041--ITP for Painting ( Building).pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T- 4.318.708 Project Rev.: A Page 2 of 9

Purchase Order Number:

2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

G A 18.02.09 Ready for Construction SB EO AG RFC

F A 12.02.09 Ready for Construction SB EO AG RFC

E O 28.12.08 Issued for Review SB EO AG IFR

D O 24.12.08 Company Comments Incorporated SB EO AG CCI

C O 14.12.08 Issued for Company Comments SB EO AG ICC

B 08.11.08 Issued for Review SB EO AG IFR

A 25.10.08 Issued for Internal Review SB EO AG IIR

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDEGINEERING AG

Document Title:

ITP FOR PAINTING (BUILDINGS)

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 041 G

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T-4.318.708

Rev No: A

QSGTL PEARL PROJECT C2 ASU Construction Works

Document No.: GAM-ITP-QAC-GTL-041

ITP FOR PAINTING (Building) Date: 18.02.2009 Rev. G

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A

T-4.318.708 Rev. A Page 4

1.0 METHOD STATEMENTS/PROCEDURES

1.1 Method Statements / Procedures Preparation

Prior to start of activity

Subcontractor Method Statements / Procedure

Project Requirements

QA/QC - I R R

2.0 MATERIALS CERTIFICATES

2.1 Verification of Paints & Paint colors

100% T.4.234.582 & As per project specification

Manufacturers Technical data sheet, certificates

QC Civil Inspector

GAM-QCR-QAC-GTL-164

H R R

2.2 Storage and handling of Paints

100% T.4.234.582 & As per manufacturers recommendation

Manufacturers recommendation.

QC Civil Inspector

Visual confirmation I S S

3.0 INSPECTIONS

3.1

Environmental Conditions

1. Ambient temp.

100% T.4.234.582 & As per manufacturers recommendation

Manufacturers data sheet

QC Civil Inspector

GAM-QCR-QAC-GTL-164

I S S

3.2 Identification of repair 100% T.4.234.582 T.4.234.582 QCI GAM-QCR-QAC-

GTL-166 I W S

3.3

Surface preparation & released for next activity ( Application of Putty If required)

100% T.4.234.582 - Procedure

for Building works & Project Specification

T.4.234.582 -Procedure for Building works

Site Engineer GAM-QCR-QAC-

GTL-166 I W S







T-4.318.708 Rev. A Page 5

3.4 Inspection for primer coat

100%

T.4.234.582 & Manufacturers recommendation

Manufacturers recommendation

QC Civil Inspector

GAM-QCR-QAC-GTL-164

I

S

S

3.5 Release to painting 100%


QC Civil Inspector

GAM-QCR-QAC-GTL-164

I

W

S

3.6 In process inspection of Painting system

100%



QC Civil Inspector

GAM-QCR-QAC-GTL-164

I

S

S

3.7

Inspection of intermediate coats & minimum time between the applications of different coats.

a) Visual Inspection

d) Adhesion check



Site Engineer & QCI

GAM-QCR-QAC-GTL-164

I

W

S







T-4.318.708 Rev. A Page 6

3.8 DFT Checking 100%



Site Engineer & QCI

GAM-QCR-QAC-GTL-164

I

W

S

3.9 Inspection of repair / touch up of paintings /coatings.

100% T.4.234.582 & Project

Specification Manufacturers recommendation

Site Engineer & QC Civil Inspector

GAM.-QCR-QAC-GTL-164

I W W

3.10 Final Coat inspection & Punch Listing

100% ---- Visual confirmation Site Engineer & QC

Civil Inspector

Linde Punch List

I W W







T-4.318.708 Rev. A Page 7

3.11

Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, paint cans

100%

T.13.377.450-Construction waste

Management Procedure

Check & ensure in Hazard area

,flammable area any paint material

Site Engineer

Visual I S S

GAM-QCR-QAC-GTL-164, Rev-0

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY

PAINTING (Building) INSPECTION REPORT

Subcontract Ref.:

Item Description:

Item Location / Area:

Ref. DWG / Documents:

Report No :

Working Conditions Internal / External Inspection Date:

Relative Humidity % Test Code No.:

Ambient Temp. (C0) ITP No.:

PAINT APPLICATION

From: ______________ hrs. To: _______________ hrs.

Painting Manufacturer:

Paint: Product/Coat

Mix Ratio

Application Methods

Colour Area

Covered M2

Primer Coat

Status

I /II / III

Coat Status

Remarks

Remarks: If painting touch up required any:

ORGANIZATIONS DATE NAME SIGNATURE

Accepte

d B

y GAMA REP.

LINDE REP.

QSGTL or its PMC REP.

QQQ AAA TTT AAA RRR

QSGTL-PEARL GTL PROJECT

C2-ASU-Construction Project

Inspection Form for Surface

Preparation(Buildings)

GAM-QCR-QAC-GTL-166 GAM-ITP-QAC-GTL- Rev.

Date :

Location Bldg/Area:

Drawing No:

Item Details of Activity Remarks

Sign off will Confirm Released to Next activity

GAMA QATAR LINDE QSGTL or its PMC

Name

Signature

Date

GAM-QCR-QAC-GTL- 166