© Siemens AG 2012. All Rights Reserved. Wireless from the Field to the World WirelessHART @ Siemens Technology – Products – Applications Семинар 2013 Санаторий

© Siemens AG 2012. All Rights Reserved.

Wireless from the Field to the WorldWirelessHART @ Siemens

Technology – Products – Applications

Семинар 2013Санаторий «Алтын-Каргалы»

г.Алматы


Industry Sector

Как это было

© Siemens AG 2012. All Rights Reserved.Industry Sector

Wireless Technology - At a Glance

Wireless технологии сегодня

EDGE

GPRS

GSM

…..

WirelessWideAreaNetworks(WWAN)

Filling Line

Level

Flow

Pressure

Positioner

Temperature

Industrial Identification

IndustrialWireless LAN

WirelessHART AdapterExample: B

rewery

WirelessHART Temperature

WirelessHART Gateway

WirelessHARTPressure

Wireless Wide Area Networks

WirelessHART

IndustrialWireless LAN


Wireless Technology - At a Glance

Решения Siemens Industrial Wireless


Industry Sector

Agenda

ПрименениеПрименение

Применение в промышленностиПрименение в промышленности

ИтогИтог

Wireless Technology Wireless Technology - - At a glanceAt a glance

ПродуктыПродукты

ИнициализацияИнициализация

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1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol


Typical Applications

WirelessHART представляет два типичных приложения

Приложение 1

Сделать централизованный доступ к информации от полевых устройств централизованный доступ к диагностическим данным без остановки процесса

Приложение 2

Использование вместо проводных технологий

Для измеренных значений, диагностических данных и параметров устройства



WirelessHART Приложение 1

Wireless communication in legacy system increases plant transparency

Valuable intelligent device information available in maintenance station

No change, no risk on existing running system

Utilize existing HART tools and experience

Coexistent with IWLAN

Diagnostic and configuration information realize new level of plant performance

Wireless makes stranded information airborne!Wireless makes stranded information airborne!



WirelessHART Приложение 2

Wireless instead of wired communication!Wireless instead of wired communication!

Additional or redundant measurement becomes cost-effective

Interoperability with multi-vendor HART devices

Reduce wiring cost (≈20$/Meter, by ARC survey), commissioning time and maintenance costs

Easy installation, flexible mounting

Simple integration to existing SIMATIC system or 3rd party system

Best use of wired and wireless devices in one system


Agenda



ИтогИтог




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Initial Background and Technology

HART Communication over wire

4 циклические переменные4 циклические переменные

Настройка прибораНастройка прибора

КалибровкаКалибровка

ДиагностикаДиагностика

4-20mA Process4-20mA Process

3.5psi

Проводной и беспроводной HART одинаковые протоколыПроводной и беспроводной HART одинаковые протоколы


Initial Background and Technology

WirelessHART Network overview and components

Instruments, T, P, L, …

Radio built in device

Adapter

Add wireless capability to existing HART device

Repeater

Extend the network

Handheld Terminal

Join instruments to network

Reading PV or diagnostics

Gateway

Builds network and provides Host connection

Built-in Network and Security manager

AccessPoint

AccessPoint

Gateway

Handheld

Network Manager

Security Manager

Adapter

Instruments

Process AutomationController

Host Application(e.g., Asset Management)


Agenda



ИтогИтог




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Products & Customer Benefits WirelessHART product family

IE/WSN-PA LINKWirelessHART Gateway

SITRANS P280 WirelessHART

Pressure Transmitter

Function Block LibraryIntegration in PCS 7 / S7

(Product owner: I IS)

SITRANS MDSMaintenance Diagnostic

Station

SITRANS TF280 WirelessHART

Temperature Transmitter

SITRANS AW200 WirelessHART

Adapter

SITRANS AW210 WirelessHART

Adapter

New


Products & Customer Benefits Features of SITRANS TF280 and P280

Локальная настройка с помощью меню и кнопок на приборе и с помощью Simatic PDM по сети Menu Up Down

Изменяемая подсветка

Индикатор состояния батарейки на приборе и в IE/WSN-PA LINK

Спящий режим между измерениями Жизнь батарейки до 5 лет при 1 измерении в 1минуту

With back light Without back light

EmptyLowFairFull

Active mode Sleep mode


Both adapters support both applications Application 1 and Application 2

Products & Customer Benefits SITRANS AW200 and AW210 Features


Поддерживает приложения 1 и 2

Соединение Point-to-point, илидо 4 устройств в multi-drop режиме

Настройка стандартными инструментам библиотеки EDD, например в

SIMATIC PDM, ручной HART-программатор

Products & Customer Benefits SITRANS AW200 Features

4-20mA or HART/multi-drop

Point-to-point connection(Device powered by battery of adapter or external power supply)

