Tel : +91 4546 - 251020, 250076, Fax : +91 4546 - 253060, Mobile : +91 96009 92069

Email : info@monarchindia.net | Website : www.monarchindia.net

Maintenance, Repair& Overhaul (MRO) for Mechanical & Electrical Engineering

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Metal Reclamation Putties

Maintenance Coatings

Emergency Maintenance kits

Industrial Maintenance Aerosols

Oil, Grease & Lubricants

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Pipe repair & Strengthening Kits

Metal Epoxy Sticks

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Anti-Corrosive Coatings

Marine Coatings

High Temperature Coatings

Maintenance Coatings

Hand Cleaners & Barrier Creams

Wear Protection Solutions

Repair/ Maintenance/

Protection of

Machinery & Equipments

Arresting of Online / Offline

Leakages & Strengthening

of Wall Thickness

Protective Coatings

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Pump Efficiency Improvement Coatings

Thermal Insulation Coatings

ØCrusher Backing Compound

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Passive Fire Protection Coatings

Self Fusing Insulation Tapes

Electro Static Dissipative (ESD) &

Insulation Resistance (IR) Coatings

Efficiency Improvement /

Thermal Insulation

Epoxy Crusher BackingElectrical Safety

Authorised Sales Consultant

www.monarchindia.net | Toll - Free : 1800 - 425 - 1070

Maintenance Coatings

Extension of Life for Industrial Process Equipment

Applications

Industries Covered

The down-time problems pose a threat to many industries, leading to shut

down, efficiency decline and safety hazard. Monarch’s XtraLife Maintenance Coatings

preserve the life of Capital Assets by reducing running energy & maintenance costs even

under the most aggressive conditions.

When prevention is better than cure, the surface applied protective coatings of

new machinery and equipment can provide longer life and better performance.

Monarch's XtraLife Maintenance Coatings offers 'peace of mind' solutions by protecting

the equipments from erosion-corrosion, impact abrasion, chemicals, cavitation, UV

rays, traffic etc., These high technology Maintenance Coatings protect critical and

expensive plant machinery and equipment’s and helps improve the bottom line through reduced repair &

maintenance, operating cost, and downtime cost. The coatings enhance the life of the process equipments

by ensuring smooth operation at very low maintenance costs compared to traditional alternative methods &

replacement cost.

Pipes

Storage Tanks

Secondary Containment Areas

Pump Impeller and Casings

Heat exchanger

Oil coolers

Tube Sheets

Water boxes and End Covers

Valves

Chutes and Hoppers

Agitators

Process Vessels

ID fans

Blowers

Bow thrusters

Reactors

Compressors

Kort Nozzles

Struts and Rudders

Hoppers

Rubber part damages like

Conveyor belts, Rubber lining etc.,

Power generation

Steel

Mining

Marine

Cement

Paper

Petrochemicals

Oil and Gas

Fertilizers and Chemicals

Sugar

Water & Waste water treatment

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www.ceramiccoatings.co.in

Product Range

Salient Features

XtraLife GFC

XtraLife CEC

XtraLife MG

XtraLife UWC

XtraLife FLC

XtraLife HTCEC

XtraLife VGFC - rimerP

XtraLife HTVG - Primer

XtraLife VGFC

XtraLife HTVG

Name Code Pack Size Description

21201

21202

21203

21211

21224

21232

21233

21234

21235

21236

1 Kg

1 Kg

1 Kg

1 Kg

500 gm

1 Kg

1 Kg

1 Kg

1 Kg

1 Kg

Glass flake Epoxy Coating for efficiency improvement / corrosion protection.

Ceramic Epoxy Coating for efficiency improvement / corrosion protection.

Smooth, glossy coating that glides over metal surfaces reducing frictional losses andcorrosion protection.

Under Water Coating for protection of submerged metallic & non-metallic substrates

Protective Flexible Rubber Coating against Solid Particle Impingement /Rubber Repairs/

Chemical resistance(No Part Mixing). The Packing includes Metal Primer / Rubber Primer

/ Accelerator

High temperature ceramic composite coating system

Primer for Vinyl ester micronized glass flake coating

rimer forP Novalac based Vinyl ester glass flake coating

Vinyl ester micronized glass flake coating

Novalac based Vinyl ester glass flake coating

Protective / Efficiency Improvement / Energy Savings Coatings

Performance Coatings

High Temperature Coatings / Linings till 220°C

Vinyl Ester Base Performance coatings

Reduce the need for Spare Parts

Improves fluid flow efficiency

Extend equipment life

Protect against erosion – corrosion

Brush or Spray applied

Solvent free and hence environment friendly

Performs under immersion condition till 60°C

Excellent cavitation resistance

Good abrasion properties

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www.glass"akecoatings.com

Typical PropertiesPr

oper

ties

Stan

dard

Uni

tX

traL

ife G

FCX

traL

ife C

ECX

traL

ife M

GX

traL

ife U

WC

Xtr

aLife

FLC

Xtr

aLife

HTC

ECX

traL

ife V

GFC

Xtr

aLife

HTV

G

Col

or

App

eara

nce

Mix

Rat

io B

y W

eigh

t

Mix

Rat

io B

y Vo

lum

e

Sol

ids

by V

olum

e

Den

sity

Vis

cosi

ty

Pot L

ife

Func

tiona

l Cur

eTi

me

Com

pres

sive

Stre

ngth

Tem

pera

ture

resi

stan

ce

Tens

ile S

treng

th

Flex

ural

Stre

ngth

Bond

Stre

ngth

Impa

ct R

esis

tanc

e

Di E

lect

ric s

treng

th

Di E

lect

ric C

onst

ant

Abr

asio

n re

sist

ance

Har

dene

ss

Cur

ed S

hrin

kage

Tear

Stre

ngth

Elon

gatio

n

App

licat

ion

Tem

p

Che

mic

al R

esis

tanc

e

Cov

erag

e

ASTM

D 1

544

ASTM

D 1

544

~ ~

ASTM

D 3

960

ASTM

D 1

475

ASTM

D 1

200

IS 1

01

ASTM

D 5

895

ASTM

D 6

95

VISU

AL

ASTM

D 6

38

ASTM

D 7

90

ASTM

D 4

541

ASTM

D 2

56

ASTM

D 1

49

ASTM

D 1

50

ASTM

D 4

060

ASTM

D 2

240

ASTM

C 1

241

ASTM

D 6

24

ASTM

D 4

12

VISU

AL

ASTM

C 2

67

VISU

AL

~ ~

Man

ual

Man

ual

%

gm/c

c

CPS min

hour

s

N/m

m²

Dry

(Wet

) °C

N/m

m²

N/m

m²

N/m

m²

KJ/ M

2

kv/m

m

~

mg

/100

0 C

ycle

s

Shor

e D

in/in

N/m

m²

% °C %

m/K

g/2

thic

knes

s/N

o.of

.coa

t

Pea

rl

Hig

h V

isco

us

Liq

uid

9 (R

) : 1

(H)

6 (R

) : 1

(H)

100

1.33

1100

0

25 8 55

110

(55)

28 54 30 2.9

7.8 6 400

80

0.00

1

N/A

N/A 25

Exc

elle

nt

1.38

9 m

/2

kg /

500

mic

/ 2 C

oats

Gre

y &

Red

Hig

h V

isco

us

Liq

uid

13 (R

) : 1

(H)

8.5

(R)

: 1 (H

)

100

1.5

1800

0

15 8 70

140

(70)

30 62 31 3.2

8.1

6.8

425

84

0.00

2

NA

NA 38

Exc

elle

nt

1 m

/2

kg /

350

mic

/ 2 C

oats

Gre

y

Hig

h V

isco

us

Liq

uid

8 (R

) : 1

(H)

3 (R

) : 1

(H)

100

1.45

6100 30 6 68

180

(85)

25 44 31 3.3 8 6 420

82

0.00

1

NA

NA 25

Exc

elle

nt

1.2m

/2

kg /

400

mic

/ 2 c

oat

Red

Hig

h V

isco

us

Liq

uid

2.5

(R)

: 1 (H

)

1.75

(R)

: 1 (H

)

95 1.75

1300

0

20 12 21.1

110

(55)

