04inst3

Hitachi Proprietary

SC01486ZDKC515I Copyright 2005, 2006, Hitachi, Ltd.

INST03-01-10Rev.1 / May.2005, Jun.2006

3. Hardware Installation3.1 Common Item of Installation and De-Installation 3.1.1 How to removal/attachment the Bezel CAUTION The stopper of Bezel is unlocked and released easily at the 60 degree rotation, stop point, of the hexagon socket head screw Latch toward clockwise, and Bezel can remove by pull in to front. Over force/torque to the Latch might become the cause of Latch damage. 1. Removal of the Logic Box Bezel a. The wrench is put in the access hole of the Logic Box Bezel. b. Afterwards, the wrench is rotated. c. And, the Logic Box Bezel is removed.

Access hole

Direction of rotation

Front View of Basic Rack

Wrench

Fig. 3.1.1-1 Removal of Logic Box Bezel

INST03-01-10

Hitachi Proprietary

SC01486ZDKC515I Copyright 2006, Hitachi, Ltd.

INST03-01-11Rev.0 / Jun.2006

2.

Removed of the OP Bezel a. The wrench is put in the access hole of OP Bezel. b. Afterwards, the wrench is rotated. c. And, the OP Bezel is removed.Access hole


Wrench When you use the DKC-PANEL DKC-PANEL Open Front View of Basic Rack Push

Fig. 3.1.1-2 Removal of OP Bezel

INST03-01-11

Hitachi Proprietary


INST03-01-20Rev.0 / May.2005

3.

Removed of the HDD BOX Bezel a. The wrench is put in the access hole of the HDD BOX Bezel. b. Afterwards, the wrench is rotated. c. And, the HDD BOX Bezel is removed.

Access hole



Wrench

Fig. 3.1.1-3 Removal of HDD BOX Bezel 4. Attached of all Bezel a. Put the pin of the Bezel in the ditch of Rack. b. Push the Bezel downward after it puts it in the ditch of Rack. c. Push the upper of Bezel.

Rack Bezel Bezel

Rack

A

Push Viewed from A Down Bracket (L) Bracket (L)


Fig. 3.1.1-4 Attachment of Bezel

INST03-01-20

Hitachi Proprietary


INST03-01-30Rev.0 / May.2005

3.1.2 How to open/close the cover 1. DKC PANEL Cover Attachment a. Attach the DKC PANEL Cover to the Frame. b. Fasten the two screws. Removal a. Loosen the two screws. b. Remove the DKC PANEL Cover from the Frame.

Screw 2

Front View of Basic Rack DKC-PANEL Cover

Fig.3.1.2-1 Attachment/Removal of Covers

INST03-01-30

Hitachi Proprietary


INST03-01-40Rev.0 / May.2005

2.

Rear Logic Box Cover Attachment a. Attach the Rear Logic Box Cover to the Frame. b. Fasten the six screws. Removal a. Loosen the six screws. b. Remove the Rear Logic Box Cover from the Frame. HDD Box Cover Attachment a. Attach the HDD Box Cover to the Frame. b. Fasten the four screws. Removal a. Loosen the four screws. b. Remove the HDD Box Cover from the Frame.

3.

Screw 6 Screw 6

Screw 6 HDD Box Cover Screw 6

HDD Box Cover

Screw 6

Rear Logic Box Cover

Rear View of Basic Rack

Fig.3.1.2-2 Attachment/Removal of Covers INST03-01-40

Hitachi Proprietary


INST03-01-50Rev.0 / May.2005

Screw 6

Screw 6

Screw 6 HDD Box Cover Screw 6

HDD Box Cover

Rear View of Extension Rack

Fig.3.1.2-3 Attachment/Removal of Covers

INST03-01-50

Hitachi Proprietary


INST03-01-60Rev.0 / May.2005

3.1.3 Attaching the Wrist Strap In order to protect parts from the electrostatic discharge, every worker must put a wrist strap on his/her wrist before starting installation or maintenance work and start the work after connecting the grounding clip to a metallic portion of the frame. (The wrist strap must be put on when connecting the LAN or RS232C cable.) When handling a part, hold it in the way that fingertips of the hand putting the wrist strap on touch a metallic portion of the part. (The above is necessary in order to discharge the charged static electricity and prevent a charge caused by handling.) Be sure to keep the wrist strap close to the subsystem. Be sure to touch the subsystem with the wrist strap put on. If you touch the subsystem without putting on the wrist strap, the static electricity charged on your body flows to the subsystem in an instant because no resistance exists between your body and the subsystem causing a subsystem trouble.

Part

Support a part by touching its metal part (metal plate) with your figures

The clip side of wrist strap: Connect this to the metal part on the frame of subsystem

Wrist Strap

Fig. 3.1.3-1 Attachment of Wrist Strap

INST03-01-60

Hitachi Proprietary


INST03-02-10Rev.0 / May.2005

3.2 UNPACKING AND INSPECTION Receiving and Inspection Before unpacking the unit, check the physical condition of the packed unit. 1. Prior to unpacking, check the container for visible damage or any indication of excessive shock, tilt or anything else abnormal during transportation and handling. Obtain and check shipping manifest for missing units. If anything abnormal is found, appropriate action should be taken before starting an installation.

2. 3.

Unpacking Procedure Notice: Be very careful when handling the equipment. Do not drop the equipment from a height more than 5 mm (0.2in.) high. Floor unevenness must be less than 10 mm (0.4in.). Move slowly and lift the four screw jacks at the bottom of each frame to the highest position to prevent contact with the ramp.

INST03-02-10

Hitachi Proprietary


INST03-02-20Rev.1 / May.2005, Jul.2006

3.2.1 Unpacking 3.2.1.1 Rack Frame 1. 2. 3. Card board crate overview is shown in Fig. 3.2.1.1-1. Cut the polyester bands. Remove the nails.D W

For HDS

Care Mark Safe Board

Magnetized Material Label H

Warning Label For Safe Board

Shipping Mark

Nail

For HP Logo Size 216187 Shipment Label Horizontal ISO Symbol Size 54186 Magnetized Material Label Size 125110 H Logo Size 216187 D W

Do not stack Mark Size 435355

Horizontal ISO Symbol Size 54186

Ramp Logo

Caution Mark Size 111235

Nail

Product Identification Label

Fig. 3.2.1.1-1 Card Board Crate Overview INST03-02-20

Hitachi Proprietary


INST03-02-30Rev.1 / May.2005, Jul.2006

4.

Remove Top Cover and corrugated sleeve.Top Cover

Joint

Corrugated Sleeve

Fall Prevent Leg

Floating Board

Fig. 3.2.1.1-2 Breakdown of CARD BOARD Crate

INST03-02-30

Hitachi Proprietary


INST03-02-40Rev.1 / May.2005, Jul.2006

5. 6. 7.

Remove adhesive tape, corner protectors, ramp and accessory box. Remove the bolts and adapters from the floating board. Take the equipment down with the ramp onto floor.

Corner Protector Ramp

Tape

Adapter Spring Washer

Bolt Hexagon Socket Bolt Accessory Box

Fig. 3.2.1.1-3 Unpacking of Equipment 8. Remove the adhesive tape and anti-static bag.Anti-static Bag

Adhesive Tape

Fig. 3.2.1.1-4 Removal of Anti-static Bag INST03-02-40

Hitachi Proprietary


INST03-02-50Rev.0 / Jul.2006

9.

Remove the adhesive tape and cushions from Operator Panel Cover.

Operator Panel Cover

Tape

Front

Fig. 3.2.1.1-5 Surface Unpacking 10. Open the rear door and remove the shipping cushions and tapes from the equipment. 11. Visually check the unit for any damage.

INST03-02-50

Hitachi Proprietary

SC01486ZDKC515I Copyright 2005, 2006, Hitachi, Ltd..

INST03-03-10Rev.4 / Oct.2005, Apr.2006

3.3 Installation of 19-inch Rack (DKC-F515I-FRMR) CAUTIONWhen transporting, push only from the front. Dont push from other side. (And work by two people.) This device (DKC515I) adopts rigid casters for its fore casters to avoid device tumbling. Therefore, the structure of this device differs from the existing devices that adopt swivel casters.FRONT SIDE ONLY

OTHER SIDE

3.3.1 Parts List Table 3.3.1-1 Parts List of DKC-F515I-FRMRItem No. 1 2 3 4 5 6 Part Name Frame Bolt Head HEX Washer Fall Prevent Leg Nameplate (HDS) Nameplate (HP) (AE072A) Part No. 2751008-1 BH816N WP008N 5526204-2 2751038-51 2751040-51/251 2106989-35 2106991-35/135 Quantity 1 3 3 1 1 1 Remarks

RSD HICAM/HICEF RSD HICAM/HICEF

INST03-03-10

Hitachi Proprietary

SC01486ZDKC515I Copyright 2005, Hitachi, Ltd..

INST03-03-20Rev.1 / May.2005, Jul.2005

3.3.2 Installation Procedure of 19-inch Rack 1. Settling the rack frame Settle the rack frame in the installation site by adjusting the leveling bolts. (a) Turn the each leveling bolt in the direction shown by the arrow so that the clearance between the caster and the floor becomes about 2.5 mm. (b) Adjust the leveling volts so that the tilts of the subsystem to the front or rear and left or right become 0 2.5 mm. CAUTION Prevention of tumble and screw jack damage. When adjusting the height of the device, 4 screw jacks must be turned with 1/4 turns for each alternately. Prevention of screw jack damage. When the screw jacks are turned, put oil into the screw jacks.Left side and right Front and rear

0 2.5mm

0 2.5mm

When the leveling bolt is turned in the arrow direction, it goes down. (Approx.2.5 mm/turn)

Leveling bolts (four each)

Approx. 2.5 mm Floor Caster

Fig. 3.3.2-1 Adjusting Leveling Bolts

INST03-03-20

Hitachi Proprietary


INST03-03-30Rev.1 / May.2005, Jun.2005

Blank Sheet

INST03-03-30

Hitachi Proprietary


INST03-03-40Rev.1 / May.2005, Jun.2005

Blank Sheet

INST03-03-40

Hitachi Proprietary


INST03-03-50Rev.1 / May.2005, Jun.2005

2.

