Upload
nguyen-tien-dat
View
32
Download
4
Embed Size (px)
Citation preview
Contract No.
59/2009-EPC
Prepared
Checked
Approved
PROJECT : BIO-FUEL ETHANOL PLANT IN NORTHEN REGION LOCATION : TAM NONG, PHU THO, VIETNAM OWNER : PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
Document No.
00-83T0040-220
REV03
DATE: 11/06/10 SHEETS: 1 of 17
BALANCE OF PLANT - MATERIAL BALANCE
KMD
URL
ABGPROJECT SPECIFICATION
FOR APPROVAL
PD
DPD (Site)
Proc M
PM
PVC
Distribution
ALI
REV DATE PEM PREP’D CHK’D APP’D
0 22/12/09 S2 Gokul.K Nikhil.B A.Baxi
1 05/03/2010 S2 Gokul.K Nikhil.B R.Desai
2 13/4/2010 S2 Gokul.K Dattatray.G R.Desai
3 11/06/2010 S2 KMD URL ABGFOR APPROVAL
DESCRIPTION
FOR APPROVAL
FOR APPROVAL
FOR APPROVAL
PD
DPD (Site)
Proc M
PM
PM
EM
PEN
CVL
PIP
INST
ELC
DHT
S: Send Copy
PVC
Distribution
ALI
JVC
C: Circulation
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
2001 2002 2003 2004 2005 2006 2007 2008
RE
V
Raw Water from B/L
Raw Water to WTP
Potable Water for
Distribution
DM Water Make up to
Boilers
Process water to
Distribution
DM Water to DM Water
storage tanks
Effluent to Biomethana
tion Plant
Rejects from WTP
COMPONENT UNITS
2 Fresh Water kg/hr 502630.04 502630.04 1862.49 - - - - -
2 DM Water kg/hr - - 5600.00 - 12912.64 -
2 Effluent kg/hr - - - - 60723.01 60723.01
Process Water kg/hr - - - - 427131.90
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
20 120
STREAM NUMBER
STREAM DESCRIPTION
2 Total Flow kg/hr 502630.04 502630.04 1862.49 5600.00 427131.90 12912.64 60723.01 60723.01
2 Design Flow kg/hr 502630.04 502630.04 1986.66 8741.13 427131.90 12912.64 60723.01 60723.01
(HOLD-3) (HOLD-3) (HOLD-4) (HOLD-3) (HOLD-3)
State - Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid
Operating Pressure kg/cm2 g (HOLD-2) 4.5(HOLD-1) 4 3 4 1 2 2
Operating Temperature C 30 30 30 30 30 30 30 AMB.
Density kg/m3 995.68 993.34 993.33 993.31 993.33 993.28 993.30 993.30
HOLDS:
1) Vendor data awaited.
2) Alfa Laval / Client to confirm pressure at plant B/L.
3) Flowrates on hold, pending information of rejects from vendor.
4) DM Water make up flowrate given is excluding the losses in the steam circuit.
Page 2 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
3001
RE
V Cassava to Cleaning Section
Cassava Screen
Cassava Flour
COMPONENT UNITS
Cassava Chips kg/hr -
Screenings kg/hr -
Cassava Flour kg/hr 31500.00
STREAM DESCRIPTION
STREAM NUMBER
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
30 124
Total Flow kg/hr 31500.00
2 Design Flow kg/hr 37800.00
State - Solid
Operating Pressure kg/cm2 g ATM
Operating Temperature C AMB.
Density kg/m3 HOLD-1
HOLDs:
1) Vendor Data is awaited.
Page 3 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
4001 4002 4003 4004 4005 4006 4007 4008 4009 4010 4011
RE
V
Steam to PRS
Steam to Main
Process Plant
Steam to Main
Process Plant
Steam to Main
Process Plant
Steam to Dryer
Package
Steam to CO2
recovery Package
Flash Steam to
Boiler Package
from main process
plant
Boiler Blow Down to
Biomethanation plant
Boiler C.T. Blow Down
to Bio-Methanation
plant
Steam From
Power plant
Make up Process Water for
C.T. in Boiler Pkg.
