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4 PRECAST CONCRETE STAIRS 4. PRECAST CONCRETE STAIRS Most of the concrete stair arrangements are possible to produce as precast concrete components hich can be: precast concrete components which can be: - Individual steps units - Complete flight with number of steps required Advantages of precast concrete units: - Better quality control of the finished product Saving of space on site as formwork storage space and - Saving of space on site as formwork storage space and fabrication space is not required. - Stairway enclosing shaft can be utilized for hoisting or lifting of materials and equipments during the major construction period materials and equipments during the major construction period. - Can usually be positioned and fixed by semiskilled labor. - Along with the extensive experiments in formwork techniques, the coloring of the concrete with various aggregates and the surface treatments is possible. - It is also possible to finish prefabricated concrete stair elements with timber or stone.

PRECAST CONCRETE STAIRS

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Page 1: PRECAST CONCRETE STAIRS

4 PRECAST CONCRETE STAIRS4. PRECAST CONCRETE STAIRS

• Most of the concrete stair arrangements are possible to produce asprecast concrete components hich can be:precast concrete components which can be:- Individual steps units- Complete flight with number of steps required

• Advantages of precast concrete units:- Better quality control of the finished product

Saving of space on site as formwork storage space and- Saving of space on site as formwork storage space andfabrication space is not required.

- Stairway enclosing shaft can be utilized for hoisting or lifting ofmaterials and equipments during the major construction periodmaterials and equipments during the major construction period.

- Can usually be positioned and fixed by semiskilled labor.- Along with the extensive experiments in formwork techniques,

the coloring of the concrete with various aggregates and thesurface treatments is possible.

- It is also possible to finish prefabricated concrete stairp pelements with timber or stone.

Page 2: PRECAST CONCRETE STAIRS

• Limitation:Limitation:- Efficient transport and lifting vehicles are a prerequisite for the

use of industrially manufactured precast concrete elements.- Additional care is needed to achieve monolithic joints between

precast stair elements and cast in situ structural elements..

Page 3: PRECAST CONCRETE STAIRS

COMMON TYPES OF PRECAST STEPS UNITS:

• Rectangular cantilever steps

• Spandril cantilever stepsSpandril cantilever steps

• Sector shaped cantilever units. (Used for open riser spiral stairs.)

Page 4: PRECAST CONCRETE STAIRS

• TOP:I i i hIn situ concrete staircase, thestairs are supported on softpads at discrete points, a jointseparate wall and stairseparate wall and stair.

• MIDDLE:Cast-in place concrete stairshaft with prefabricated stairshaft with prefabricated stairflights, the bottom and topsupport for the flight includesound insulation, the landings

l ll d fare laterally supported on softpads, flights separated fromwall by a joint.

• BOTTOM:• BOTTOM:Staircase made completely ofprefabricated elements, theflights are extended to includeflights are extended to includethe landings, support pointswith sound insulation layer,stair is separated from walllelements.

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Pictorial sequence fromthe construction site of and i i i b ildiadministration building

in Stuttgart.

Page 8: PRECAST CONCRETE STAIRS

VIEWS OF A PRECAST CONCRETE PRODUCTION HALL;VIEWS OF A PRECAST CONCRETE PRODUCTION HALL;1. View of reinforcement and formwork2. Prefabricated stair element being hoisted from the formwork.

Page 9: PRECAST CONCRETE STAIRS

1. Storage of prefabricated elementselements

2. Assembly in residential construction

3. Precast concrete element with timber element treads.t eads.