Multi-drop connection (Device powered by battery of adapter or external power supply)Multi-drop connection

4 m

A

PS

4 m

A

4 m

A

4 m

A



Point-to-point соединение к устойству 4-20mA без HART

Подключение до 8 приборов

Два исполнения SITRANS AW210

2 устройства

8 устройств

Основано на HART multidrop

Выгода – один AW210 для 8 устройств

Point-to-point connection4-20mA only

4-20mA

PS

Multi-drop connection

4 m

A

PS

4 m

A

4 m

A

4 m

A

4 m

A

4 m

A

4 m

A

4 m

A



Rugged

Designed without external antenna (fixed, adjustable, whip) and encased in an environmentally hardened enclosure

Cycle time

Fastest cycle time for connected devices and adapter: 1s1)

Configurable with standard tools supporting EDD, e.g. SIMATIC PDM, HART handheld communicator

1) About 12 devices with 1s cycle time could run in one network1s if one device is connected to Sitrans AW210

1545

30

60

1s cycle time


Products & Customer Benefits SITRANS AW210 is ready for hazardous areas

Phase 1: Intrinsically safeExplosion protection ATEX / IECEx FM

Intrinsically safe "ia" ATEXII 1 G Ex ia IIC T* ;IP68 *T5 for Ta = -40 °C to +85 °C; T6 for Ta = -40 °C to +75 °CII 1 D Ex iaD 20 IP68 T95C; Ta = -40 °C to +85 °C

IECExEx ia IIC Ga T5 Ta=-40 °C to 85 °C T6 Ta=-40 °C to 75 °CEx iaD A20 IP68 T95°C; Tamb = -40 °C to +85 °C

Class Division Model USIS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; T5, T6Class Division Model CanadaIS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; TC: T5, T6

Class Zone Model USClass I, Zone 0, AEx ia IIC T5, T6Zone 20, AEx iaD IP68 T95˚CClass Zone Model CanadaClass I, Zone 0, Ex ia IIC T5, T6

Nonincendive "nA" ATEXII 3 G Ex nA nC IIC T* Gc; IP68 *T5 for Ta = -40 °C to +85 °C T6 for Ta = -40 °C to +75 °CIECExEx nA nC IIC Gc T5 Ta = -40 °C to +85 °C T6 Ta = -40 °C to +75 °C

Class Division Model USNI Class I, Division 2, Groups A, B, C, D; T5, T6 S Class II and III, Division 2, Groups E, F, G; T5, T6Class Division Model CanadaNI Class I, Division 2, Groups A, B, C, and D; Temperature Class T5, T6 S Class II and III, Division 2, Groups E, F and G; Temperature Class T5, T6

Class Zone Model USClass I, Zone 2, AEx nA nC IIC T5 ,T6 IP68, Type 6P (NEMA)Class Zone Model CanadaClass I, Zone 2, Ex nA nC IIC T5 ,T6

Please check for updates under www.siemens.com/wirelesshartPlease check for updates under www.siemens.com/wirelesshart


Products & Customer Benefits SITRANS AW210 is ready for hazardous areas

Phase 21): Explosion proof, Flame proof and Ex d

Explosion protection ATEX / IECEx FMExplosion proofFlame proof "Ex d"

ATEXII 2 G Ex d IIC T5 Ta = -40 °C to +85 °C, T6 Ta = -40 °C to +75 °C Gb; IP68

II 2 D Ex tb IIIC T95°C Ta = -40 °C to +85 °C; IP68

IECEx Flameproof "d', Type "tb"Ex d IIC T5, T6 Gb T5 (-40 ˚C ≤ Ta ≤ 85 ˚C), T6 (-40 ˚C ≤ Ta ≤ 75 ˚C)Ex tb IIIC T95°C (-40 ˚C ≤ Ta ≤ 85 ˚C) IP68

Class Division Model US

Class Division Model CanadaXP Class I, Division 1, Groups A, B, C and DDIP (Dust-ignitionproof) Class II, III, Division 1, Groups E, F, & G, T5, T6, IP68, Type 6P

Class Zone Model US

Class Zone Model CanadaFlameproof Class I, Zone 1 Ex d IIC T5, T6 Gb

1) Planned for end of CY 2012

Please check for updates under www.siemens.com/wirelesshartPlease check for updates under www.siemens.com/wirelesshart


Products & Customer Benefits

IE/WSN PA LINK Web interface features

Diagnostics Check the communication status, client/server parameters etc.