COMPONENT UNITS
Steam kg/hr 31869.00 5340.00 15720.00 11060.00 9400.00 5400.00 3805.00 - - 46669.00 -
2 Water kg/hr - - - - - - - 200.00 17469.41 - 73506.42
(HOLD-1)
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
16240
STREAM NUMBER
STREAM DESCRIPTION
2 Total Flow kg/hr 31869.00 5340.00 15720.00 11060.00 9400.00 5400.00 3805.00 200.00 17469.41 46669.00 73506.42
2 Design Flow kg/hr 41925.00 5717.00 21426.00 15100.00 9400.00 5400.00 4682.00 200.00 17469.41 56725.00 73506.42
(HOLD-2) (NOTE-1) (HOLD-2) (HOLD-2)
State - Vapor Vapor Vapor Vapor Vapor Vapor Vapor Liquid Liquid Vapor Liquid
Operating Pressure kg/cm2 g 10 3.5 5 8 10 10 1 ATM. 2 10 4
Operating Temperature C 183.33 147.50 158.30 176.70 183.33 183.33 120.14 100 33 183.33 AMB.
Density kg/m3 5.55 2.39 3.13 4.6 5.55 5.55 1.13 957.97 992.58 5.55 993.33
(HOLD-2)
NOTES: HOLDS:
1) Flow is considering flow of steam for second investment stage also, steam is required for 18 to 21 hr /week. 1) Boiler blow down details on hold.
2) This is preliminary flow. Final Vendor data awaited.
Page 4 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012
RE
V
CO2 from main process plant
CO2 to atm.
Process Water to Z-5001 & Z-
5002
Process Water to Z-5001
Process Water to Z-
5002 (Future)
Cooling Water supply to Z-
5001
Cooling Water
supply to Z-5002
(Future)
Cooling Water
Return from Z-5001
Cooling Water
Return from Z-5002
(Future)
Cooling Water Return to Z-
7001
Steam to Z-5001
Steam to Z-5002
(Future)
COMPONENT UNITS
CO2 kg/hr 11512.00 0.00 - - - - - - - - - -
Water kg/hr - - 74499.75 24833.25 49666.50 347417.00 694834.00 347417.00 694834.00 1042251.00 - -
Steam kg/hr - - - - - - - - - 1800.00 3600.00
STREAM DESCRIPTION
STREAM NUMBER
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
50 126
Total Flow kg/hr 11512.00 0.00 74499.75 24833.25 49666.50 347417.00 694834.00 347417.00 694834.00 1042251.00 1800.00 3600.00
Design Flow kg/hr 12000.00 12000.00 74499.75 24833.25 49666.50 347417.00 694834.00 347417.00 694834.00 1042251.00 1800.00 3600.00
(HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1) (HOLD-1)
State - Vapor Vapor Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapor Vapor
Operating Pressure kg/cm2 g 0.05 ATM. 4 4 4 4 4 2 2 2 10 10
Operating Temperature C AMB. AMB. AMB. AMB. AMB. 33 33 41(HOLD-2) 41(HOLD-2) 41(HOLD-2) 183.33 183.33
Density kg/m3 1.92 1.83 993.33 993.33 993.33 992.62 992.62 990.47 990.47 990.47 5.55 5.55
(NOTE-1, 3) (NOTE-2) (NOTE-2)
NOTES: HOLDS:
1) Minimum flow shall be 0 kg/hr, after the installation of second package in future.
2) Flow of steam to the package is for 18 to 21 hr/day for 2 to 3 times a week.
3) During only first investment satge CO2 vented to atmosphere shall be around 7725 kg/hr.
1) This is preliminary flow. Final Vendor data awaited.
2) Cooling water temperature is on hold.
Page 5 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
5013 5014 5015
RE
V
Effluent from Z-5001
Effluent from Z-5002
(Future)
Effluent to Biomethanation
Plant
COMPONENT UNITS
CO2 kg/hr - - -
Water kg/hr - - -
Steam kg/hr - - -
Effluent kg/hr 24833.25 49666.50 74499.75
STREAM DESCRIPTION
STREAM NUMBER
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
50 126
Total Flow kg/hr 24833.25 49666.50 74499.75
Design Flow kg/hr 24833.25 49666.50 74499.75
(HOLD-1) (HOLD-1) (HOLD-1)
State - Liquid Liquid Liquid
Operating Pressure kg/cm2 g 1 1 1
Operating Temperature C AMB. AMB. AMB.
Density kg/m3 993.28 993.28 993.28
HOLDS:
1) This is preliminary flow. Final Vendor data awaited.
