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CHAPTER - 1 INTRODUCTION

Organisation Study @ V-Guard Industries Ltd

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Page 1: Organisation Study @ V-Guard Industries Ltd

CHAPTER - 1

INTRODUCTION

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1.1 GENERAL OVERVIEW

An organization is a social arrangement which pursues collective goals, controls its own

performance, and has a boundary separating it from its environment. The word itself is

derived from the Greek word organon, itself derived from the better-known word ergon.

Organizational structure is a mainly hierarchical concept of subordination of entities that

collaborate and contribute to serve one common aim.

Organizations are a variant of clustered entities. An organization can be structured in many

different ways and styles, depending on their objectives and ambience. The structure of an

organization will determine the modes in which it operates and performs.

Organizational structure allows the expressed allocation of responsibilities for different

functions and processes to different entities such as the branch, department, workgroup and

individual. Individuals in an organizational structure are normally hired under time-limited

work contracts or work orders, or under permanent employment contracts or program orders.

The organisational study was undertaken mainly to study the department functions of V-

Guard Industries ltd. Established in the year 1977,from the vision of one man, Kochouseph

Chittilapilly. V-Guard is nurtured by quality consciousness, passion for hard work and the will

to succeed. V-Guard’s product range deals into various ranges of products which

cater the requirements of consumer durable industry, agriculture and construction

sectors of the country. V-Guard with its diversified products has a strong distribution and

marketing channel in small towns across India, which helps in tapping the rural and the interior

market.

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1.1.1 OBJECTIVE OF THE STUDY

Primary Objective:-

The main objective of the study is to have a practical knowledge about the functioning of the

organisation.

Secondary Objective:-

To understand the organisation structure.

To study various functional areas of the organisation.

To understand how theory matches with practice.

To understand the duties and responsibilities of various department heads.

To identify the strengths, weakness, opportunities and threats of the organisation.

1.1.2 METHODOLOGY OF STUDY

The organisation study has been conducted by using qualitative form of analysis. But

enough attention is given for careful and complete observation of organisation and its

functions.

Sources of data collection

The main sources of primary data are:

1. Discussions and interviews with managers and employees of V-Guard Industries Ltd.

2. Observation method.

Secondary Data :

The major source of secondary data includes company manual brochures circulars, annual

report and various other internal documents. In addition to this related Articles from journals,

books, magazines, internet were referred.

1.1.5 LIMITATIONS

The main constraints or limitations for the study were:

Limited time available for the study.

Authorities of all the departments had a busy schedule and hence there was no

scope for detailed interviews or interaction with them.

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41.1.5 LIMITATIONS

The main constraints or limitations for the study were:

Limited time available for the study.

Authorities of all the departments had a busy schedule and hence there was no

scope for detailed interviews or interaction with them.

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1.2 INDUSTRIAL PROFILE

The Indian electrical equipment manufacturing industry is witnessing a sustained growth

momentum, with the industry registering a double digit growth in the financial year 2010-

11, in spite of sustained imports, especially from China and South Korea.

The domestic electrical equipment manufacturing industry clocked a 16.6 per cent growth

during the first quarter of 2011- 2012, the same as in the previous year, according to industry

estimates. The Indian Electrical and Electronics Manufacturers’ Association (IEEMA),an

industry association of manufacturers of electrical, industrial electronics and allied

equipment, has based these growth figures on the production and sales data collected from

its member organizations.

The electronics industry in India took off around 1965 with an orientation towards space and

defense technologies, which was initiated and controlled by the government. This was

followed by developments in consumer electronics mainly with transistor radios, black and

white TV, and other audio products. In 1982, the government allowed thousands of color TV

sets to be imported into the country to coinciding with the broadcast of Asian games in New

Delhi. The year 1985 witnessed the advent of computers and telephone exchanges, which

was succeeded by digital exchanges in 1988. The period between 1984 and 1990 was the

golden period for electronics during which the industry witnessed continuous and rapid

growth.

From 1991 onwards, there was first an economic crisis triggered by the gulf war which was

followed by political and economic uncertainties within the country. Pressure on the

electronics industry remained though growth and developments have continued with

digitalization in all sectors, and more recently the trend towards convergence of

technologies. After the software boom in mid 1990s, India’s focus shifted to software. In

recent years, the electronic industry is growing at a brisk pace. It is currently worth $ 10

billion but according to estimates has the potential to reach $ 40 billion by 2011. The largest

segment is the consumer Electronic Spare Part, which is also the largest export segment of

components.

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1.2.1 SECTOR OVERVIEW

Due to increased focus on power quality and energy efficiency by utilities, discoms and user

industries, demand for capacitors surged by 35 per cent in 2010-11. Rising demand from

power grid, independent power producer (ipp) and some utilities for high voltage (hv) and

extra high voltage (ehv) switchgear including products like automatic identification system

(ais), geographic information system (gis) resulted in a 28 per cent growth. Pent up demand

of medium voltage breakers for substation projects resulted in huge growth of more than 30

per cent.

