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www.monarchindia.net | Toll - Free : 1800 - 425 - 1070
Tel : +91 4546 - 251020, 250076, Fax : +91 4546 - 253060, Mobile : +91 96777 21011
Email : [email protected] | Website : www.monarchindia.net
Maintenance, Repair & Overhaul (MRO) for Mechanical & Electrical Engineering
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Metal Reclamation Putties
Maintenance Coatings
Emergency Maintenance kits
Industrial Maintenance Aerosols
Oil, Grease & Lubricants
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Pipe repair &
Re-Strengthening Kits
Metal Epoxy Sticks
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Anti-Corrosive Coatings
Marine Coatings
High Temperature Coatings
Maintenance Coatings
Hand Cleaners & Barrier Creams
Wear Protection Solutions
High Voltage Insulation Coatings
Repair/ Maintenance/
Protection of
Machinery & Equipments
Arresting of Online / Offline
Leakages & Strengthening
of Wall Thickness
Protective Coatings
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Energy Saving Coatings
Thermal Insulation Coatings
ØCrusher Backing CompoundØ
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Fire Retardant Coatings
Self Fusing Insulation Tapes
Efficiency Improvement /
Thermal Insulation
Crusher Backing Electrical Safety
Electro Static Dissipative (ESD) Safe Floor Toppings
Insulation Resistance (IR) Safe Floor Toppings
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Crusher Backing Compound
Monarch KrushMore HPCBC is long established OEM and
aftermarket proven product. These crushers are used in
applications for the reduction of materials like rock, iron
ore, gypsum, river gravel, limestone, basalt, gabbro,
magnetite and also for the aggregate crushing.
Applications Master
• Cone crusher
• Gyratory crusher
• Grinding Mills
• Base plate !xings
• Foundations
• Chocking of Machinery
• Eccentric Bushings
• Water Flush System
• Tough Aggregate Crushing
• Reinforcement Layer in
machine bedding
• Stone Crusher
• Primary crusher
• Secondary Crusher
• Tertiary Crusher
• Autogenous mills
• Grinding mills
• Ball Mills
• Lacks And Dams
• Locking Bearings
• Grouting of Ancillary
equipments
Salient Features
• Non-"ammable
• Require no special equipment in the application
• Replace costly and dangerous molten zinc pours
• 100% solids - no solvents
• High compressive and impact strength
• Low exothermic reaction
• Minimal !ller settlement in containers - easily mixable,
pourable and for usage.
• High hydrolytic stability provides low water absorption
• High volumetric stability eliminates gaps between liners
www.backingcompound.com
Typical Properties
Product Ranges
Color
Appearance
Specific Gravity
Mixed Viscosity
Solids by Volume
Pot Life
Functional Cure Time
Compressive Strength
Tensile Strength
Impact Strength
Adhesive Shear Strength
Cured Shrinkage
Hardeness
Chemical Resistance
Water Absorption
Maximum Application Temp
Coverage / Consumption
ASTM D 1544
ASTM D 1544
ASTM D 1895 B
ASTM D 891
~
IS 101
ASTM D 5895
ASTM D 695
ASTM D 638
ASTM D 610
ASTM D 1002
ASTM D 2566
ASTM D 2240
ASTM C 267
ASTM D 570
VISUAL
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~
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gm/cc
Cps
%
min
hours
Psi
Psi
KJ/M2
Psi
in/in
shore D
%
%
C°
In3/ 8.5 Kgs
In3/ 10 kgs
Brown/Grey
Viscous Liqiud
1.68
30000
100
30
8
15500
6200
8
1100
0.0005
90
Excellent
0.002
121
289
340
Brown
Viscous Liqiud
1.67
22000
100
30
6
18000
6500
9
1995
0.0005
90
Excellent
0.002
121
289
340
Brown/Grey
Viscous Liqiud
1.5
28000
100
20
8
12800
5000
9.5
1750
0.0005
85
Excellent
0.002
121
~
340
KrushMorePBC
(Poly UrethaneCrusher Backing
Compound)
KrushMoreHPCBC
(High PerformanceCrusher Backing
Compound)
KrushMoreCBC
(Crusher BackingCompound)
UnitStandardProperties
KrushMore HPCBC
KrushMore HPCBC
KrushMore CBC
KrushMore PBC
22001
22002
22004
22003
8.5 Kg
10 Kg
25 Kg
10 Kg
22005
22006
8.5 Kg
10 Kgs
22011
22012
114 gms
275 gms
22013
22014
22015
22016
85 gms
100 gms
250 gms
2.8 Kg
High Performance Crusher Backing Compound for backing of wear liners in
Cone & Gyratory Crushers in recyclable PP (Poly Propylene) Container
High Performance Crusher Backing Compound for backing of wear liners in
Cone & Gyratory Crushers in Metal Containers for pre heating in cold
weather conditions <15 C. (i.e. Hot Water Bath or Radiant Heat Source)°
Crusher backing compound for backing of wear liners in Cone and Gyratory
Crushers in recyclable PP (Poly Propylene) Container.
Low viscosity, Polyurethane Crusher Backing Compound for cold conditions.
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2
3
4
1
2
3
Coat Bowl Liners & Threaded portions for easy removal -
To facilitate easier removal for of worn liners.
Accelerator is added to Resin prior to mixing to speed the cure of
the material when equipment and ambient temperatures are below 15 C°
Locking of inner and outer eccentric bushings
KrushMore RA
KrushMore AR
KrushMore LC
Sl. No. Description
Accessories
Product Code Pack Size
Online Shopping at https://www.e-industrialmaintenance.net
www.crusherbackingcompound.net
High-strength liquid epoxy with the necessary resiliency and strength to withstand forces
generated by crushers and mills for maximum protection and damping material when subjected
to impact and shock loads. It serves as a backing and reinforcing layer between machine parts and
provides high level positive support of wear liners. The products maintain their strength to ensure
all wear linings are suf!ciently protected throughout the crusher maintenance cycle.
The most economical grade of epoxy based Crusher backing compound for usage in all makes and
models of Cone & Gyratory Crushers
KrushMore HPCBC
KrushMore CBC
Crusher backing compound for all makes and models of Cone & Gyratory Crushers
Economical grade Crusher Backing Compound
Product Description
KrushMore PBC is specially formulated to produce a tough "exible backing of low viscosity to
ensure free "ow into the smallest cavities and contours of manganese steel. No pre-heating
required, even in the coldest conditions
KrushMore PBC
Low viscosity, Polyurethane Crusher Backing Compound for cold conditions
Application ProcedureIt is essential that all surfaces to be treated are properly prepared to obtain a strong bond between
the substrate and the product
Note: Seal all crevices with putty or other suitable material to prevent backing material from
leaking out. It is strongly recommended that full units be mixed.
P Clean surface again with SavesPast ACR, Cleaner to remove all traces of oil, grease, dust or
other foreign substances from the grit blasting.P Repair surface as soon as possible to eliminate any changes or surface contaminants/"ash
rusting/oxidation.
Surface Preparation
Note: Keep propeller below liquid line, as additional air can be added to mixture, resulting in air
bubbles on the surface of the !nished product.
P Turn pails upside down 8 hours prior to application. This will allow material to become softer
and easier to mix.PAdd Hardener to Resin.PMix thoroughly with screwdriver or similar tool like propeller-type jiffy mixer on an electric drill
while continuously scrape material away from sides and bottom of container until a uniform,
streak-free consistency is obtained.
Mixing Instructions
Online Shopping at https://www.e-industrialmaintenance.com
P Thoroughly mix Crusher Backing Compound, then immediately
pour into designated area, allowing compound to !ll the cavity and push air
away from the pour.P Use a dam (tin, cardboard, clay etc.,) to seal areas and direct "ow of the compound to the
speci!ed area.P Any unmixed resin (different color) clinging to the sides and/or bottom of the pail should NOT
BE poured into the crusher, as it may not harden.
Application Instructions
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�
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Note: It is recommended that the product is brought to the most suitable working temperature of
about 20º C by placing it in a warm room 24 hours prior to use. At lower temperatures the material
will be more viscous and at temperatures above 30º C the pot life of the product will be reduced.
Don’t’s:• Never apply torch directly to the KrushMore Plastic/Metal Containers. It may cause
containers to melt may even lead to boiling of Hardener.
• Resin and Hardener are supplied in balanced ratio. Do not alter.
• Do not add extra Hardener. It will not speed up the cure and indeed affect the performance
of properties.
Application Tips
Warm Up Packing: Place unopened pails in a hot water bath or near a radiant heat source.
Warm up Equipment: Bowls, concaves, or mantles should also be at desired temperature. Heat
can be applied to the outside of the concave or mantle with a torch to bring its temperature up to
26ºC-32ºC. Do not exceed 65ºC.
Cold Weather Conditions (<15°C)
Cool Up Packing: Place unopened pails in a cold water bath or near a cool source.
Accelerates cure speed of HPCBC/CBC in cold weather conditions (<15°C)
At temperatures below 5º C and above 40º C casting should not be carried out.
Cool up Equipment: Bowls, concaves, or mantles should also be at desired temperature. Chill air
can be exposed to the outside of the concave or mantle to bring its temperature up to 32ºC. Do not
decrease beyond 15ºC
KrushMore AR (Accelerator) is added to Resin prior to mixing to speed the cure of the material
when equipment and ambient temperatures are below 15°C. Please refer table below for cure
schedule.
Hot Weather Conditions (>40°C)
KrushMore AR (Accelerator)
Clientele List
OEM
Mining
Road Infrasture
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Locks the inner and outer eccentric bushings
Prolonged exposure to temperatures below 15˚C may affect product performance:
Failure to adhere to the correct mixing ratio or poor mixing will result in the Compound
failing to harden in several areas, thus causing the whole pour to be ruined.
To facilitate easier removal of worn liners.
KrushMore LC (Locking Compound)
KrushMore RA (Release Agent)
Without mixing of
KrushMore AR
22 C (72 F)° °
8 C(44 F)° °
46 minutes
120 minutes
24 minutes
75 minutes
18 minutes
55 minutes
21 minutes
32 minutes
13 minutes
28 minutes
9 minutes
12 minutes
22 C (72 F)° °
8 C(44 F)° °
KrushMore CBC
KrushMore HPCBC
After mixing 1 pack
of KrushMore AR
After mixing 2 pack
of KrushMore AR
Product Temperature Functional Cure
Product Limitation
• Dif!culty to mix Resin and Hardener
• Dif!culty to pour
• Longer cure time
Contact for Special Discount for Annual Rate Contract (ARC),Annual Maintenance Contract (AMC) . We Undertake Job Works
