00825-0300-4585

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00825-0300-4585[

Quick Installation Guide00825-0300-4585, Rev ABMarch 2012 585 Main Steam Annubar

Step 1: Location and OrientationStep 2: Drill Mounting Holes into PipeStep 3: Weld Mounting HardwareStep 4: Insert the AnnubarStep 5: Mount the TransmitterProduct Certifications

Start

End

Rosemount 585 Main Steam Annubar with Opposite Side Support

Quick Installation Guide00825-0300-4585, Rev AB

March 2012585 Main Steam Annubar

2

2012 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.

Rosemount Inc.8200 Market BoulevardChanhassen, MN USA 55317T (US) (800) 999-9307T (Intnl) (952) 906-8888F (952) 906 8889

Emerson Process Management GmbH & Co. OHGArgelsrieder Feld 382234 Wessling

Emerson Process ManagemenPrivate Limited1 Pandan CrescentSingapore 128461T (65) 6777 8211F (65) 6777 0947/65 6777 0743

This installation guide prov585 Annubar. It does not prservice, troubleshooting, Einstallations. Refer to the 500809-0100-4585) for morewww.rosemount.com.

Process leaks may cause hAnnubar assembly to beco

Emerson Process Managefacility to perform the weldinmistakes could cause failurGermanyT 49 (8153) 9390F49 (8153) 939172

t Asia Pacific Beijing Rosemount Far East Instrument Co., LimitedNo. 6 North Street, Hepingli, Dong Cheng DistrictBeijing 100013, ChinaT (86) (10) 6428 2233F (86) (10) 6422 8586

IMPORTANT NOTICEides basic guidelines for Rosemountovide instructions for configuration, diagnostics, maintenance, xplosion-proof, Flame-Proof, or intrinsically safe (I.S.) 85 Annubar reference manual (document number instruction. This manual is also available electronically on

WARNINGarm or result in death. Flowing medium will cause the 585

me hot and could result in burns.

WARNINGment recommends using an experienced pipe fabrication g of the mounting hardware. This process can be difficult and

es that result in serious injuries or death.


585 Annubar Assembly Exploded View

NOTEUse an appropriate pipe seaconnections.

Packing Gland Nuts

Packing Gland Washers

Packing Gland

Weldolet

Weldolet

Opposite SideSupport Cap3

ling compound rated for the service temperature on all threaded

Roll Pins

Packing Gland Cover

Locking Nuts

Locking Washers

Remote Mount Instrument Connections

Locking Rods

585 Sensor



4

Installation OverviewFor the 585 Main Steam Line Annubar Primary Element, it is critical to install the product correctly and in alignment to prevent failure that could result in serious injury or death. Follow these installation guidrecommended that an expermounting hardware as the acontact Emerson Process Mplease order the alignment binstallation hardware and op

STEP 1: LOCATION ACorrect orientation and straigflow measurements. Refer todisturbances.Table 1. Straight Run Requirem

1

2

3

4elines completely for the best procedure for installation. It is ienced pipe fabrication facility be contracted to install the lignment and welding are critical to a safe installation. Please anagement for the list of approved facilities. For best results, ar (Option Code A1) to ensure acceptable alignment of the posite side support.

ND ORIENTATIONht run requirements must be met for accurate and repeatable Table 1 for minimum pipe diameter distances from upstream

ents Upstream Dimensions

DownstreamDimensions

In Plane

Out of Plane

A A

8 10 4

11 16 4

23 28 4

12 12 4


STEP 1 CONTINUED...

NOTE In Plane A means the

the bar is perpendicular Row 6 in Table 1 applie

control valves.Horizontal OrientationFor steam applications, the s

Upstream Dimensions

DownstreamIn Out of

5

6

Figure 1. Horizontal Orientation

30RecommendedZone 30

455

bar is in the same plane as the elbow. Out of Plane A means to the plane of the elbow.s to gate throttling valves that are partially opened, as well as

ensor should be located in the bottom half of the pipe.

DimensionsPlane PlaneA A

18 18 4

30 30 4

Recommended Zone 30

45



6

STEP 1 CONTINUED...Vertical Orientation The sensor can be installed in any position around the circumference of the pipe.

STEP 2: DRILL MOUFollow the steps below to dri1. Depressurize and drain t2. Select the location to drill

circumference of the pipe3. Drill the hole into the pipe

machine manufacturer. D-0 in. (1,6 mm/ -0 mm).

4. After the hole is drilled, d5. A second identically size

can pass completely throa. Measure the pipe circu

accurate measuremenb. Divide the measured c

hole.c. Re-wrap the pipe tape

the number calculatedsecond hole.

d. Using the diameter dedrill. DO NOT TORCH

6. Deburr the drilled holes o

Figure 2. Vertical Orientation

FlowNTING HOLES INTO PIPEll the hole in the pipe:he pipe. the mounting hole. Select a location anywhere around the for vertical pipes. For horizontal pipes, see Figure 1 on page 5. wall in accordance with the instructions provided by the drilling rill a 2.5 in. (64 mm) hole. Drill hole has a tolerance of +1/16 in./

eburr the hole on the inside of the pipe.d hole must be drilled opposite the first hole so that the sensor ugh the pipe. To drill the second hole, follow these steps:mference with a pipe tape, soft wire, or string. (For the most t the pipe tape needs to be perpendicular to the axis of flow.)ircumference by two to determine the location of the second

, soft wire, or string from the center of the first hole. Then, using in the preceding step, mark the center of what will become the

termined in step 3, drill the hole into the pipe with a hole saw or CUT THE HOLE.n the inside of the pipe.

360


STEP 3: WELD MOUNTING HARDWARE1. An alignment bar is needed during the welding of the heavy wall weldolets to the steam

pipeline. The alignment b2. Weld the heavy wall weld

penetration-groove weld.a. Place the alignment ba

also have a bearing slewhich will be the end wpacking gland before m

b. Tack weld the weldolec. Weld the first pass. Re

necessary. Do not alloremove. Use it only bri

d. Complete remaining wtimes during the procethickness is equal to th

3. Weld the weldolet and paa. Place alignment bar ba

down the alignment bab. Ensure the 11/8-in. (29

centerline within 3 ffor vertical lines. This wflow stream. See Figur

c. Tack weld the weldoleweld the first pass. Emfor the first two passes

NOTE It is very helpful to have two starting 180 from the other. temperature changes associ

d. Check the alignment apass. Recheck alignme

e. Continue applying welThe fillet welds will be 7

ar can be ordered from Emerson Process Management. olet to the packing gland assembly with a full r through the packing gland and the weldolet. The weldolet will eve in it and it should be near the radius end of the weldolet elded to the pipe. Ensure the support plate is attached to the aking the weld.

t to the packing gland. Remove the alignment bar.check alignment with the alignment bar. Adjust alignment as

w the alignment bar to get too hot, as it will be difficult to efly to check alignment between weld passes. eld passes, using alignment bar to verify alignment several ss. Emerson Process Management recommends that the weld e base metal thickness.cking gland assembly to the pipe. ck into the pipe, slide the weldolet and packing gland assembly r, and let it rest on the pipe. mm) holes in the support plate are perpendicular to the pipe or horizontal lines and parallel to the pipe centerline within 3 ill ensure that the impact and static holes will be in line with the e 3 on page 9.t to the pipe. Check alignment. Remove the alignment bar and erson Process Management recommends using TIG welding .

welders welding the assemblies to pipe, with one welder This helps prevent movement of the fittings during the ated with welding.

fter the first pass. Remove the alignment bar and weld the next nt.

d passes and rechecking alignment until welding is complete. approximately 11/8-in. (29 mm).



8

STEP 3 CONTINUED...4. Weld the opposite side weldolet to the pipe.

a. Slide the alignment bar through mounting and hole in top side of pipe and place the opposite-side support

b. Visually center the opptack bars or an equiva

c. Weld the first pass andwelding. Check alignmmaking tacks to keep aand make it very difficu

d. When welding is compinto the opposite-side

e. Weld opposite end cap

5. Perform required heat tre6. Reinstall 585 Main Steam

in the direction of flow. weldolet over the end of the alignment bar. osite-side weldolet over the hole. Tack weld the weldolet, using

lent method. check alignment using the alignment bar and continue ent frequently during welding. Adjust weldolet as you are ligned. Do not leave alignment bar in too long as it will heat up lt to remove. lete, the alignment bar should slide freely through the packing

weldolet. to weldolet using a full penetration groove weld.

atment. Annubar after heat treating and ensure flow arrow is pointing


STEP 4: INSERT THE ANNUBAR1. Place the packing into the packing gland with the two split rings (Garlock style 1303FEP)

on the outside and the three Garlock Carbon/Graphite solid die-formed rings on the inside. Make sure the spl