A positive high is the increased participation from organized sector visible due to BEE

(Bureau of Energy Efficiency- star labelling programme), rapdrp (restructured accelerated

power development and reform programme) and cea’s (central electricity authority) recent

recommendations for utilities to procure minimum three-star rated distribution transformers.

Presently, Indian exports of electrical equipment are less than 1 per cent of the global trade.

With the electricity sector being a sunrise sector across the entire developing world, there

also exists a significant export potential for the domestic industry.

Industry experts believe the ideal way forward to sustain the growth momentum would be

faster goods and services tax (gst) implementation, creation of level playing field, increased

focus on exports and sme development. This will lead to further acceleration in the

industry’s growth process and contribute significantly reducing the power demand-supply

gap in the country.

1.3 ROBUST GROWTH OUTLOOK FOR CONSUMER DURABLES

IN INDIA

Voltage stabilizer are considered to be a necessity in most parts of India to protect consumer

appliances like TV, refrigerators, air conditioners etc. as many regions in India face

problem of poor quality power supply fluctuation & high voltage. Though some models

of these appliances are sold with built in stabilizer, many consumers still prefer to employ

stabilizer for complete protection.

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The market for consumer durables is estimated at Rs 300 billion and is expected to reach Rs

500 billion by 2015. While the urban consumer durables market is growing at an annual

rateof 9% to 12%, the rural durables market is growing at 30% annually.

India is a power-deficient country with the per capita consumption of electricity at 566KW

as compared to the global average of 2782KW. With the improvement in per capita power

availability and consumption, the demand for electrical and consumer durable goods will

increase.

Factors governing the growth of electrical and electronic industry:

Research and development played an important role to the increased productivity

and higher value added electrical and electronic products.

Foreign investments accelerated growth in production and export. To expand their

business, foreign companies have done made investments which lead developing countries

in establishing production units.

Global industries like medical, telecommunications, industrial and automotive industries

have been cordially supported by electrical and electronic industry.

Increase in income changed living standards of the common mass. As a result , it

increased in the demand of electronics especially consumer electronics product globally

Asia pacific region is emerging as the most spinning place for the consumer electronics

industry, as the market remains still unreached. Innovation has played importantly in this

industry .It led to a consistent demand for newer and faster products and applications.

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CHAPTER – 2

COMPANY PROFILE

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2.1 OVERVIEW

V-Guard Industries Limited is a house hold name across India, a Kerala based company,

manufacturing and marketing of electrical and electronic products.

Established in 1977, from the vision of one man, Kochouseph Chittilapilly, V-Guard is

nurtured by quality consciousness, passion for hard work and the will to succeed. With a

production of over 1, 25,000 Stabilizers and processing 500 tons of copper every month.V-

Guard Industries Ltd has crossed a gross turnover of Rs. 1000 crores for the financial year

2011-12. A point to be noted is that V - Guard had achieved a turnover of 100 crores in 2000

and has grown by a whopping 10 times in the last 11 years.

India’s largest manufacturer of voltage stabilizer (source: IMRB survey in India) enjoys

brand popularity in all over India and is now making a global presence with its increasing

exports and markets spread over the world.

V-Guard’s success is measured not in terms of financial considerations, but in terms of

customer satisfaction and quality that is built into every product. V-Guard has employee

strength of more than 1300 and over 5500 indirect employees through its SHG initiatives.

With nearly 230 distributors and service centres and above 9500 retailers serving the needs

of a 50 million customers, V-Guard stands as a market leader spread across all states in India

except North East and J&K,with prompt, efficient and courteous after-sale service, that is

the foundation for V-Guard’s excellent customer relations. In fact, millions of satisfied

customers have played a pivotal role in promoting V-GUARD’s image.

Currently V-Guard’s products are Electronic Voltage Stabilizer for TV, DVD, Refrigerator

and Air Conditioner, Digital Stabilizers, UPS, Monobloc / Jet / Compressor / Submersible

Pumps, Electric & Gas Water Heaters, PVC House Wiring Cables, LT Power & Control

Cables, Ceiling/Table/Pedestal/Wall mounting Fans, Solar Water Heaters, Inverters/Digital

UPS, MCB and Switch Boards. The company has electro controls division in a state-of-the-

art facility for the production of stabilizer cabinets, the fully automated, ISO 9001 Certified

Electrical Cable Division located at Coimbatore, facilitating the manufacturing of electrical

cables starting from 0.25sqmm size to 10sqmm size and the Solar Water Heater plant uses

International Manufacturing Technologies with high quality standards.

