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Page 1: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

© Altifort-FCT

Page 2: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT history

ALTIFORT-FCT 2

Acquisition by

Pentair

Acquisition by

Tyco

2000

FCT created from the merger of several

brands

1994

SDT

IVC MAPEGAZ

MUNZIG CIPEG

FCT

2012 Mai. 2017 Sep. 2018

Acquisition by

Emerson

Acquisition by

Altifort

From the forge of Saut du Tarn, the

plant is dedicatedto valves

manufacturing in 1971. SDT in Saint Juery and IVC in

Vitrolles.

1971

Page 3: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Altifort – Group

ALTIFORT-FCT 3

MISSION :“Reinventing industry towards unsuspected demands”

Industrial group created in 2014, Altifort is specialized in strategic industries like:

✓ Spatial,

✓ Military,

✓ Nuclear,

✓ Navy,

✓ Chem/petrochem,

Page 4: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Altifort – Strategy with FCT

ALTIFORT-FCT 4

FCT is an autonomous Business Unit – Commercial, R&D, Technical department, Finance, Production, Supplychain and HSE.

Advantage: FCT has full control of his development strategy / Better reactivity

Market Diversification: from 100% Oil & Gas to 3 balanced sectors:

O&G

Defense & Navy

Aeronautics

Advantage: FCT less impacted by Oil & Gas market fluctuation / Better stability

Page 5: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT - Knowledge

ALTIFORT-FCT

5

Quality control – NDT

• MS SP 55 (Insp. Visual cast/forge)

• Bras Faro (3D inspection)

• COFREND II /ANST(DPI)

• Radioprotection/PCR (X-Ray)

• COFREND II /ANST(MT/Magnéto)

Production

• COFREND II (leakage test)

• ACQPA/FROSIO III (insp coating)

• ACQPA I (coating)

• ACQPA II (coating)

• Hot Tig Welding

ATEX I

Engineering• Finite Element Analysis (FEA)

Service• OPITO (Offshore intervention)

Quality

• SIL Qualification (IEC 61511)« Functional Safety Eng. » 2017

• ISO 19011 (Internal audit / certification)

Project Management• Project Management (PMP/ CAPM)

Page 6: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Saint Juery plant

ALTIFORT-FCT 6

• 10 mn from Albi / 45 mn from Toulouse airport

• 130 people• Lifting capability up to100

tons( 2 x100 T / 2 cranes)• Site : 39,000 m²• Workshop: 15,400 m²• Office : 1,000 m²

Page 7: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT in the Oil & Gas Market

ALTIFORT-FCT 7

Upstream

Critical and Severe Applications: Riser, HIPPS, Subsea, DIB, HP/HT, High pressure & Large size. Complex and fully customized solution with premium engineering.

Main targeted Market

Midstream

Demanding Applications:

Average size and pressure class, lower criticality, more standard product required, volume driven.

A bit less strategic but FCT isalso present in this market.

Downstream

Chem/Petrochem Applications:

Lower pressure class with smallersize but with high performance required with specialengineering.

Market not targeted except for some applications such as coal

to gas (service oxygen, nitrogen, ..).

Page 8: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT in the Oil & Gas Market

ALTIFORT-FCT 8

FCT Main sector of activity is Upstream Oil and Gas with a focus on:

HP/HT (API6A)

DIB (perfect isolation single valve to replace tandem of 2 valves in series)

HIPPS

Pig Valves (Pig launcher/receiver compact design)

Valves for Oxygen & Nitrogen service (typical for coal to gas market)

Critical/Severe service applications

Page 9: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT – Organisation Chart

ALTIFORT-FCT

9

Simplified Organisation Chart.

Top management of 5 people

Advantage: better activity and flexibility

DirectorAltifort FCTJC FRITSCH

TechnicalDepartment

D.AUE

OperationsW.VERLINDE

Commercial Director

L.CHAMBARD

New Business & ServicesH.DUVET

FinancePJ.MILLET LACOMBE

General Expenses / IT

F.BALAYER

HRA.ROLLAND

3 sectors

R&DEngineeringWelding

Quality

HSEMethodMaintenance

3 sectors

Production

Supply ChainPlanningPurchasingTransportLogisticsPacking/shop

Lean

3 sectors

Commercial

Spare parts

Projects

New business develomentand services

Finance

Page 10: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT - RANGE OF PRODUCT

ALTIFORT-FCT 10

- Split body / Top entry Size from NPS 2 to NPS 60

- Rating ANSI Cl.150 ~ 2500 / API 2,000 ~ 15,000 -> up to 100 tons

- Seats Design (metal, soft, SPE, DPE,)

- Forged or Cast

- Carb steel and exotic Alloys (Alloy 625, Titanium, …)

NOMINALSIZE

(Full Bore)

CLASS

150 300 600 900 1500 2500 <= API 5000 API 10000 API 15000

2 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔3 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔4 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔6 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔8 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

10 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔12 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔14 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔16 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔18 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔20 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔24 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

28 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

30 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

32 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

34 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

36 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ―

38 ✔ ✔ ✔ ✔ ✔ ✔ ― ― ―

40 ✔ ✔ ✔ ✔ ✔ ― ― ― ―

42 ✔ ✔ ✔ ✔ ✔ ― ― ― ―

48 ✔ ✔ ✔ ✔ ✔ ― ― ― ―

52 ✔ ✔ ✔ ✔ ― ― ― ― ―

56 ✔ ✔ ✔ ✔ ― ― ― ― ―

60 ✔ ✔ ✔ ✔ ― ― ― ― ―

Page 11: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT – Designs

ALTIFORT-FCT 11

FCT split body FCT API 6A FCT PIG valve FCT Low Temperature

FCT High Temperature

Size/pressure range/Temperature DN 50 – DN1500 ASME Class 150 - 2500

API 6A API 3000 - API 15000-101°C/ +400°C

DN 50-DN500 API 6A API 3000 - API 20000

-101°C / +200°C

DN 50 – 1500ASME Class 150 - 1500

-46°C / +200°C

DN 50 – DN1500ASME Class 150 - 2500

API 6A API 3000 - API 10000Down to -101°C

DN 50 – DN1500ASME Class 150 - 2500

API 6A API 3000 - API 10000Up to +400°C

CharacteristicsTrunnion Mounted

2 or 3 piecesFlanges RF, RTJ, WE, Hub (clamp), Compact flangesDouble block and bleed

capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RTJ, WE, Hub (clamp),

Compact flangesDouble block and bleed

capabilitySIL 3 Compliant

Trunnion MountedFlanges RF, RTJ, WE, Hub (clamp), Compact flanges

Block & Bleed

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RF, RTJ, WE, Hub (clamp), Compact flanges

Double Block & Bleed capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RF, RTJ, WE, Hub (clamp), Compact flanges

Double Block & Bleed capabilitySIL 3 Compliant

Body/Trim materials Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Seat insert type Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)Soft seated

SPE (Self relieving)/DPEMetal seated

SPE (Self relieving)/DPE

Page 12: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

FCT – Les designs

ALTIFORT-FCT 12

FCT Top Entry FCT Tandem FCT DIB FCT Subsea FCT HIPPS

Size/pressure range/Temperature DN 50 – DN1500 ASME Class 150 - 2500

API 6A API 3000 - API 20000-101°C / +400°C

DN 50 – DN1500 ASME Class 150 - 2500

API 6A API 3000 - API 15000-46°C / +200°C

DN 50 - DN1500 up to 155 barDN 50-DN900 up to 420 bar

-46°C / +200°C

DN 50 - DN1500ASME Class 150 - 2500

API 6A API 3000 - API 15000-46°C / +200°CShallow Water

DN 50 – DN1500 ASME Class 150 - 2500

API 6A API 3000 - API 20000-101°C / +400°C

CharacteristicsTrunnion Mounted

Flanges RF, RTJ, WE, Hub (clamp), Compact flangesDouble block and bleed

capabilitySIL 3 Compliant

Trunnion MountedFlanges RF, RTJ, WE, Hub (clamp), Compact flanges

True Double Isolation & Bleed

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RF, RTJ, WE, Hub (clamp), Compact flanges

True Double Isolation & Bleed

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RF, RTJ, WE, Hub (clamp), Compact flangesDouble block and bleed

capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top

EntryFlanges RF, RTJ, WE, Hub (clamp), Compact flangesDouble block and bleed

capabilitySIL 3 Compliant

Body/Trim materials Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Forged or CastFrom carbon steel up to most

exotic materials

Seat insert type Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self releveing)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µm

to 400µm)SPE (Self relieving)/DPE

Page 13: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

MANUFACTURING FACILITIES

ALTIFORT-FCT 13

Our facilities integrate the whole process from machining ofvalves parts until valves assembly and tests

Page 14: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

TESTING FACILITIES

ALTIFORT-FCT 14

All tests (shell test, tightness tests, torque test, bending moment...) are carried out in ourworkshop in strict accordance with the customer specifications and /or international standardrequirements.