Figure 3. Packing Gland Assem

NOTEThe packing gland and supp

2. Slide the 585 Annubar thwashers. The dimension on page 10. If there is visholes are equally spaced

3. Make the small adjustmerods, nuts, and lock wash(716 mm) from pipe OD t

4. The last thing to be done(34 to 41 Nm). See Figur

Packing Gland Stu

Packing Glan

Support Plate

Support Plate Washe

Support Plate Nu

Support Plate Stu9

its in the outer packing are 180 apart.

bly

ort plate will be shipped fully assembled.

rough the packing and install the locking rods, nuts, and lock between the plates should be 11.0 in. (279 mm). See Figure 4 ual access to the inside of the pipe, ensure that the sensing from the inner diameter of the pipe. nt (if necessary), then lock the 585 in place with the locking ers. When installed, the 585 will have a dimension of 29.6 in. o top of head. is to tighten the packing gland nuts to 25 to 30 ft.-lbs. e 5.

Packing Gland Nuts

Packing Gland Washers

Packing Gland Cover

Follower

Packing

ds

d

rs

ts

ds



10

STEP 4 CONTINUED...

Figure 4. Install the 585 Sensor

NOTEIf you have visual access of spaced from each side of the

Figure 5. Tighten the packing glthe inside of the pipe, the sensing holes should be equally pipe ID.

and nuts

Packing gland nuts


STEP 5: MOUNT THE TRANSMITTERTransmitter Mounting with Remote Mount HeadTemperatures in excess of 250 F (121 C) at the electronics will damage the transmitter. Remote mounted transmitterwhich allows service flow temlonger vulnerable.Impulse Piping GuidelinesThe following restrictions an1. Impulse piping that runs h

mm/m).2. Impulse piping should ha

(38C) temperature increto reduce fluid temperatusystem reaches the intencontraction and expansio

3. Outdoor installations may4. When impulse piping is lo

be positioned together toprevent sagging and vibr

5. Impulse lines should be pappropriate pipe sealing connections. Do not placeGeneral Guidelines:a. An instrument manifold

operator to equalize ththe transmitter.

b. Use only valves and ficases the primary instrManagement with the

c. Use a pipe thread seaand pressure for all va

d. Verify that all connectie. Verify that the sensor pf. The piping used to con

continuous operation aof one-half inch (1/2-in.least 1/16-in. (1,6 mm) 11

s are connected to the sensor by means of impulse piping, peratures to decrease to a point where the transmitter is no

:d recommendations apply to impulse piping location.orizontally must slope downward at least one inch per foot (83

ve a minimum length of one foot (0.3048 m) for every 100 F ase over 250 F (121 C). Impulse piping must be non-insulated re. Any threaded connections should be checked after the ded temperature because connections may come loose with n caused by temperature change. require insulation and heat tracing to prevent freezing.nger than six feet (1.8 m) the high and low impulse lines must

maintain equal temperature. They must be supported to ation.ositioned in protected areas or against walls or ceilings. Use

compound rated for the service temperature on all threaded the impulse piping near high temperature piping or equipment.

is recommended for all installations. Manifolds allow an e pressures prior to zeroing and isolates the process fluid from

ttings rated for the design pressure and temperature (in some ument valve may be supplied by Emerson Process Annubar).lant compound that is rated for use at the service temperature lves and fittings.ons are tight and that all instrument valves are fully closed.robe is properly oriented as per the submitted outline drawings.nect the sensor probe and transmitter must be rated for t the pipeline-designed pressure and temperature. A minimum , 12 mm) O.D. stainless steel tubing with a wall thickness of at is recommended.



12

STEP 5 CONTINUED...Recommended Installations

Mount the transmitter below transmitter and fill the system

PRODUCT CERTIFICAApproved ManufacturinRosemount Inc. Chanhas

European Directive InfoThe EC declaration of confobe found on the Rosemount by contacting our local salesEuropean Pressure Equipm

Rosemount 585 Annubar assessmentPressure Transmitter S

Figure 6. Horizontal Linethe process piping. Route the impulse piping down to the with cool water through the two tee fittings.

TIONSg Locationssen, Minnesota USA

rmationrmity for all applicable European directives for this product can website at www.rosemount.com. A hard copy may be obtained office.

ent Directive (PED) (97/23/EC) Refer to EC declaration of conformity for conformity

ee appropriate Pressure Transmitter QIG

Figure 7. Vertical Line

Step 1: Location and OrientationStep 2: Drill Mounting Holes into PipeStep 3: Weld Mounting HardwareStep 4: Insert the AnnubarStep 5: Mount the TransmitterProduct CertificationsRosemount 585 Main Steam Annubar with Opposite Side Support

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00825-0300-4585