The ‘V-Guard’ brand name is a household name in India and helped a lot to promote other

products. At V-Guard, Quality is not an accident but a continuous process, beginning with the

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careful selection of only the finest components through the best sources. From hi-tech product

designs to stringent quality checks at every stage of the manufacturing process, to ensure

world class performance, V-Guard’s passion for perfection gets first priority. Then comes the

service to the customers. At V-Guard success is measured in terms of customer satisfaction.

The pricing of the product also plays a major role in marketing. V-Guard does not believe in

creating an artificial demand for their product. Before a product is advertised it is made

available in the market so as to avoid inconvenience and confusion to the customer. V-Guard

Supply Chain Division is playing an important role in the safe distribution of goods all over

the country with speed.

In the meanwhile V-Guard had another ace up on her sleeve. A 20 crore P.V.C. cable

manufacturing unit at Coimbatore completed with imported machinery, now manufacturing

House Wiring Cables, Flat Cables, Round Cables, Submersible Cables and Power Cables.

V-Guard is also manufacturing Solar Water Heaters (Models ranging from 100 LPD to

10000 LPD) at its own factory located near to Coimbatore.

The company is also introducing two new products - domestic switch gear and induction

cooker in the market in the current financial year. This is the first entry of V-Guard in the

kitchen appliances segment.

2.2 COMPANY HISTORY

The foundation of business was laid with the formation of a Partnership Concern viz.

Premiere Electronics by Promoter Mr.KochousephChittilapilly in the year 1977 which was

engaged in the business of manufacturing and marketing voltage stabilizers under the brand

name V-Guard. In the year 1992, Premier Electronics, the partnership concern was dissolved

and Mr.Kochouseph Chittilapilly continued the business as a proprietary concern. Also, in

the year, 1985, Mr.Kochouseph Chittilapilly started another proprietorship concern by the

name of M/s Prompt India for marketing of the products under the brand name of V-Guard.

Subsequently, M/s Prompt India changed its name to M/s V-Guard Industries.

On February 12, 1996, Company was incorporated under the name of V-Guard Industries

Limited culling ‘v’ from volt and a kangaroo mascot to indicate protection under the

Companies Act, 1956, with the Registration No. 09-10010 of 1996 having its registered

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office at 44/1037, Little Flower Church Road, Kaloor, Cochin- 682017, Kerala, India.

With effect from 1st April, 1996, the company took over the business of theproprietary

concern i.e. M/s V-Guard Industries, on-going concern basis for a lump sum consideration

of Rs.234 lakhs and carried on the business of the firm namely manufacturing and marketing

of electronic and electro mechanical appliances.

With effect from November 15, 2001 the Company was converted into a private limited

company and converted into a public limited company on August 1, 2007 and received a

fresh certificate of incorporation in the name of V-Guard Industries Limited.

V – Guard has now diversified into a multi-product company which now manufactures and

markets Electronic Voltage Stabilizers, Monobloc,Jet, Submersible, Compressor Pumps and

Electric Motors, Insulated Electrical Cables (House Wiring, Industrial), Electric Storage &

Instant Water Heaters, Solar Water Heaters, UPS, Electric Fans and is also in generation of

Power in a small way.

2.3 PROMOTERS OF V-GUARD

• Mr Kochouseph Chittilapilly, Post graduate in Science majoring in Physics from Calicut

University.

• Ms Sheela Kochouseph, B.Sc. Home Science graduate from University of Calicut.

2.4 BOARD OF DIRECTORS

• Managing Director:

Mr Mithun Chittilapilly is a Post Graduate in Finance from University of Melbourne,

Australia. Mr Mithun after completing his Graduation in Commerce joined V-Guard to be

trained in the various departments of the company.

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• Joint Managing Director:

Dr. George Sleeba is a Graduate in Mechanical Engineering with First Class Honours

from Kerala University and M Tech in Industrial Engineering from IIT, Madras. Dr.

Sleeba has a Post Graduate Diploma in Management from All India Management

Association (AIMA) and Doctorate in Social Sciences from the Cochin University of

Science & technology (CUSAT).

• Chairman:

Mr P.G.R Prasad is a Certified Associate of the Indian Institute of Bankers, Chartered

Financial Analyst and Certified Financial Planner, Financial Planning Standards Board

India. He was inducted to the Board of Directors of V-Guard as an Independent Director

on 16th August, 2007.

• Vice Chairman:

Mr Kochouseph Chittilapilly is a post graduate in Science majoring in Physics from

Calicut University. He started his career as a Supervisor in an electronics company,

where he worked for 3 years.

2.5 INDEPENDENT DIRECTORS

• Mr C.J George

Aged 49 years, is a Post Graduate in Commerce, Certified Financial Planner and a

Research Scholar with School of Management Studies of Cochin University of Science and

Technology. He joined the company as an Independent Director on 16th August 2007.

• Mr A.K Nair

Appointed as the Non-Executive Director of the Company on 27th May 2009 Mr

A.K.Nair holds a Bachelor’s degree in Mechanical Engineering with Masters in Business

Administration and has over 45 years of experience in engineering industry.

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2.6 COMMITIES

• Audit Committee

• Remuneration Committee

• Share transfer/ Shareholders Grievance Committee

• IPO Committee

2.7 VISION

“Let us endeavour to make v guard a trusted household name.”

2.8 MISSION

1. To offer a range of products at affordable prices, which add to comfort of life

through saving in manual labour time and energy or for entertainment

2. To make their products meet international quality standards and provide trouble free

performance.

3. To adopt designs, which support timely brand efficient post sales service.

4. To continuously innovate and add value to their products, if needed with technical

collaboration.

2.9 BUSINESS STRATEGY

• Maximise revenue through capacity expansion and increase in efficiency.

• Reduction in cost of borrowing.

• Enhancing production efficiency and minimize process losses

• Reduce operational costs and be cost competitive

• Have a consumer centric approach

• Deliver value for money to our clients

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• Adopt best practices in all functions and processes

2.10 MAIN OBJECTS OF COMPANY DURING INCORPORATION

To establish and carry on the business of manufacturing, selling, distributing or otherwise

dealing in all types ofelectrical, electro mechanical, and electronic appliances, equipment,

lighting and lighting fixtures, accessories and spares including stabilizers, electric motors,

pump sets, clocks, time pieces, watches, water heaters, washing machines, dish washers,

ovens, mixies, electric irons, refrigerators, television sets, air conditioners, communication

equipment’s photocopying machines, cameras, panel boards, relays, switch gears, switches

and control gears, circuit breakers, transformers, electric meters, water meters, uninterrupted

power supply systems, constant voltage transformers, accumulators and computers, security

alarms, security systems, door locks with or without power, padlocks, other locking devices,

printed circuit boards of all kinds and for all purposes whether populated or otherwise,

insulated cables, insulated and enamelled winding wires of all varieties and uses, all kinds of

tubes, pipes, pipe fittings, hoses, components, accessories, moulded goods of all kinds and

for all purposes including tanks, containers, bottles, toys and all other blown, moulded,

formed or extruded goods and articles, whether made of steel, alloys, stainless steel, PVC,

plastics, rubber or any other metal, or substance or materials, photovoltaic solar energy

devices/systems such as lighting, pump sets, audio-video equipment’s, fans and all kinds of

solar energy systems.

2.11 QUALITY POLICY/PROCESSES

V-guard has a holistic, enterprise -wide approach to quality. Utmost care is taken while

selecting the various components that go into production.

Sourcing is done from manufactures of repute. Each component is checked for quality

compliance ,and those that do not meet set parameters are rejected.

Various checkpoints along the production line ensure quality standards are adhered to.

Post-production inspection and certification ensures each individual product that moves

off the assembly line conforms to internationally accepted quality and performance

benchmarks. It is v-guard commitment to the quality that has made it ‘the name you can

trust’.

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MNRE - CRISIL

The Solar Water Heater Division was awarded the prestigious MNRE – CRISIL rating

which indicates High performance Capability and moderate Financial Strength of the

company to undertake off grid projects in Solar Thermal Technology.

BIS CERTIFICATION

The PVC cable factory at Coimbatore bears the Bureau of Indian Standards certification for

quality of the cables produced.

The Pumps and motor factory at Coimbatore (Electro Mechanical Works) bears the Bureau

of Indian Standards certification (Licence CM/L - 3315141 as per IS 14220: 1994) for

quality of the pumps produced.

ISO 14001:2007

V-Guard factories at Coimbatore and Kashipur also bear the ISO certification for

conforming to the highest international standards of environment management systems. This

certification extends over manufacturing of products like PVC sheathed/unsheathed

insulated cables, LT power & control cables and solar water heaters.

ISO 9001:2008

The V-Guard R&D division at Cochin was awarded the ISO 9001:2008 for excellence in

quality management systems in Design and Development of Electronic Equipments proving

the efficacy of the efforts at V-Guard to reinvent products.

OHSAS 18001: 2007

Concern for employee safety has even lead to OHSAS certification of the Coimbatore and

Kashipur factories.

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2.12 MILESTONES ACHIEVED

1977 Mr.Kochouseph Chittilapilly sets up Premier Electronics with an investment of

Rs. one lakh and with just two employees. Two Refrigerator Stabilizers were

manufactured each day.

1980 Launched AC Stabilizers.

1982 Started another unit called "Universal Electronics".

1983 Started "Supreme Electronics".

1986 Started "Prompt India". Expanded operations outside Kerala by opening of

Tamil Nadu branch, followed by a branch in Karnataka. Prompt India started

marketing Stabilizers in the brand name of V-Guard.

1987 Launched Servo-Controlled Stabilizers.

1989 'Prompt India' converted into 'V-Guard' Industries.

