5000 people

9 worldclass factories

Established In 1973Annual Turnover of Rs 1400 crores (US$ 300 Million)

Geographical Presence

KOTA:CRT Glass & CRT

PARWANOO:Deflection Yokes

DELHI:Head Office

GHAZIABAD:-CRT & Electron Gun-Samtel Machines-Color Plant 1 and Plant 2-Samtel HAL Displays-Plasma Display Panel

GURGAON:Engineering Services

ULM, GERMANY:Professional CRT

OUR CLIENTPORTFOLIO

•Assembly Automation – Automatic / Semi Automatic•Pick & Place Automation – Servo / Pneumatic•Robot Integration & Robotic Material Handling Automation•Welding Automation – Robotic Cells / SPM•Testing and Inspection Automation – Gauging / LeakTesting•Dispensing Automation•Jigs & Fixture Solutions•Floor Conveyors•Ergonomics Systems – Manipulators & Jib Boom Systems•Machining Operations- Drilling & Milling•Packing Systems- Stacking

SAMTEL MACHINES COMPITENCIES…

•SEMI AUTOMATIC - PNEUMATIC

•SEMI AUTOMATIC - HYDRAULIC

•FULLY AUTOMATIC

ASSEMBLY AUTOMATION

•SEMI AUTOMATIC - PNEUMATIC

Automated Assembly of Wire ConnectorScope:Concept, Layout Design, Individualstation design for assembly of pins, ringsand stoppers on wire harness withautomated checking at each stage

Deliverables:Complete Automated Line, InstallationOperation ManualsBenefits: Reduction in Cycle timeIncrease in productivity and automatedquality checksChallenges: Highly complex process ofsmall part feeding, selection, orientationand positioning in assembly process

FULLY AUTOMATIC

Automated Assembly of Fuel PumpScope:Concept, Layout Design, Individualstation design for line assembly of pumpparts with testing at each stage forcomplying with quality norms. Machineshould be capable of being run manuallyif needed.

Deliverables: Complete Automated Lineconsisting of 13 stations in line,Installation Operation ManualsBenefits: Reduction in Cycle timeIncrease in productivity and automatedquality checksChallenges: Highly complex process ofsmall part feeding, selection, orientationand positioning in assembly process.Testing for quality at each stage

PUMP ASSEMBLY - DELPHI

DIFFERENTIAL SUB ASSEMBLYWITH BRG PRESSING

SEMI AUTOMATIC MULTI RAMHYRAULIC TYPE FOR STUD,BEARING & SEALS FITTING

JCB

AXLE ASSEMBLY WITHBRG PRESSING-JCB

SEMI AUTOMATIC BUSHPRESSING HYDRAULIC-JCB

PICK & PLACE GANTRY

• PNEUMATIC• SERVO CONTROLLED

ROBOTIC GANTRY SYSTEM

PNEUMATIC PICK &PLACE SYSTEM

SERVO PICK & PLACEGANTRY SYSTEM

ROBOTIC MATERIAL HANDLING AUTOMATION SYSTEM

WELDING AUTOMATION• WELDING FIXTURE• WELDING SPM• WELDING ROBOTIC CELL

VENUS

SSWL

WELDING AUTOMATION

RESISTANCE WELDING SPM

OMAX AUTO

TESTING RIGS FOR FUNCTIONAL &OPTICAL PARAMETER TESTING OF MULTIFUNCTIONAL DISPLAYS (MFD) FORSU30-MKI FIGHTER PLANES

AUTOMATED QUALITYDATA ACQUISTIONSYSTEM

ATE (Automatic Testing Equipment) GAUGING AUTOMATION

TESTING AUTOMATION

LEAK TESTING MACHINES

• DRY TYPE LEAK TESTING• DIP TYPE LEAK TESTING• DRY & DIP TYPE LEAK

TESTING• LOW VOLUME• LARGE VOLUME

DRY & DIP TYPE

LEAK TESTING MACHINE

DRY TYPE

DUAL STAGEDRY TYPE

DRY TYPEFOR LARGE VOLUME

CONTINENTALENGINE

Sealant DispensingAutomation System

Dispensing bottle valveassembly Machine

M/s Speciality Valve

Sealant Dispensing

JIG AND FIXTURE SOLUTION

Omax

FLOOR CONVEYORS

• SLAT CONVEYOR• POWER & FREE ROLLER CHAIN CONVEYOR• BELT CONVEYOR• IDLER ROLLER CONVEYOR

Fully Automated line for Pallet movement

Scope:ConceptLayout DesignConveyor DesignDeliverables:Conveyor Line andother assembliesBenefits:Fully PLC ControlledReduction in CycletimeChallenges:High speed andsudden stopOperator InterfaceSafety