Monitor Customized Web pages for monitoring the data of the field devices

Explorer View of the values of the field devices

Setup Configure the Link for operation, security and host system integration


Products & Customer Benefits

IE/WSN-PA LINK with redundant WSN access

P1 P1P2P2

WirelessHART

Industrial Ethernet

Control Room

IE/WSN-PA Link

SITRANS TF280

SITRANS P280

IE/WSN-PA Link

X208 X208

Redundancy Management

SITRANS AW200

Distance: 1 – 3 m


Agenda



ИтогИтог




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Use Cases and Industries Typical use cases

Hard to reach locations

Ad-hoc measurements

Better insight into process Process efficiency calculations

Usage of multivariable devices

Moving equipment measurements

Asset Management & Diagnostics Device health status

Valve position feedback

Partial Stroke Test

Process Monitoring & Control Typical Industry

Chemical

Refinery

Oil & Gas

W / WW

Power

Pharmacy

F & B

Cement & Glass

Metal & Mining

Pulp und Paper


Use Cases and Industries Perfect team in tank monitoring – LUT400 & AW210

SITRANS LUT400 and SITRANS AW210 –perfect team in tank monitoring applications

No cables for data transmission

Less infrastructure

No accuracy loss

Same 24 VDC power supply for SITRANS LUT400 and SITRANS AW210

All process values send with WirelessHART Level, space, and distance

volume, flow, and head

Industries Environmental

MAC

Food & Beverage

Chemical

Applications wet wells / chemical storage

Reservoirs, flumes and weirs

Liquid / dry solids storage

Hopper sand / crusher bins


Application – flow measurement of detergents, bulk chemicals, acids, alkalis, pharmaceuticals

filling of gas bottles, furnace control, test separators

dairy products, beer, wine, soft drinks, CO2 dosing

dosing of chemicals for water treatment

Use Cases and Industries FC430 & AW210 – all measured variables in DCS

SITRANS FC430 and SITRANS AW210 –all process values in the Process Control System (DCS)

SITRANS FC430 transmits one variable (e.g. volume flow) – to DCS per 4-20mA

All other process values send with WirelessHART adapter AW210

Mass flow, density, fluid temperature

Fraction, Totalizer 1, 2, and 3

Same 24 VDC power supply for SITRANS FC430 and SITRANS AW210

Industries Chemical / Pharma

O&G

F&B

W/WW


Use Cases and Industries Make process values available in other systems

Get access to process information available in your plant

Process instruments are mostly connected to a PLC / DCS via a 4-20 mA loop

In many cases these values are needed in other systems – like MES or ERP systems

Connecting PLC/DCS to MES/ERP is very expensive – especially in older systems

These data can be sent with WirelessHART without any impact to the automation solution

PLC/DCS

MES/ERP

Add a SITRANS AW210 to the loop and enjoy

-

SITRANS AW210 will take the power out of the loop


Air supply

Safety Application

Shut-Off Valve

S

DO

Solenoid Valve Brings process valve in safe position in emergency

case Controlled by a DO signal, mostly with SIL level Process valve does not move over a long time Process valve has to be tested manually & cyclically

Safety Shutdown Function

Use Cases and Industries

Как WirelessHART может помочь в управлении задвижек?

SIS Controller1)

1) Safety Instrumented System


Air supply

PositionerSIPART PS2

Safety Application

Shut-Off Valve

DO

SIS Controller1)

S

Positioner and WirelessHART adapter Saves maintenance cost No impact to DCS No additional I/O modules No additional cables

Safety Shutdown Function

Use Cases and Industries WirelessHART & SIPART PS2 reduce maintenance cost

Initiate Partial Stroke Function and manage

results

Partial Stroke

Function

1) Safety Instrumented System

MaintenanceStation

The Intelligent Solenoid Valve


Use Cases and Industries Target Industries

WaterWastewater

Chemical

Steel & Metal

Oil & Gas

Pharmaceutical

Energy

Others

Food & Beverage

WhereverWireless Technology

Contributes…


Use Cases and Industries КазахТуркМунай ПСН «Опорная»


Agenda



ИтогИтог




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Summary Wireless предоставляет новые возможности в промышленности

Снижение затрат при использовании Планирование

Снижение затрат на монтаж (отсутствие проводоа)

Минимизация компонентов

Пуско-наладка

Ввод в эксплуатацию сразу после монтажа приборов

Выгоды в производстве

Гибкость

Увеличение доступности данных с полевых устройств

Обслуживание

Изменения в стратегии обслуживания


Спасибо за Ваше внимание!

Спасибо за внимание!

For more information www.siemens.com/wirelesshart

Documents

© Siemens AG 2012. All Rights Reserved. Wireless from the Field to the World WirelessHART @ Siemens Technology – Products – Applications Семинар 2013 Санаторий