07 ML en Industrial Lubrication

7/28/2019 07 ML en Industrial Lubrication

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ICENGINES-

ENGINES

EVOLUTION

BASE

ENGINE

DESIGN

AIRSUPPLY-

COMBUSTION

ANDDEPOLLUTION

ENGINE

MANAGEMENT

LUBRICANTS

PHYSICO-

CHEMISTRY

ANDLUBRICAT

ION

THEORY

AUTOMOTIVE

ANDINDUSTRIAL

ENGINES

LUBRICATION

INDUSTRIAL

LUBRICATION

ENGINE

PROJECT

MA

NAGEMENT

IC Engines & Lubricants - 2013

IndustrialLubrication

p. 87 to 90


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ICENGINES-

ENGINES

EVOLUTION

BASE

ENGINE

DESIGN

AIRSUPPLY-

COMBUSTION

ANDDEPOLLUTION

ENGINE

MANAGEMENT

LUBRICANTS

PHYSICO-

CHEMISTRY

ANDLUBRICAT

ION

THEORY

AUTOMOTIVE

ANDINDUSTRIAL

ENGINES

LUBRICATION

INDUSTRIAL

LUBRICATION

ENGINE

PROJECT

MA

NAGEMENT


WHO SHOULD ATTEND?

Engineers and technical sta involved in the

recommendation and the use o lubricantsin industrial equipment, the maintenanceo these equipment, the identication othe origin o the equipment ailures.

WHY THIS PROGRAM?

To bring the necessary technical inormationabout the material and equipment tothe non-mechanical people or a betterunderstanding o the role o the lubricant;give the essential properties o thelubricants ollowing the equipment andtheir condition s o use; learn how toselect a lubricant or a given equipment.

OBJECTIVES FORTHE PARTICIPANTS

To describe the dierent mechanicalorgans and machines used in the industry.

To explain the role and the importanceo the standardization in the areao lubrication and lubricants.

To explain the mode o action othe lubricants and the propertiesrequired or a given application.

To learn to recommend a lubricantaccording the equipment and

its conditions o use.To detect the origin o the

equipment ailures.To learn to interpret the results o

the analysis o lubricants in use.

PREREQUISITE

To take the best prot o this training,it is strongly recommended tohave ollowed the training entitledLubrication and Lubricants.

PEDAGOGYFrom the technical data o the

equipment and their conditions o use,interactive exercises with the teacherto determining the lubricant to use.

Interactive exercises o questions-answers between the participantsusing sets o play cards to synthetizethe essential points o the lectures.

Industrial Lubrication

ENGLISH: LUB / LUBEI-E

FRENCH: LUB / LUBEI

Lubrication and Technologyof Industrial Equipment

COURSE CONTENT

GENERALITIES ON EQUIPMENT AND REFRESHER ON LUBRICANT 0.5 dDescription o the dierent basic mechanical organs; unctional properties o lubricants;

ISO standards o classication and specications; physico-chemical characterization o

products; chemical composition, o lubricants.

LUBRICATION OF HYDRAULIC CIRCUITS 0.75 dDescription o the dierent types o pumps, distribution and regulation (fow and pressure)

organs. Hydraulic circuits. Functional properties o hydraulic fuids. Classications and

specications o hydraulic fuids. How to recommend a hydraulic fuid. Hydraulic fuids

in use (maintenance, ltration, ollow-up). Pump ailures: identication and remedies.

LUBRICATION OF MACHINE TOOLS 0.25 dDescription o the dierent types o slide-ways and o their dierent lubrication

requirements. Functional properties, classications and specications. Lubrication plans

o machine tools. Possible problems in service.

LUBRICATION OF INDUSTRIAL GEARS 0.75 dDescription and unctioning o the dierent types o gears (spur, helical, bevel, worm

gears). Reresher on EHD lubrication. Functional properties, classications and

specications, mechanical testing o industrial gear oils. Application modes o lubricants.

Recommending a lubricant or a given gear set. Gear ailures in service: identication

and remedies.

LUBRICATION OF JOURNAL AND ANTIFRICTION BEARINGS 0.75 dTechnology o journal and antiriction bearings. Reresher on the lubrication regimes

(hydrodynamic, hydrostatic, boundary, mixed). Mode o application o the lubricants.

Functional properties, classications and specications. Exercises or the selection o a

oil or bearings. Failures o journal bearings and antiriction bearings in service.

LUBRICATION OF TURBINES AND DYNAMIC COMPRESSORS 0.75 dDescription and unctioning o steam, gas, combined cycle and hydraulic turbines, o

axial and radial compressors. Lubrication circuits. Functional properties, classications

and specications according to type o equipment. Follow-up in service and possible

problems.

LUBRICATION OF VOLUMETRIC AND REFRIGERATING COMPRESSORS 0.75 dDescription and unctioning o reciprocating, rotary and rerigerating compressors.

Rerigerating fuids (CFC, HCFC, HFC); replacement o CFC and HCFC. Functional

properties, classications and specications, according to the type o gas compressed

(air, industrial gas, rerigerating fuids). Exercise o selection o a rerigerating oil or a

rerigerating compressor. Possible problems in service.

