replaced.

* Added WH7 to Table 7-1 & 7-2 per Rick Byrd 8/15/07 no changes made to limits, sizes, or torques.

Acceptable Tolerance Clearance Values

Assemblies Limits in inches (mm) *

Crankshaft - Main Bearing (MH6/WH6/WH7*) 0.0040 - 0.0084 (0.102 - 0.2133)

Connecting Rod Bearing (MH6/WH6/WH7*) 0.0040 - 0.0096 (0.102-0.244)

Crosshead Pin to Connecting Rod Bushing (WH6/WH7*) 0.0035 - 0.0065 (0.076 - 0.185)

Crosshead Pin to Connecting Rod Bushing (MH6) 0.003 - 0.004 (0.076 - 0.1143)

Crankshaft End Play - Thrust Bearing (WH6/MH6/WH7*) 0.011 - 0.022 (0.28 - 0.56)

Crosshead Pin to Crosshead (WH6/WH7*) 0.0015 - 0.0035 (0.0381 - 0.0889)

Crosshead Pin to Crosshead (MH6) 0.0015 - 0.003(0.038-0.076)

Crankshaft Web Deflection (MH6/WH6/WH7*) 0.000 - 0.001 (0.000 - 0.025)

Connecting Rod Thrust (WH6/WH7*) 0.014 - 0.027 (0.35 - 0.68)

Connecting Rod Thrust (MH6) 0.017 - 0.029(0.432-0.737)

Section 7: Maintenance MH/WH-8/15/07


Assemblies Limits in inches (mm) *

Gear Backlash -Aux End Lube Oil Pump (MH6/WH6/WH7*) 0.003 - 0.007(0.076-0.178)

Crosshead To Guide (WH6/WH7*) 0.008 - 0.020 (0.178 - 0.508)

Crosshead To Guide (MH6) 0.008 - 0.018(0.178-0.457)

Lube Oil Pump Drive Gear Backlash (WH6/MH6/WH7*) 0.006 - 0.010 (0.152 - 0.254)

Table 7-2 Recommended Torques * American measurement (metric measurements)Fastener (S.A.E.) Grade 5 or Better) SIZE TORQUE Ft.-Lbs. (N-m)*

SPECIFIC TORQUE VALUES

Main Bearing Cap (MH6/WH6/WH7*) 3/4" - 10 UNC 185 - 200 (251 - 271)

Connecting Rod Cap

MH6 1" - 8 UNJ 430 - 450 (583 - 610)

WH6 & WH7* 1" - 8 UNJ 480 - 520(651-705)

Spacer Bar (MH6/WH6/WH7*) 1-1/8" - 7 UNC 380 - 400 (515 - 542)

Crosshead Guide to Frame (MH6/WH6/WH7*)

7/8" - 9 UNC 200 - 220 (271 - 298)

Cylinder to Crosshead Guide (MH6/WH6/WH7*)

7/8" - 9 UNC 200 - 220 (271 - 298)

Shoe to Crosshead

MH6 1/2" - 20 UNF 30-35(41-47)

WH6 & WH7* 3/8" - 16 UNC 18 - 20 (24 - 27)

Balance Nut

MH6 2 1/4" - 10 UNS 1900 - 2300 (2575 - 3100)

WH6 & WH7* 2 1/2" - 10 UNS 2650 - 3250 (3593 - 4406)

Piston to Piston Rod Nut

MH6/WH6/WH7* 2" - 8 UN (for through rod) 1500 - 1600 (2034 - 2169)

7/8" - 9 UNRC 250 - 260 (333 - 352)

GENERAL TORQUE VALUES

All Fasteners Size in Inches Torque Ft.-Lbs. (N-m)*

1/4 4 - 6 (5 - 8)

3/8 12 - 18 (16 - 24)

1/2 35 - 45 (47 - 61)

5/8 60 - 70 (81 - 95)

3/4 120 - 140 (163 - 190)

7/8 200 - 220 (271 - 298)

Page 7-2 Cameron Compression Systems Superior

30 Cameron Compression Systems Superior

MH/WH Series Comrpessor Frame Instruction Manual

Section 8: Frame "as Built" Bill of Materials and Illustrations 10/12/06


Frame "as Built" Bill of Materials and Illustrations

CAUTION

Proper length of studs and bolts is important for proper thread engagement. Before removing any studs, mea-sure stud height from machined surface and posi-tion replacement stud to same height.

Drawing Item Material Description Qty UOMLSB08H1014 ZLSB08H1014 LUBESCHEMATICFORAWH66 1 EA6000006 Z6000COMA006 COMMONPARTSMH/WH6THROW 1 EA

2 Z914176001 PLATEWARNING 1 EA3 Z01VS0604C0 SCREWDRIVE 4 EA4 Z02DP101300 PINDOWEL 12 EA5 Z03PP1200CA PLUGPIPE 1 EA6 Z913926023 STUDDOUBLEEND 24 EA7 Z03EN1200PC NUTSELFLOCK 24 EA

11 Z920472 CRANKSHAFTSLINGERMH/WH 1 EA12 Z620030002 GEAR 1 EA13 Z01CS0612PC BOLTHEXHEAD 4 EA14 Z01LW0600P0 LOCKWASHERSPLIT 4 EA16 Z620047001 BAR 11 EA17 Z07CS1864PC BOLT 22 EA18 Z906851 WASHERCOUNTERSNK 22 EA19 Z900835023 SEALORING 22 EA21 Z01CS0610PC BOLTHEXHEAD 60 EA22 Z01LW0600P0 LOCKWASHERSPLIT 60 EA23 Z00FW0616P0 WASHERPLAIN 60 EA24 Z625500001 HANDLE 2 EA25 Z02MS5206PC SCREWMACHINE 12 EA29 Z11TB1210MA BUSHINGPIPEREDN 4 EA30 Z904181 BREATHER 3 EA31 Z03PP1000CA PLUGPIPE 1 EA32 Z620155002 NAMEPLATEFRAME 1 EA33 Z03MS4803PC SCREWMACHINE 4 EA43 Z600062 GAUGE 1 EA44 Z04SS1228PC SCREWSET 8 EA63 Z620067001 NAMEPLATESTANDARDROTATION(CW) 1 EA64 Z01VS0808P0 SCREWDRIVE 3 EA

Z627022001 EYE,LIFTING,2"X4.5"UNC,STYLE"A" 4 EAZ01CS3232PC SCREW2"4.5UNCx4"HEXHEAD 2 EAZ6000T01A006 BASE 1 EA

1 Z620083001 FRAMECOMPRESSOR 1 EAZ625517001 COVERRECPCOMPR 1 EAZ6000T02A006 CRANKSHAFTWH6&MH6 1 EA

8 Z620086001 CRANKSHAFTCOMPRESSOR 1 EAZ6000T03A006 MAINBEARINGSWH6&MH6 1 EA

9 Z904568001 SHELLBEARING 6 EA10 Z925953 WASHERTHRUST 2 EA

Z6000T05A000 ENDCOVERS 1 EA34 Z620093001 COVER 1 EA35 Z01CS0812PC SCREWCAP,12PT 17 EA36 Z01LW0800P0 LOCKWASHERSPLIT 17 EA

PDVSAWH66SN08H1014SAP#1062570

Drawing Item Material Description Qty UOMPDVSAWH66SN08H1014SAP#1062570

37 Z01RP322400 PINROLL 2 EA39 Z620027001 COVER 1 EA40 Z01CS0812PC SCREWCAP,12PT 17 EA41 Z01LW0800P0 LOCKWASHERSPLIT 17 EA42 Z01RP322400 PINROLL 2 EA

Z6000T06A006 PLUGSW/OMAINBRGSENSORS 1 EA15 Z02PP0400CA PLUGPIPE 6 EA

Z6000T07B020 SPECIALTOOLSWH 1 EA53 Z935351 WRENCHOPENEND 1 EA54 Z914691 TOOL 1 EA55 Z906004 ADAPTERTOOL 1 EA56 Z909973 BOLTT 1 EA57 Z909971 BOLTT 2 EA58 Z909975 EXTENSIONWRENCH 1 EA59 Z600306 TOOLVALVEPL 1 EA60 Z939940 PULLERCOMPRPSTN 1 EA61 Z600329001 ADAPTERTOOL 1 EA62 Z620116002 PROTECTOR 1 EA

6001006 Z6001T01A020 COMMONPARTSWH6 6 EA2 Z620198001 SHELLBEARING 6 EA4 Z900835083 SEALORING 6 EA5 Z07CS1428PC BOLT 96 EA6 Z01LW1400P0 LOCKWASHERSPLIT 96 EA8 Z03PP0600CA PLUGPIPE 36 EA9 Z03PP1200CA PLUGPIPE 18 EA

10 Z03PP0100SP PLUGPIPE 6 EA11 Z02PP0400CA PLUGPIPE 6 EA22 Z620007002 SHOECROSSHEAD 12 EA23 Z620019001 SCREWSOCKETHD 48 EA26 Z620091001 WASHER 48 EA27 Z620006001 PINCROSSHEAD 6 EA28 Z106295 RINGRETAINING 12 EA32 Z620024001 COVERDOORCROSSHEAD 12 EA33 Z900835085 SEAL 12 EA34 Z01CS0812PC SCREWCAP,12PT 120 EA35 Z00FW0817P0 WASHERPLAIN 120 EA36 Z01LW0800P0 LOCKWASHERSPLIT 120 EA37 Z620025001 COVERDOOR 12 EA38 Z900835086 SEALORING 12 EA39 Z01CS0812PC SCREWCAP,12PT 192 EA40 Z00FW0817P0 WASHERPLAIN 192 EA41 Z01LW0800P0 LOCKWASHERSPLIT 192 EA


Z6001T02A020 CONNECTINGSRODSWH6 6 EA1 Z620171001 CONNRODMASTCOMPR 6 EAZ6001T03A020 CROSSHEADGUIDE/DIST.PC.WH 6 EA

3 Z620021002 GUIDECROSSHEAD 6 EAZ6001T04A020 CROSSHEADLIGHT106#WH 4 EA

20 Z620263001 CROSSHEAD,MACHINE 4 EAZ627175001 SUPERNUT 4 EAZ6001T05A020 CROSSHEADHEAVY160#WH6 2 EA

20 Z620261001 CROSSHEAD,MACHINE 2 EAZ627175001 SUPERNUT 2 EAZ6001T06B000 SUPPORTCROSSHEADGUIDEMH/WH 6 EA

46 Z620101001 FOOT 6 EA47 Z01CS1220PC BOLTHEXHEAD 24 EA48 Z01LW1200P0 LOCKWASHERSPLIT 24 EA49 Z04SS1228PC SCREWSET 12 EA

Z620362002 COOLEROIL,FRAME 1 EAZ626070005 BALANCEWEIGHT 4 EAZ626070003 BALANCEWEIGHT 1 EAZ626070002 BALANCEWEIGHT 1 EAZ04CS1016PC SCREWSOCKETHD 3 EAZ04CS1010PC SCREWSOCKETHD 3 EAZ04CS1036PC CAPSCREWSOCKHDW/NYLONINSERT 3 EAZ04CS1022PC SCREWSOCKETHD 3 EAZ626070001 BALANCEWEIGHT 2 EAZ04CS1032PC SCREWSOCKETHD 3 EAZ04CS1022PC SCREWSOCKETHD 3 EAZ900838024 SEALORING 2 EAZ6001T07A020 LOGOSSUPERIOR&WH6 1 EA

42 Z029281 NAMEPLATE 2 EA43 Z620070001 NAMEPLATECOMPRESSOR 2 EA44 Z01VS0808P0 SCREWDRIVE 20 EA

ZD164901099 CameronPlasticMoldLogo 2 EA6002006 Z6002COMA000 COMMONPARTS 1 EA

3 Z900835049 SEALORING 1 EA4 Z01CS0812PC SCREWCAP,12PT 3 EA5 Z01LW0800P0 LOCKWASHERSPLIT 3 EA6 Z00FW0822P0 WASHERPLAIN 3 EA8 Z900835047 SEALORING 1 EA

10 Z900835047 SEALORING 1 EA11 Z01CS0814PC BOLTHEXHEAD 4 EA12 Z01LW0800P0 LOCKWASHERSPLIT 4 EA13 Z620062001 BRACKETANGLE 1 EA14 Z01CS0809PC BOLTHEXHEAD 2 EA15 Z01LW0800P0 LOCKWASHERSPLIT 2 EA


16 Z00FW0822P0 WASHERPLAIN 2 EA18 Z03PP0600CA PLUGPIPE 1 EA19 Z01CS0809PC BOLTHEXHEAD 2 EA20 Z01LW0800P0 LOCKWASHERSPLIT 2 EA21 Z00FW0822P0 WASHERPLAIN 2 EA22 Z620028001 PLATEMOUNTING 1 EA23 Z01CS0810PC BOLTHEXHEAD 12 EA24 Z032188L SEAL 12 EA25 Z02DP060800 PINDOWEL 2 EA27 Z01CS0810PC BOLTHEXHEAD 3 EA28 Z032188L SEAL 3 EA29 Z01CS0814PC BOLTHEXHEAD 3 EA30 Z032188L SEAL 3 EA31 Z02DP060800 PINDOWEL 2 EA32 Z01CS0812PC SCREWCAP,12PT 8 EA33 Z01LW0800P0 LOCKWASHERSPLIT 8 EA34 Z900835047 SEALORING 2 EA36 Z900835047 SEALORING 1 EA37 Z01CS0814PC BOLTHEXHEAD 4 EA38 Z01LW0800P0 LOCKWASHERSPLIT 4 EA39 Z03PP1600CA PLUGPIPE 1 EA41 Z900835028 SEALORING 1 EA43 Z900835028 SEALORING 1 EA70 Z900835028 SEALORING 1 EA74 Z01VS0604C0 SCREWDRIVE 4 EA

Z626190002 NAMEPLATECOMPRESSOR 1 EAZ620159001 NAMEPLATECYCLETIME 1 EAZ6002T01A006 INTERNALLUBRICATION 1 EA

71 Z620051002 HEADERLUBEOIL 1 EA73 Z033243003 CAPPIPETHDED 1 EA75 Z08TU0502401 TUBINGSTAINLESS 12 FT76 Z620143001 FITTING 6 EA77 Z620049001 BRACKET 3 EA78 Z01CS0608PC BOLTHEXHEAD 6 EA79 Z01LW0600P0 LOCKWASHERSPLIT 6 EA80 Z061397026 ELBOWMTUBING 6 EA

Z6002T02A006 LUBEOILPUMP(STEELPIPING) 1 EA26 Z919215006 PUMP 1 EA

Z6002T03A000 LUBEOILPIPING/UPSTREAMSTL 1 EA1 Z620125001 PIPEOILSUCT 1 EA2 Z03PP0600CA PLUGPIPE 2 EA7 Z620038001 STRAINEROIL 1 EA9 Z620040002 VALVECHECK 1 EA

17 Z620099002 VALVEBYPASS 1 EA


35 Z620102001 FLANGEFFSQ 1 EAZ6002T04B000 ASSEMBLYDUALOILFILTER 1 EA

1 Z626210001 BRACKETFILTER 1 EA2 Z620252001 FILTERHEAD 2 EA3 Z620253001 ELEMENTOILFILTER 4 EA8 Z061502001 CONNECTORTHREADED 1 EA9 Z061503001 CONNECTORSTRAIGHTTHREADED 1 EA

10 Z061504001 CONNECTORSWIVEL 1 EA11 Z626213001 TEEFEMALEPIPE(MOD) 1 EA12 Z03PP1000SP PLUGPIPE 1 EA13 Z11TN1024SP NIPPLEPIPE,11/4x3.00LG. 1 EA14 Z061505001 ELBOWFEMALE 1 EA17 Z01CS0606PC BOLTHEXHEAD 8 EA18 Z01LW0600P0 LOCKWASHERSPLIT 8 EA19 Z00FW0616P0 WASHERPLAIN 8 EA22 Z01PP0100SP PLUGPIPE 2 EA

Z6002T05C000 PIPINGDWNSTRM/MTDFILTERSTL(DUAL) 1 EA4 Z626208001 FLANGEFILTER 1 EA5 Z626207001 MANIFOLDFILTERMTG. 1 EA6 Z620040001 VALVECHECK 1 EA7 Z900838107 SEAL,ORING 3 EA

15 Z061506001 ANIPPLETUBE 1 EA16 Z061507001 ELBOWUNION 1 EA20 Z03CS0844PC SCREWSOCHDCAP,1/213x5.5LG 4 EA21 Z061498001 UNIONSTRAIGHTTHREADED 1 EA25 Z626219001 TUBENIPPLE,LONG 1 EA

Z6002T06A006 ELECL.O.PRESS.GAUGES&S/D 1 EA88 Z620057001 GAUGEPRESSURE 1 EA89 Z061652035 CONNECTORFMNPT 1 EA90 Z04TU0702401 TUBINGSTAINLESS 1 FT91 Z061397008 ELBOWMTUBING 1 EA92 Z600275 SWITCH 1 EA93 Z061369008 CONNECTORMALENPT 1 EA94 Z04TU0702401 TUBINGSTAINLESS 1 FT95 Z061397008 ELBOWMTUBING 1 EA96 Z620057001 GAUGEPRESSURE 1 EA97 Z061652035 CONNECTORFMNPT 1 EA98 Z04TU0702401 TUBINGSTAINLESS 1 FT99 Z061397009 ELBOWMTUBING 1 EA

100 Z900631010 CONNECTOR 1 EAZ6002T07A000 L.O.HANDPUMPNONE 1 EA

120 Z03PP0600CA PLUGPIPE 2 EAZ6002T09A000 LUBRICATORBRACKETANDDRIVE 1 EA

101 Z600044001 SEAL 1 EA

SEEDRA

WINGYD626

217


102 Z909524001 COUPLINGFLEXIBLE 1 EA103 Z025101004 KEYSQUARE 1 EA104 Z04WK080003 KEYWOODRUFF 1 EA105 Z620042001 BRACKET 1 EA106 Z01CS0814PC BOLTHEXHEAD 3 EA107 Z032188L SEAL 3 EA108 Z01RP121200 PINROLL 2 EA109 Z620032001 GUARD 1 EA110 Z01CS0604PC BOLTHEXHEAD 2 EA111 Z620068001 WASHER 2 EA122 Z01CS0512PC BOLTHEXHEAD 4 EA123 Z01LW0500P0 LOCKWASHERSPLIT 4 EA124 Z00FW0511P0 WASHERPLAIN 4 EA125 Z033218004 SHIMLAMINATED 2 EA126 Z033219004 SHIMSTEEL 2 EA128 Z03MS5020PC SCREWMACHINE 2 EA

Z6002T10B000 FFLUBROILSUPPLYEXTERNAL 1 EA119 Z03PP0200SP PLUGPIPE 1 EA

Z061397008 ELBOWMTUBING 2 EAZ620159001 NAMEPLATECYCLETIME 1 EAZ061369009 CONNECTORMALENPT 5 EAZ15TT0100MA TEEMALERUN 1 EAZ061430001 ADAPTERPIPE,1/8"NPTMX1/4"NPTF 1 EAZ6002T11B006 CYLINDERLUBETUBINGHP 1 EA

140 Z061397008 ELBOWMTUBING 2 EA141 Z04TU0702401 TUBINGSTAINLESS 2 FT142 Z061369009 CONNECTORMALENPT 2 EA143 Z061369009 CONNECTORMALENPT 1 EA144 Z04TU0702401 TUBINGSTAINLESS 3 FT145 Z061397010 ELBOWMTUBING 1 EA146 Z061531 CLIPTUBING 2 EA147 Z061397010 ELBOWMTUBING 1 EA148 Z04TU0702401 TUBINGSTAINLESS 3 FT149 Z061397010 ELBOWMTUBING 1 EA150 Z04TU0702401 TUBINGSTAINLESS 10 FT151 Z061397010 ELBOWMTUBING 2 EA152 Z061369009 CONNECTORMALENPT 7 EA153 Z04TU0702401 TUBINGSTAINLESS 30 FT154 Z060079 CLIPTUBING 6 EA155 Z061369009 CONNECTORMALENPT 6 EA156 Z922084 VALVECHECK 6 EA157 Z061638002 BUSHINGREDUCING 6 EA158 Z061538004 ELBOWSTREET,NPT 6 EA159 Z900631017 CONNECTORBKHDFEM 6 EA

NOTSH

OWN


160 Z061397010 ELBOWMTUBING 6 EA161 Z04TU0702401 TUBINGSTAINLESS 6 FT162 Z061397010 ELBOWMTUBING 6 EA163 Z061397010 ELBOWMTUBING 6 EA164 Z04TU0702401 TUBINGSTAINLESS 6 FT165 Z061397010 ELBOWMTUBING 6 EA166 Z900631017 CONNECTORBKHDFEM 6 EA167 Z061369009 CONNECTORMALENPT 6 EA168 Z04TU0702401 TUBINGSTAINLESS 60 FT171 Z061531 CLIPTUBING 6 EA172 Z061532 CLIPTUBING 2 EA

NOTSH

OWN

Compressor PlantBALANCE DATA SHEET

Contract No. FRAME SERIAL NO.CUSTOMER COMPLETION DATE COMPRESSOR MODELPACKAGER FRAME CASTING No.

CYL S/N CYL DIA CYL S/N CYL DIACASTING S/N CYL CLASS CASTING S/N CYL CLASS

CONN ROD WT. CONN ROD WT.PISTON RINGS AND ROD ASSY. WT: PISTON RINGS AND ROD ASSY. WT:

CROSS HEAD WT: CROSS HEAD WT:BAL. NUT P/N & WT: BAL. NUT P/N & WT:

TOTAL WT: TOTAL WT:




TOTAL WT: TOTAL WT:




TOTAL WT: TOTAL WT:

COMPLETED BY:

SI-417 rev 6 Date 6/9/06

1062570PDVSA 7-May

5A08H1014WH66

25.5"

031Y

665Y25.5"

MD105.60

5A08D1017MD

106.00

597.65

5A081015673Y

366.35117.60

8.10627-175-001

MD

366.25118.00

8.10598.35

0.70IMBALANCE

627-175-001

174.00 119.00627-175-001, 3-626-070-005, 1-003,1-00

5A08D1018 14.5" 5A08D1016 25.5"726H JD 652Y

9.5"

IMBALANCE601.80

106.90 106.20

8.10

237.05 368.15

629Y FD

627-175-001, 626-070-005, 002, 001 627-175-001 8.10

601.450.35

5A08D1020 5.75" 5A08D1019

202.40173.00 118.20

627-175.00183.85

NOTE: Connecting rod, crosshead, crosshead nut, and piston rod assembly to be stamped with throw number and weight. Standard total weight variance between opposing throws -- 1 lb. maximum. SALES RELEASE TO SPECIFY IF CLOSER TOTAL BALANCE IS REQUIRED. Location numbers on bearing caps and base to be visible from above. Connecting Rod weights to be visible from abovOpposing connecting rod to be balanced within one (1) pound maximum. ALL weights to be recorded in tenths of a pound.

107.30413R ND

36.15

107.50

M. MAHONEY

435.85 436.000.15

IMBALANCE

119.20

THRO

W #

2

THRO

W #

2

THRO

W #

1

THRO

W #

1

THRO

W #

4

THRO

W #

4

THRO

W #

3

THRO

W #

3

THRO

W #

6

THRO

W #

6

THRO

W #

5

THRO

W #

5

6000-006B A S E A ND C R A NK S HA F T A S S Y

21

26*

32, 33 16

41

40

42

39*

1918

17

15

44

5

1

4

34*43

29, 30

29, 31

24, 25

20*

22

23

7

9

6

10

35

36

3763, 64

S HE E T 1 OF 3

A UX. E ND

*US E L OC T IT E 515 P E R S P E C 128NOT S HOWN: IT E MS 2, 3, A ND 46 T HR U 52

HGFEDCBA

R E V IS IONSS UP E R S E DE D B Y

C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01

C ameron C ompress ion

S HE E T 2 OF 3

12, 13, 14

811


HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A 6/20/01MS

Cameron Compression

S HE E T 3 OF 3

59

62

56 57

58

55

53

54

61

60


HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


6001-006C ONN R ODS /C R OS S HDS /G UIDE S

1b1d 1e

1

A S S E MB LY

1e

1c

S HE E T 1 OF 3NOT S HOWN: IT E MS 11 - 19

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


MH C R OS S HE A D

WH C R OS S HE A D

MH

WH

S HE E T 2 OF 3C R OS S HE A D

26 2322

20

A S S E MB LY

24

23 25

27

A A

28

6001-006

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


S HE E T 3 OF 3

3 4

37, 38

47, 48

46

49

5, 65, 6

9

39, 40, 41

43, 44

42, 44

34, 35, 36 32, 338 10

6001-006C ONN R ODS /C R OS S HDS /G UIDE S

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


6002-006L UB E OIL S UP P LY

A S S E MB LY

S HE E T 1 OF 4

96, 97, 98, 9988, 89, 90, 91 41, 42, 43, 44, 45

46, 47

67, 68, 69

23, 24 22*

35, 36, 37, 38, 39

17

2

32, 33, 348, 9, 10, 11, 12

7

134, 5, 626*

3129, 30

25

49

27, 28

D

C

A

B

E

F*US E L OC T IT E 515 P E R S P E C 128

IT E MS NOT S HOWN: 48, 70, 119, 120 128, 172, 173

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


S HE E T 2 OF 4

77, 84

83

85

82

81

19, 20, 21

87

86

78, 79, 80

13, 14, 15, 16

81 P L UG - L E S S HA ND P UMP


HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


S HE E T 3 OF 4

92, 93, 94, 95NOT US E D ON MH/WH62

54, 55, 56 50, 51, 52, 53, 72

18

71, 75, 76, 77, 78, 79, 8073


HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


103

109

111

110

102

105, 108

106

107

112, 113114, 115,116, 117, 118

104

101

S HE E T 4 OF 4 6002-006L UB E OIL S UP P LY

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A MS 6/20/01


MH/WH Series Comrpessor Frame Instruction Manual

Section 9: Cylinder "as Built" Bill of Materials and Illustrations 10/12/06


Cylinder "as Built" Bill of Materials and Illustrations

CAUTION

Proper length of studs and bolts is important for proper thread engagement. Before removing any studs, mea-sure stud height from machined surface and posi-tion replacement stud to same height.