Page 6 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
6001 6002 6003 6004 6016 6017
RE
V
Sewage from septic
tanks
Sludge for Disposal
Treated Water to Disposal
Biogas to Boiler
Cooling Water return
to C.T. Z-7001
Process Water to Z-
6001
COMPONENT UNITS
Sludge kg/hr - (HOLD-2) - - - -
Treated Water kg/hr - - (HOLD-2) - - -
Biogas Nm3/hr - - - (HOLD-2) - -
2 Sewage water kg/hr 1500.00 - - - - -
Water kg/hr 395062.76 0.00
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
60 122
STREAM NUMBER
STREAM DESCRIPTION
2 Total Flow kg/hr 1500.00 (HOLD-2) (HOLD-2) 395062.76 0.00
2 Design Flow kg/hr 1500.00 (HOLD-2) (HOLD-2) 474472.36 29799.90
Total Flow Nm3/hr (HOLD-2)
Design Flow Nm3/hr HOLD-2
(HOLD-4) (HOLD-4)
State - Liquid Solid Liquid Vapor Liquid Liquid
Operating Pressure kg/cm2 g (HOLD-1) (HOLD-2) (HOLD-2) 2.5(HOLD-2) 2 4
Operating Temperature C 30 (HOLD-2) (HOLD-2) (HOLD-2) 41 AMB.
Density kg/m3 995.68 (HOLD-2) (HOLD-2) (HOLD-2) 990.47 993.33
(HOLD-3)
HOLDS:
2 1) Data will be confirmed during detail engineering.
2) Vendor inputs awaited. 4) This is preliminary flow. Final Vendor data awaited.
3) Flow is assuming 100 persons per shift and consuming 150 liters/person/day water. 80% of supplied water is considered as effluent.To be confirmed during Detail Engineering.
Page 7 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
6005 6011 6012
RE
V
Whole Stilage to Decanter
Thin Slop recycle to
Main Process
Plant
Thin Slop to Bio-
Methanation Plant
COMPONENT UNITS Case A Case B Case A Case B Case A Case B Case A Case B Case A Case B
2 Suspended Solids kg/hr 2677.77 669.44 669.44 2008.33 2008.33 2008.33 2008.33 2008.33 2008.33 - - 270.50 669.44
2 Liquid with dissolved solids kg/hr 83948.23 77969.55 79370.09 5978.68 4578.15 5978.68 4578.15 654.01 553.08 5324.67 4025.07 33697.00 83395.16
Condensate from Dyer to Thin Slop Tank
6009 6010
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
60 157
Dry Cake to Storage
6006 6007 6008
Thin Slop from Decanter Wet Cake from Decanter Wet cake to StorageSTREAM DESCRIPTION
STREAM NUMBER
2 Total Flow kg/hr 86626.00 78638.99 80039.53 7987.01 6586.48 7987.01 6586.48 2662.34 2561.41 5324.67 4025.07 33967.50 84064.60
2 Design Flow kg/hr 102823.00 93342.61 95005.02 9480.39 7817.98 9480.39 7817.98 3160.13 3040.33 6320.26 4777.65 33967.50 99782.67
State - Liquid Liquid Liquid Solid Solid Solid Solid Solid Solid Liquid Liquid Liquid Liquid
Operating Pressure kg/cm2 g 1 0.5 0.5 ATM. ATM. ATM. ATM. ATM. ATM. 0.5 0.5 4 2
Operating Temperature C 80.6 80.6 80.6 80.6 80.6 80.6 80.6 Note 1 Note 1 Note 1 Note 1 80.6 80.6
Density
kg/m3
970.50 970.50 970.50
600-750 HOLD-1
600-750 HOLD-1
600-750 HOLD-1
600-750 HOLD-1 Note 1 Note 1 Note 1 Note 1 970.50 970.50
(NOTE-2) (NOTE-2) (NOTE-3)
NOTES: HOLDS:
1) Vendor to confirm. 2) This is intermediate stream applicable only in the case of dryer failure. 1) Density of Wet Cake to be confirmed by Vendor.
Case A: 30 % w/w Total Solids content; Case B: 35 % w/w Total Solids Content3) Thin slop will either be transferred to the Main process plant or to Cassava preparation & desanding area.