FOLLOW UP OF LUBRICANTS IN SERVICE 0.5 dInterest. The dierent types o maintenance (preventive, conditional, healing). Aging o

the components, ollow up o lubricants and machines. Management o analysis and

analytical methods used. Analysis menus ollowing the lubricants, periodicity o sampling.

Interpretation o the analysis results.

COURSE COORDINATOR(S)

Guillermo Ballesteros

5 DAYS

In-house course


5/888


WHO SHOULD ATTEND?

Engineers and technical sta involved

in the development, recommendation,use, maintenance, and ollow up othe fuids (essentially cutting, rolling,thermal treatment) and the lubricationo machine tools, as well as thesolving o operation problems.

WHY THIS PROGRAM?

To bring the necessary technicalinormation on metal removal operation,plastic deormation to the non-specializedpeople or a better understanding othe role o the lubricant; bring technicalknowledge o the dierent types oproducts (unctional properties, chemicalcomposition, characterization methods);bring knowledge o the problems raised bythe products in use, rom bringing them inuse to withdrawal, including the hygiene,toxicity and environmental aspects.


To describe the dierent machinesused to metal removal and rolling.

To describe the dierent metalworking operations.

To describe the dierent types o fuidsor metal working and thermal treatment.

To give the necessary inormation othe bringing o the fuids into operation,their ollow up and their withdrawal.

To solve the possible problems in service.To give the necessary inormation

o the toxicity, hygiene andenvironmental aspects.

PEDAGOGY

Interactive exercises with the teacher todetermine the lubricant to use ollowing

the type and the conditions o operations.Interactive exercises o questions-

answers between the participantsusing sets o play cards to synthetizethe essential points o the lectures.


ENGLISH: LUB / LUBTMX-E

Lubrication of Metal WorkingOperations and Machine Tools

COURSE CONTENT

MACHINE TOOLS AND ROLLING MILLS 0.5 dDescription o the dierent types o machine tools and rolling mills. Lubrication plans o

the various equipment. Possible problems in service.

MAIN OPERATIONS OF METAL WORKING 0.5 dDescription, principle and mechanism o the metal removal operations (cutting, spark

erosion). Machinability o materials, wear modes o cutting tools.

Description and mechanism o the metal orming operations (rolling, deep drawing,

orging, extrusion, wire drawing).

Description and mechanism o thermal treatment operations (quenching, annealing,tempering).

FLUIDS FOR METAL MACHINING AND THERMAL TREATMENT 1.25 dGeneral classication and specications

Metal working: ISO 6743-7 classication and ISO 12927 specication.

Thermal treatment: ISO 6743-14 classication.

Neat oils

Chemical composition (base stocks and additives) characterization o the products

and evaluation perormance. Composition perormance relationship.

Water mixed fuids

Chemical composition (base stocks and additives) characterization o the products

and evaluation perormance. Composition perormance relationship.

Biology o water based fuids (bacterial phenomena, fuids degradation, prevention obacterial degradation.

Quenching and tempering products

The dierent categories (oils, aqueous polymeric solutions, salts). Composition,

characterization, perormance evaluation. Composition perormance relationship.

FLUIDS IN SERVICE 0.5 dAging o the products and ollow up in service (mechanism o the aging, analytical

methods or ollow up, interpreting the results).

Possible problems in service: pollution by oreign oils (hydraulic, slide-ways, rust

preventives); miscellaneous pollutions (metal, calamine); treatments o products in

service (oam suppressors, biocides, ). Withdrawal o the products: methods and

channels.

HYGIENE - TOXICITY - ENVIRONMENT 0.25 dToxicity and product labeling.

Products susceptible to raise problems or under debate: boric acid, alkanol amines,

C10

-C13

chlorinated parans, ormaldehyde and derivatives corresponding labels and

associated phrases o risks.

Aerosols o neat and water based fuids.

Toxicity o emulsion in service.


Guillermo BallesterosIn-house course

3 DAYS


6/889

www.ifptraining.com

ICENGINES-

ENGINES

EVOLUTION

BASE

ENGINE

DESIGN

AIRSUPPLY-

COMBUSTION

ANDDEPOLLUTION

ENGINE

MANAGEMENT

LUBRICANTS

PHYSICO-

CHEMISTRY

ANDLUBRICAT

ION

THEORY

AUTOMOTIVE

ANDINDUSTRIAL

ENGINES

LUBRICATION

INDUSTRIAL

LUBRICATION

ENGINE

PROJECT

MA

NAGEMENT


WHO SHOULD ATTEND?

Engineers and technical sta,

beginners in the lubricant area,wishing to get an overall view onautomotive and industrial lubricants.

WHY THIS PROGRAM?

To bring an overall view on the variousequipment currently lubricated:internal combustion engines,automotive transmissions, industrialequipment (hydraulic pumps, gears,compressors, turbines, antirictionbearings, machine tools).

To give the necessary elements tounderstand how the lubricants areoperating in the various equipment.

To give the unctional properties o thelubricants or each type o equipment,their classications and specications.