Page 15: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

HYPERBARIC CHAMBER FOR SUBSEA PRESSURE SIMULATION

ALTIFORT-FCT 15

Page 16: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

SPECIAL TESTING HIGH/LOW TEMPERATURE

ALTIFORT-FCT 16

Page 17: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

SPECIAL PR2 PROTOTYPE TEST AS PER API 6A ( 200 cycles)

ALTIFORT-FCT 17

Page 18: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Special Testing Bending Moment Test Bench

ALTIFORT-FCT 18

Typical design qualification test :

FEA validation by measurement of STRESSES by extensometric GAUGES stuck on BODY during PRESSURE & BENDING MOMENT loading.

TORQUE & LEAKAGE records at all cases of loading.

PRESSURE TEST at MIN & MAX TEMPERATURE.

CYCLING ENDURANCE TEST spreads on all test situations.

MAINTENANCE SIMULATION under MAX BENDING MOMENT to verify that BONNET can be removed and replaced in BODY.

MAINTENANCE TOOL for vertical position verification (only if required).

Page 19: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

CAD & FEA

ALTIFORT-FCT 19

FEA carried out on valves parts to check:• Stress level• Pressure contact between ball & seats• Sealing extrusion gaps against seal

capacities• Upstream / Downstream pressure• Bending Moment, pipe efforts

Computer Aided Design on Pro EngineerFinite Element Analysis on Systus +

Page 20: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

QUALITY ASSURANCE & CERTIFICATION

ALTIFORT-FCT 20

FCT Ball Valves are designed according to recognized standards

with a full compliance:

- ISO 9001 / 14001, IEC 61508, OHSAS 18001

- API 6D, 6A, 6DSS, 598

- ASME B16.34, B31.3, B16.47, B16.5, B16.25

- ASTM

- ANSI

- NACE MR 01-75

- BS 6755 part II, API 607, API 6FA, ISO 10497

Page 21: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

TECHNIP/TOTAL PAZFLOR SUBSEA

ALTIFORT-FCT 21

Qty 53 TANDEM VALVESAnd SPLIT BODY

1’’ 510 Bar2’’ to 10’’ 2500# SUBSEA

1 200m Water Depth

Page 22: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

JGC/TOTAL –DOLPHIN PROJECT HIPPS

ALTIFORT-FCT 22

3-PIECE SPLIT BODY

34’’ Full Bore ANSI 900

Metal seated

Forged CS Body

2 seconds closing time

Page 23: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

ELF-SHELL /ELGIN FRANKLIN RISER /HIPPS

ALTIFORT-FCT 23

TOP ENTRY

12’’ API 15000 HP/HT

Forged CS Body

Super Duplex trim

Metal seated

Pup piece on one side

6 seconds closing time

Prototype valve fundedBy European community

Page 24: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

ROSETTI MARINO /TOTAL E&P /WEST FRANKLIN PROJECT HIPPS API6A

ALTIFORT-FCT 24

Qty 6 TOP ENTRY

13’’ 5/8 API 15000

F60 Fully weld overlaid Body

Super Duplex trim

Metal seated

6 seconds closing time

Page 25: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

STATOIL JOHAN SVERDRUP DIB PROJECT

ALTIFORT-FCT 25

- DIB application

- 38” 1500#

- TOP ENTRY

- 7,1m Long

- 4,3 m High

- 77 tons

Page 26: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Woodside Trunkline Subsea

ALTIFORT-FCT 26

TOP ENTRY 42” Full bore ANSI 900 RTJ / BW subsea 300m water depth

Page 27: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

L&T / GSPC / Deen Dayal HIPPS API6A

ALTIFORT-FCT 27

TOP ENTRY HIPPS 4’’ and 11’’ API 15000 Full Duplex

Page 28: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Dodsal / OGP / PDOC Export pipeline B2 project Sudan

ALTIFORT-FCT 28

TOP ENTRY 32’’ 1500# RTJ

Page 29: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

ADMA OPCO / Umm Shaif / HIPPS

ALTIFORT-FCT 29

TOP ENTRY HIPPS 24’’ PN305 Bar

Page 30: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

TECHNIP / NPCC / ADCO / North East Bab HIPPS

ALTIFORT-FCT 30

Qty 10 TOP ENTRY 6’’ 2500#

Body Fully Alloy 625 weldoverlaid

Metal seated

3 seconds closing time

Page 31: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

TANDEM VALVES

ALTIFORT-FCT 31

Subsea 16” 1500#

18” PN345 Cast CS

Page 32: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

PIG VALVES

ALTIFORT-FCT 32

Page 33: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

THANK YOU FOR YOUR CONTINUED SUPPORT

ALTIFORT-FCT 33

Page 34: © Altifort-FCTprogtech.ae/pdf/PTS14 - Altifort FCT Presentation - English.pdf · Chem/petrochem, Altifort –StrategywithFCT ALTIFORT-FCT 4 FCT is an autonomous Business Unit –

Thank you

© Altifort-FCT