10.5

19.5

11 3.6 7 5 500

75

0.00

1

NA

NA 40

Exc

elle

nt

2.2

m/

2

kg /

300

mic

/ 2 C

oats

Bla

ck

Vis

cous

Liq

uid

4.5

(R)

: 1 (H

)

4 (R

) : 1

(H)

90 1.07

4000

0

25 12 NA

130

(65)

24 NA 19 NA 14 6 330

65 (S

hore

A)

0.00

1

70 600

60

Exc

elle

nt

0.23

4 m

/2

0.50

0 kg

/50

0 m

ic /

Coa

t

Gre

y &

Red

Hig

h V

isco

us

Liq

uid

7.3

(R)

: 1 (H

)

5.2

(R)

: 1 (H

)

100

1.60

1980

0

20 8 108

220

(110

)

37 87 15 3.2 8 6.8

350

85

0.00

2

NA

NA 35

Exc

elle

nt

0.35

0 m

/2

kg /

500

mic

/ Coa

t

Pea

rl

Vis

cous

Liq

uid

100

(R)

: 2 -3

(H)

~ 98 1.16

1250

0

20 8 85

120

(65)

28 62 17 3.2

2.9 2 405

80

0.00

4

NA

0.6

38

Exc

elle

nt

1.2

m/ K

g2

800

mic

/2

Coa

ts

Pea

rl

Med

ium

Vis

cous

Liq

uid

100

(R)

: 2 -3

(H)

~ 100

1.17

1300

0

25 8 89

225

(120

)

29 68 18 3.9 3 2.5

400

85

0.00

5

NA

0.6

40

Exc

elle

nt

1.2

m/ K

g2

800

mic

/2

Coa

ts

Prot

ectiv

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ffici

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Impr

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ent /

Ener

gy S

avin

gs C

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man

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ster

Bas

edPe

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man

ce c

oatin

gs

Hig

h Te

mpe

ratu

reC

oatin

gs /

Lini

ngs

till 2

20°C

Application MasterApplication XtraLife

GFCXtraLife

CECXtraLife

MGXtraLife

UWCXtraLife

FLCXtraLifeHTCEC

XtraLifeVGFC

XtraLifeHTVG

Oil coolers, Water boxes and End Covers

Tube Sheets

Pumps –eroded  volute Casings & Impellers

Turbine runners, Needles, Valves, Pipes

Water Tanks, Water Boxes

Agitators, Process Vessels, ID fans

Blowers, Bow thrusters, Reactors

Compressors, Struts and Rudders

Potable water tank linings

Oil/Gas/Water Separators

Steel Tank and Vat Linings

Secondary Containment

Process Floors

Grating Coatings, Sumps and Trenches

Scrubber Linings, Clarifier Linings

Offshore platforms, Flue gas ducts

Cooling towers, Concrete bund

Pipes handling waste water, grey water etc.,

Pressure vessels.

Rubber part damages like Conveyor belts,

Rubber lining

Rubber lining of equipment for wear protection

Encapsulate wire and electronics subject to

impact and vibration

Chutes, Hoppers & Defection plates

Cyclones, Feeder bowls

GRP, tank repairs and other aqueous vessels

(internal and external)

underwater repairs (metal and concrete)

Ship repair work, swimming pools and ponds

Repairs holes, leaks, cracks, chips and defects

Protection of risers, pipes and structures below

the splash zone

Protection of Kort Nozzles

Protection of Rudders and Propellers

Acid/Alkali splash & Spillage

Scrubber lining for Flue Gas/Ash handling

Waste water treatment facility coating & linings

Reinforcing Cargo Tank Hold Decking

Hoppers & Chutes

Acid Storage Tanks (interior and exterior)

Chemical, Fuel and Oil Storage Tanks

Aggressive Chemical build linings

Rebuilding and protection of propeller shafts

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Product Details

Glass $ake Epoxy Coating for Ef%ciency Improvement / Corrosion Protection

Smooth, glossy coating that glides over metal surfaces reducing frictional losses

and corrosion protection.

Ceramic Epoxy Coating for Ef%ciency Improvement / Corrosion Protection.

XtraLife GFC

XtraLife MG

XtraLife CEC

A two pack high build mastic, 100% solids surface tolerant epoxy coating

reinforced with chemically inert glass flake for application for enhanced durability

and corrosion resistance. Excellent erosion resistance, abrasion resistance,

toughness and outstanding impermeability.

