Revolution

1. JamesMcKernan 201138863 IntegratingStudies3 ProductDesign&Innovation [email protected]

2. 07/01/2014 3. Control 4. UserInterfaceDevelopment Post-itLayout 5. UserInterfaceDevelopment RoughSequence 6. UserInterfaceDevelopment Re nedSequence 7. RearCase (Front) RearCase+ PCB RearCase+ PCB+LCD Display Bottom halfofUICase Material:2mm HighGlossLight GreyABSSheet ManufactureProcess:Vacuum Forming PCB Materials:Laminates;Copper-clad laminates;ResinimpregnatedB-stage cloth(Pre-preg)Copperfoil ManufactureProcess:PCBManuacture LCDDisplay Materials:LiquidCrystal; Spacers;SiliconDioxide;Indium tin oxide;Glass ManufactureProcess:LCDManufacture Bottom halfofUICase Bottom Face Material:GreySiliconRubber ManufactureProcess:Dip-and- FlowCoating RearCase (Back) 8. Tabletisnotattachedtothe exercisebike.Thismeansit cannotbedamagedasthe bikeisbeingtransportedand makesthesystemmore portable. 9. Display&Resistance Userisabletochoosewhich formattheywishtheir informationtobedisplayedin e.g.Speedometerdetailing distance,speedandcalories;adistance,speedandcalories;a velodromeorroadtrack; traditionalgraphicform. Userisalsoabletoalter resistancethroughthe+and-or bythemanualadjusteronthe frameasshown. TheUIsendsaWiFisignaltoaTheUIsendsaWiFisignaltoa motorwhichthenturnsthepulley andalterstheresistancesystem. Motor Wire Wire Magnet Retraction Spring Resistance Flywheel Pulley DisplayOptions ResistanceAdjust VirtualRoute VirtualRouteallowstheusertofeelasiftheyarecy- clinginactuallocationsaroundtheworld.Theycycle inrealtimethroughtheselocationsthrougharotary encoderwhichcalculatesspeed. Userisalsogivenasmallmapofthetrackorrouteinthebottom leftcornertoinform them oftheirposition.Thisissmallenoughto ensureimmersionisunbroken.Thereisalsotheoptiontoswitchto theSpeedometerScreenatanytime. 10. UserInterfaceVirtualPresenceFeature TodemonstratetheuniqueVirutalPresencefeatureIwillshowtheprocessof usingthesystem.IshallillustratehowtotonavigatetheSoloChallengeand GroupCompeteoptions. Solo Group Userhaschosentousebike inSolomode.Theythen selecttheChallengeoption totakepartinacycletrial. Userhaschosentousebikein Groupmode.Theyarethen connectedtoothersuserswhoare inGroupmodeviaWiFi.TheGroup thenchoosestheCompeteoption. Usersarepresentedwithvarious outdoorslocationsaroundthe worldwhicheachhavetheirown dedicatedcyclerouteforbothSolo andGroupuse. TheUsersselectwhichtypeofcom- petitiontheywouldliketofaceeach otherin.Inthisexamplethegroup optforanendurancecompetition whichtakesplaceoutdoors. UserhasselectedaSpeedchal- lengeandisthenpresentedwith aseriesof velodromesasspeedcyclingpri- marilytakesplaceindoorslocat- edaroundtheworld. UserselectslocationExample given;LosAngelesandisvirutally placedontothetrackattheloca- tion.Theuserthenbeginsthechal- lengeandmovesaroundthetrack asiftheywerethere.Thisgivesan addedlevelofexcitementand immersion. Thegroupselectstheirlocationtheonewith themostnumberofselectionsischosenand theyaretransportedtothisrouteExample given;Glencoe.Theusersstartontheroad andlikethetrack,theyproceedinrealtime andraceeachotherwitheachcompetitor cominguponscreenbothasabliponthe routemapandactuallyontheroadtrackroutemapandactuallyontheroadtrack itself. Userselectstheir trainingtnesslevel,This dictatesthedifcultyof thechallenge. 11. Interactive Presentation Click buttons to use 12. Functionality 13. Bikeisleanedforward ontohandlebarsFrontsectionisfolded intowardscentre Rearsectionisfoldedin towardscentreasfront sectionispushed furtheruptowardsclips Frontsectionisclipped andsecuredasrear sectionismovedinto nalfoldedposition Rearsectionthen clippedandsecuredto frontsection.The personthenusesthe handlebarstopickup thebikeandpullitto tranpsorttheentire product.product. Motionscontinueas sectionscometogether toalignclips 14. 1 4 5 6 FoldingSystem Thecorefeatureoftheexercisebikeisitsabilitytofold,lockandbetransportedeasily.The numberedstepsbelowdemonstratetheprocessoffolding.Aheavydutysteelweldedhingeis utilisedforbothfoldingsections.Thisensuresstrengthandstabilityduringbothinuseand ransportation.Thehinge possessesthenecessary rangeofmotiontoallowrangeofmotiontoallow bothsetofclipstointer- lockandthesecuringrods tobeputinplace. 