Page 8 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
6013 6014 6015 6016
RE
V
Condensate from Dryer
Thin Slop recycle to
Slurry preparation &
Desanding area
Cooling Water
Return from Dryer
Whole Stillage
recirculation to Whole
Stillage Tank
COMPONENT UNITS
Steam kg/hr - - - -
Condensate kg/hr 9400.00 - - -
Cooling Water kg/hr - - 482413.32 -
2 Suspended Solids kg/hr - 270.50 - 599.77
2 Liquid with dissolved solids kg/hr - 33697.00 - 18810.23
STREAM DESCRIPTION
STREAM NUMBER
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
60 157
2 Total Flow kg/hr 9400.00 33967.50 482413.32 19410.00
2 Design Flow kg/hr 9400.00 33967.50 482413.32 19410.00
(HOLD-2)
2 State - Liquid Liquid Liquid Liquid
2 Operating Pressure kg/cm2 g 8 4 2 1
2 Operating Temperature C 175 80.6 41 80.6
2 Density kg/m3 892.23 970.50 990.47 970.5
(HOLD-1) (NOTE-1)
HOLDS: NOTES:
1. Operating conditions are on hold. Data is awaited from dryer vendor.
2. This is preliminary flow. Final Vendor data awaited.
1) Thin slop will either be transferred to the Main process plant or to Cassava preparation & desanding area.
Page 9 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
STREAM NUMBER 7001 7002 7003 7004 7029 7030 7031 7032 7033 7034 7035 7036 7048
RE
V
STREAM DESCRIPTION
Process Water Make up to C.T. Z-
7001
Cooling Water from
PC-7001A/B/C/
D
Cooling Water
Return to C.T. Z-7001
Cooling Tower Blow down to Bio-methanation
Plant
Process Water Make up to C.T. Z-
7008
Cooling Water from
PC-7020A/B/C
Cooling Water
Return to C.T. Z-7008
Cooling Tower
Blowdown to
Biomethanation Plant
Cooling Water
Supply to CO2
recovery Pkg.
Cooling Water
Supply to Dryer Z-
6002
Cooling Water
Supply to IA/PA
System
Cooling Water
Supply to Chiller Unit
Z-7004
Cooling Water
Supply to Chiller Unit
Z-7007
COMPONENT UNITS
Fresh Water kg/hr 42726.09 - - - - - - - -
2 Cooling Water kg/hr - 5741094.46 5741094.46 24595.88 84433.05 4428175.98 4428175.98 37223.97 1042251.00 482413.32 29778.60 282896.70 3484096.20
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 137,167
2 Total Flow kg/hr 42726.09 5741094.46 5741094.46 24595.88 84433.05 4428175.98 4428175.98 37223.97 1042251.00 482413.32 29778.60 282896.70 3484096.20
2 Design Flow kg/hr 110292.93 5820504.06 5820504.06 24595.88 84433.05 4870993.58 4870993.58 37223.97 1042251.00 482413.32 29778.60 282896.70 3484096.20
(HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3) (HOLD-3)
State - Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid
Operating Pressure kg/cm2 g 2 4 2 2 2 4 2 2 4 4 4 4 4
Operating Temperature C AMB. 33 41 33 AMB. 33 34.9 34.9 33 33 33 33 33
Density kg/m3 993.63 992.62 990.47 992.57 993.33 992.62 992.11 992.11 992.62 992.62 992.62 992.62 992.62
HOLDS:
1) DELETED.
2) DELETED.
3) This is preliminary flow. Final Vendor data awaited.
Page 10 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
7049 7051 7052
RE
V
Cooling Water
Return from Z-7007
Cooling Water
Supply to Biomethana
tion Plant
Cooling Water to
Main Process Plant @
30°C
COMPONENT UNITS
Fresh Water kg/hr - - -
2 Cooling Water kg/hr 3484096.20 395062.76 4428175.98
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 137,167
STREAM NUMBER
STREAM DESCRIPTION
2 Total Flow kg/hr 3484096.20 395062.76 4428175.98
2 Design Flow kg/hr 3484096.20 474472.36 4870993.58
(HOLD-1) (HOLD-1)
State - Liquid Liquid Liquid
Operating Pressure kg/cm2 g 2 4 3
Operating Temperature C 41 33 30
Density kg/m3 990.47 992.62 993.31
HOLDS:
1) This is preliminary flow. Final Vendor data awaited.