Drawing Item Material Description Qty UOMYC627019 Z627019601 VALVECOMPR.SUCTION(91/8") 3 EA

1 ZC757831190 SUCTIONSEAT 1 EA2 Z758134471 SUCTIONGUARDASSYINCLUDESITEMS3&4 1 EA3 Z757830384 SUCTIONGUARD 1 EA4 Z757135001 LOCATINGPIN 2 EA5 Z757136008 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828131 VALVEPLATE 1 EA8 Z753138020 WAFERSPRING 1 EA9 Z757832078 GUIDERING 1 EA

10 Z757833025 CLOSINGSPRINGS 24 EA11 Z758145002 THREADEDWASHER1"8UNC 1 EA

YC627020 Z627020601 VALVECOMPR.DISCHARGE(91/8") 3 EA1 Z757831191 DISCHARGESEAT 1 EA2 Z758134472 DISCHARGEGUARDASSYINCLUDESITEMS3&4 1 EA3 Z757830385 DISCHARGEGUARD 1 EA4 Z757135001 LOCATINGPIN 2 EA5 Z757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828131 VALVEPLATE 1 EA8 Z753138020 WAFERSPRING 1 EA9 Z757832078 GUIDERING 1 EA


YC627019 Z627019601 VALVECOMPR.SUCTION(91/8") 3 EA1 ZC757831190 SUCTIONSEAT 1 EA2 Z758134471 SUCTIONGUARDASSYINCLUDESITEMS3&4 1 EA3 Z757830384 SUCTIONGUARD 1 EA4 Z757135001 LOCATINGPIN 2 EA5 Z757136008 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828131 VALVEPLATE 1 EA8 Z753138020 WAFERSPRING 1 EA9 Z757832078 GUIDERING 1 EA


YC627020 Z627020601 VALVECOMPR.DISCHARGE(91/8") 3 EA1 Z757831191 DISCHARGESEAT 1 EA2 Z758134472 DISCHARGEGUARDASSYINCLUDESITEMS3&4 1 EA3 Z757830385 DISCHARGEGUARD 1 EA4 Z757135001 LOCATINGPIN 2 EA5 Z757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828131 VALVEPLATE 1 EA8 Z753138020 WAFERSPRING 1 EA9 Z757832078 GUIDERING 1 EA


PDVSA25.5"187CHModel,MDClass,SN08D1015,16,17

SUCT

IONH.E.

DISCH

ARG

EH.E.

SUCT

IONC.E.

DISCH

ARG

EC.E.

Drawing Item Material Description Qty UOMPDVSA25.5"187CHModel,MDClass,SN08D1015,16,17

MD0000 ZMDCOMA0000 MDCYLINDERCOMMONPARTS 1 EA2 Z03HN1400MC NUTPLAINHEX 12 EA3 Z035426024 GASKETFLATRD 1 EA4 Z914131 COVEROVAL 1 EA5 Z914141 GASKET(FLATOVAL) 1 EA6 Z914151 COVEROVAL 1 EA7 Z914161 GASKETFLATOVAL 1 EA8 Z01CS0812PC SCREWCAP,12PT 28 EA9 Z01LW0800P0 LOCKWASHERSPLIT 28 EA

10 Z907121 COVERROUND 1 EA11 Z907504 GASKETFLATRD 1 EA12 Z01CS0808PC BOLTHEXHEAD 28 EA13 Z061397008 ELBOWMTUBING 2 EA14 Z061397010 ELBOWMTUBING 2 EA15 Z04TU0702401 TUBINGSTAINLESS 1 FT16 Z900631001 CONNECTORBKHDFEM 2 EA46 Z061369022 CONNECTORMALENPT 1 EA47 Z06TU0402401 TUBINGSTAINLESS 2 FT48 Z061369026 CONNECTORMALENPT 1 EA54 Z902111 WASHERPLAIN 1 EA55 Z938258 NUTPISTON 1 EA61 Z908822009 GASKETWIRE 1 EA63 Z910771 PLATERETAINING 2 EA64 Z04CS0608MC BOLTHEXHEAD 12 EA65 Z620154005 NAMEPLATE 1 EA66 Z01VS0604C0 SCREWDRIVE 4 EA73 Z922084 VALVECHECK 2 EA74 Z061369009 CONNECTORMALENPT 2 EA75 Z04TU0702401 TUBINGSTAINLESS 3 FT76 Z04TU0702401 TUBINGSTAINLESS 3 FT

Z03PP0400SP PIPEPLUG 6 EAZ03PP0600SP PLUGPIPE 2 EAZ01PP0600SP PIPEPLUG 4 EAZ631304001 KITSHIPPINGCOVER 1 EAZMDT01B2550 CYLINDERBODY25.5"BORE(R.H.) 1 EAZ627016001 BODYCYLINDER,25.5"BORE(MD) 1 EAZ01PP0400SP PIPEPLUG 2 EAZ913935015 STUDDOUBLEEND 12 EAZ02DP101600 PINDOWEL 1 EAZ914175001 NAMEPLATE 1 EAZ01VS0604C0 SCREWDRIVE 4 EAZMDT02A2550 HEADENDHEADVVPOCKET 1 EAZ627018001 HEADENDHEAD,VVP(MACH.) 1 EAZ627029001 SCREWADJUSTING,VVP 1 EA


Z627028001 PISTONUNLOADER,VVP 1 EAZ900838155 SEAL,ORING 1 EAZ902042 HANDLE 1 EAZ904463002 NUT 1 EAZ01CS1432PC BOLTHEXHEAD 12 EAZ03PP0200SP PLUGPIPE 2 EAZBM10046 FITTINGGREASE 1 EAZ06WK140011 KEYWOODRUFF 1 EAZ627014001 SEALSHAFT,ORING(POLYPAK) 1 EAZ01EN1600PF NUTPLAINHEX 1 EAZ600077017 RING,PISTON,VVPOCKET 1 EAZMDT03A255001 PISTON/RINGS6"STROKEMH/WH/WG 1 EAZ901905022 PISTON,COMPRESSORMACHINED 2 EAZ939682 RINGCOMPRSEG 2 EAZ903998 RIDERRING 1 EAZ939972 RETAINERPISTON 1 EAZ939958006 STUDDOUBLEEND 6 EAZ01EN1400PF NutPlainHex 6 EAZ02DP081200 PINDOWEL 1 EAZMDT04A000002 WHRODCOMPPISTONSTDLENGTH 1 EAZ939957006 RODCOMPRPSTN 1 EAZMDT05A000002 PACKING/WIPER2.5"ROD(WH) 1 EA

YD939986 Z939986006 PACKINGCOMPRROD 1 EA1 ZC908822009 GASKET 1 EA2 ZA939990 RING,SINGLEACTINGTYPE"BT" 3 EA3 ZA939991 RING,DOUBLEACTINGTYPE"BD" 1 EA

59 Z03CS1036MC BOLTHEXHEAD 4 EA60 Z907134001 SPACER 1 EA

YC939985 62 Z939985001 PACKINGWIPER 1 EA1 Z939988 RINGDOUBLEACTINGTYPEBD 1 EA2 Z939989 RINGWIPER 1 EA3 Z900835064 RUBBERORING 1 EAZMDT06B0000 RETAINER/CAP/GSKTSSUCTION 6 EA

67 Z909981294 GASKETFLATRD 6 EAZ934211002 RETAINERVALVE,91/8" 6 EA

69 Z927342 CAPCOMPRVLV 6 EA70 Z900838021 SEALORING 6 EA71 Z01CS1220PC BOLTHEXHEAD 36 EA

ZMDT07B0000 RETAINERS/CAP/GSKTSDISCHARGE 6 EA67 Z909981294 GASKETFLATRD 6 EA

Z934211002 RETAINERVALVE,91/8" 6 EA69 Z927342 CAPCOMPRVLV 6 EA70 Z900838021 SEALORING 6 EA71 Z01CS1220PC BOLTHEXHEAD 36 EA


72 Z04SS0612PC SCREWSET 6 EAZ01CS1428PC BOLTHEXHEAD 12 EAZ913935031 STUDDOUBLEEND 12 EAZ625021003 RODCOMPRPSTN 1 EAZ626612001 PISTON/RODADJCLEAR 1 EAZ903118118 RINGCOMPR. 1 EAZ626613001 PLATEVVPHEAD 1 EAZ03CS0610PC SCREWSOCKETHD 12 EA

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A P G DS HE E T 1 OF 4MD C Y L A S S Y - 26-1/2"

MD-00006/19/02

25A S S Y

1 C Y L INDE R B ODYA S S Y

39*

S E E S HE E T 3F OR DE T A IL S

AC

60

31

21*

10, 11

52

54 63

64

63

64

51

55

57

A

A

56 56

3 B

53

2

30* 32*

42

41

71

70

61

68

67

50 17*19

12

2423

72 69US E D INDIS C HA R G E R E T A INE R SONL Y

*

62A S S Y

**

58A S S Y

59

**

*

S E E S HE E T 4F OR DE T A IL S

**

IT E MS NOT S HOWN: 73, 74, 75, 76

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN


MD-00006/19/02

6, 7

65, 66

8, 9

1513,16

4, 5

D, E

8, 9

14

V IE W A A

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN


MD-00006/19/02

25A S S Y

A A

A B39 3040 31

26

21

22

28

17

29

43

35 34

42

41

44

45

33322037

18

2423

27

38

HGFEDCBA


C HK E D DAT E

S UP E R S E DE S

DR AWN

ON&A P G D 6/19/02S HE E T 4 OF 4MD C Y L A S S Y - 26-1/2"

MD-0000

WB

WC

63

WA

62

P B

P C

59

58

P A

61

3

60

64

2

B

Drawing Item Material Description Qty UOMYC625064 Z625064001 VALVECOMPRSUCT 3 EA

1 ZC757831160 SUCTIONSEAT 1 EA2 Z758134121 SUCTIONGUARDASSYINCLUDESITEMS3& 1 EA3 Z757830214 SUCTIONGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136013 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828054 VALVEPLATE 1 EA7 ZB757137002 CUSHIONPLATE 1 EA8 ZB753138001 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA

10 Z757833008 CLOSINGSPRINGS 14 EA11 ZB758145002 THREADEDWASHER1"8UNC 1 EA

YC625065 Z625065002 VALVECOMPDISCH 3 EA1 ZC757831161 DISCHARGESEAT 1 EA2 Z758134124 DISCHARGEGUARDASSYINCLUDESITEMS3 1 EA3 Z757830217 DISCHARGEGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828054 VALVEPLATE 1 EA7 ZB757137002 CUSHIONPLATE 1 EA8 ZB753138001 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA


YC625064 Z625064001 VALVECOMPRSUCT 3 EA1 ZC757831160 SUCTIONSEAT 1 EA2 Z758134121 SUCTIONGUARDASSYINCLUDESITEMS3& 1 EA3 Z757830214 SUCTIONGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136013 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828054 VALVEPLATE 1 EA7 ZB757137002 CUSHIONPLATE 1 EA8 ZB753138001 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA


PDVSA14.5"642CHModel,JDClass,SN08D1018

SUCT

IONH.E.

SUCT

IONC.E.

DISCH

ARG

EH.E.

Drawing Item Material Description Qty UOMPDVSA14.5"642CHModel,JDClass,SN08D1018

YC625065 Z625065002 VALVECOMPDISCH 3 EA1 ZC757831161 DISCHARGESEAT 1 EA2 Z758134124 DISCHARGEGUARDASSYINCLUDESITEMS3 1 EA3 Z757830217 DISCHARGEGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828054 VALVEPLATE 1 EA7 ZB757137002 CUSHIONPLATE 1 EA8 ZB753138001 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA


JD0000 ZJDCOMA0000 COMMONPARTS 1 EA2 Z03HN1400MC NUTPLAINHEX 12 EA3 Z035426024 GASKETFLATRD 1 EA4 Z922901 COVEROVAL 2 EA5 Z907528 GASKETFLATOVAL 2 EA6 Z01CS0812PC SCREWCAP,12PT 28 EA7 Z01LW0800P0 LOCKWASHERSPLIT 28 EA8 Z907121 COVERROUND 1 EA9 Z907504 GASKETFLATRD 1 EA

10 Z01CS0808PC BOLTHEXHEAD 28 EA11 Z922981 CONNECTORPIPE 2 EA58 Z04TU0702401 TUBINGSTAINLESS 2 FT13 Z061369009 CONNECTORMALENPT 4 EA33 Z02DP081200 PINDOWEL 1 EA34 Z625567002 WASHER 1 EA35 Z625078001 CUPPISTON 1 EA43 Z908822009 GASKETWIRE 1 EA45 Z910771 PLATERETAINING 2 EA46 Z04CS0608MC BOLTHEXHEAD 12 EA47 Z620154005 NAMEPLATE 1 EA48 Z01VS0604C0 SCREWDRIVE 4 EA12 Z922084 VALVECHECK 2 EA49 Z061369011 CONNECTORMALENPT 2 EA57 Z04TU0702401 TUBINGSTAINLESS 3 FT56 Z04TU0702401 TUBINGSTAINLESS 3 FT

Z631303001 KITSHIPPINGCOVER 1 EAZJDT01A1450 CYLINDERBODY 1 EA

1 Z625043002 BODYCOMPRCYL 1 EA14 Z625018007 PLUG 2 EA

ZJDT02A1450 HEADENDHEADVVPOCKET 1 EA15 Z625035002 HEADCOMPRESSOR 1 EA16 Z01HN1400PC NUTPLAINHEX 12 EA

DISCH

ARG

EC.E.