1992 Launched V-Guard Pumps and started new branch office in Andhra Pradesh.

1996 V-Guard Industries became a Public Limited Company. Launched V-Guard

Water Heaters and Wiring Cables.

1997 Launched Aquatron, an Electronic Water Level Controller for overhead water

tanks.

1998 Launched UPS (Online & Offline).

1999 Launched Digital Stabilizer, diversified into Electric Cable business with V-

Guard Cable manufacturing unit at Coimbatore.

2000 Turnover crosses INR 1000 Million Mark.

2001 Launched Compressor Pumps. Company is converted into Private Limited for

better manoeuvrability.

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2002 Launched V-Guard Solar Water Heaters.

2003 Solar Water Heater manufacturing unit and Electro Mechanical Works for

manufacturing pumps in Coimbatore becomes operational. Branch Office started

in Delhi.

2005 Launched Solar Water Heaters with Evacuated Glass Tube Collector

Technology.

2006 Launched V-Guard Fans. Branch office at Bhubaneswar, Pune &Hubli.

2007 New Branch offices at Vijayawada, Bhopal, Kala Amb, Vadodara, Kanpur,

Nagpur, Raipur, Jamshedpur, Kolkata, Ludhiana and Jaipur. Turnover crossed

INR 240 Million Mark. V-Guard Industries became a Public Limited Company.

2008 Listed in BSE & NSE. Launched Inverters & LT Cables. New Factories at

Coimbatore &Kashipur established.

2009 New LT Cable Factories at Kashipur and Coimbatore became operational.

2009 Opened Manufacturing facility for Water Heaters and Fan at Kala Amb

2010 Turnover crosses 4600 million marks.

2010 New branch office in Madurai.

2011 Turnover crosses 7263.5 million marks.

2011 New branch offices in Ghaziabad, Dehradun, Patna and Chandigarh.

2012 Mr.Mithun Chittilapilly has become the Managing Director of V-Guard

IndustriesLtd. Mr.Kochouseph Chittilappilly continuing in the role of Vice

Chairman of V-Guard Industries Ltd.

The appointment of Mr.V.Ramachandran as Director-Marketing & Strategy

from April 2012 was also announced

Turnover crosses 1000 crore marks.

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2.13 RECOGNITIONS

Best Entrepreneur in Kerala awarded to Kochouseph Chittilappilly, CMD, V-Guard

Industries Pvt. Ltd. (1993).

Highest Individual Income Tax Payer from the State 1993 to 1995 from the

Government of India.

VyavasayaJyothi Award given by the Ernakulam Chamber of Commerce (1996).

Industry Excellence Award for Medium Scale Industries awarded by The Institution

of Engineering (India), Cochin (1998).

Millennium Businessman of Kerala awarded by Business Deepika (2000).

Most popular consumer product brand in Kerala awarded by Dhanam publications in 2006.

Productivity award 2006-2007 for medium scale industries by Kerala Productivity

Council.

Best productivity performance award 2007 in the medium industry segment by

FACT MKK Nair Memorial.

Businessman of the Year awarded by Dhanam Magazine (2007).

Award for corporate sustainability 2009, Times of India.

Samoohya Suraksha Award by the National Safety Council, Kerala Chapter (2010).

Award by Energy Management Centre 2010 in appreciation of achievements in

Energy Conservation and management in Kerala.

The Prestigious Management Leadership Award by Kerala Management Association

Award (2012).

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2.14 PRODUCT PROFILE

PRODUCTS

1. Voltage Stabilizer

V- Guard stabilizers offer the best technology with features like automatic restart, turn-on

delay, time-delay system and high-low voltage cut-off that provide efficient and reliable

protection for electronic appliances against voltage problems.

V- Guard stabilizers are unmatched in every sense. It’s ‘jellybean’ design is registered to

prevent cheap imitations. V-Guard stabilizers come in different capacities for different

applications like Air conditioner, LCD TV, Music system, Refrigerator, washing machine,

microwave oven and treadmill.

2. Wiring Cables

V-Guard cables are manufactured in a fully-automated

ISO 9001 certified factory at Coimbatore and Kashipur.

ISI marked V-guard cables come with HFT Technology,

3-layer insulation and length assurance seal in every 90

meters. Multi-core flat, Round, LT Power Cables and

Control Cables are also available. All cables are available in FR and FRLS variants.

3. Power and Control Cables

V-Guard cables are manufactured in a fully-automated

ISO 9001 certified factory at Coimbatore and comply

Fig 2.2 cables

Fig 2.3 PVC Cable

Fig 2.1 Stabilizers

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with world-class standards. All cable designs conform to IS: 7098(Part1) for XLPE and IS:

1554 (Part1) for PVC Insulated Cables for working voltages up to including 1.1 KV. These

high quality cables ensure protection against electrical hazards. V-Guard LT Power & control

Cables come in armoured and unarmoured variants.