It is 2 component, drinking water certified, high performance coating

system for improving the efficiency of fluid handling system and protection of

metals from the effects of erosion-corrosion coupled with excellent hydrodynamic

performance. The coating plays significant role for use in Original Equipment

Manufacturers (OEM’s)

XtraLife CEC is an ultra smooth, ceramic reinforced epoxy that provides a

high gloss, low friction coating designed to protect against turbulence and

abrasion thus sealing and protecting the equipment from corrosion and wear. It

also works as a top coat over SavesPast Metal Reclamation Putties for providing

exceptionally smooth surfaces over applications requiring surface rebuilding and lasting protection.

The coating produces high gloss and low friction surface. It also works as a top coat over SavesPast

Metal Reclamation Putties for providing exceptionally smooth surfaces over applications requiring surface

rebuilding and lasting protection.

Protective / Ef!ciency Improvement / Energy Savings Coatings

Performance Coatings

High Temperature Coatings / Linings till 220°C

Protective Flexible Rubber Coating against Solid Particle Impingement /Rubber Repairs/

Chemical resistance(No Part Mixing). The Packing includes Metal Primer / Rubber Primer /

Accelerator

XtraLife FLC

The low viscosity, 2 component brushable elastomeric / urethane system

that protects the equipment against impact, abrasion, shock, wear, noise and

impact. The coating forms a tough, but flexible protective, sound-deadening

linings on new and in-service equipment from wear and abrasion. The product

possess rubber like properties and hence ideal for flexible substrate repairs.

Under Water Coating for protection of submerged metallic & non-metallic substrates

XtraLife UWC

A two component system applied by brush for protection of metallic and

non metallic surfaces operating under submerged or immersed conditions in

contact with aqueous solutions. The product is specifically designed for

application underwater or in very wet areas as a protective coating for poorly

prepared metal and concrete substrates. It will help reduce the risk of MIC (Microbiological Induced

Corrosion) and SRB (Sulphate Reducing Bacteria) because it does not contain the food ingredients contained

in traditional solvent borne systems that the bacteria thrive on. The system exhibits excellent abrasion

resistance and is able to withstand severe physical stresses caused by wave action. The product is

nonhazardous and solvent free, making it the ideal choice for a wide range of applications. The underwater

hazards reduced (less paint dispersion) to enable high film build and high application rates

High temperature ceramic composite coating system

XtraLife HTCEC

A two component high temperature ceramic composite coating system is

recommended for sealing and protecting equipment from corrosion and wear

under typical temperature range for +220 °C in dry conditions and +110 °C in wet

conditions. The coating offers an ultra-smooth glossy, protective abrasion resistant

surface by significantly reducing the surface friction that causes “boundary drag".

The improved surface smoothness assists where applications require maximum fluid flow efficiency whilst

protecting against abrasion, turbulence, corrosion/erosion. It also works as a top coat over SavesPast Metal

Reclamation Putties for applications requiring surface rebuilding and lasting protection

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: contact@monarchindia.net

: +(91)-9600992069

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Clientele List

Vinyl ester micronized glass $ake coating

Novalac based Vinyl ester glass $ake coating

XtraLife VGFC

XtraLife HTVG

A two component, heavy duty, abrasion resistant, glass flake reinforced

vinyl ester coating and lining over steel and concrete for chemical, abrasion and

temperature resistance is required. The coating is primarily intended for the

internal lining of chemical storage tanks and vessels where frequent contact with

acidic/ aggressive chemicals or hot media are to be stored/immersed at

temperatures up to 65°C (149°F) and for applications in areas where exposures to dry temperatures up to

120°C (248°F) are encountered

A two component, heavy duty, abrasion resistant, glass flake reinforced

Novalac based vinyl ester coating and lining over steel and concrete for chemical,

abrasion and temperature resistance is required. The coating is primary intended

for the internal lining of chemical storage tanks and vessels where frequent contact

with acidic/ aggressive chemicals or hot media are to be stored/immersed at temperatures up to 120°C (248°F)

and for applications in areas where exposures to dry temperatures up to 225°C (437°F) are encountered

Vinyl Ester Based Performance coatings