2 3 15. ResistanceSystem Theresistancesystem oftheexercisebikecanbebothmanualTheresistancesystem oftheexercisebikecanbebothmanual andautomatic.Iftheuserwishestousethebikewithoutthein- terfacethereisamanualsystem toaltertheresistance.The usercanturntheAdjustmentHandlewhichisconnectedtoa setofBevelGearsweldedtothePulleyRod.Thesegearsthen turnaPulleyCorkscrewalsoweldedtothePulleyRod.This PulleythencoilsacablewhichisattachedtoaConnector.This ConnectorispartoftheMagnetsub-system whichconsistsof;ConnectorispartoftheMagnetsub-system whichconsistsof; CableConnector,Neodymium Magnet,SpringConnectoranda DrawbarSpring.ThePulleyretractsthemagnetsub-system bringingthemagnetsclosertotheironFlywheel.Thecloser themagnetscometotheFlywheel,thehighertheresistance.A DrawbarSpringisconnectedtothemagnetsystem which allowsforaccurateadjustmentandinvokesthemagnetstore- tracttotheirnormalpositionafteruse.TheRatchetandPawl assemblyensuresthatwheninuse,theResistanceSystem doesnotimmediatelyretract.TheRatchetandPawlholdsthe PulleyandtherebytheMagnetsinplaceduringuse.ThePawl ReleaseHandleisconnectedtothePawlRod,thisissimply slidedtotherighttoreleasethePawlsandtheMagnetsreturnslidedtotherighttoreleasethePawlsandtheMagnetsreturn tothenormalposition.Theautomaticesystem utilisesthe UserInterfaceandaWirelessMotor.Dependingonthe functiontheMotor,connectedtothePulleyRod,shallrotate thusturningthePulleyandretractingthecableandadjusting theresistanceaccordingly. Adjustment Handle BevelGears Cable PulleyRod Pawl PawlRod Cable Connector WheelAxle Pedal Pedal Bearing Neodymium Magnet Spring Connector Drawbar Spring Flywheel PawlReleaseHandle WirelessMotor PowerPack Pulley/Corkscrew 16. Manufacture 17. FrictionStirWeldingusedforitsabilitytoweldinanypositionaswellasbeeasilyautomated. Primarilyusedforitsexceptionalmechanicalpropertiesincludingstrengthandandthelowest numberofweldingdefectsofallprocesses. LoctiteEpoxyPlasticBonderusedforitsabilitytocreateaverytough,rigidandhighstrength bond(abletowithstandpressureof23.8MPa)betweentwoplasticcomponentsaswellas plasticandmetalcomponents.Itisalsowater-proofandpossesseshighimpactresistance. 18. CyberbondApollo1603usedtoconnectrubberand rubbercoatedcomponentstoABS,SteelandAluminium. Providesexcellentstrengthandspeedonbonding rubbertoallcomponentsinassembly. MIGWeldingisutilisedforitsproductionofhighquality weldsinbothstrengthandappearance.Primarilyused foritsabilitytobondseveraldifferentmetalsandalloys andfuntioncanbesemiorfullyautomated. 19. Snap tsareutilisedinthemanufactureandassemblyofthiscomponentprimarilybecauseitallowsforaccessto theseriesofcomponentsandsubsystemswithinthecasing.Thesnap tsmeansthetoppartofthecasingcan beremovedwithasimpletoolandre ttedbypushingthecomponentstogether. 20. Materials&Manufacture Aluminium:Chosenforitsunique propertiesofstrength,corrosion resistance,lowweightandductility. Easytoform andmanufactureand ensurestheproductisweather-proof andlightenoughtoease transportation.transportation. RollBending:Usedtobendextruded aluminium componentsincludingthe RearLeg,CentreBarandFront Supportsintotherequiredcurveand radius. CastIron:FlywheelmaterialchosenCastIron:Flywheelmaterialchosen foritsexclusivemagneticproperties. Usedtoensureoptimum functionoftheresistance system. Milling:UsedtoremoveMilling:Usedtoremove thefacesoftheFlywheel andmanufacturethe desiredform. ABS:ChosenprimarilyforABS:Chosenprimarilyfor itshighstrength.Usedfor RearandFrontBaseas wellastheWheelFrame. InjectionMoudling:UsedInjectionMoudling:Used tomanufacturethebases andcomplex partslikehandles andthetophalf ofthecasing. Allowsforthe creationofribsincreationofribsin basesfor strength. Steel:ChosenforcomponentssuchasPawl, RatchetandPulleyasithasexceptionalstrength andidealpropertiesforthecomponentuse. Extrusion:Thisisutilisedforpartswitha constantcrosssectionsuchasthePawl,Wheel FrameandmetalcomponentssuchasRearLeg andSupport. Drilling:UsedtocreatethemajorityofholesinDrilling:Usedtocreatethemajorityofholesin componentsasitisthequickestandmost effectiveandeconomic method. CarbonFibre:Usedforits weight,comfortandhigh strengthproperties.Oftenused inmanymodern bicycles,exercise,roadand trackbikes. Vacuum Forming:UsedtocreateVacuum Forming:Usedtocreate thesaddlebecauseofitsunique form,contoursandhollowshell. SBR:Asiliconrubberusedfor itsgrippropertiesandabilityto easeofuseincoating componentscomposedofother materials.materials. Dip-and-FlowCoating:Usedfor itsabilitytoeffectivelycoatmost materialsandensurealong lastingrubberlayer. 21. EstimatedTotalCostofProduct EstimatedcostofHandlebars- - Estimatedcostoftotalproduct- .x = .x = AluminumBike Handlebars Supplier:Changshu ChangshengAluminumChangshengAluminum ProductsCo.Ltd. Source:alibaba.com EstimatedcostofHinge- - Estimatedcostoftotalproduct- . x = . x = HeavyDutySteel WeldHingeWeldHinge Supplier:YueqingSaip ElectricCo.,Ltd. Source:alibaba.com AverageEstimatedcostofRevolutionPortable ExerciseBike 22. Revolution Portable Exercise Bike Drawing SetScale: 1:5 SolidWorks Student Edition. For Academic Use Only. 23. GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material See BOM Title Revolution Portable Exercise DIMENSIONS IN MM SCALE: 1:6 DRAWN: James McKernan DATE: 16/12/13 DRW No: Assembly 1 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 24. GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material See BOM Title Revolution Portable Exercise Bike DIMENSIONS IN MM SCALE: 1:6 DRAWN: James McKernan DATE: 16/12/13 DRW No: Assembly 2 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 25. GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material See BOM Title Revolution Portable Exercise Bike Folded DIMENSIONS IN MM SCALE: 1:6 DRAWN: James McKernan DATE: 16/12/13 DRW No: Assembly 3 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 26. GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material See BOM Title Revolution Portable Exercise Bike Folded DIMENSIONS IN MM SCALE: 1:6 DRAWN: James McKernan DATE: 16/12/13 DRW No: Assembly 4 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 27. A A SECTION A-A SCALE 1 : 5 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material See BOM Title Revolution Portable Exercise Bike Section DIMENSIONS IN MM SCALE: 1:20 DRAWN: James McKernan DATE: 16/12/13 DRW No: Section Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 28. 51 53 52 50 54 55 49 1 265 66 4 5 6 3 29 2821 8 11 12 9 13 16 19 18 14 10 7 67 32 58 57 63 62 31 64 30 44 40 42 41 4348 45 47 46 26 36 24 37 3534 3325 2722 2338 39 68 15 Hinge Left Hinge Pin Standard Component Bevel Gears Gear M2.5 Z15 Bevel Gears Gear M2.5 Z30 Steel Spring Jockey Wheel Tyre Component Heavy Duty Weld Hinge Drawbar Spring Rexnord Standard Duty Bearing Steel Spring Battery Wire Magnet Cable Wireless Rotary Encoder User Interface Components Hinge Right Jockey Wheel Hub Jockey Wheel Drum Supplier alibaba.com: Yueqing Saip Electric Co. Ltd. ~ 6 alibaba.com: Xiamen Hongsheng-Hardware Spring Co., Ltd. ~ 0.10 alibaba.com: Shanghai Lily Bearing Manufacturing Co., Ltd. ~ 1.50 alibaba.com: Ningbo Yinzhou Bote Spring Electrical Equipment Factory ~ 0.10 alibaba.com: Allied Eastern Industry Co., Ltd. ~ 0.05 alibaba.com: Anhui Litong Rare-Earth Steel Cable Co. Ltd. ~ 1.80 alibaba.com: Yueqing Ying's Import & Export Co., Ltd. ~ 12 alibaba.com: Shenzhen Fugetek Technologies Co., Ltd. ~ 180 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 Rear Leg Base ABS GE Cycolac Injection Moulding 1 2 Rear Leg Aluminium Alloy 1060 Extrusion & Roll Bending 1 3 Centre Bar Aluminium Alloy 1060 Extrusion, Roll Bending & MIG Welding 1 4 Standard Component 2 5 Standard Component 2 6 Standard Component 2 7 Cross Aluminium Alloy 1060 Extrusion & MIG Welding 1 8 Wheel Axle Aluminium Alloy 1060 Extrusion 1 9 Flywheel Cast Iron Extrusion & Milling 1 10 Front Base ABS GE Cycolac Injection Moudling 1 ITEM NO. PART NUMBER DESCRIPTION QTY. 30 Handlebar Frame Aluminium Alloy 1060 Die Casting & Drilling 1 31 Handlebars Aluminium Alloy 1060 SBR Extrusion, Roll Bending, MIG Welding & Dip-and-Flow Coating 1 32 Support Aluminium Alloy 1060 Extrusion 1 33 Ratchet Stainless Steel Extrusion & Drilling 2 34 Pulley Stainless Steel Extrusion & Milling 1 35 Pulley Rod Aluminium Alloy 1060 Extrusion 1 36 Pawl Rod Aluminium Alloy 1060 Extrusion 1 37 Pawl Aluminium Alloy 1060 Extrusion & Drilling 1 38 WiFi Motor Standard Component 1 39 Motor Base Aluminium Alloy 1060 Extrusion 1 40 Saddle Frame Aluminium Alloy 1060 Extrusion, Chamfering & Drilling 1 41 Saddle Fasteners Rear Aluminium Alloy 1060 Extrusion 2 42 Saddle Fastener Front Aluminium Alloy 1060 Extrusion 1 43 Seatpost Aluminium Alloy 1060 Extrusion & Drilling 1 44 Saddle Nylon/Carbon Fibre Vacuum Forming 1 45 Adjustment Rod Aluminium Alloy 1060 Extrusion 1 46 Standard Component 1 47 Spring Holder Aluminium Alloy 1060Extrusion 2 48 Adjustment Handle ABS GE Cycolac SBR Injection Moulding & Dip- and-Flow Coating 1 49 Wheel Frame ABS GE Cycolac Injection Moulding 1 50 Jockey Wheel Axle Aluminium Alloy 1060 Extrusion 1 51 SBR Injection Moulding 2 52 ABS GE Cycolac Extrusion 2 53 ABS GE Cycolac Extrusion 4 54 Wheel End Stopper ABS GE Cycolac Injection Moulding 2 55 Wheel Stopper ABS GE Cycolac Extrusion 2 56 Slim High Power Battery