POWER & FREE CONVEYOR SYSTEM

POWERISED ROLLER CONVEYOR – LG

SPECIAL BELT CONVEYOR – LG

SLAT CONVEYOR SYSTEM

BELT CONVEYOR

MANUPULATORS & JIB BOOM• PANTOGRAPH WITH COLUMN MOUNTED• PANTOGRAPH WITH X-Y RAIL MOUNTED• AIR BALANCER WITH JIB BOOM

SPRING BALANCER

X-Y RAIL MOUNTED

MANIPULATOR

PANTOGRAPH

Machining Operations

Drilling

Drilling

Drilling & Milling

NEEL METALS

Stacking Arrangement

LG

SPECIAL ATTACHMENT

DEVLOPMENT HYDRAULIC & MECHANICAL ARRANGEMENT FOR

HOLDING REFERIGARATOR CLAMPING SYSTEM ATTACHMENT

FOR FORK LIFT

LG

APPLICATION DISTRIBUTIONS

SPM15%

Fixturesolutions

13%

Leak testing11%

Conveyors11%

Manipulators& Gantry

9%

Auto testing10%

Assembly line9%

Materialhandling

6%

Weldingapplications

6%

Metal CuttingSPM5%

Dispensing5%

APPLICATIONS

02468

10121416

Dispensing

Metal Cutting SPM

Materia l handling

Welding applications

Assembly line

Manipulators & Gantry

Auto testing

Conveyors

Leak testing

Fixture solutions SPM

Type of Application

Num

ber

of P

roje

cts

Customer's Growth Rate

05

1015

2025

30

Q4 2007 Q1 2008 Q2 2008 Q3 2008 Q4 2008 Q12009

Quarter

Num

ber o

f cus

tom

ers

STATISTICS

SAMTEL MACHINES STRENGTHS

• Strong Values – Integrity & Transparency in Business relationships

• Strong Team of 100+ in the areas of Application Engineering,

Design, Assembly & Testing, Installation & Commissioning.

• Dedicated Mechanical Design Team working in 3D - Unigraphics

• Organization planned to be increased to 150+ by next year

• Well defined workflow & document management ensuring

requirements are handled quickly and easily through each phase.

• Ability to handle aggressive deadlines in the development cycle

without compromising on quality & delivery

CAD Proficiency in Unigraphics, Solid Works & Autocad

CONTROL & INTEGRATION

• Various kind ofInstrumentation & Processcontrol system solutions.

Temperature controllersPressure controllersLevel controllersVision based controllersAll kind of physical andanalytical variablecontrollers.

• Open and Close loop controlsystem.• PLC based• PID Based• Relay Logic based

• DESIGNING OF PLCCONTROLLED PANEL

• HMI,SCADA & DCSintegration

• PROGRAMMING OF ALLMAJOR BRANDS OF PLCLIKE MITSUBISHI, ALLENBRADELY,SIEMENS,Messang, ETC.

• Motion control– Servo System– Variable Frequency

Drive for motors– Pneumatic and

Hydraulic motioncontrol

• INHOUSE WIRING OFCONTROL PANELS

• RFID & Testing Solution

INHOUSE DEVELOPEDPLC CONTROLLED PANEL

DESIGN & DEVELOPMENT OFCUSTOMISED COMPONENTFEEDING SYSTEMS

DESIGNING OF VARIOUS HEATINGSYSTEMS

DESIGNING OF INTEGRATEDCONTROL SYSTEMS

DESIGNING OF ADVANCEPNEUMATIC CIRCUITS

DESIGN & DEVELOPMENT OFCRITICAL FIXTURES

DESIGN & DEVELOPMENT OFCUSTOMISED PNEUMATIC &SERVO BASED SYSTEMS

COMPETENCIES

SIEMENS/ ABMMI20

P.A.L.INDUCTION HEATING SYSTEM19

BANNER/ ORBITALAREA SENSOR18

FESTO/ GEFRANLINEAR TRANSDUCER17

ELSCINTBOWL FEEDER16

PATELITETOWER LIGHT15

THKGUIDE RODS14

GIRRARD/ SUMITOMOSERVO GEAR HEAD13

SIEMENS/ ABSERVO MOTORS12

SKF/ FAGBEARINGS11

THK/HIWINBALL SCREW10

THK/ HIWINLM GUIDE9

SIEMENS/OMRONPOWER SUPPLY8

TELEMECANIQUESWITCH GEAR7

BCHCONTROL PANEL6

IGUSDRAG CHAIN5

LAPPCABLES4

SICK/ OMRONSENSORS3

FESTO/ SMCPNEUMATICS2

SIEMENS/ AB/MitsubishiPLC CONTROLLER1

MAKE / SERIESDESCRIPTIONSL NO.

MAKES OF STANDARD BOPs: