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2005 Dr Iskanderani Fall 1 ChE 201 Section 3 Material Balance Material Balance: • is accounting of material • is normally carried around a system What is a system? : It is a portion or whole of a process (or a plant) to be analyzed. What is a process? : It is one action or a series of actions or

ChE 201 Section 3 Material Balance Material Balance: is accounting of material

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ChE 201 Section 3 Material Balance Material Balance: is accounting of material is normally carried around a system What is a system? : It is a portion or whole of a process (or a plant) to be analyzed. - PowerPoint PPT Presentation

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Page 1: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 1

ChE 201 Section 3 Material BalanceMaterial Balance: • is accounting of material• is normally carried around a system

What is a system? : It is a portion or whole of a process (or a plant) to be analyzed.

What is a process? : It is one action or a series of actions or operations or treatments that result in an end.

Page 2: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 2

BANK ACCOUNT MONEY BALANCEOn 10/8/1426Ali has SR 5,000 in his account in the bank

On 25/8/1426The bank deposited to his account SR 990 (his monthly salary)

On 28/8/1426•He paid by telephone from his account for his mobile tel bill (SR 345.34)•He also paid for his home electric bill (SR 230.89)•He received a check from his friend for a loan he gave to him(SR 500)WHAT IS THE BALANCE OF HIS ACCOUNT as of 28/8/1426?

Page 3: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 3

BANK ACCOUNT MONEY BALANCE

ALI’s ACCOUNT

SR 5000

+ SR 990 - SR 345.34

- SR 230.89

+ SR 500

BALANCE = 5000 + 990 + 500 – 345.34 – 230.89 = SR 5913.77

Page 4: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 4

BANK ACCOUNT MONEY BALANCE

ALI’s ACCOUNT

SR 5000

+ SR 990 - SR 345.34

- SR 230.89+ SR 500

Page 5: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 5

BANK ACCOUNT MONEY BALANCE

ALI’s ACCOUNT

SR 5000

SR 990

SR 500 SR 230.89

SR 345.34

BALANCE = 5000 + 990 + 500 – 345.34 – 230.89 = SR 5913.77

ACCUMULATION =5000+990+500–345.34–230.89 = SR 5913.77

Page 6: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 6

Examples of operations:

Example Type

Fluid transport (in a pipe ) Physical change

Heat transport Physical change

Distillation column Physical change

Chemical reaction Chemical change

Drying Physical change

Filling a tank of water Physical change

Mixing Physical change

Page 7: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 7

For Systems:We must define the boundary of the system

Systems are 2 types : closed and open

Closed system : material is not crossing the boundary

Open system:material is crossing the boundary

Page 8: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 8

Examples F Reaction Water tank

D

Closed ? Or open ?

Distillation Column

Water

Tank

Page 9: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 9

MB around a system : we apply the Law of conservation of mass

Material Input - material output = Accummulation

Example of accummulation- ve accummulaion +ve accummulation

•At steady state, variables do not change with time ; and the eq becomes:

Material Input = material OutputIn this course (and in most processes), systems are at steady state

Let’s explain steady state

Page 10: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 10

WHAT WILL HAPPEN TO THE LEVEL OF

WATER IN THE TANK BY TIME?

7000 kg

Water

Tank

100 kg/min

100 kg/min

IT WILL NOT CHANGE WITH TIME

WE CALL IT STEADY STATE

Page 11: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 11

WHAT WILL HAPPEN TO THE LEVEL OF

WATER IN THE TANK after 5 minutes?

7000 kg

Water

Tank

60 kg/min

200 kg/min

Page 12: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 12

6600 kg

Water

Tank

80 kg/min

200 kg/min

The System CHANGED WITH TIME

WE CALL IT UNSTEADY STATE

After 5

minutes

Page 13: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 13

If we have no reaction,the MB equation can be put as:

Mass In = Mass out

And also, Moles in = Moles out

WHY?

at steady state

Page 14: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 14

If we have no reaction,the MB equation can be put as:

Mass In = Mass out

And also, Moles in = Moles out

WHY?

at steady state

Page 15: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 15

If we have no reaction,the MB equation can be put as:

What goes in must come out

Mass in = mass out Moles in = Moles out

Accumulation = 0

at steady state

at steady stateno reaction

Page 16: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 16

Batch System

Initial state

9000 kg

100% H2O

1000 kg

100% NaOH

Final state

10,000 kg

90% H2O

10% NaOH

System boundry

Page 17: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 17

Batch System

9000 kg

100% H2O

1000 kg

100% NaOH

10,000 kg

90% H2O

10% NaOH

Batch system represented

as an open system

System boundry

Page 18: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 18

300 kg H2O

50 kg HCl50 kg H2O

P

40 kg H2SO4

160 kg H2O

Let us carry MB:Type of MB Mass IN = Mass OUT

Total balance 50 +50 +300 + 40 + 160 = PHCl balance 50 = HCl in P = 50 kgH2SO4 balance 40 = H2SO4 in P = 40 kgH2O balance 50 +300 + 160 = H2O in P =510 kg

THEREFORE :Total mass in = Total mass outMass of Component 1 in = Mass of Component 1 outMass of Component 2 in = Mass of Component 2 outMass of Component 3 in = Mass of Component 3 out

?HCl ?

H2SO4 ?

H2O ?

Page 19: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 19

300 kg H2O

50 kg HCl50 kg H2O

P

40 kg H2SO4

160 kg H2O

Let us carry MB:Type of MB Mass IN = Mass OUT

Total balance 50 +50 +300 + 40 + 160 = PHCl balance 50 = HCl in P = 50 kgH2SO4 balance 40 = H2SO4 in P = 40 kgH2O balance 50 +300 + 160 = H2O in P =510 kg

THEREFORE :Total mass in = Total mass outMass of Component 1 in = Mass of Component 1 outMass of Component 2 in = Mass of Component 2 outMass of Component 3 in = Mass of Component 3 out

?HCl ?

H2SO4 ?

H2O ?

Page 20: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 20

300 kg H2O

50 kg HCl50 kg H2O

P

40 kg H2SO4

160 kg H2O

Let us carry MB:Type of MB Mass IN = Mass OUT

Total balance 50 +50 +300 + 40 + 160 = PHCl balance 50 = HCl in P = 50 kgH2SO4 balance 40 = H2SO4 in P = 40 kgH2O balance 50 +300 + 160 = H2O in P =510 kg

THEREFORE :Total mass in = Total mass outMass of Component 1 in = Mass of Component 1 outMass of Component 2 in = Mass of Component 2 outMass of Component 3 in = Mass of Component 3 out

?HCl ?

H2SO4 ?

H2O ?

Page 21: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 21

300 kg H2O

50 kg HCl50 kg H2O

P

40 kg H2SO4

160 kg H2O

Let us carry MB:Type of MB Mass IN = Mass OUT

Total balance 50 +50 +300 + 40 + 160 = PHCl balance 50 = HCl in P = 50 kgH2SO4 balance 40 = H2SO4 in P = 40 kgH2O balance 50 +300 + 160 = H2O in P =510 kg

THEREFORE :Total mass in = Total mass outMass of Component 1 in = Mass of Component 1 outMass of Component 2 in = Mass of Component 2 outMass of Component 3 in = Mass of Component 3 out

?HCl ?

H2SO4 ?

H2O ?

Page 22: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 22

NOTE : If we divide by MWt , then the equations become also valid for moles.

Remember : no reaction here

Page 23: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 23

Example :

Pure nitrocellulose ?kg

5% nitrocellulose95% water

1000 kg

Type of MB Mass IN = Mass OUTTotal balance A + B = 1000 kgnitrocellulose balance 0.05 A + B = 0.08 x 1000H2O balance 0.95 A + 0 = 0.92 x 1000

8 % nitrocellulose92% waterA

B

2

Page 24: ChE 201 Section 3 Material Balance Material Balance:  is accounting of material

Dr Iskanderani Fall 2005 24

•SOLVE

A = 968.4kg and B = 31.6 kg

•How many equations have we used?

•How many equations are available ?

Are they all independent?

•How many components do we have in

the problem?

Number of independent equations = no. of components in the system