Pack for Motor Standard Component 1 57 Pulley Casing Top: ABS Injection Moulding & Milling Bottom: Aluminium Alloy 1060 Die Casting &Drilling 1 58 Case Clip Part 1 ABS GE Cycolac Extrusion & Milling 2 59 Case Clip Part 2 ABS GE Cycolac Extrusion 4 60 Case Clip Part 1 2 ABS GE Cycolac Extrusion 2 61 Battery Wire Standard Component 1 62 UI Base ABS GE Cycolac Extrusion 1 63 UI Holder ABS GE Cycolac Extrusion 1 64 User Interface ABS GE Cycolac Sheet & Standard Components Dichloromethane 1 65 Clip Part 1 Aluminium Alloy 1060 Die Casting & Drilling 2 66 Clip Part 2 Aluminium Alloy 1060 Die Casting & Drilling 2 67 Clip Rod Aluminium Alloy 1060 Extrusion 4 68 WiFi Rotary Encoder Standard Component 1 ITEM NO. PART NUMBER DESCRIPTION QTY. 11 Front Bar Aluminium Alloy 1060 Extrusion, Roll Bending & Drilling 2 12 Wheel Axle Support Aluminium Alloy 1060 Extrusion, Folding & Drilling 2 13 Front Support Aluminium Alloy 1060 Die Casting, Roll Bending & Milling 2 14 Front Support Base Stainless Steel Extrusion 1 15 Magnets Powder Metallurgy 2 16 Magnet Connector ABS GE Cycolac Extrusion & Drilling 2 17 User Library-Drawbar spring Standard Component 2 18 Magnet Holder ABS GE Cycolac Extrusion, Chamfering & Heat Bending 4 19 Wire Connector ABS GE Cycolac Extrusion & Drilling 2 20 Magnet Cable 1 21 Crank Arm ABS GE Cycolac Injection Moulding 2 22 Standard Component 1 23 Standard Component 1 24 Pawl 2 Stainless Steel Extrusion & Drilling 1 25 Pulley Handle ABS GE Cycolac SBR Injection Moulding & Dip- and-Flow Coating 1 26 Pawl Release Handle ABS GE Cycolac SBR Injection Moulding & Dip- and-Flow Coating 1 27 Gear Stopper SBR Extrusion 1 28 Rexnord Standard Duty Bearing SG200ELPA SG2B08ELPA Standard Component 2 29 Pedal Aluminium Alloy 1060 SBR Die Casting & Dip-and-Flow Coating 2 Univesity of Strathclyde DRW No: Exploded DATE: 16/12/13 DRAWN: James McKernan SCALE: 1:1 DIMENSIONS IN MM Title Revolution Portable Exercise Bike Material See BOM GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULARSolidWorks Student Edition. For Academic Use Only. 29. 20 58 6755 90 90 8 28 18 65 110 52 11 16 27 110 52 100 65 Scale: 1:2 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Tyre: SBR Inner Wheel: ABS Title Jockey Wheel DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 1 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 30. 30 6 4 2 X 6 R7 35 19 43 12 3 27 11 9 5 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Hinge DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 2 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 31. 13 2 30 11 X R14 1 12 X R11 50 77 35 20 26 X R25 30 X R20 20 33 52 57 30 44 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Bevel Gears DIMENSIONS IN MM SCALE: 3:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 3 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 32. 5 13 3 50 47 54 8 20 7 33 16 19 46 23 R59 2 X R44 R51 2 X R8 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Saddle Adjustment Handle DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 4 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 33. Manufacturing Processes: - Injection Moulding Dip-and-Flow Coating Component Number: 48 Size: 20x60x40mm Weight: 160g Cycle Time: 30 sec Drawing Number: 4 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Saddle Adjustment Handle DIMENSIONS IN MM SCALE: 4:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 4 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 34. 114 270 25 19 R470 20 5 R530 20 26 589 683 693 705 776 10 32 46 R15 2 X R30 794 7 40 70 90 110 183 309 8 22 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Centre Bar DIMENSIONS IN MM SCALE: 1:5 DRAWN: James McKernan DATE: 16/12/13 DRW No: 5 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 35. 40 50 10 20 30 20 6XR10 30 10 10 2 X 10 20 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Fold Clip Part 1 DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 6 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 36. 20 30 5 15 20 1030 40 45 10 5 10 2 X R10 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Fold Clip Part 2 Title Aluminium Alloy 1060 DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 7 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 37. 