Page 11 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K K M D
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G U R L
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai A B G
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010 11/06/2010
AREA No. PFD REVISION 0 1 2 3
STREAM NUMBER 7005 7007 7008 7009 7010 7011 7012 7041 7042 7039 7040 7043 7044
RE
V
STREAM DESCRIPTION
Bio-EtOH from
Process Plant
Bio-EtOH to Static Mixer
Off-Spec Bio-EtOH to
Process Plant
Denat. from tanker
Denat. To Mixer
Denatured Bio-EtOH to
Storage
Comm. Bio-EtOH to Truck
Loading
Bio-EtOH vapors from
TK-7001A/B/C
Bio-EtOH Condensate
from E-7001A/B/C
Chilled Water
Return from E-7001A/B/C
Chilled Water
Return from E-7004A/B
Bio-EtOH Vapours from TK-7004A/B
Bio-EtOH Condensate
from E-7004A/B
COMPONENT UNITS
3 Ethanol kg/hr 10874.00 65422.50 3708.00 - - 65422.50 118852.50 36.00 26.00 - - 395.00 269.00
Denaturant kg/hr - - - 15600.00 3217.50 3217.50 - - - - - - -
3 Water kg/hr - - - - - - - - - 7200.00 50550.00 - -
3 Air kg/hr - - - - - - - 96.00 - - - 1215.00 -
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 131,168,169
3 Total Flow kg/hr 10874.00 65422.50 3708.00 15600.00 3217.50 68640.00 118852.50 132.00 26.00 7200.00 50550.00 1610.00 269.00
3 Design Flow kg/hr 11895.00 71964.75 4450.00 17160.00 3539.25 75504.00 130737.75 132.00 26.00 7200.00 50550.00 1610.00 269.00
3 (NOTE-3,4) (NOTE-3,4) (NOTE-1) (NOTE-2) (NOTE-3,4) (NOTE-3,4)
3 State - Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapour Liquid Liquid Liquid Vapour Liquid
3 Operating Pressure kg/cm2 g 2.5 3 7 3 3 2 3 ATM. ATM. 2.90 2.90 ATM. ATM.
3 Operating Temperature C AMB. AMB. AMB. AMB. AMB. AMB. AMB. 40.00 21.00 18.00 18.00 40.00 21.00
Densitykg/m3
793.00 793.00 793.00780
(HOLD-2)780
(HOLD-2) 792.35 792.35 1.25 793.00 995.89 995.86 1.25 793.00
(4hr/day) (4hr/day) (4hr/day)
HOLDS: NOTES:
3 1) DELETED.
3 2) Flowrate given is considering flow to both exchangers continuously. 4) Flowrate considered is for worst case scenario & is intermittent.
1) Flowrate given is considering flow to all 3 exchangers continuously. 3) Flowrate given is for 1 tank & its exchanger.
2) Data to confirmed during detail engineering.
Page 12 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K K M D
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G U R L
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai A B G
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010 11/06/2010
AREA No. PFD REVISION 0 1 2 3
STREAM NUMBER 7053 7054 7055 7056
RE
V
STREAM DESCRIPTIONVapours
out from E-7001A/B/C
Vapours out from E-
7004A/B
Fusel Oil from Main Process
Plant
Fusel Oil to Tanker
COMPONENT UNITS
3 Ethanol kg/hr 10.00 126.00 - -
3 Air kg/hr 96.00 1215.00 - -
2 Fusel Oil kg/hr 55.77 16167.00
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 131,169,362
3 Total Flow kg/hr 106.00 1341.00 55.77 16167.00
3 Design Flow kg/hr 106.00 1341.00 64.66 17783.70
3 (NOTE-1,2) (NOTE-1,2) -
3 State - Vapour Vapour Liquid Liquid
3 Operating Pressure kg/cm2 g ATM. ATM. 0.5 2
3 Operating Temperature C 21.00 21.00 AMB. AMB.
3 Density kg/m3 1.25 1.25 808.25 808.35
NOTES:
3
3 2) Flowrate considered is for worst case scenario & is intermittent.
1) Flowrate given is for one exchanger.
Page 13 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K K M D
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G U R L
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai A B G
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010 11/06/2010
AREA No. PFD REVISION 0 1 2 3
7013 7014 7015 7016 7028 7037 7038 7050 7047
RE
V
Process Water to Chilled Water
TK-7011
Chilled Water @ 21°C to
Main Process
Plant
Chilled Water @ 15°C to Users
Chilled Water return
@ 28.5°C from Main Process
Plant
Process Water to
Chilled Water TK-7010
Chilled Water @
15°C to E-7001A/B/C
Chilled Water @
15°C to E-7004A/B
Chilled Water @ 15°C to
Main Process
Plant
Cooling Water
Return from Chiller Unit
Z-7004
COMPONENT UNITS
Fresh Water kg/hr 11341.00 - - - - - - -
3 Chilled water kg/hr - 80633.88 11341.00 80633.88 7200.00 50550.00 11341.00 282896.70
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 140
STREAM NUMBER
STREAM DESCRIPTION
3 Total Flow kg/hr 11341.00 80633.88 11341.00 80633.88 7200.00 50550.00 11341.00 282896.70
3 Design Flow kg/hr 17937.36 80633.88 17937.36 80633.88 7200.00 50550.00 17937.36 282896.70
(HOLD-1)
3 State - Liquid Liquid Liquid Liquid Liquid Liquid Liquid Liquid
3 Operating Pressure kg/cm2 g 1.5 3 3 1.5 3 3 3 2
3 Operating Temperature C AMB. 20 15 30 15 15 15 41
3 Density kg/m3 993.29 995.48 996.52 993.29 996.52 996.52 996.52 990.47
HOLDS:
1) This is preliminary flow. Final Vendor data awaited.
Page 14 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
STREAM NUMBER 7017 7018 7019 7020
RE
V
STREAM DESCRIPTIONSteam Cond.
To Boiler
Steam Conden. Return to
Boiler package
Steam Cond. from
Main Process
plant
Steam Cond. to
Desuperheater
COMPONENT UNITS
Steam kg/hr - - -
Water kg/hr 37463.50 37715.00 251.50
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
14770
Total Flow kg/hr 37463.50 37715.00 251.50
Design Flow kg/hr 46643.50 46961.00 317.50
State - Liquid Liquid Liquid
Operating Pressure kg/cm2 g 2 1 7 (HOLD-1)
Operating Temperature C 120.14 120.14 120.14
Density kg/m3 942.95 942.9 943.55
HOLDS:
1) Pressure of steam condensate to Desuperheater is on hold.
Page 15 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
7021 7022 7025 7026 7027
RE
V
H2SO4 in from
Tanker
H2SO4 to Main
Process plant
Aq. Ammonia
from Tanker
Aq. Ammonia to
Process Plant
Nitrogen from
Nitrogen cylinder bank
COMPONENT UNITS
H2SO4 (98%) kg/hr 27600.00 9200.00 - -
N2 kg/hr - - - -
Aq. NH3 (30%) kg/hr - - 13500.00 900.00
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 134,170,171
STREAM NUMBER
STREAM DESCRIPTION
Total Flow kg/hr 27600.00 9200.00 13500.00 900.00
Design Flow kg/hr 30360.00 10120.00 14850.00 990.00
State - Liquid Liquid Liquid Liquid
Operating Pressure kg/cm2 g 2 2 2 2
Operating Temperature C AMB. AMB. AMB. AMB.
Density kg/m3 1840 1840 900 900
(NOTE-1,2) (NOTE-1)
HOLDS: NOTES:
1) DELETED.
2) H2SO4 will either be transferred to the Main process plant or the WTP.
1) Requirement is intermittent.
Page 16 of 17
BALANCE OF PLANT - MATERIAL BALANCE
OWNER PREPARED BY Gokul.K Gokul.K Gokul.K
LOCATION TAM NONG, PHU THO, VIETNAM CHECKED BY Nikhil.B Nikhil.B Dattatray.G
PROJECT BIO-FUEL ETHANOL PLANT IN NORTHEN REGION APPROVED BY A.Baxi R.Desai R.Desai
PROJECT No. 59/2009-EPC DATE 22/12/09 03/05/2010 13/4/2010
AREA No. PFD REVISION 0 1 2
7045 7046
RE
V Cooling Water
Return to Z-7001
IA to distribution
COMPONENT UNITS
Instrument Air Nm3/hr - 1939
Water kg/hr 29778.60 -
PETROVIETNAM BIOFUELS JOINT STOCK COMPANY (PVB)
70 143
STREAM NUMBER
STREAM DESCRIPTION
Total Flow kg/hr 29778.60 1939
Design Flow kg/hr 29778.60 2326
(HOLD-1) (HOLD-1)
State - Liquid Gas
Operating Pressure kg/cm2 g 2 9
Operating Temperature C 41 AMB.
Density kg/m3 990.47 11.32
HOLDS:
1) This is preliminary flow. Final Vendor data awaited.
Page 17 of 17