To know the technology o the automotiveand industrial equipment currently used.

To know the lubricants appliedin this equipment in terms ounctional properties, classicationsand specications.

To know how to recommend alubricant or a given application.

PREREQUISITE

To take the best prot o this training,it is strongly recommended tohave ollowed the training entitledLubrication and Lubricants.

PEDAGOGY

Interactive exercises o questions-answers between the participants

using sets o play cards to synthetizethe essential points o the lectures.


ENGLISH: LUB / INILAI-E

FRENCH: LUB / INILAI

Introductory Course toAutomotive and Industrial Lubricants

COURSE CONTENT

ENGINE LUBRICANTS 1.25 dElements on engine technology in relation with lubricants properties.

Passenger cars engine oils: role, properties, classications and specications (API, ACEA,

ILSAC).

Industrial vehicles lubricants: role, properties, classications and specications (API,

ACEA, ILSAC).

AUTOMOTIVE TRANSMISSION LUBRICANTS 0.75 dElements on automotive transmissions technologies.

Automotive transmission oils (manual and automatic): role, properties, classications and

specications.

HYDRAULIC LUBRICANTS 0.75 dBasic hydraulic circuit. Elements on hydraulic equipment technology. Lubrication

requirements o hydraulic circuits. Hydraulic oils properties, classications and

specications. Recommending a hydraulic oil. Hydraulic oils in use: maintenance in use,

ltration, pump ailures.

INDUSTRIAL GEAR LUBRICANTS 0.5 dElements on industrial gears technology. Lubrication requirements o the various types.

Industrial gear oils properties, classications and specications. Recommending an

industrial gear oil. Industrial gear oils in use: maintenance, identication o ailures.

COMPRESSOR LUBRICANTS 0.5 dGas compression principles. Dierent compressor types. Lubrication requirements

according to compressor type and gas compressed. Lubricant unctional properties

or gas, air and rerigerating compressors. Compressor lubricants classications and

specications.

Recommending a product. Possible problems in service.

TURBINE LUBRICANTS 0.5 dElements on the dierent types o turbines (steam, gas, hydraulic). Lubrication

requirements. Turbine lubricants unctional properties, classications and specications.

Recommending a lubricant. Possible problems in service.

PLAIN AND ANTIFRICTION BEARING LUBRICANTS 0.5 dElements on plain and anti-riction bearings technologies. Lubrication requirements

according to the type. Bearing oils and greases description, requirements, classications

and specications.

Recommending a bearing oil or grease. Bearing ailures: identication, origin and

solutions.

MACHINE-TOOLS LUBRICANTS 0.5 dDescription and role o machine tools elements on the dierent constituting organs.

Lubrication requirements, putting more emphasis on slide-ways lubrication. Lubrication

scheduling. Possible problems in service.


Guillermo Ballesteros

5 DAYS

In-house course


7/890

www.ifptraining.com IC Engines & Lubricants - 2013IC Engines & Lubricants - 2013

WHO SHOULD ATTEND?

Engineers and technical stabeginners working in development,technical assistance, manuacturingor sales o lubricants.Mandatory prerequisite: Lubricationand lubricants and Automotiveand industrial lubricants.

WHY THIS PROGRAM?

The course Automotive and industriallubricants being an introduction courseintended or mainly beginners in thelubrication and the lubricants areas, otheradvances courses may be organized,on request and or a minimum numbero attendees, covering all the lubricants

technical areas. The headlines o the courseprogram are given, but the contents maybe adapted to suit particular requirements.To bring participants deeper inormationon the technology o the equipment to belubricated and on the relationship withthe lubrication requirements, as well ason the lubricants operating properties.


To know the undamentalsabout the equipment technology

related to lubrication.To know the lubricants

operating requirements.To know how to recommend a lubricant

and how to identiy the causes o in-service problems, and how to solve them.


ENGLISH: LUB / LUBADV-E

LubricantsAdvanced Courses

COURSE CONTENT

ENGINE LUBRICATION 5 dEngine technology.

Engine lubricants development and testing.

Engine lubrication and wear.

Monitoring o engine oils in use.

Engine lubricants trends.

LUBRICATING GREASES: AUTOMOTIVE AND INDUSTRIALAPPLICATIONS

2.5 d

Description, properties, manuacturing and control.

Mechanical and physico-chemical testing.Automotive applications (hub unit, constant velocity joints).

Industrial applications (bearings, gears, universal joints, couplings).

Bearings ailures, identication and causes.

METAL WORKING LUBRICATION - HEAT TREATMENT OILS MACHINE-TOOLLUBRICATION

2.5 d

Machine-tool technology, lubrication and lubricant. Lubrication scheduling.

Metal working principles: cutting, distortion.

Study o cutting oils, plain and emulsiable ones: composition, properties, applications,

in-service problems, disposal.

Study o rolling oils, plain and emulsiable ones: composition, properties, applications,

in-service problems, disposal.Heat treatment: principle, techniques, fuids.

Temporary protection against corrosion fuids.


Guillermo BallesterosIn-house course

10 DAYS


8/891

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07 ML en Industrial Lubrication