15 15 23 11 169 176 5 X R15 8 R25 8 R20 11 184 2 15 13 Scale: 1:1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Crank Arm DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 8 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 38. Manufacturing Processes: - Injection Moulding Component Number: 21 Size: 40x15x230mm Weight: 675g Cycle Time: 50 sec Drawing Number: 8 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Crank Arm DIMENSIONS IN MM SCALE: 3:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 8 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 39. 30 53 75 5 60 10 65 59 19 119 50 75 24 51 30 TRUE R30 50 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Cross DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 9 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 40. 60 220 47 56 88 96 72 144 19 35 50 8 X R55 30 4 X R90 200 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Cast Iron Title Flywheel DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 10 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 41. 520 60 30 5 6 15 R30 R615 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Front Bar DIMENSIONS IN MM SCALE: 1:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 11 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 42. 5 10 15 100 2 X R590 50 50 100 R30 2 X R45 2 X R50 10 60 45 5 8 10 15 25 Scale: 1:1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Front Base DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 12 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 43. Manufacturing Processes: - Injection Moulding Component Number: 10 Size: 100x15x250mm Weight: 900g Cycle Time: 55 sec Drawing Number: 12 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Front Base DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 12 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 44. 21 30 50 520 532 42 15 202 30 9 4 30 R343 R357 R369 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Front Support DIMENSIONS IN MM SCALE: 1:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 13 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 45. 2 10 R19 R7 6 8 R7 20 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Silicon Rubber Title Gear Holder DIMENSIONS IN MM SCALE: 4:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 14 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 46. Manufacturing Processes: - Injection Moulding Stopper Drilling Component Number: 27 Size: 20x10x20mm Weight: 16g Cycle Time: 20 sec Drawing Number: 14 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Silicon Rubber Title Gear Stopper DIMENSIONS IN MM SCALE: 8:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 14 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 47. 50 50 75 76 104 Scale 1:1 50 25 38 63 117 13 63 75 2 X R38 2 X R25 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Handlebar Base DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 15 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 48. 5 20 30 35 55 29 129 160 208 25 6 29 49 40 123 140 5 11 15 20 2 X R24 2 X R25 30 R83 R52 R290 R110 Scale: 2:3 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Handlebar Frame DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 16 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 49. 15 120 135 2 X 30 30 R35 150 R166 R140 20 125 20 180 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Silicon Rubber Title Handlebars DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 17 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 50. 3 200 5 R2 2 3 2 X R10 R10 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Magnet Holder DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 18 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 51. Manufacturing Processes: - Extrusion Chamfering Heat Bending Component Number: 18 Size: 5x200x17mm Weight: 27g Cycle Time: 40 sec Drawing Number: 18 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Magnet Holder DIMENSIONS IN MM SCALE: 3:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 18 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 52. 10 9 46 R19 28 31 6 25 38 55 R103 R88 R237R221 15 6 R14 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Pawl DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 19 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 53. 15 20 6313 8 15 8 X R8 25 R13 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Pawl Release Handle DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 20 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 54. Manufacturing Processes: - Injection Moulding Dip-and-Flow Coating Component Number: 26 Size: 15x80x25mm Weight: 200g Cycle Time: 55 sec Drawing Number: 20 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Pawl Release Handle DIMENSIONS IN MM SCALE: 3:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 20 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 55. 