4. Pumps

Ultra efficient V-Guard Pumps with ‘high-speed

pumping technology can pump water even from the

deepest of wells quickly. V-Guard pumps are made

from top-grade casting, fine components and high-

quality aluminium. With a wide application range, these

pumps are available in more than 400 models ranging

from 0.25 to 25 HP (Including 3-Phase models) for

domestic, agricultural and commercial purposes.

5. Geysers/Water Heaters

V-Guard offers a wide range of instant and storage

model water

heaters. The

latest ‘Energy

Saving

Technology’

with 5-star

rating saves up

to 50% energy

and the ‘Penta Protection system’ assures maximum

user safety.

The outer body is made of high-quality ABS and powder coated

metal.1,6,10,15,25,35,50,80,100 litre capacity water

heaters are available in different models like Electric

water heater, Gas water heater and immersion water

heater to suit bathrooms and kitchens.

Fig 2.4 Pumps

Fig 2.5 Geysers

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6. Solar Water Heaters

V-Guards solar water heaters with international ETC

(Evacuated Tube Collector) technology are way ahead of the

competition, in terms of quality, technology. Approved by

Ministry Of New and Renewable Energy-Guard solar heaters

are completely eco-friendly and non-polluting. They are

available in 100, 125, 150, 200, 300,

500,1000,2000,3000,4000 and 5000 LPD capacities.

Manufacturing takes place at ISO Certified factory in Coimbatore.

7. Fans

V-Guard Fans with unique ‘High-Angled Technology’

and specially designed blades that facilitate ‘full

coverage’ of cool breeze in the entire room. The sleek

metal painted body and stylish design, add a touch of

class to the interiors. Fans are available in different

models and colours.

8. UPS (Line Interactive and Inline UPS)

V-Guard UPS series starts from 600VA to 60 KVA to match

the wide range of customer requirements from different

verticals. Some of its features are:

Microcontroller/DSP controller based technology

Line interactive and online UPS technology.

Capability to handle various types of loads.

Active power factor compensation design.

Off mode battery charging with HVP protection.

Over voltage protection module.

Generator/Inverter compatibility.

9. Digital UPS, Inverters, Batteries and Trolley

V-Guard digital UPS is equipped with advanced Micro-

controller based line interactive Technology and a host of

Fig 2.6 solar Water Heater

Fig 2.7 Fan

Fig 2.8 UPS

Fig 2.9 Digital UPS

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features like MOSFET based Power Stage with PWM output, FRCM with UST (Uni Polar

Switching Technology) for uninterrupted back-up during power failure.

10. Switch gears

V-Guard switch gears have been designed with world class tripping mechanisms to ensure

maximum safety. It conforms fully to IEC standards. It has high quality moulded casing

with superior thermal and dielectrically properties. It has got improved and rugged design of

operating mechanism

11. Distribution boards

V-Guards distribution boards are designed with the objective of easy assembling and

inside wiring. It has got high quality surface treatment and superior powder coating and

has enhanced protection against corrosion. It is available in attractive colour shades and

aesthetic design. Phase selector DB’s, Plug and sockets and MCB enclosures are also

available.

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Fig 2.10 Contribution per Product to Revenue

Table 2.1 Manufacturing and outsourcing facilities of VGIL

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VGIL’s major chunk of revenue is generated through cables and stabilizer contributing 29%

and 23% respectively. Both the products grew substantially by 37% and 71% yoy. Further,

LT Cables, Digital UPS and fans individually registered triple digit growth at 168%. 146%

and 108% respectively. Other products such as water pumps, water heaters and solar water

heater reported expansion in its sales by 42%, 62% and 31% respectively.

Table 2.2 Product Wise Turnover (In Crores.)

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0

10

20

30

40

50

60

70

80

90

Q3 FY 2012Q3 FY 2011

There has been tremendous growth by 45% in turnover in Q3 2012. The highest turnover is

for the product segment wires which contributes around 77 crores having growth rate of

47%.The wires is followed by stabilizer’s which accounts 28% growth. The highest growth in

turnover is for Digital UPS, trolley an batteries which accounts 395% respectively. The least

growth is for solar water heaters and electric fan which has growth of 11% and 16%.

2.15 MARKET SHARE

The company’s southern region contributes around 65% to the total revenues. Whereas rest

35% comes from the northern markets. Compared to the previous years the dependency on

the south Indian market has been decreased which is a positive sign for the growth drive of

V-Guard. The company strategy is to penetrate into northern markets and the management

expects around 40% will be northern markets share in FY 13. The company gradually plans

to increase 5% in other markets. With this strategy the management plans to take V-Guard at

a pan India level.

Fig 2.11 Graphical representation of product wise turnover

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2009 2010 2011 2012

91%85%

70%65%

9%15%

30%35%

South India North India

2.16 COMPETITION ANALYSIS

Much of the market in which v guard operates in its unorganised and fragmented of each of

the products from other manufactures in domestic or divisions of large multinational

corporations as well as competitors .They compete with their manufacturers on the basis of

product range, product quality, product price after sales service including factories based on

repetition, regional needs and customer convenience. Their completion varies for each of the

products and regions. They compete different players in different products in different

regions.