Installation of Fall Prevent Leg a. Attach the Fall Prevent Leg with the bolts.

Frame (Item No. 1)

Washer (Item No. 3)

Bolt (Item No.2)

Fall Prevent Leg (Item No. 4)

Fig. 3.3.2-2 Installation of Fall Prevent Leg

INST03-03-50

Hitachi Proprietary

SC01486ZDKC515I Copyright 2005, 2006, Hitachi, Ltd..

INST03-03-60Rev.3 / Oct.2005, Apr.2006

3.

Attach the nameplate. a. Remove the screw from the rack frame and remove the nameplate tags to be installed. b. Attach the nameplate to the nameplate tag on the Rack frame. c. Attach all the nameplate tags with the screw.Rack Frame (Rear Side)

Nameplate Tag Rack Nut Nameplate Tag


Screw

Nameplate (Item No.5)

Fig. 3.3.2-3 Attachment of Nameplate d. When the model name is AE072A, attach the nameplate to the frame bottom base. When the model name is not AE072A, go to step e.

A

Rear View of Basic Rack Nameplate (AE072A) (Item No. 6) Viewed from A

Fig. 3.3.2-4 Attachment of Nameplate e. Return to the working table and do the rest of the work. New Installation: INST02-10, Non-Disruptive Installation: INST02-50

INST03-03-60

Hitachi Proprietary


INST03-04-10Rev.4 / Oct.2005, Apr.2006

3.4 Installation of Control Frame (DKC515I-5/5R) 3.4.1 Parts List Table 3.4.1-1Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Parts List of DKC515I-5/5RPart Name Part No. 3272924-A 5527951-C 3272976-E 5409042-3 5521578-1 3264271-1 3268905-1 5513535-1 5409042-2 3239458-1 3274177-1 3274178-1 3269890-1 5409106-1 3265644-2 3265644-4 5529984-1 3274138-1 3264272-1 5515795-1 3269907-1 3274155-1 5529843-A 2106989-17 2106991-17/117 2751037-17 2751039-17/117 2106990-16 2106992-16/216 2751038-16 2751040-16/216 Quantity Remarks 1 1 1 12 4 Maintenance Jumper 1 1 1 1 1 1 1 For HDS 1 1 1 For HDS 1 1 1 1 1 1 1 1 1 1 1

Logic Box SVP ASSY Cable ASSY (PS INLET) Repeat Binder HU Jumper Label (V/Hz/PH.) Label (QTY) EMI Core Repeat Binder Label (REV) Label (PATENT-515) Label (KOREN-MIC) Label-NOISE (FCC-CSA) Label (VCCI) Label (BSMI-D3300) Label (UL4-1) Label (V/Hz-BASIC) Label (UL5) Label (UL3) Label (BSMI) Label (V/Hz-FRMR) Packing Nameplate Kit Nameplate (HDS) *1 (DKC515I-5) Nameplate (HDS) *2 (DKC515I-5R) Nameplate (HDS) *1 (DKC-F510I-C4G) Nameplate (HDS) *2 (DKC-F510I-C4GR)

For HDS

For HP For HP RSD HICAM/HICEF RSD HICAM/HICEF RSD HICAM/HICEF RSD HICAM/HICEF

25

(To be continued)

INST03-04-10

Hitachi Proprietary


INST03-04-11Rev.3 / Oct.2005, Apr.2006

(Continued from preceding page)Item No. Part Name 26 Nameplate (HDS) *1 (DKC-F510I-S1G) Nameplate (HDS) *2 (DKC-F510I-S1GR) 27 Nameplate (HDS) *1 (DKC-F510I-1HL) Nameplate (HDS) *2 (DKC-F510I-1HLR) 28 Nameplate (HDS) *1 (DKC-F510I-1HS) Nameplate (HDS) *2 (DKC-F510I-1HSR) 29 30 Nameplate (HDS) *2 (DKC-F510I-1FSR) 31 Nameplate (HP) (AE102A) 32 Nameplate (HP) (AE071-63001) 33 Nameplate (HP) *1 (AE025AX) Nameplate (HP) *2 (AE025AX) 34 Nameplate (HP) *1 (AE030AX) Nameplate (HP) *2 (AE030AX) 35 Nameplate (HP) *1 (AE008AX) Nameplate (HP) *2 (AE008AX) Part No. 2106990-17 2106992-17/217 2751038-17 2751040-17/217 2106990-34 2106992-34/234 2751038-34 2751040-34/234 2106990-35 2106992-35/235 2751038-35 2751040-35/235 2751038-65 2751040-65/265 2106989-26 2106991-26/126 2106989-34 2106991-34/134 2106990-116 2106992-116/316 2751038-116 2751040-116/316 2106990-117 2106992-117/317 2751038-117 2751040-117/317 2106990-134 2106992-134/314 2751038-134 2751040-134/314 Quantity Remarks 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF

(To be continued)

INST03-04-11

Hitachi Proprietary


INST03-04-12Rev.2 / Oct.2005, Apr.2006

(Continued from preceding page)Item No. Part Name 36 Nameplate (HP) *1 (AE009AX) Nameplate (HP) *2 (AE009AX) 37 Nameplate (HP) *2 38 Bundle ID Label Part No. 2106990-135 2106992-135/335 2751038-135 2751040-135/335 2751038-165 2751040-165/365 Quantity Remarks 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1 RSD HICAM/HICEF 1

*1: DKC515I-5 *2: DKC515I-5R

INST03-04-12

Hitachi Proprietary


INST03-04-20Rev.2 / Jun.2005, Jul.2005

Table 3.4.1-2

Parts List of DKC-F515I-BCHR/BCSRPart No. 2751646-A 2751191-B 2751649-A 2751192-B 3274066-1 3274066-2 3274067-1 SB305N SB306N 2751615-1 2751615-2 2751616-1 2751616-2 5529966-1 5529967-1 3261959-306 3261959-408 SB408N 2751038-71 2751040-71/271 2751038-73 2751040-73/273 Quantity Remarks 1 For DKC-F515I-BCHR For DKC-F515I-BCSR 1 For DKC-F515I-BCHR For DKC-F515I-BCSR 1 1 4 4 8 1 1 1 1 2 2 4 6 2 1 RSD HICAM/HICEF RSD HICAM/HICEF

Item No. Part Name 100 Bezel (12U) ASSY 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 Bezel (4U) ASSY Bracket (L) Bracket (L) Bracket (U) Screw Screw L/G Rail (HDS) L/G Rail (HDS) SVP Rail (HDS) SVP Rail (HDS) L/G Stopper (HDS) SVP Stopper (HDS) WA Socket Bolt WA Socket Bolt Screw Nameplate (HDS) (DKC-F515I-BCHR) Nameplate (SUN) (DKC-F515I-BCSR)

INST03-04-20

Hitachi Proprietary


INST03-04-21Rev.1 / Jul.2005, Oct.2005

Table 3.4.1-3Item No. 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218

Parts List of DKC-F515I-BCPRPart No. 2751650-A 2751651-A 3274066-1 3274066-2 3274067-1 SB305N SB306N 3272911-101 5529494-1 3269758-1 3269758-2 5524949-1 3261959-516 SB510N 3261959-408 SB408N 5510146-1 5524212-C 2751038-69 2751040-69/269 Quantity Remarks 1 1 1 1 4 4 8 2 2 1 1 2 16 8 12 2 24 1 1 RSD HICAM/HICEF

Part Name Bezel (12U) ASSY Bezel (4U) ASSY Bracket (L) Bracket (L) Bracket (U) Screw Screw Rail (L/G) Stopper (R) Rail (RK-SVP) Rail (RK-SVP) Stopper (SVP-R) WA Socket Bolt Screw WA Socket Bolt Screw Rack Nut MODEM Card Nameplate (HDS)

INST03-04-21

Hitachi Proprietary


INST03-04-30Rev.0 / May.2005

3.4.2 Installation Procedure of Control Frame (RSD Rack Frame) 1. Installing the rails (If the rails are already installed, this installation procedure is not required.)

RSD Rack Frame (DKC-F515I-FRMR) EIA units and intervals of mounting holes of 19-inch rack frame conforming to EIA standard A unit (U) space conforming to EIA standard is 19 inches wide and 44.5 mm high as shown in the figure below. The boundary of the unit falls on the middle of the interval of 12.7 mm. Wide intervals: Repeat of 44.45 mm (31.75 mm + 12.7 mm) Maximum number of mountable unit spaces: 40

12.7mm 31.75mm 12.7mm

Unit Boundary 1U = 44.45mm 1 unit (EIA) Unit Boundary

Fig. 3.4.2-1

Attachment Hole Size of Rack

INST03-04-30

Hitachi Proprietary


INST03-04-40Rev.1 / May.2005, Apr.2006

The addresses are given as 1, 2, 3, and so on counted from the bottom of the rack frame. In the case of the rack frame, you must count the holes to know the address because no number is marked on the rack frame. The following figure illustrates the whole layout of addresses of installation positions in the rack frame. There are 40 addresses, that is, the 1U to 40U counted in the vertical direction starting from the lower boundary of the 1U (the lowest unit).Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction) 40U 39U 38U 37U 36U 35U 34U 33U Area of SVP *2 32U 31U 30U 29U 28U 27U Area of 26U Logic Box *2 25U 24U 23U 22U 21U 20U 19U 18U 17U Area of SVP *1 16U 15U 14U 13U 12U Area of 11U 10U Logic Box *1 9U 8U 7U 6U 5U 4U 3U 2U 1U

The height form the bottom boundary of number 1U 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm *1: Option 1 *2: Option 2

(1 EIA unit)

(15 EIA units)

(1 EIA unit)

(15 EIA units)

Fig. 3.4.2-2 Whole Layout of Installation Position Addresses

INST03-04-40

Hitachi Proprietary


INST03-04-50Rev.2 / Jun.2005, Apr.2006

a. On the right side of the installation location in the rack frame, align the round holes of the Rail (R) with those of the rack frame and insert the rack nuts (at four places in total in front and rear.). b. Fasten the Rail (R) to the rack frame using the WA socket bolts (at two places each on the front and rear sides.). c. Install the Rail (L) to the rack frame in the same way.Rack Frame (Rear Side) Rack Nut (Item No. 216) Rail (Item No. 207) Rack Frame (Front Side)

WA Socket Bolt (Item No. 212)


Rack Nut Unit Boundary 1 Unit (1 EIA) Unit Boundary Bottom Unit of Installation Position Unit Boundary When you shift the rail a little upward form the position where the bottom edge of the rail is aligned with the lower boundary line of the installation position address (boundary of a unit), the round holes on the rail are exactly aligned with the holes on the rack frame.