10 9 48 31 28 6 25 40 57 R103 R221 R237 15 R14 R88 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Pawl DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 21 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 56. 29 9 9 8 13 5 5 24 2 3 10 15 25 36 40 45 55 65 70 77 110 4XR30 4 X R19 4XR37 21XR3 4 X R15 4XR15 4 X R5 6 4 X R5 4 X R8 4 X R23 30 77 10 34 2914 8 X R3 13 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Silicon Rubber Title Pedal DIMENSIONS IN MM SCALE: 3:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 22 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 57. 90 75 TRUE R0 16 TRUE R0 160 R8 R10 109 103 148 113 53 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Casing Bottom DIMENSIONS IN MM Scale: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 23 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 58. 50 100 125 55 2 X R30 5 85 70 20 55 90 37 30 17 30 145 160 42 55 38 30 5 113 53 103 148 109 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Casing Top DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 24 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 59. Manufacturing Processes: - Injection Moulding Milling Component Number: 57 Size: 160x150x130mm Weight: 1906g Cycle Time: 60 sec Drawing Number: 24 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Casing Top DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 24 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 60. 4 14 27 15 30 4 13 20 24 22 44 6 X R20 6 X R27 R14 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Resistance Adjustment Handle DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 25 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 61. Manufacturing Processes: - Injection Moulding Dip-and-Flow Coating Component Number: 25 Size: 30x50x50mm Weight: 430g Cycle Time: 80 sec Drawing Number: 25 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title Resistance Adjustment Handle DIMENSIONS IN MM SCALE: 4:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 25 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 62. 2 5 40 45 30 20 Scale: 2:1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Pulley DIMENSIONS IN MM SCALE: 3:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 26 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 63. 10 R15 R1 R8 20 16 24 8 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Stainless Steel Title Ratchet DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 27 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 64. 500 28 485 30 50 4 176 2 X R30 154 60 R1006 R946 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Rear Leg DIMENSIONS IN MM SCALE: 1:4 DRAWN: James McKernan DATE: 16/12/13 DRW No: 28 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 65. 50 30 63 10 8 50 63 2 X R30 2 X R63 18 15 60 125 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Rear Leg Base DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 29 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 66. Manufacturing Processes: - Injection Moulding Component Number: 1 Size: 200x50x125mm Weight: 2500g Cycle Time: 95 sec Drawing Number: 1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Rear Leg Base DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 29 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 67. 12 4 14 39 35 38 22 39 24 13 25 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Chrome Steel Title Pedal Bearing DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 30 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 68. 15 35 7 130 107 122 30 R15 R5 44 85 2 X R111 R63 2 X R126 R56 R70 2 X R42 2 X R27 R85 89 4928 25 85 13 14 40 5 6 Scale: 1:1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Nylon Cotton/Leather Title Saddle DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 31 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 69. Manufacturing Processes: - Vacuum Forming Component Number: 44 Size: 150x50x200mm Weight: 50g Cycle Time: 25 sec Drawing Number: 31 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Nylon/Carbon Fibre Title Saddle DIMENSIONS IN MM 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 31 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 70. 