Fig 2.12 Region Wise Revenue

Table 2.3 Major Competitors (product Wise)

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PRODUCT COMPETITORS

Stabilizers Vigil, Premier, V-Care, Shalimar, Everest, Safeguard,

Keeline, Blue Bird, Premier, Logicstat

Cable Finolex, Polycab, Anchor, Havells etc.

Pump Crompton Creaves, Kirloskar, Texmo, etc.

Electric Water Heaters Racold, Bajaj, Venus etc.

Solar Water Heaters Tata BP, Bajaj, Rancold

Electric Fan Crompton Greaves, Havells

UPS APC, Numeric, Emerson

However competition levels vary for each product in each region .In addition, the market

share keeps changing constantly with advent of new technologies and products. In present

competitive environment, companies which develop effective, improved and reliable home

appliances and have strong customer focus in the form providing after sales services will be

increasingly differentiated from the others in the field.

2.17 DISTRIBUTION CHANNELS

The Distribution network:

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There are 230 distributors, 300 Direct Market Associations and 9000 retailers for the

company. The company follows a distribution dealership models depending upon the

products and how comfortable and economical the company is able to sell. For stabilizers and

pumps, the company follows distributors model and has more than 180 distributors network

largely in South India. For cables, wires and other company follows a mix of distribution and

dealership model. In states other than South India, the company largely follows this

distribution plus dealership models. It does not own a shop or any franchisees. No plans to

open its own shop or mall, given the high cost and lower success ratio in that model.

I . Company--> Distributors --> Retailers —-> Customers’

In this strategy, the products are made available to the customers through distributors

and retailers. The company provides the products to the distributors who provide them to

the retailers at the price set by the company. Retailers provide the products to the

customers as per their demand.

II. Company—-> Direct Marketing Association—-> Customers

In this, the products are marketed through direct marketing associations. Products like solar

water heaters and digital UPS's are marketed this way.

Fig 2.13 Channels Of distribution

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III. Company--> Direct Dealers--> Customers

In this, the company markets their products among their customers only through authorized

dealers all over the country.

STATE No. of distributorsAndaman and Nicobar Island 3

Kerala 42Tamil Nadu 31Pondicherry 2

Andhra Pradesh 14Odisha 16

STATE No. of distributorsMadhya Pradesh 4

Gujarat 1Rajasthan 5

Chattisgarh 3West Bengal 3

Bihar 4

New Delhi 6

Haryana 15

Uttarkhand 1

Uttar Pradesh 22

Punjab 7

Himachal Pradesh 2

Jammu and Kashmir 3

Uttaranchal 5Chandigarh 2

STATE No. of DistributorsKarnataka 23

Goa 2

Table 2.4 ZONE 1 Distributors per state

Table 2.5 ZONE 2 Distributors per state

Table 2.6 ZONE 3 Distributors per State

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Maharashtra 15

2.18 CORPORATE SOCIAL RESPONSIBILITY

They believe in the amalgamation of corporate management, sustainable development and

global responsibility in working toward a better society and thereby a better world. They are

committed to greening our environment, supporting the less fortunate and nurturing the

downtrodden.

ROTARY-BINANI ZINC CSR AWARD

V Guard Industries was awarded the ROTARY-BINANI ZINC CSR AWARD (Private

Sector) by the Rotary Club of Cochin Metropolis, in association with NIPM Kerala

Chapter and ICAI, Ernakulum Branch for Best Corporate Social Responsibility Initiative by

a company in the state of Kerala.

THE THOMAS CHITTILAPILLY TRUST

The Thomas Chittilapilly Trust was founded by Kochouseph Chittilapilly, in memory of his

late father, C.O. Thomas. It is an extension of the philanthropic and responsible values

espoused at V-Guard. It is dedicated to extending its reach to areas of health, education and

care.

The trust provides health insurance cover for 1314 families from financially backward

classes, 922 families at Tholur Panchayath, Kerala and 105 families in Ramanagaram Taluk

in Bangalore, Karnataka.

It also conducts free health camps at villages and backward areas where the reach of proper

health care is absent. It sponsors the education of 1587 school children from economically

backward sections in Thrissur and Ernakulum Districts in Kerala and Ramanagaram Taluk,

Bangalore.

The trust has also made substantial contributions to NGO’s working for various social

welfare causes like Udhavumkarangal and the SOS village. It has also donated generously to

many national level causes and relief funds like the Prime Minister's Relief Fund, Kargil war

victims, relief for the earthquake victims of Latur and Gujarat, victims of the Orissa cyclone

and the Tsunami.

