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Crash Protection Kawasaki H2 Installation Instructions

012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

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Page 1: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

Crash ProtectionKawasaki H2

Installation Instructions

Page 2: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

Installation Instructions

Kit Contents

1 x LH Rear BracketA

1 x LH Front BracketB

1 x LH Bobbin Spacer (Longest)C

1 x RH Rear BracketD

1 x Central Cross barG

1 x M12 - 130 x 1.25 Cap Head boltH

1 x M12 - 110 x 1.25 Cap Head boltI

2 x Cross Bar SpacersK

1 x Cable TieJ

2 x Bobbin HeadsL

2 x Impact Absorbing WashersM

2 x M12 WashersN

2 x Fairing SpacersO

2 x Self-adhesive Neoprene PadsP

2 x M10 - 90 Cap Head BoltsQ

4 x M8 - 25 Cap Head BoltsR

4 x M8 - 20 Cap Head BoltsS

1 x RH Front BracketE

1 x RH Bobbin Spacer (Shortest)F

Product Reference - 12392

Page 3: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

Installation Instructions

G

K

R

S

B

Q RS

A

Page 4: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

Installation Instructions

G

K

S

R

SR

Q

ED

Page 5: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

1Installation Instructions

Page 6: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

2Installation Instructions

Page 7: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

3Installation Instructions

Page 8: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

4Installation Instructions

Unplug both connectors fromrecti�er to release fairing

Page 9: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

5Installation Instructions

Page 10: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

6Installation Instructions

Page 11: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

7Installation Instructions

Page 12: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

8Installation Instructions

Page 13: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

9Installation Instructions

P

Peel o� backing paper and wrap Neoprene foam around frame

P

Page 14: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

10Installation Instructions

A

Caution

Ensure OEM framewasher is in place

Page 15: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

11Installation Instructions

RR

Only insert bolts �nger tight at this stage

R

R

B

Page 16: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

12Installation Instructions

S

S

OEM PARTOnly insert bolts �nger

tight at this stage

S

S

Page 17: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

13Installation Instructions

Caution

Fully tighten frontbolts �rst

Caution

Fully tighten frontbolts �rst

Caution

Fully tighten rearbolts second

Caution

Remove OEM Fairing Bolt last

Page 18: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

14Installation Instructions

J

Page 19: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

15Installation Instructions

G

K

Q

Ensure spacer fully locatesin counterbore in bracket

Page 20: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

16Installation Instructions

HN

LMC

Page 21: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

17Installation Instructions

Ensure spacer is installedbetween fairing and frame

O

Reverse Stages7 - 2

Page 22: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

18Installation Instructions

Page 23: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

19Installation Instructions

Page 24: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

20Installation Instructions

Page 25: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

21Installation Instructions

Caution

To remove fairing, radiator hose mustbe disconnected. Ensure engine

is completely cool before removing

Caution

Once hose is disconnected, plug bothhose and radiator joint to stop

�uid from leaking

Page 26: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

22Installation Instructions

Peel o� backing paper and wrap Neoprene foam around frame

P

Page 27: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

23Installation Instructions

Caution

Ensure OEM framewasher is in place

Page 28: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

24Installation Instructions

D

K

Caution

Ensure spacer fully locatesin counterbore in bracket

Page 29: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

25Installation Instructions

Central bar previously installedduring LH side installation

Wrap bracket around behindframe as per LH Side

Page 30: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

26Installation Instructions

R

R

E

Caution

Only insert bolts �nger tight at this stage

Q

Page 31: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

27Installation Instructions

S

S

OEM PART

Caution

Only insert bolts �nger tight at this stage

Page 32: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

28Installation Instructions

Caution

Fully tighten frontbolts �rst

Caution

Fully tighten rearbolts and cross bar bolt second

Caution

Remove OEM Fairing Bolt last

Page 33: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

29Installation Instructions

IN

L MF

Page 34: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

30Installation Instructions

Ensure spacer is installedbetween fairing and frame

O

Reverse Stages21 - 18

Page 35: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

Installation Instructions

It is recommended that periodic inspections are made to ensure that all bolts are tightend to the speci�ed torque settings.

Should the bike be involved in an accident a thorough inspection should be made and any components that have taken an

impact, no matter how small, be replaced

Page 36: 012392 kawasaki h2 crash protection instructions full page · 2019-06-07 · Kawasaki H2 Installation Instructions. Installation Instructions Kit Contents A 1 x LH Rear Bracket B

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