47 66 76 2037 10 8 14 15 64 8 X R10 2 X R100 2 X R12 2 X R90 2 X R14 10 14 30 47 15 101 7 6 X R10 44 13 2X14 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Saddle Frame DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 32 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 71. 4 5 25 150 7 15 10 99 15 11 10 R10 22 2 X R25 R14 125 145 150 17 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Seatpost DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 33 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 72. 20 157 20 102 122 102 48 R356 44 152 Scale: !:! GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Aluminium Alloy 1060 Title Support DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 34 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 73. 16 67 59 2 16 18 36 39 5 35 62 R29 71 R302 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title UI Holder Base DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 35 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 74. Manufacturing Processes: - Injection Moulding Component Number: 62 Size: 20x90x55mm Weight: 700g Cycle Time: 55 sec Drawing Number: 35 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title UI Holder Base DIMENSIONS IN MM SCALE: 2:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 35 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 75. 5 300 5 9 18 6 X R3 205 121 75 45 95 205 210 18 3 10 R5 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title UI Holder DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 36 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 76. Manufacturing Processes: - Heat Bending Component Number: 63 Size: 300x25x210mm Weight: 2800g Cycle Time: 15 sec Drawing Number: 36 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Silicon Rubber Title UI Holder DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 36 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 77. 2 290 3 4 X R3 9 300 10200 210 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS LCD Display Title User Interface DIMENSIONS IN MM SCALE: 1:2 DRAWN: James McKernan DATE: 16/12/13 DRW No: 37 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 78. 38 3 7 63 X 1 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Steel Title Resistance Mechanism Spring DIMENSIONS IN MM SCALE: 3:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 38 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 79. 4 65 14 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material Steel Title Adjustment Spring DIMENSIONS IN MM SCALE: 3:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 39 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 80. 6 10 150 153 158 170 30 135 8 18 60 30 140 12 20 30 2XR30 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel Axle Support DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 40 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 81. Manufacturing Processes: - Heat Bending Drilling Component Number: 12 Size: 20x170x60mm Weight: 1900g Cycle Time: 35 sec Drawing Number: 40 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel Axle Support DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 40 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 82. 30 15 R15 20 20 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel End Stopper DIMENSIONS IN MM SCALE: 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 41 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 83. Manufacturing Processes: - Injection Moulding Component Number: 54 Size: 30x30x30mm Weight: 100g Cycle Time: 15 sec Drawing Number: 41 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel End Stopper DIMENSIONS IN MM SCALE: 4:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 41 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 84. 30 148 1414126 55 R104 R14 R224 20 R1006 5 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel Frame DIMENSIONS IN MM SCALE: 2:3 DRAWN: James McKernan DATE: 16/12/13 DRW No: 42 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only. 85. Manufacturing Processes: - Extrusion Drilling Component Number: 49 Size: 30x160x170mm Weight: 1100g Cycle Time: 35 sec Drawing Number: 42 GENERAL TOLERANCES +/- 0.15 (LINEAR) +/- O.25 ANGULAR Material ABS Title Wheel Frame DIMENSIONS IN MM 1:1 DRAWN: James McKernan DATE: 16/12/13 DRW No: 42 Univesity of Strathclyde SolidWorks Student Edition. For Academic Use Only.