Fig. 3.4.2-5

Attachment of Rails

INST03-04-50

Hitachi Proprietary


INST03-04-60Rev.2 / Jun.2005, Apr.2006

d. On the right side of the installation location in the rack frame, align the round holes of the Rail (R) with those of the rack frame and insert the rack nuts (at four places in total in front and rear.). e. Fasten the Rail (R) to the rack frame using the WA socket bolts (at two places each on the front and rear sides.). f. Install the Rail (L) to the rack frame in the same way.Rack Frame (Rear Side) Rack Nut (Item No. 216) Rack Frame (Front Side)

Rail (Item No. 210)



Rack Nut

Rack Frame (Front Side) Unit Boundary Unit of Installation Position Unit Boundary

Rail

Fig. 3.4.2-6

Attachment of Rails

INST03-04-60

Hitachi Proprietary


INST03-04-70Rev.2 / Jun.2005, Apr.2006

2.

Installing rack nuts on the front side of the rack frame Install the rack nuts on the front side of the rack frame in order to fasten the subsystems to be mounted on the rack frame. a. Fit the four rack nuts to each of the right and left beams on the front side of the rack frame.

RSD Rack Frame

63th hole

55th hole

48th hole

38th hole

31th hole

23th hole 16th hole

6th hole

40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

63th hole

55th hole 48th hole

Option 2

38th hole

RSD Rack Frame (Front Side)

31th hole

23th hole Option 1 16th hole Rack Nut (Item No. 216) 6th hole

Front View of Basic Rack No. Option 2 Part SVP Logic Box SVP Logic Box Location Lower Lower Upper Upper Lower Lower Upper Upper Remark 63th hole 55th hole 48th hole 38th hole 31th hole 23th hole 16th hole 6th hole

Option 1

32U 28U 24U 19U 16U 12U 8U 3U

Fig. 3.4.2-7

Attachment of Rack Nut

INST03-04-70

Hitachi Proprietary


INST03-04-80Rev.2 / Jul.2005, Apr.2006

3.

Installing the Logic Box and SVPCAUTION

Paying attention to falls: Work carefully because the mass of the single Logic Box is about 70 kg and SVP is about 15 kg.

a. Install the Logic Box on the Rack frame referring to mounting procedure using the special lifter. (See INST03-13-10 through 40.) b. Fix the Logic Box with the six screws. c. Install the SVP on the Rack frame and fasten the two screws.Rack Frame (Front Side)

Rail

Screw (Item No.213) SVP (Item No. 2) Screw (Item No.213)

Rail

Front View of Rack Frame Screw (Item No.213)

Screw (Item No.213)

Logic Box (Item No. 1)

Fig. 3.4.2-8

Installing Logic Box and SVP

INST03-04-80

Hitachi Proprietary


INST03-04-90Rev.2 / Jun.2005, Apr.2006

d. Attach the stoppers on the rear side of Logic Box and fasten the screws.Standard Configuration Screw (Item No. 214) Logic Box Logic Box Screw (Item No. 214)

Rear View of Basic Rack Disk-less Configuration Stopper (Item No. 208) Stopper (Item No. 208) Rear View of Rack Frame

Logic Box

Rail Rear View of Basic Rack

Rail

Fig. 3.4.2-9

Attachment of Stoppers

e. Attach the stoppers on the rear side of SVP and fasten the screws.Standard Configuration

SVP

Rear View of Basic Rack Disk-less Configuration SVP

Rail

Rear View of SVP

WA Socket Bolt (Item No. 214) WA Socket Bolt (Item No. 214) Screw (Item No. 215) Stopper (Item No. 211)

Rail

Stopper (Item No. 211) Screw (Item No. 215) Rear View of Basic Rack

Rear View of Rack Frame

Fig. 3.4.2-10


INST03-04-90

Hitachi Proprietary


INST03-04-100Rev.2 / Jul.2005, Apr.2006

4.

Connect the cables. a. Connect the cables (P81-1, P83-1, P84-1) to the SVP. b. Loosen the screw and remove the clamp. Connect the cable (P86) to the SVP and fix it with the clamp.

When the SVP is SHM1036 J83 J84 J86 Screw

Cable (P81-1)

Cable (P83-1) Cable (P84-1)

Clamp Power Cable (P86)

Rear View of SVP

When the SVP is SHM1040 J83 J84

Screw J86

Cable (P81-1) Cable (P83-1) Cable (P84-1) Clamp Power Cable (P86)

Rear View of SVP

Fig. 3.4.2-11

Connection of Cables

INST03-04-100

Hitachi Proprietary


INST03-04-101Rev.0 / Apr.2006

c. Fix the cable assemblies to the fibre cable (DKC-F515I-UC0R) with the repeat binders.FIBRE CABLE (DKC-F515I-UC0R) When routing the cables, ensure approximately 100mm distance between the cables and the top of SVP unit.

Approximately 100mm

Repeat Binder

P81-1

P83-1

P84-1

Logic Box

Fig. 3.4.2-12

Attachment of Cables

INST03-04-101

Hitachi Proprietary


INST03-04-110Rev.2 / Jun.2005, Apr.2006

d. Connect the power cables (PDU00-P101, PDU00-P102, PDU00-P103, PDU01-P101 and PDU01-P102) to the PDUs and fix them with the connector stopper. Refer to Fig. 3.4.2-13 or Fig.3.4.2-14.Option 1 Standard Configuration Disk-less Configuration

PDU-C00

PDU-C01

PDU-C00

PDU-C01



PDU-C00

PDU-C01

Connector Stopper

Connector Stopper

PDU00-P103 PDU00-P102 PDU00-P101 PDU01-P102 PDU01-P101

Fig. 3.4.2-13

Connection of Power Cables (Option 1)

INST03-04-110

Hitachi Proprietary


INST03-04-111Rev.0 / Apr.2006

Option 2 Disk-less Configuration PDU-U10 PDU-U11


PDU-U10

PDU-U11

Connector Stopper

Connector Stopper

PDU00-P103 PDU00-P102 PDU00-P101 PDU01-P102 PDU01-P101

Fig. 3.4.2-14

Connection of Power Cables (Option 2)

INST03-04-111

Hitachi Proprietary


INST03-04-120Rev.2 / Jun.2005, Apr.2006

e. Fix the cable assemblies to the rack frame with the repeat binders. Refer to Fig. 3.4.2-15 or Fig.3.4.2-16.Option 1

Rack Frame

PDU-C00 Cable ASSY PDU-C01 Repeat Binder SVP Repeat Binder

Disposal of the Cable Excess Portion


Repeat Binder

Fig. 3.4.2-15

Attachment of Power Cables (Option 1)

INST03-04-120

Hitachi Proprietary


INST03-04-121Rev.0 / Apr.2006

Option 2 Rack Frame

PDU-U10

Cable ASSY PDU-U11 Logic Box SVP

Repeat Binder

Repeat Binder

Repeat Binder



Fig. 3.4.2-16


INST03-04-121

Hitachi Proprietary


INST03-04-130Rev.1 / May.2005, Apr.2006

f.

Pull out AC power cables from the opening part on the bottom of the rack frame, and fix them with a cable clamp. Use the Stubby Screwdriver when fix a cable clamp with screws.Rack Frame

PDU PDU

AC Power Cable

Stubby screwdriver

Cable Clamp

Screw

Fig. 3.4.2-17

Fixation of AC Power Cable

INST03-04-130

Hitachi Proprietary


INST03-04-140Rev.1 / May.2005, Apr.2006

5.

Jumper Setting

Be sure to wear your wrist strap and attach to ground prior to performing the following work. This will ensure that the IC and LSI on the PCB are protected from static electricity. a. Install the jumper plugs in the SSVP/MN as indicated in the Table 3.4.2-1 and Fig. 3.4.218. Table 3.4.2-1Function Name SSVP/MN

Installation of Jumper in SSVP/MNJumper No. Settings JP04 The subsystem is powered on (AUTO PS-ON) automatically after the AC power is turned on. The subsystem is powered on through on operation of the PS ON/PS OFF switch after the AC power is turned on. (When the unit is shipped from the factory.) Jumper settingJP04

Jumper JP04

Jumper

Standard Configuration

SSVP/MN


Disk-less Configuration JP04

SSVP/MN SSVP/MN


Fig. 3.4.2-18

Installation of Jumper in SSVP/MN

INST03-04-140

Hitachi Proprietary

SC01486ZDKC515I Copyright 2005, 2006 Hitachi, Ltd.

INST03-04-150Rev.3 / Jul.2005, Apr.2006

6. Labeling In case of AE102A a. Attach the seven labels to the rear door. b. Attach the four labels and the nameplate to the frame bottom base. Label (V/Hz/PH.) should be selected among the sheet of Label (V/Hz/PH.) corresponding to the operating voltage and frequency.

Rear Door

Label (PATENT-515) (Item No. 11)


Label (UL3) (Item No. 20) Label (BSMI) (Item No. 21) Label (VCCI) (Item No. 14) Label (UL5) (Item No. 18) Label (UL4-1) (Item No. 16) Label-NOISE (FCC-CSA) (Item No. 13)

Label (V/Hz-FRMR) (Item No. 22) Label (V/Hz/PH.) (Item No. 6) A

Rear View of Basic RackNameplate (AE102A) (Item No. 31) Label (REV) (Item No. 10) Viewed from A

Fig. 3.4.2-19

Attachment of Labels

INST03-04-150

Hitachi Proprietary

SC01486ZDKC515I Copyright 2006 Hitachi, Ltd.

INST03-04-151Rev.0 / Apr.2006

In case of AE071-63001 a. When the Control Frame (AE071-63001) is option 1, attach the seven labels to the rear door. When the Control Frame is option 2, go to step d. b. Attach the label (V/Hz/PH.) to the frame bottom base. Label (V/Hz/PH.) should be selected among the sheet of Label (V/Hz/PH.) corresponding to the operating voltage and frequency. c. Attach the label (V/Hz-FRMR) to the frame bottom base.

Rear Door



Label (UL3) (Item No. 20) Label (BSMI) (Item No. 21) Label (VCCI) (Item No. 14) Label (UL5) (Item No. 18) Label (UL4-1) (Item No. 16) Label-NOISE (FCC-CSA) (Item No. 13)

Label (V/Hz-FRMR) (Item No. 22) Label (V/Hz/PH.) (Item No. 6) A


Viewed from A

Fig. 3.4.2-20

Attachment of Labels (Option 1)

INST03-04-151

Hitachi Proprietary

SC01486ZDKC515I Copyright 2006 Hitachi, Ltd.

INST03-04-152Rev.0 / Apr.2006

d. Attach the three labels and the nameplate to the Rear Logic Box cover.Rear Logic Box Cover Rear Logic Box Cover (Option 2)

Rear Logic Box Cover (Option 1)


Bundle ID Label (Item No. 38) Label (V/Hz-BASIC) (Item No. 17)

Nameplate (AE071-63001) (Item No. 32)

Label (REV) (Item No. 10)

Fig. 3.4.2-21

Attachment of Labels (Option 1/Option 2)

INST03-04-152

Hitachi Proprietary


INST03-04-160Rev.3 / Oct.2005, Apr.2006

7.

Attach the nameplate. a. Fit the rack nut to the right beam on the rear side of the rack frame. b. Attach the nameplates to the nameplate tags. c. Attach the nameplate tags with the screw.

RSD Rack Frame40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

80th hole (Option 2)

35th hole (Option 1) RSD Rack Frame (Rear Side)

35th hole or 80th hole

Rack Nut

Nameplate Tag (Item No. 23)


Screw (Item No. 23)

Nameplate (Item No. 24, 33 through 37)

Fig. 3.4.2-22

Attachment of Nameplate

INST03-04-160

Hitachi Proprietary


INST03-04-170Rev.2 / Jun.2005, Oct.2005

Blank Sheet

INST03-04-170

Hitachi Proprietary


INST03-04-171Rev.2 / Oct.2005, Apr.2006

7.

Insertion of MODEM Card a. Insert the MODEM Card in the port on the SVP. b. Doing MODEM cable to the core 1turn and fix the core and LAN cables with the repeat binder. c. Connect the cable to the modem cable coupler.

When the SVP is SHM1036 MODEM Cable Core (Item No. 8) Repeat Binder (Item No. 9)

SVP (Rear Side)

Doing MODEM cable to the core 1turn.

How to attach the MODEM Card MODEM Cable Coupler (Item No. 217) MODEM Card (Item No. 217) Lower Port

Cable

When the SVP is SHM1040 MODEM Cable Core (Item No. 8) Repeat Binder (Item No. 9) SVP (Rear Side)

Doing MODEM cable to the core 1turn.

MODEM Cable Coupler (Item No. 217)

How to attach the MODEM Card MODEM Card

Cable

Fig. 3.4.2-23

Insertion of MODEM Card INST03-04-171

Hitachi Proprietary


INST03-04-180Rev.0 / May.2005

3.4.3 Installation Procedure of Control Frame (HDS Rack Frame) 1. Installing the rails (If the rails are already installed, this installation procedure is not required.)

HDS Rack Frame EIA units and intervals of mounting holes of 19-inch rack frame conforming to EIA standard A unit (U) space conforming to EIA standard is 19 inches wide and 44.5 mm high as shown in the figure below. The boundary of the unit falls on the middle of the interval of 12.7 mm. Wide intervals: Repeat of 44.45 mm (15.875mm + 15.875 mm + 12.7 mm) Maximum number of mountable unit spaces: 42

12.7mm 31.75mm 12.7mm 15.875mm 15.875mm

Unit Boundary 1U =44.45mm 1 unit (EIA) Unit Boundary

Fig. 3.4.3-1


INST03-04-180

Hitachi Proprietary


INST03-04-190Rev.1 / May.2005, Apr.2006

The addresses are given as 1, 2, 3, and so on counted from the bottom of the rack frame. The following figure illustrates the whole layout of addresses of installation positions in the rack frame. There are 42 addresses, that is, the 1U to 42U counted in the vertical direction starting from the lower boundary of the 1U (the lowest unit).Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction)

The height form the bottom boundary of number 1U 1866.90mm 1822.45mm 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm *1: Option 1 *2: Option 2

42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U

Area of SVP*2

(1 EIA unit)

Area of Logic Box *2

26U 25U 24U 23U 22U 21U 20U 19U 18U 17U

(15 EIA units)

Area of SVP*1 16U15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

(1 EIA unit)

Area of Logic Box *1

(15 EIA units)

Fig. 3.4.3-2 Whole Layout of Installation Position Addresses

INST03-04-190

Hitachi Proprietary


INST03-04-200Rev.0 / May.2005

a. Unscrew screws of rails from right side of the component and uninstall all rails. Repeat same step described above for the left side of the component. These unscrewed screws should be kept for the installment of exclusive use rails.Frame (Rear) Frame (Front)

Screw

Rail

Screw

Rail

Fig. 3.4.3-3

Removal of Rails

INST03-04-200

Hitachi Proprietary


INST03-04-210Rev.1 / May.2005, Apr.2006

b. On the right side of the installation location in the rack frame, fasten the L/G Rail (R) to the rack frame using the screw (at a place on the rear side.). c. Install the L/G Rail (L) to the rack frame in the same way. d. On the right side of the installation location in the rack frame, fasten the SVP Rail (R) to the rack frame using the screw (at a place on the rear side.). e. Install the SVP Rail (L) to the rack frame in the same way.Frame (Rear)

Frame (Front)

16U*1/32U*2Screw SVP Rail (R) (Item No. 110)

1U*1/17U*2Screw L/G Rail (R) (Item No. 108)

*1: Option 1 *2: Option 2

Fig. 3.4.3-4

Attachment of Rails

INST03-04-210

Hitachi Proprietary


INST03-04-220Rev.1 / May.2005, Apr.2006

2.

Installing rack nuts on the front side of the rack frame Install the rack nuts on the front side of the rack frame in order to fasten the subsystems to be mounted on the rack frame. a. Fit the four rack nuts to each of the right and left beams on the front side of the rack frame.

HDS Rack Frame42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

HDS Rack Frame (Front Side)

94th hole

94th hole

Rack Nut

82th hole 72th hole

82th hole 72th hole

Option 2

57th hole

57th hole

46th hole

46th hole

34th hole 24th hole

34th hole 24th hole

Option 1

9th hole

9th hole


No. Part Option 2 SVP Logic Box Option 1 SVP Logic Box

Location 32U Lower 28U Lower 24U Upper 19U Upper 16U Lower 12U Lower 8U Upper 3U Upper

Remark 94th hole 82th hole 72th hole 57th hole 46th hole 34th hole 24th hole 9th hole

Fig. 3.4.3-5

Attachment of Rack Nut

INST03-04-220

Hitachi Proprietary


INST03-04-230Rev.1 / May.2005, Jul.2005

3.

Installing the Logic Box and SVP CAUTION

Paying attention to falls: Work carefully because the mass of the single Logic Box is about 70 kg and SVP is about 15 kg. a. Install the Logic Box on the Rack frame referring to mounting procedure using the special lifter. (See INST03-13-10 through 40.) b. Fix the Logic Box with the six screws. c. Install the SVP on the Rack frame and fasten the two screws.Rack Frame (Front Side)

Rail Screw

SVP (Item No. 2)

Screw

Screw Front View of Rack Frame Screw

Logic Box (Item No. 1)

Fig. 3.4.3-6

Installing Logic Box and SVP

INST03-04-230

Hitachi Proprietary


INST03-04-240Rev.1 / May.2005, Apr.2006

d. Attach the stoppers on the rear side of Logic Box and fasten the screws.Standard Configuration or TagmaStore AMS/WMS Mounting Configuration WA Socket Bolt (Item No. 114)

Logic Box Logic Box L/G Stopper (Item No. 111) Rear View of Basic Rack Disk-less Configuration WA Socket Bolt (Item No. 114) WA Socket Bolt (Item No. 114)

Logic Box

Rail Rear View of Basic Rack

Stopper (Item No. 111)

Fig. 3.4.3-7


e. Attach the stoppers on the rear side of SVP and fasten the screws.Standard Configuration or TagmaStore AMS/WMS Mounting Configuration

Rail SVP

Rear View of Basic Rack Disk-less Configuration SVP Rear View of SVP WA Socket Bolt (Item No. 113) Screw (Item No. 115) SVP Stopper (Item No. 112)


Fig. 3.4.3-8

Attachment of Stoppers INST03-04-240

Hitachi Proprietary


INST03-04-250Rev.2 / Jul.2005, Apr.2006

4.

Connect the cables. a. Connect the cables (P81-1, P83-1, P84-1) to the SVP. b. Loosen the screw and remove the clamp. Connect the cable (P86) to the SVP and fix it with the clamp.

When the SVP is SHM1036 J83 J84 J86 Screw

Cable (P81-1)

Cable (P83-1) Cable (P84-1)

Clamp Power Cable (P86)

Rear View of SVP

When the SVP is SHM1040 J83 J84

Screw J86

Cable (P81-1) Cable (P83-1) Cable (P84-1) Clamp Power Cable (P86)

Rear View of SVP

Fig. 3.4.3-9


INST03-04-250

Hitachi Proprietary


INST03-04-260Rev.1 / May.2005, Apr.2006

c. Fix the cable assemblies to the fibre cable (DKC-F515I-UC0R) with the repeat binders.FIBRE CABLE (DKC-F515I-UC0R) When routing the cables, ensure approximately 100mm distance between the cables and the top of SVP unit.

Approximately 100mm

Repeat Binder

P81-1

P83-1

P84-1

Logic Box

Fig. 3.4.3-10

Fixation of Cables

d. Connect the power cables (PDU00-P101, PDU00-P102, PDU00-P103, PDU01-P101 and PDU01-P102) to the PDUs. (Refer to HDS installation Manual.)

PDU

PDU

Rear View of Basic Rack Fig. 3.4.3-11 Connection of Power Cables

INST03-04-260

Hitachi Proprietary


INST03-04-270Rev.1 / May.2005, Apr.2006

e. Fix the cable assemblies to the rack frame with the repeat binders. Refer to Fig.3.4.3-12 or Fig.3.4.3-13.Option 1

Rack Frame

PDU

Cable ASSY PDU Repeat Binder

Repeat Binder Disposal of the Cable Excess Portion

Repeat Binder


Fig. 3.4.3-12

Attachment of Power Cables (Option 1) INST03-04-270

Hitachi Proprietary


INST03-04-271Rev.0 / Apr.2006

Option 2

PDU Rack Frame PDU

Cable ASSY

Repeat Binder

Repeat Binder Disposal of the Cable Excess Portion

Repeat Binder


Fig. 3.4.3-13


INST03-04-271

Hitachi Proprietary


INST03-04-280Rev.1 / May.2005, Apr.2006

5.

Jumper Setting

Be sure to wear your wrist strap and attach to ground prior to performing the following work. This will ensure that the IC and LSI on the PCB are protected from static electricity. a. Install the jumper plugs in the SSVP/MN as indicated in the Table 3.4.3-1 and Fig. 3.4.314.Table 3.4.3-1Function Name SSVP/MN

Installation of Jumper in SSVP/MNJumper No. Settings JP04 The subsystem is powered on (AUTO PS-ON) automatically after the AC power is turned on. The subsystem is powered on through on operation of the PS ON/PS OFF switch after the AC power is turned on. (When the unit is shipped from the factory) Jumper settingJP04

Jumper JP04

Jumper

Standard Configuration or TagmaStore AMS/WMS Mounting Configuration

SSVP/MN


Disk-less Configuration

JP04SSVP/MN SSVP/MN


Fig. 3.4.3-14

Installation of Jumper in SSVP/MN INST03-04-280

Hitachi Proprietary


INST03-04-290Rev.3 / Jul.2005, Apr.2006

6.

Labeling a. When the Control Frame (DKC515I-5/5R) is option 1, attach the six labels to the rear door. When the Control Frame (DKC515I-5/5R) is option 2, go to step b. b. Attach the label (V/Hz/PH.) to the Rear Logic Box cover. Label (V/Hz/PH.) should be selected among the sheet of Label (V/Hz/PH.) corresponding to the operating voltage and frequency. c. Attach the four labels and the nameplate to the Rear Logic Box cover.

Option 1

Rear Door



Label (KOREN-MIC) (Item No. 12) Label (BSMI-D3300) (Item No. 15) Label (VCCI) (Item No. 14) Label (UL3) (Item No. 20) Label-NOISE (FCC-CSA) (Item No. 13)

Option 1/Option 2 Standard Configuration or TagmaStore AMS/WMS Mounting Configuration Rear Logic Box Cover

Rear Logic Box Cover (Option 1)

Rear View of Basic Rack Disk-less Configuration Nameplate (DKC515I-5/5R) (Item No. 24) Rear Logic Box Cover (Option 2) Label (REV) (Item No. 10) Label (V/Hz/PH.) (Item No. 6)

Label (UL4-1) (Item No. 16) Label (V/Hz-BASIC) (Item No. 17) Label (UL5) (Item No. 18)

Rear Logic Box Cover (Option 1) Rear View of Basic Rack

Fig. 3.4.3-15

Attachment of Labels INST03-04-290

Hitachi Proprietary


INST03-04-300Rev.2 / Jun.2005, Apr.2006

7.

Attach the nameplate. a. Fit the rack nut to the right beam on the rear side of the rack frame. b. Attach the nameplates to the nameplate tags. c. Attach the nameplate tags with the screw.

HDS Rack Frame42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

120th hole (Option 2)

52th hole (Option 1) HDS Rack Frame (Rear Side) Rack Nut 52th hole or 120th hole

Nameplate Tag (Item No. 23)


Screw (Item No. 23)

Nameplate (Item No. 25 through 30)

Fig. 3.4.3-16


INST03-04-300

Hitachi Proprietary


INST03-04-310Rev.1 / May.2005, Apr.2006

3.4.4 Installation Procedure of Bezel

1.

Attachment of Brackets a. Attach the four brackets (U) on the front side and fasten the screws. b. Attach the two brackets (L) on the front side and fasten the screws.

Standard Configuration or TagmaStore AMS/WMS Mounting Configuration Bracket (U) (Item No. 104 or 204)

Screw (SB306N) (Item No. 106 or 206)

Front View of Basic Rack Disk-less Configuration


Bracket (U) (Item No. 104 or 204)

Bracket (L) (Item No. 103 or 203)




Bracket (L) (Item No. 102 or 202)

Fig. 3.4.4-1

Attachment of Brackets

INST03-04-310

Hitachi Proprietary


INST03-04-320Rev.1 / May.2005, Apr.2006

2.

Attachment of Bezel (12U) and Bezel (4U) a. Put the pin of the Bezel in the ditch of Rack. b. Push the Bezel downward after it puts it in the ditch of Rack. c. Push the upper of Bezel.Standard Configuration or TagmaStore AMS/WMS Mounting Configuration

Rack Bracket (U) Bezel (4U) (Item No. 101 or 201) Bezel (12U) (Item No. 100 or 200) Front View of Basic Rack Disk-less Configuration Viewed from A A Pin Push Bezel Bezel

Rack Bracket (U)

Down Bracket (L) Bracket (L)

Bezel (4U) (Item No. 101 or 201)

Bezel (12U) (Item No. 100 or 200)

A


Fig. 3.4.4-2

Attachment of Bezels

INST03-04-320

Hitachi Proprietary


INST03-04-330Rev.2 / Jun.2005, Jul.2005

3.

Attachment of Nameplate a. Remove the screw from the rack frame and remove the nameplates to be installed. b. Attach the nameplate to the nameplate tag. c. Attach all the nameplates with the screw.Rack Frame (Rear Side)

Nameplates to be installed Rack Nut Nameplate Tag (Item No. 8) Screw


Nameplate (Item No. 116 or 218)

Fig. 3.4.4-3


d. Return to the working table and do the rest of the work. New Installation: INST02-10

INST03-04-330

Hitachi Proprietary


INST03-05-10Rev.4 / Oct.2005, Jan.2006

3.5 Installation of Disk Chassis (DKC-F515I-B2R) Note 1: Confirm LOGIC BOX (DKC515I-5) is installed. Note 2: Confirm HDD canister is not installed. De-install HDD canister if HDD canister is installed. Note 3: Mounted positions of DKC-F515I-B2Rs (DKU-RK1, RK2, and RK3) will be different between a standard configuration and TagmaStore AMS/ WMS mounting configuration. See Location Section (LOC02-10 through 21) for details. Do this work after confirming the above-mentioned notes. 3.5.1 Parts List Table 3.5.1-1Item No. 1 2 3 4 5 6 7 8 9 10

Parts List of DKC-F515I-B2RPart Name Part No. 3272859-A 3272976-C 3272976-D 3274139-1 5529984-1 3264272-1 5409042-3 2751038-54 2751040-54/254 3275121-1 3275120-1 Quantity 2 2 2 1 1 1 8 1 1 1 Remarks White Label Yellow Label

HDD BOX Cable ASSY (PS INLET) Cable ASSY (PS INLET) Label (V/HZ-B2R) Label (UL4-1) Label (UL5) Repeat Binder Nameplate (HDS) Label Label

RSD HICAM/HICEF

INST03-05-10

Hitachi Proprietary


INST03-05-20Rev.4 / Oct.2005, Jan.2006

Table 3.5.1-2

Parts List of DKC-F515I-BUHR/BUSRPart No. 2751646-A 2751191-B 3274066-1 3274066-2 3274067-1 SB305N SB306N 2751617-1 2751617-2 5529968-1 3261959-408 2751038-70 2751040-70/270 2751038-72 2751040-72/272 Quantity 1 1 1 2 4 4 2 2 4 12 1 Remarks For DKC-F515I-BUHR For DKC-F515I-BUSR

Item No. Part Name 100 Bezel (12U) ASSY 101 102 103 104 105 106 107 108 109 110 Bracket (L) Bracket (L) Bracket (U) Screw Screw HDD BOX Rail (HDS) HDD BOX Rail (HDS) HDD BOX Stopper (HDS) WA Socket Bolt Nameplate (HDS) (DKC-F515I-BUHR) Nameplate (SUN) (DKC-F515I-BUSR)

RSD HICAM/HICEF RSD HICAM/HICEF

Table 3.5.1-3Item No. 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214

Parts List of DKC-F515I-BUPRPart No. 2751650-A 3274066-1 3274066-2 3274067-1 SB305N SB306N SB510N 3269759-101 3269759-102 5529498-101 5529498-102 5510146-1 3261959-408 3261959-516 2751038-68 2751040-68/268 Quantity 1 1 1 2 4 4 8 2 2 2 2 24 12 16 1 Remarks

Part Name Bezel (12U) ASSY Bracket (L) Bracket (L) Bracket (U) Screw Screw Screw Rail (HDD BOX) Rail (HDD BOX) Stopper R Stopper R Rack Nut WA Socket Bolt WA Socket Bolt Nameplate (HDS)

RSD HICAM/HICEF

INST03-05-20

Hitachi Proprietary


INST03-05-30Rev.0 / May.2005

3.5.2 Installation Procedure of Disk Chassis (RSD Rack Frame) RSD Rack Frame (DKC-F515I-FRMR) 1. Installing the rails (If the rails are already installed, this installation procedure is not required.) EIA units and intervals of mounting holes of 19-inch rack frame conforming to EIA standard A unit (U) space conforming to EIA standard is 19 inches wide and 44.5 mm high as shown in the figure below. The boundary of the unit falls on the middle of the interval of 12.7 mm. Wide intervals: Repeat of 44.45 mm (31.75 mm + 12.7 mm) Maximum number of mountable unit spaces: 40

12.7mm 31.75mm 12.7mm


Fig. 3.5.2-1


INST03-05-30

Hitachi Proprietary


INST03-05-40Rev.0 / May.2005

The addresses are given as 1, 2, 3, and so on counted from the bottom of the rack frame. In the case of the rack frame, you must count the holes to know the address because no number is marked on the rack frame. The following figure illustrates the whole layout of addresses of installation positions in the rack frame. There are 40 addresses, that is, the 1U to 40U counted in the vertical direction starting from the lower boundary of the 1U (the lowest unit).Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction) 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

The height form the bottom boundary of number 1U 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm

Area of HDD BOX (Option 2)

(6 EIA units)


(6 EIA units)


(6 EIA units)


(6 EIA units)

Fig. 3.5.2-2 Whole Layout of Installation Position Addresses (Basic Rack)

INST03-05-40

Hitachi Proprietary


INST03-05-50Rev.0 / May.2005

Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction) 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

The height form the bottom boundary of number 1U 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm


(6 EIA units)


(6 EIA units)


(6 EIA units)


(6 EIA units)

Fig. 3.5.2-3 Whole Layout of Installation Position Addresses (Extension Rack)

INST03-05-50

Hitachi Proprietary


INST03-05-60Rev.1 / May.2005, Jun.2005

a. On the right side of the installation location in the rack frame, align the round holes of the Rail (R) with those of the rack frame and insert the rack nuts (at four places in total in front and rear.). b. Fasten the Rail (R) to the rack frame using the WA socket bolts (at two places each on the front and rear sides.). c. Install the Rail (L) to the rack frame in the same way.Rack Frame (Rear Side)

Rack Nut (Item No. 211) Rack Frame (Front Side)

Rail (Item No. 208)

WA socket Bolt (Item No. 213)

WA socket Bolt (Item No. 213)

Rack Nut

1 Unit (EIA) Unit Boundary 1 Unit (EIA) Unit Boundary Bottom Unit of Installation Position Unit Boundary When you shift the rail a little upward form the position where the bottom edge of the rail is aligned with the lower boundary line of the installation position address (boundary of a unit), the round holes on the rail are exactly aligned with the holes on the rack frame.

Fig. 3.5.2-7

Attachment of Rails

INST03-05-60

Hitachi Proprietary


INST03-05-70Rev.1 / May.2005, Jun.2005

2.

Installing rack nuts on the front side of the rack frame Install the rack nuts on the front side of the rack frame in order to fasten the subsystems to be mounted on the rack frame. a. Fit the four rack nuts to each of the right and left beams on the front side of the rack frame. Count holes from top to bottom if unable to count them from the bottom. The hole number on the very top of the rack is the 80th hole.79th hole

79th hole

71th hole 67th hole

59th hole 55th hole

47th hole 43th hole

35th hole


71th hole 67th hole Option-2

59th hole 55th hole

47th hole 43th hole Option-1 Rack Frame (Front Side)

35th hole

Rack Nut (Item No. 211)

Front View of Basic Rack Part HDD BOX (Option 2) HDD BOX (Option 2) HDD BOX (Option 1) HDD BOX (Option 1) Location Lower Lower Lower Lower Lower Lower Lower Lower Remark 79th hole 71th hole 67th hole 59th hole 55th hole 47th hole 43th hole 35th hole

40U 36U 34U 30U 28U 24U 22U 18U

Fig. 3.5.2-8

Installing Rack Nuts to Basic Rack

INST03-05-70

Hitachi Proprietary


INST03-05-80Rev.1 / May.2005, Jun.2005

47th hole

39th hole 35th hole

27th hole 23th hole

15th hole 11th hole

3rd hole


Rack Frame (Front Side)

47th hole

Rack Nut (Item No. 211)


27th hole 23th hole


3rd hole

Front View of Extension Rack

Part HDD BOX (Option 4) HDD BOX (Option 4) HDD BOX (Option 3) HDD BOX (Option 3)

24U 20U 18U 14U 12U 8U 6U 2U

Location Lower Lower Lower Lower Lower Lower Lower Lower

Remark 47th hole 39th hole 35th hole 27th hole 23th hole 15th hole 11th hole 3rd hole

Fig. 3.5.2-9

Installing Rack Nuts to Extension Rack

INST03-05-80

Hitachi Proprietary


INST03-05-90Rev.0 / May.2005

3.

Installing the HDD BoxesCAUTION

Paying attention to falls: Work carefully because the mass of the single HDD BOX is about 38 kg.

a. Install the HDD Box on the Rack frame referring to mounting procedure using the special lifter. (See INST03-13-10 through 40.) b. Fix the HDD Box with the four screws. c. Install the 2nd HDD Box to the rack frame in the same way.Rack Frame (Front Side)

Rail

Front View of Rack Frame Screw (Item No. 206) Screw (Item No. 206) HDD Box (Item No. 1)

Fig. 3.5.2-10

Installing HDD Box

INST03-05-90

Hitachi Proprietary


INST03-05-100Rev.1 / May.2005, Jun.2005

c. Attach the stoppers on the rear side of HDD Boxes and fasten the bolts.

Rack Frame (Rear Side) HDD Box

Stopper (Item No.8) Rail WA Socket Bolt (Item No.10)

WA Socket Bolt (Item No.10)

Rear View of Rack Frame

Stopper (Item No.7) WA Socket Bolt (Item No.10)

Fig. 3.5.2-11


INST03-05-100

Hitachi Proprietary


INST03-05-110Rev.0 / May.2005

4.

Connect the Cable Assemblies. a. Paint out unnecessary numbers on cable assemblies by black oil felt pen.Cable ASSY Label 1 Label 2

Fig. 3.5.2-12 Table 3.5.2-1Item Part Name No. 2 Cable ASSY (PS INLET)

Label Position on Cable ASSY Painting out of Labels (Option 1)Painting out Label 1PS 0 1 2 3

Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

Cable ASSY (PS INLET)

PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow

Table 3.5.2-2Item Part Name No. 2 Cable ASSY (PS INLET)

Painting out of Labels (Option 2)Painting out Label 1PS 0 1 2 3

Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow

INST03-05-110

Hitachi Proprietary


INST03-05-120Rev.0 / May.2005



Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow



Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow

INST03-05-120

Hitachi Proprietary


INST03-05-130Rev.0 / May.2005

b. Connect the cables (PSx-0, PSx-1, PSx-2, PSx-3) to the DKUPSs in the HDD Boxes.DKU-RK1 (Option 2) DKU-RK0 (Option 1) DKU-RK3 (Option 4) DKU-RK2 (Option 3) Rear View of Basic Rack Rear View of Extension RackHDD BOX

DKUPSx-3

Connector Stopper

Cable (PSx-3) DKUPSx-2 Connector Stopper

DKU-RKx

Cable (PSx-2)

DKUPSx-1 Connector Stopper


Cable (PSx-0)

Note: PSx-0 Rack Number (0, 1, 2, 3)

Fig. 3.5.2-13


INST03-05-130

Hitachi Proprietary


INST03-05-140Rev.1 / May.2005, Jun.2005

c. Connect the cables to the PDUs and fix them with the connector stopper. Refer to Fig. 3.5.2-14, Fig. 3.5.2-15, Fig. 3.5.2-16, or Fig. 3.5.2-17.Option 1PDU-U10 PDU-U11PDU-U10 PDU-U11

PDU-C00

PDU-C01


Connector Stopper PDU10-P101 PDU11-P101

Connector Stopper

PDU-C00

PDU-C01

PDU00-P104

Connector Stopper Connector Stopper PDU01-P104

Fig. 3.5.2-14

Connection of Cables (Option 1)

INST03-05-140

Hitachi Proprietary


INST03-05-150Rev.0 / May.2005

Option 2PDU-U10 PDU-U11


PDU-U10

PDU-U11

Connector Stopper PDU10-P103 PDU10-P102 PDU11-P103 PDU11-P102

Connector Stopper

Fig. 3.5.2-15


INST03-05-150

Hitachi Proprietary


INST03-05-160Rev.0 / May.2005

Option 3

PDU-U20

PDU-U21


PDU-U20

PDU-U21


Connector Stopper

Fig. 3.5.2-16


INST03-05-160

Hitachi Proprietary


INST03-05-170Rev.0 / May.2005

Option 4PDU-U30 PDU-U31


PDU-U30

PDU-U31


Connector Stopper

Fig. 3.5.2-17


INST03-05-170

Hitachi Proprietary


INST03-05-180Rev.2 / Jun.2005, Apr.2006

d.

Fix the cable assemblies with the repeat binders and locking clamps. Refer to Fig. 3.5.2-18, Fig.3.5.2-19, Fig.3.5.2-20 or Fig. 3.5.2-21.

Option 1

Rack Frame

PDU-U11

PDU-U10

Repeat Binder Locking Clamp PDU-C01

Clamp + Screw (2) Locking Clamp PS0-3

Repeat Binder PDU-C00

PS0-2 PS0-1 Repeat Binder Locking Clamp PS0-0

Cable ASSY

Repeat Binder

Clamp + Screw (2)



Fig. 3.5.2-18

Fixation of Cable Assemblies (Option 1)

INST03-05-180

Hitachi Proprietary


INST03-05-190Rev.2 / Jun.2005, Apr.2006

Option 2

Rack Frame

PDU-U11 Locking Clamp PDU-U10 Repeat Binder Clamp + Screw (2) Locking Clamp PS1-3

Repeat Binder PDU-C00

PDU-C01 PS1-2 PS1-1 Repeat Binder Locking Clamp PS1-0

Cable ASSY

Repeat Binder

Clamp + Screw (2)



Fig. 3.5.2-19


INST03-05-190

Hitachi Proprietary


INST03-05-200Rev.1 / May.2005, Apr.2006

Option 3

Rack Frame

PDU-U31

PDU-U30

Clamp + Screw (2) Locking Clamp PDU-U21 PS2-3

PDU-U20

Locking Clamp Repeat Binder Locking Clamp PS2-0

PS2-2 PS2-1

Cable ASSY

Repeat Binder

Clamp + Screw (2)



Fig. 3.5.2-20


INST03-05-200

Hitachi Proprietary


INST03-05-210Rev.1 / May.2005, Apr.2006

Option 4

Rack Frame

PDU-U31

PDU-U30

Repeat Binder Locking Clamp PDU-U21


Repeat Binder PDU-U20

PS3-2 PS3-1 Repeat Binder Locking Clamp PS3-0

Cable ASSY

Repeat Binder

Clamp + Screw (2)



Fig. 3.5.2-21


INST03-05-210

Hitachi Proprietary


INST03-05-220Rev.0 / May.2005

e.

Pull out AC power cables from the opening part on the bottom of the rack frame, and fix them with a cable clamp. Use the Stubby Screwdriver when fix a cable clamp with screws.Rack Frame

PDU PDU

AC Power Cable

Stubby Driver

Cable Clamp

Screw

Fig. 3.5.2-22

Fixation of AC Power Cable

INST03-05-220

Hitachi Proprietary


INST03-05-230Rev.1 / May.2005, Jun.2005

5.

Switch and Jumper Plug InstallationCAUTION

A serious failure occurs if a wrong setting is made. Operate very carefully referring to the setting table not to make a mistake in the setting.

a. Set the switch in the DKUPS as indicated in the Fig. 3.5.2-23 and Fig. 3.5.2-24. Switch settings must be made at 4 places in total per option. Note: Use something sharp (ex. a pen or a mini screwdriver etc) when set the DKUPS switches.DKUPS1-2/1-3NC ON OFF SW5 SW4 SW3 SW2 OFF SW1

Switch

DKUPS1-3 DKUPS1-2 DKUPS1-1 DKUPS1-0 DKUPS0-3 DKUPS0-2 DKUPS0-1 DKUPS0-0OFF OFF ON OFF

ON ON

DKUPS1-0/1-1OFF NC SW5 OFF OFF ON OFF SW4 SW3 SW2 SW1

DKUPS0-2/0-3NC SW5 SW4 SW3 SW2 SW1

ON


OFF

DKUPS0-0/0-1NC OFF OFF OFF OFF OFF (LED) SW5 SW4 SW3 SW2 SW1

Enable(SW6)

DKUPS

DisableNC ALPA01 ALPA00 BOXID01 BOXID00 DKUID00

(SW5) (SW4) (SW3) (SW2) (SW1)

ON OFF

Switch

Fig. 3.5.2-23

Switch Setting of DKUPS

INST03-05-230

Hitachi Proprietary


INST03-05-240Rev.0 / May.2005

DKUPS3-2/3-3NC ON ON ON ON ON SW5 SW4 SW3 SW2 SW1

DKUPS3-3 DKUPS3-2 DKUPS3-1 DKUPS3-0 DKUPS2-3 DKUPS2-2 DKUPS2-1 DKUPS2-0 Rear View of Extension RackON ON OFF ON OFF

DKUPS3-0/3-1NC ON SW5 SW4 OFF ON ON SW3 SW2 SW1


ON

DKUPS2-0/2-1NC OFF ON OFF OFF ON SW5 SW4 SW3 SW2 SW1

Fig. 3.5.2-24

Switch Setting of DKUPS

INST03-05-240

Hitachi Proprietary


INST03-05-250Rev.0 / May.2005

CAUTION A serious failure occurs if a wrong setting is made. Operate very carefully referring to the setting table not to make a mistake in the setting.

b. Set the jumper in the FSW PCB as indicated in the Fig. 3.5.2-25. Switch settings must be made at 4 places in total per option.FSW123-U FSW123-L FSW101-U FSW101-L FSW023-U FSW023-L FSW001-U FSW001-LJP1 JP2 JP3 JP4 JP1 JP2 JP3 JP4

Maintenance Jumper


FSW323-U FSW323-L FSW301-U FSW301-L FSW223-U FSW223-L FSW201-U FSW201-L Rear View of Extension RackFSWxnn-#

JP1 JP2 JP3 JP4

JP1 JP2 JP3 JP4

JP1 JP2 JP3 JP4

FSWxnn-# #: FSW Location (U, L) nn: HDU Box No. (01, 23) x: Rack No. (0, 1, 2, 3)

Fig. 3.5.2-25

Installation of Maintenance Jumper in FSW

INST03-05-250

Hitachi Proprietary


INST03-05-260Rev.1 / May.2005, Oct.2005

6.

Attach the nameplate and labels. a. Attach the three labels to the lower HDD BOX cover.Lower HDD BOX Cover (Option 2) Lower HDD BOX Cover (Option 1)

Label (V/HZ-B2R) (Item No. 4)

Label (UL5) (Item No. 6) Label (UL4-1) (Item No. 5)


Lower HDD BOX Cover (Option 4) Lower HDD BOX Cover (Option 3)

Lower HDD BOX Cover


Fig. 3.5.2-26

Attachment of Labels

b. Remove the screw from the rack frame and remove the nameplate tags to be installed. c. Attach the nameplate to the nameplate tag on the Rack frame. d. Attach all the nameplate tags with the screw.Rack Frame (Rear Side)

Nameplate Tag Rack Nut Nameplate Tag


Screw

Nameplate (Item No.8)

Fig. 3.5.2-27

Attachment of Nameplate INST03-05-260

Hitachi Proprietary


INST03-05-261Rev.0 / Jan.2006

e. Attach six labels, showing corresponding locations to front side and rear side of HDD Box. Attach six labels describing above to the HDD Box, if no label is attached.Option 2 (DKU-RK1) Option 1 (DKU-RK0) Option 4 (DKU-RK3) Option 3 (DKU-RK2) Front View of Basic Rack Front View of Extension Rack

HDD BOX Label (Item No. 9) DKU-RKx Upper

Front VIew

Option 2 (DKU-RK1) Option 1 (DKU-RK0) Option 4 (DKU-RK3) Option 3 (DKU-RK2) Rear View of Basic Rack Rear View of Extension Rack

HDD BOX Label (Item No. 10)

DKU-RKxRear View

Fig. 3.5.2-28

Attachment of Labels INST03-05-261

Hitachi Proprietary


INST03-05-270Rev.1 / May.2005, Jan.2006

3.5.3 Installation Procedure of Disk Chassis (HDS Rack Frame) 3.5.3.1 Standard Configuration

1.

Installing the rails (If the rails are already installed, this installation procedure is not required.)

