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AUTOMATIC LUBRICATOR MANUAL

LUSYS CO., LTD.

MAIN OFFICETEL : 8252) 223-3978 FAX : 8252) 249-3219SEOUL / KYUNG-KI OFFICETEL : 8231) 498-3978 FAX : 8252) 499-3978

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Automatic lubricator specification

1. Electricity : more than 220VAC 1 phases 50Hz2. Tank capacity : 40 340x340x400 ( Tank in 60 & 100 capacity is producedbased on special request)3. Motor specification1) Voltage - more than 220 VAC 1 phase 50Hz2) Electric Power - 1/3HP(0.25KW)3) Electric current - 3.2 A4) Rotation rate 1710 rpm5) Efficiency : 526) Insulation : level B4. Pump specification1) Discharge volume 1.0cc/rev2) Rotation rate 800~4,000 rpm5. Pressure adjustment : Relief Valve 0~35kg/ (checked by pressure gauge)6. Controller specification1) Electricity : 220VAC 4A, DC24V 1A(Sensor, Valve, Control Board)2) Control method : to control lubrication time & volume by Mi-com3) Control unit : available to control 3 points by 1 board(if needed to control more than 3 points, need special request)4) Input-unit1. ON : unit (0-9999)2. T : second (0.010-99.00)3. OFF : cycle (0-9999)7. Sensor & Valve specification1) Sensor

Electricity : less than 24VDC 45mAPhoto sensor Type : Direct reflection type Distance of activation : 100mm Response time : no later than 1ms Switching outputs : NPN open collector outputsProximity Sensor Type : High frequency inductive proximity sensor Distance of activation : 8mm Standard detector : Iron

2) ValveElectricity : less than 24VDC 200mAOperating method : Direct-activated pressure reducing valveOrifice size : 1.5mmFunction : 2 WayConnect type : Normal Close8. Pipe & Nozzle specification1) Oil pipe : OD 6.0 ID4.0 HIGH PRESSURE HOSE2) Pipe length : Max 10m3) Cable : 0.3sq 6P4) Nozzle size : id 0.8 od 1.85) Nozzle length : Max 500mm6) Nozzle quantity : 2ea/nozzle

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Operating method of Control Board1. Name of each devices

1) Display : which show functional status2) S/W1 : which change mode3) S/W2 : which change unit4) S/W3 : which raise numeral digit5) S/W4 : which down numeral digit6) Diode 1 : which indicate status7) Diode 2 : which indicate Valve #1 status8) Diode 3 : which indicate Valve #2 status9) Diode 4 : which indicate Valve #3 status

+24

9

8

7

6

LEVG

3

5

21

4

+24 +24 G

V1

V2

V3

S2

S1

S3

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2. Explanation of each Mode1) run : automatic operation status

- run mode must be always shown on display after input data into thisequipment, and the equipment is automatically operated.

2) # t : to input open time of each designated valve.- Input-range is 0.010 second to 60 seconds. If input-data is out of range, it isnot change to the next mode.- In response to the condition of chain, input-data is adopted differently.

3) # on : to input quantity of conveyor lubrication point which adopted to eachdesignated No.- Input-range is 0 to 9999. And input data 10% more than quantity of lubrication

point.4) # oF : to Input rest cycle of converyor which is adopted to each designated No.

- Input-range is 0 to 9999. Valve is not operated within cycle of input-range.Range need to be adopted differently in response to the condition of chain.5) SAVE : to save input data

3. Adjust and input method of MODE1) Turn power S/W on, and run mode is shown on display.2) Push S/W 1. Each push of S/W 1 changes the mode in display as below.

3) If 1t mode is shown in display, push S/W 2 to show numerical digits.4) Input operating time by adjusting flickering numerals with S/W 3 and S/W4.5) If push S/W 2 again, position of flickering numeral is moved.6) And push S/W 1 again, it is changed to next mode.7) Input t, on and oF as above, and keep pushing S/W 1 till SAVE mode is

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shown in display.8) If SAVE is shown in display, push S/W 2. And SAVE mode is flickering one

time, thereafter all input-data is saved.9) Push S/W 1 to show run mode, therefore this equipment become automatic

operation standby status.10) If Push S/W 2 while run mode is shown in display, new data will be adopted

from the time input-data loaded. And equipment lubricate for 1 cycle, and then itis changed to rest status.

4. Explanation of Diode1) Diode 1 : to show status during lubrication.- Indicator lamp is turned on during lubrication into conveyor.- Indicator lamp is turned off when rest status is adopted to all designated

conveyors.2) Diode 2,3,4 : to show operation status of valve which is related each No.- While each desingnated valve operates, it is flickering with valve.

5. Explanation of equipment operation stuatus1) When ON mode (on lubrication) is adopted to conveyor chain, blue lamp is turnedon. And Motor is automatically generated and oil is discharged.2) If sensor does not operate for 3 minutes in ON mode, motor automatically stop.And motor runs automatically after sensor operate.3) In case of oil-shortage in oil tank, red lamp is turned on. And motor stop.6. Caution & suggestions1) Should always check whether run is shown in display.2) If chains are shown symptoms of oil-shortage, push S/W 2 and lubricate one time.3) If too much oil put on chain, adjust # oF mode to raise input-amount.4) Always keep clean around equipment, and control box must be sealed to block allkinds of dust.5) Fire materials must be kept away from equipment.6) If any urgent case happens, turn off power and contact below telephone no. for A/S.

Main office : 8252) 223-3978Seoul / Kyung-ki office : 8231) 498-3978