17 Z900838095 SEALORING 1 EA18 Z600128022 PISTON/RODADJCLEAR 1 EA19 Z600077005 RING 1 EA20 Z900838029 SEALORING 1 EA21 Z926404001 RINGBACKUP 2 EA22 Z01EN1600PF NUTPLAINHEX 1 EA23 ZBM10046 FITTINGGREASE 1 EA24 Z902042 HANDLE 1 EA25 Z904463002 NUT 1 EA26 Z06WK140011 KEYWOODRUFF 1 EA27 ZBM16243A309 SEALORING 1 EA28 Z03PP0200SP PLUGPIPE 1 EA29 Z01PP0200SP PLUGPIPE 1 EA

ZJDT03A145001 PSTN/RINGS6"STROKE(MH/WH/WG6) 1 EA30 Z625563003 PISTONEND 1 EA31 Z625563004 PISTONEND 1 EA32 Z625071002 CARRIERRING 1 EA36 Z625017003 SCREWTWELVEPT 6 EA38 Z903848021 RINGCOMPRSEG 2 EA39 Z903108077 RIDERRING 1 EA

ZJDT04A000002 WHPISTONRODSTDLENGTH 1 EA37 Z625021003 RODCOMPRPSTN 1 EA

ZJDT05A000002 PACKING/WIPER2.5"ROD(WH/W7) 1 EAYD939986 40 Z939986001 PACKINGCOMPRROD 1 EA

1 ZC908822009 GASKET 1 EA2 ZA939990 RING,SINGLEACTINGTYPE"BT" 3 EA3 ZA939991 RING,DOUBLEACTINGTYPE"BD" 1 EA

41 Z03CS1036MC BOLTHEXHEAD 4 EA42 Z907134001 SPACER 1 EA

YC939985 44 Z939985001 PACKINGWIPER 1 EA1 Z939988 RINGDOUBLEACTINGTYPEBD 1 EA2 Z939989 RINGWIPER 1 EA3 Z900835064 RUBBERORING 1 EA

49 Z061369011 CONNECTORMALENPT 2 EAZJDT06A1450 RETAINER/CAP/GSKTSSUCTION 6 EA

50 Z909981302 GASKETFLATRD 6 EA51 Z625037002 RETAINERVALVE 6 EA52 Z625039001 CAPCOMPRVLV 6 EA53 Z900838097 SEALORING 6 EA54 Z01CS1220PC BOLTHEXHEAD 30 EA

ZJDT07A1450 RETAINER/CAP/GSKTSDISCHARGE 6 EA50 Z909981302 GASKETFLATRD 6 EA51 Z625037002 RETAINERVALVE 6 EA52 Z625039001 CAPCOMPRVLV 6 EA


53 Z900838097 SEALORING 6 EA54 Z01CS1220PC BOLTHEXHEAD 30 EA55 Z04SS0612PC SCREWSET 6 EA

Drawing Item Material Description Qty UOMYC625044 Z625044002 VALVECOMPRSUCT 2 EA

1 ZC757831156 SUCTIONSEAT 1 EA2 Z758134114 SUCTIONGUARDASSYINCLUDESITEMS3& 1 EA3 Z757830207 SUCTIONGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136010 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828059 VALVEPLATE 1 EA7 ZB757137009 CUSHIONPLATE 1 EA8 ZB753138010 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA


YC625045 Z625045003 VALVECOMPDISCH 2 EA1 ZC757831157 DISCHARGESEAT 1 EA2 Z758134115 DISCHARGEGUARDASSYINCLUDESITEMS 1 EA3 Z757830208 DISCHARGEGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828059 VALVEPLATE 1 EA7 ZB757137009 CUSHIONPLATE 1 EA8 ZB753138010 WAFERSPRING 1 EA9 Z757832048 GUIDERING 1 EA


YC625044 Z625044002 VALVECOMPRSUCT 2 EA1 ZC757831156 SUCTIONSEAT 1 EA2 Z758134114 SUCTIONGUARDASSYINCLUDESITEMS3& 1 EA3 Z757830207 SUCTIONGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136010 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828059 VALVEPLATE 1 EA7 ZB757137009 CUSHIONPLATE 1 EA8 ZB753138010 WAFERSPRING 1 EA9 ZB757832048 GUIDERING 1 EA


PDVSA9.5"628CHModel,FDClass,SN08D1019

SUCT

IONH.E.

DISCH

ARG

EH.E.

SUCT

IONC.E.

Drawing Item Material Description Qty UOMPDVSA9.5"628CHModel,FDClass,SN08D1019

YC625045 Z625045003 VALVECOMPDISCH 2 EA1 ZC757831157 DISCHARGESEAT 1 EA2 Z758134115 DISCHARGEGUARDASSYINCLUDESITEMS 1 EA3 Z757830208 DISCHARGEGUARD 1 EA4 ZB757135001 LOCATINGPIN 2 EA5 ZB757136009 12POINTCAPSCREW7/1620UNF 1 EA6 Z757828059 VALVEPLATE 1 EA7 ZB757137009 CUSHIONPLATE 1 EA8 ZB753138010 WAFERSPRING 1 EA9 Z757832048 GUIDERING 1 EA


FD0000 ZFDCOMA0000 COMMONPARTS 1 EA2 Z03HN1400MC NUTPLAINHEX 12 EA3 Z035426024 GASKETFLATRD 1 EA4 Z901861 COVERROUND 2 EA5 Z035424013 GASKETFLATRD 2 EA6 Z01CS0812PC SCREWCAP,12PT 16 EA7 Z01LW0800P0 LOCKWASHERSPLIT 16 EA8 Z061367006 ELBOWMTUBING 2 EA9 Z061369009 CONNECTORMALENPT 2 EA

10 Z04TU0702401 TUBINGSTAINLESS 1 FT11 Z900631006 CONNECTORBKHDFEM 2 EA12 Z060939001 FITTING 2 EA39 Z910771 PLATERETAINING 2 EA40 Z04CS0608MC BOLTHEXHEAD 12 EA41 Z620154005 NAMEPLATE 1 EA42 Z01VS0604C0 SCREWDRIVE 4 EA56 Z922084 VALVECHECK 2 EA57 Z061369009 CONNECTORMALENPT 2 EA58 Z04TU0702401 TUBINGSTAINLESS 3 FT59 Z04TU0702401 TUBINGSTAINLESS 3 FT

Z631300012 KITSHIPPINGCOVER 1 EAZFDT01A0950 CYLINDERBODY 1 EA

1 Z625023006 BODYCOMPRCYL 1 EA13 Z625018002 PLUG 2 EA

ZFDT02A0950 HEADENDHEADVVPOCKET 1 EA15 Z625012002 HEADCOMPRESSOR 1 EA16 Z01HN1400PC NUTPLAINHEX 12 EA17 Z900838021 SEALORING 1 EA19 Z600077007 RINGCOMPN 1 EA20 Z900838029 SEALORING 1 EA21 Z926404001 RINGBACKUP 2 EA24 Z902042 HANDLE 1 EA26 Z06WK140011 KEYWOODRUFF 1 EA

DISCH

ARG

EC.E.