HDS Rack Frame EIA units and intervals of mounting holes of 19-inch rack frame conforming to EIA standard A unit (U) space conforming to EIA standard is 19 inches wide and 44.5 mm high as shown in the figure below. The boundary of the unit falls on the middle of the interval of 12.7 mm. Wide intervals: Repeat of 44.45 mm (15.875mm + 15.875 mm + 12.7 mm) Maximum number of mountable unit spaces: 42

12.7mm 31.75mm 12.7mm 15.875mm 15.875mm


Fig. 3.5.3.1-1


INST03-05-270

Hitachi Proprietary


INST03-05-280Rev.1 / May.2005, Jan.2006

The addresses are given as 1, 2, 3, and so on counted from the bottom of the rack frame. The following figure illustrates the whole layout of addresses of installation positions in the rack frame. There are 42 addresses, that is, the 1U to 42U counted in the vertical direction starting from the lower boundary of the 1U (the lowest unit).Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction)

The height form the bottom boundary of number 1U 1866.90mm 1822.45mm 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm

42U 41U



(6 EIA units)


(6 EIA units)


(6 EIA units)


(6 EIA units)

Fig. 3.5.3.1-2 Whole Layout of Installation Position Addresses (Basic Rack)

INST03-05-280

Hitachi Proprietary


INST03-05-290Rev.1 / May.2005, Jan.2006

Addresses of installation positionsUnit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary Unit boundary (Starting point of height direction)

The height form the bottom boundary of number 1U 1866.90mm 1822.45mm 1778.00mm 1733.55mm 1689.10mm 1644.65mm 1600.20mm 1555.75mm 1511.30mm 1466.85mm 1422.40mm 1377.95mm 1333.50mm 1289.05mm 1244.60mm 1200.15mm 1155.70mm 1111.25mm 1066.80mm 1022.35mm 977.90mm 933.45mm 889.00mm 844.55mm 800.10mm 755.65mm 711.20mm 666.75mm 622.30mm 577.85mm 533.40mm 488.95mm 444.50mm 400.05mm 355.60mm 311.15mm 266.70mm 222.25mm 177.80mm 133.35mm 88.90mm 44.45mm

42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U


(6 EIA units)


(6 EIA units)


(6 EIA units)


(6 EIA units)

Fig. 3.5.3.1-3 Whole Layout of Installation Position Addresses (Extension Rack)

INST03-05-290

Hitachi Proprietary


INST03-05-300Rev.1 / May.2005, Jan.2006

a. Fasten the Rail (R) to the rack frame using the screw (at a place each on the rear sides.). Refer to Fig.3.5.3.1-4 or Fig.3.5.3.1-5. b. Install the Rail (L) to the rack frame in the same way.Frame (Rear) Frame (Front) 35U Option 2 Screw Rail

29U Screw Rail

23U Screw Rail

Option 1

17U Screw Rail

Fig. 3.5.3.1-4

Attachment of Rails (Basic Rack)

INST03-05-300

Hitachi Proprietary


INST03-05-310Rev.1 / May.2005, Jan.2006

Frame (Rear) Frame (Front) 19U Option 4 Screw Rail

13U Screw Rail

7U Screw Rail

Option 3

1U Screw Rail

Fig. 3.5.3.1-5

Attachment of Rails (Extension Rack)

INST03-05-310

Hitachi Proprietary


INST03-05-320Rev.2 / Jan.2006, Apr.2006

2.

Installing rack nuts on the front side of the rack frame Install the rack nuts on the front side of the rack frame in order to fasten the subsystems to be mounted on the rack frame. a. Fit the eight rack nuts to each of the right and left beams on the front side of the rack frame.42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U

118th hole

118th hole


106th hole 100th hole

106th hole 100th hole Option-2 Rack Nut 88th hole 82th hole

88th hole 82th hole

70th hole 64th hole


52th hole

52th hole


40U 36U 34U 30U 28U 24U 22U 18U




Fig. 3.5.3.1-6

Installing Rack Nuts to Basic Rack

INST03-05-320

Hitachi Proprietary


INST03-05-330Rev.2 / Jun.2005, Jan.2006

70th hole

58th hole 52th hole

40th hole 34th hole

22th hole 16th hole

4th hole

42U 41U 40U 39U 38U 37U 36U 35U 34U 33U 32U 31U 30U 29U 28U 27U 26U 25U 24U 23U 22U 21U 20U 19U 18U 17U 16U 15U 14U 13U 12U 11U 10U 9U 8U 7U 6U 5U 4U 3U 2U 1U


Rack Nut

70th hole


40th hole 34th hole


4th hole

Front View of Extension Rack


24U 20U 18U 14U 12U 8U 6U 2U



Fig. 3.5.3.1-7

Installing Rack Nuts to Extension Rack

INST03-05-330

Hitachi Proprietary


INST03-05-340Rev.1 / May.2005, Jan.2006

3.

Installing the HDD BoxesCAUTION

Paying attention to falls: Work carefully because the mass of the single HDD BOX is about 38 kg.

a. Install the HDD Box on the Rack frame referring to mounting procedure using the special lifter. (See INST03-13-10 through 40.) b. Fix the HDD Box with the four screws. c. Install the 2nd HDD Box to the rack frame in the same way.

Rack Frame (Front Side)

Rail

Front View of Rack Frame Screw HDD Box (Item No. 1) Screw

Fig. 3.5.3.1-8

Installing HDD Box

INST03-05-340

Hitachi Proprietary


INST03-05-350Rev.1 / May.2005, Jan.2006

d. Attach the stoppers on the rear side of HDD Boxes and fasten the bolts.HDD BOX

Rail




Stopper (Item No. 108)


Rear View of HDD BOX

Fig. 3.5.3.1-9


INST03-05-350

Hitachi Proprietary


INST03-05-360Rev.1 / May.2005, Jan.2006

4.

Connect the Cable Assemblies. a. Paint out unnecessary numbers on cable assemblies by black oil felt pen. Refer to Fig. 3.5.3.1-10, Table 3.5.3.1-1, Table 3.5.3.1-2, Table 3.5.3.1-3 or Table 3.5.3.1-4.Cable ASSY

Label 1

Label 2

Fig. 3.5.3.1-10

Label Position on Cable ASSY

Table 3.5.3.1-1 Painting out of Labels (Option 1)Item Part Name No. 2 Cable ASSY (PS INLET) Painting out Label 1PS 0 1 2 3

Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow

INST03-05-360

Hitachi Proprietary


INST03-05-370Rev.1 / May.2005, Jan.2006


Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


Label Color Label 2

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White


PS 0 1 2 3

0 2

PDU 00 10 20 30 P101 P102 P103 P104

White

3


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow


PS 0 1 2 3

1 3

PDU 01 11 21 31 P101 P102 P103 P104

Yellow

INST03-05-370

Hitachi Proprietary


INST03-05-380Rev.1 / May.2005, Jan.2006

b. Connect the cables (PSx-0, PSx-1, PSx-2, PSx-3) to the DKUPSs in the HDD Boxes.DKU-RK1 (Option 2) DKU-RK0 (Option 1) DKU-RK3 (Option 4) DKU-RK2 (Option 3) Rear View of Basic Rack Rear View of Extension Rack HDD BOX

DKUPSx-3

Connector Stopper


DKU-RKx

Cable (PSx-2)

DKUPSx-1 Connector Stopper


Cable (PSx-0)

Note: PSx-0 Rack Number (0, 1, 2, 3)

Fig. 3.5.3.1-11


INST03-05-380

Hitachi Proprietary


INST03-05-390Rev.1 / May.2005, Jan.2006

c. Connect the cables to the PDUs. (Refer to HDS installation Manual.)

PDU

PDU

PDU

PDU



Fig. 3.5.3.1-12


INST03-05-390

Hitachi Proprietary


INST03-05-400Rev.1 / May.2005, Jan.2006

d.

Fix the cable assemblies with the repeat binders and locking clamps. Refer to Fig. 3.5.3.1-13, Fig.3.5.3.1-14, Fig.3.5.3.1-15 or Fig. 3.5.3.1-16.

Option 1 Rack Frame

PDU Cable ASSY

PDU Repeat Binder Repeat Binder

Locking Clamp Disposal of the Cable Excess Portion Clamp + Screw (2) PDU Locking Clamp PS0-3


PDU

PS0-2 PS0-1

Locking Clamp Clamp + Screw (2) Rear View of Basic Rack

PS0-0

Fig. 3.5.3.1-13


INST03-05-400

Hitachi Proprietary


INST03-05-410Rev.1 / May.2005, Jan.2006

Option 2 Rack Frame Locking clamp PDU

Cable ASSY



Disposal of the Cable Excess Portion Clamp + Screw (2) PDU Locking Clamp PS1-3

PDU

PS1-2 PS1-1

Locking Clamp Clamp + Screw (2) Rear View of Basic Rack

PS1-0

Fig. 3.5.3.1-14


INST03-05-410

Hitachi Proprietary


INST03-05-420Rev.1 / May.2005, Jan.2006

Option 3 Rack Frame


PDU

PDU PS2-2 PS2-1

Cable ASSY

PDU Locking Clamp Clamp + Screw (2) PS2-0

PDU Repeat Binder Repeat Binder Locking clamp




Fig. 3.5.3.1-15


INST03-05-420

Hitachi Proprietary


INST03-05-430Rev.1 / May.2005, Jan.2006

Option 4 Rack Frame

PDU Cable ASSY



Disposal of the Cable Excess Portion Locking clamp Clamp + Screw (2) PDU Locking Clamp PS3-3

PDU

PS3-2 PS3-1

Locking Clamp Rear View of Extension Rack Clamp + Screw (2)

PS3-0

Fig. 3.5.3.1-16


INST03-05-430

Hitachi Proprietary


INST03-05-440Rev.1 / May.2005, Jan.2006

5.

Switch and Jumper Plug InstallationCAUTION

A serious failure occurs if a wrong setting is made. Operate very carefully referring to the setting table not to make a mistake in the setting.

a. Set the switch in the DKUPS as indicated in the Fig. 3.5.3.1-17 and Fig. 3.5.3.1-18. Switch settings must be made at 4 places in total per option. Note: Use something sharp (ex. a pen or a mini screwdriver etc) when set the DKUPS switchesDKUPS1-2/1-3NC ON OFF SW5 SW4 SW3 SW2 OFF SW1

Switch

DKUPS1-3 DKUPS1-2 DKUPS1-1 DKUPS1-0 DKUPS0-3 DKUPS0-2 DKUPS0-1 DKUPS0-0OFF OFF ON OFF

ON ON

DKUPS1-0/1-1OFF NC SW5 OFF OFF ON OFF SW4 SW3 SW2 SW1


ON


OFF

DKUPS0-0/0-1NC OFF OFF OFF OFF OFF (LED) SW5 SW4 SW3 SW2 SW1

Enable(SW6)

DKUPS

DisableNC ALPA01 ALPA00 BOXID01 BOXID00 DKUID00

(SW5) (SW4) (SW3) (SW2) (SW1)

ON OFF

Swit

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