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In-Mold Coatings:We See Them Through a Molders Eyes
Functional
Coatings
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Exploit the knowledge of our World Class technology
experts to help your project. Come to us early, and we will
help design your tooling and provide product suggestions to
help make your project a success. OMNOVAs patent
pending flow modeling technology (shown above), can
predict the performance of an in-mold coating on your
specific substrate and process before
any tool steel is cut.
Our lab has full sized production presses
to test coatings and molds.
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Our Partnering Philosophy: Not Just Talk
It seems like every supplier these days wants to be your partner.
At OMNOVA we really mean it. We provide our customers:
Extensive pre-engineering support, employing a comprehensive view ofyour entire process (Including flow modeling and tool design)
Ongoing on-site technical support at your plant to optimize your process
Guidance in meeting quality issues, including painting
Advocacy for the molding industry. It is in both of our interests to helpmolders prosper with a viable, environmentally responsible industry
For maximum benefit, get us involved early in your project. Well work
with the molder, mold maker and OEM to provide the very best results.
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The absence of solvents makes it an environmentally
preferred green process. Since the coatings are
incorporated during the compression molding process
instead of being applied separately and do not contain
solvents (100% solids), they reduce the number of
surface finishing steps and cost in manufacturing
while being environmentally friendly.
Our in-mold coatings are formulated
to improve and enhance the surface
quality of SMC moldings. Shown is a standard automotive
test designed to demonstrate in-mold coating adhesion
performance on SMC.
In-Mold Coatings from OMNOVA:The VOC-Free Primers for Compression Molding
Surface appearance is often an important requirement in compression
molded sheet molding compound (SMC) panels. To achieve this objective
the standard practice is to in-mold coat (IMC) the parts. In-mold coatings
are liquid materials that are integrated into the compression molding
manufacturing process of SMC components for automotive, transportation
and marine applications. These coatings are designed to improve the
surface quality of SMC moldings in functional and cosmetic parts and
enhance the surface of the part when used as a primer.
Our coatings function as substrate porosity fillers and surface sealers,
providing a uniform surface that:
reduces or eliminates fiber read through
levels low and high spots
enhances DOI
eliminates orange peel
provides a solvent/moisture barrier
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These residential doors provide
woodgrain appearance and
will never need painting!
Hard-working skins made with
our IMC materials have opened
a new market for our customer.
Working with our customer,
we helped develop a no-slide
molded surface for food service
trays, providing a unique
competitive
feature.
Where can your imagination and our technical
expertise take your product? Here are a few of
our more recent successes.
New Applications for In-Mold Coatings
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Renowned Technical andIn-House Testing Capabilities
Weatherability Test Standardization (SAE J1960 JUN 89)
Humidity Testing (SAE J1960, GT-7E)
Gloss (ASTM D523-89) Coefficient of Friction (ASTM D-1894)
Tabor Abrasion (ASTM D-4060-90)
Water Immersion Testing (GM4466P, GT-7E, D870-92)
Water Fog Humidity Testing (GM 4465P)
Oven Aging Testing (GM9504P)
Automotive Environmental Cycles (GM9505P)
Pensky Martens Closed Cup, Hegman Grind, DOI Analysis (GM9101P, BI 10-3)
Delamination Test for Primer Surface (GM9661 P)
Paint Physical Testing (LP-463PB-15-01)
Primer Conductive Test (MS-PP7-2) Dry Film Thickness (ASTM D 4138)
Tape Adhesion (GM9071P, GT-5A, BI 106-01)
Pencil Hardness (GT-4D, ASTM D 3363-92a)
Cross-Hatch (Ford B1 106-1)
Conductivity Test (GM9523P)
Chip Resistance (GM9508P, SAE J400)
Spectroscopy
Chromatography
Particle Sizing
Microscopy
Thermal Analysis
Surface Energy
Rheology Studies
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ALL OMNOVA PRODUCTS AND SERVICES ARE OFFERED AND SOLD SUBJECT EXCLUSIVE
THE OMNOVA STANDARD TERMS AND CONDITIONS OF SALE AGREEMENT SET FORTH AT WWW.OMNOVA.C
2006 OMNOVA Solutions Inc.
NOTE: ALTHOUGH DATA SUPPLIED INSIDE IS BELIEVED TO BE ACCURATE, EACH USER IS ADVISED TO MAKE HIS OR HER OWN DETERMINATION A
WHETHER THE DESCRIBED PRODUCT(S) IS/ARE APPROPRIATE FOR A PARTICULAR USE OR APPLICATION, WHETHER SUCH A USE WILL COMPLY
ALL APPLICABLE LAWS OR REGULATIONS, OR WHETHER SUCH USE WILL NOT INFRINGE THE INTELLECTUAL PROPERTY RIGHTS OF THIRD PAR
WATERCRAFT PHOTOS COURTESY OF YAMAHA (DOES NOT CONSTITUTE AN ENDORSEMENT BY YAM
OMNOVA SOLUTIONS Inc.
2990 Gilchrist Road
Akron, OH 44Telephone: 330-794-6258 www.omnova.
Your Global Partnerfor In-Mold Coatings