Drawing Item Material Description Qty UOMPDVSA9.5"628CHModel,FDClass,SN08D1019

27 Z900838001 SEALORING 1 EA28 Z03PP0200SP PLUGPIPE 1 EA29 Z01PP0200SP PLUGPIPE 1 EA18 Z600128024 PISTON/RODADJCLEAR 1 EA22 Z01EN1600PF NUTPLAINHEX 1 EA25 Z904463002 NUT 1 EA

ZBM10046 FITTINGGREASE 1 EAZFDT03A095001 PISTON/RINGS6"STK(MH/WH/WG6) 1 EA

30 Z625031001 PISTONCOMPRESSOR 1 EA31 Z625031002 PISTONCOMPRESSOR 1 EA32 Z01RP322400 PINROLL 1 EA34 Z625017002 SCREWTWELVEPT 6 EA35 Z903118005 RINGCOMPN 3 EA

ZFDT04A000002 WHRODCOMPPISTONSTDLENGTH 1 EA33 Z625021001 RODCOMPRPSTN 1 EA

ZFDT05A000002 PACKING/WIPER2.5"ROD(WH/W7) 1 EAYC939738 36 Z939738001 PACKINGCOMPRROD 1 EA

1 Z908821 GASKET 1 EA2 Z939992 RINGDOUBLEACTINGTYPE"P" 1 EA3 Z939993 RINGSINGLEACTINGTYPE"TR" 4 EA4 Z939991 RINGDOUBLEACTINGTYPE"BD" 1 EA

37 Z03CS1052MC SCREWSOCKETHD 4 EAYC939985 38 Z939985001 PACKINGWIPER 1 EA

1 Z939988 RINGDOUBLEACTINGTYPEBD 1 EA2 Z939989 RINGWIPER 1 EA3 Z900835064 RUBBERORING 1 EAZFDT06A095001 RETAINER/CAP/SPACER/GSKTSSUCT 4 EA

50 Z909981197 GASKETFLATRD 4 EA51 Z625014007 RETAINERVALVE 4 EA

Z625251001 SPACERVALVE 4 EA52 Z937671 CAPCOMPRVLV 4 EA53 Z900838014 SEALORING 4 EA54 Z01HN1200PC NUTPLAINHEX 32 EA

ZFDT07A0950 RETAINER/CAP/GSKTSDISCHARGE 4 EA50 Z909981197 GASKETFLATRD 4 EA51 Z625014001 RETAINERVALVE 4 EA52 Z937671 CAPCOMPRVLV 4 EA53 Z900838014 SEALORING 4 EA54 Z01HN1200PC NUTPLAINHEX 32 EA55 Z04SS0612PC SCREWSET 4 EA

ANDEROL 755 Process Gas Lubricant SYNTHETIC COMPRESSOR LUBRICANT

GENERAL INFORMATION

For more information please refer to the relevant Material Safety Data Sheet accompanying each product.

ANDEROL is a reg. trademark of ANDEROL COMPANY.

This information is furnished without warranty, representation, inducement, or license of any kind, except that it is accurate to the best of OUR knowledge or obtained from sources believed by ANDEROL to be accurate. ANDEROL does not assume any legal responsibility for use of reliance upon it. Only chemists or chemically qualified lab technicians should carry out tests. Before using any chemical, read its label and Material Safety Data Sheet.

ANDEROL 755, previously known as, ANDEROL Process Compressor Lubricant, is an ISO 150 diester based synthetic compressor lubricant specifically designed to provide long-term lubrication in process gas compressors. The product is approved and listed in UOPs T-509-02 Reciprocating Compressor Spec Writer, REV. 1.2.

TYPICAL PROPERTIES:

SALES SPECIFICATIONS

PROPERTY TEST METHOD

MIN MAX

TYPICAL

AN

DER

OL

755 Viscosity @ 40C, cSt

Viscosity @ 100C, cSt Pour Point, C Flash Point, C Specific Gravity, 15.6C

ASTM D-445 ASTM D-445 ASTM D-97 ASTM D-92

ASTM D-4052B

135 12.5

- 240 0. 5 9

165 14.5 -30 -

0. 7 9

147 13.3 -37 270 0. 6 9

ADDITIONAL INFORMATION

PROPERTY

TEST METHOD TYPICAL

ASTM E-659 Autoignition Temperature, C 410 ASTM D-189 Conradson Carbon Residue, % 0.02 ASTM D-972 Evaporation, 22 hrs @ 99C, %

APPLICATIONS For cylinder and frame lubrication of reciprocating compressors and vacuum pumps using the following gases: Air Butadiene Carbon Dioxide (dry) Carbon Monoxide Ethylene Furnace (crack) Gas Helium Hydrogen Hydrogen Sulfide (dry) Methane Natural Gas Nitrogen Propane Sulfur Hexafluoride Synthesis Gas Nominal Operating Range is 15C to 230C (5F to 450F).

ADVANTAGES

Fewer oil changes Lower oil consumption Reduces compressor maintenance Eliminates lacquering and deposits Greatly reduces fire and Explosion hazard Reduces energy consumption Separates water condensate rapidly

COMPATIBILITY

COMPATIBILITY - The following seals, paints, and plastics are recommended for use in contact with Anderol Company Synthetic Lubricants. Materials not recommended are also shown. For more information on other materials, see our "Compatibility Guide." RECOMMENDED - Viton, High Nitrile Buna N, Teflon, Epoxy Paint, Oil-Resistant Alkyd, Nylon, Delrin, Celcon, PBT NOT RECOMMENDED - Neoprene, SBR Rubber, Low Nitrile Buna N, Acrylic Paint, Lacquer, Polystyrene, PVC, ABS

A755: REV108DL

ANDEROL Specialty Lubricants ANDEROL COMPANY

PO Box 518, 215 Merry Lane East Hanover, New Jersey USA Tel: 888-ANDEROL Or Tel: (973) 887-7410 Fax: (973) 884-3825 E-mail: [email protected]

ForsupportinS.America,pleasefeelfreetocontactourSalesEngineerattheVenezuelaoffice.

RamonYibirinOffice:58283235750Telefax:584166094002

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