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SHANTIMANDIRAM

An old age home for women, providing shelter and care for those who are unable to care of

themselves in Parappur Village, Trissur, Kerala. It is managed by the Sisters of CMC

Nirmala Province in whose able hands the inmates receive love and care irrespective of caste

and community. The facility accommodates 60 inmates at a time and is recognised by the

Board of Control for Orphanages and other Charitable Homes, Kerala.

True to its name, all facilities are provided free of cost and it is a haven of peace and

tranquillity where the inmates spend the evening of their lives in dignity and comfort.

Shanthimandiram celebrated its first anniversary on 29th May 2010 along with the Inmates.

Various cultural programmes have been performed by the inmates of Shanthimandiram. The

function got enriched with the Folk dance by Managing Trustee and family. The sisters of

Shanthimandiram also involved with the cultural programmes.

SOCIAL WELFARE FUND

An employee CSR activity Social welfare consciousness being embedded in V-Guard

work culture has motivated the employees to join hands in reaching out in charity.

The Social Welfare Fund was created out of the goodwill of the employees who collate funds

and donate towards cost of medicines for the poor in the cancer ward at the

Ernakulum General Hospital.

STABILIZER SHG ACTIVITY

Since its inception V-Guard has been providing a mutually beneficial income

generating option to women. Women who have grouped themselves to form SHG’s (Self

Help Groups) are distributed assembly kits for voltage stabilizers. An efficient distribution

and collection system networks the women with the company and has been a resounding

success for decades. It provides a stable income for their households and in turn

emancipation from poverty.

CHAPTER – 3

THE ORGANIZATION

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3.2 DEPARTMENTS IN V - GUARD

Sl No. Departments

1. Supply Chain Management

2. Electronic and New project

3. Electro Mechanical

4. Systems

5. Corporate Communication

6. Mechanical and Electrical

7. Finance

8. Human Resource

9. Marketing

10. Customer Service

Table 3.1 Names of the Departments

CHAPTER – 3

THE ORGANIZATION

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3.2.1 SUPPLY CHAIN MANAGEMENT

Supply chain management is a cross-functional approach including managingthe movement

of raw materials into the organisation, certain aspects of the internal processing of materials

into finished goods and the movement of finished goods out of the organisation and towards

the end-consumers.

The purpose of Supply Chain management is to improve trust and collaboration among

supply chain partners.There are above 100 employees under this department .The major

threat that SCM faces is duplication of the products of the company .SCM ensures the

coordination among the department through effective communication for achieving the

ultimate goal.

Objectives

To reduce lead time.

To reduce order to delivery cycle time.

To improving On-Time delivery.

To reducing warehouse Cost.

To enhance customer service.

To expand sales revenue.

Functions

The functions of this department can be studied under two heads

1. Inbound material movement function(Purchase Function).

2. Outbound material movement function(Logistics and Distribution).

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The following are the activities under each function

Failure and Feedback Inventory

management

Vendor development

Vendor Rating Warehousing

Vendor approval

Price negotiations Transportation

Bench marking

Market intelligence Order fulfilment

Quality approval of

Raw materials

SCM

Raw material Purchase

Logistics control

Fig 3.2 Major activities Of SCM

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DEPARTMENT CHART

VP (PURCHASE AND LOGISTICS MANAGEMENT)

DEPUTY GENERAL MANAGER (RAW

MATERIAL PURCHASE)

DEPUTY GENERAL MANAGER (LOGISTICS CONTROL)

CHIEF OFFICER

OFFICERS

CHIEF OFFICER

OFFICERS

Fig 3.3 Supply chain Management department

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3.2.2 ELECTRO MECHANICAL DIVISION

The Electromechanical department of V-Guard industries ltd handles the production activities

of its products such as water pumps,electric fan, switch gears, industrial motors and also

electronic mixer and grinder which is in stage of development.

There are around 30 manufacturing units for the production of the products mentioned above.

PRODUCT MANUFACTURING UNIT

Water Pumps Coimbatore, Gujarat, Punjab ,Haryana

Fan Hyderabad, Own unit in Himachal Pradesh,

also imports from China.

Switch gears Completely manufactured in Hyderabad.

Industrial Motors Completely manufactured in Coimbatore.

There are 150 employees working under this department, most of whom are diploma

electronics holders and also engineers.

Objectives

•To provide cost effective and reliable products.

•To provide best quality pumps and motors.

•To provide products that is conforming to international standards

•To provide high power products with energy saving technology

Functions

Satisfying marketing need

- Making production as per requirement of marketing department.

Designing of product and development.

Table 3.2 Manufacturing units (Product wise)

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Maintaining good quality system.

Auditing of systems and checking for any deviations in quality for taking corrective action.

Sub Functions

1. MARKETING SUPPORT FUNCTION

The electro mechanical department support the marketing department in several ways. The

engineers in electro mechanical department have got a better understanding about the product

and its features. Hence they can provide a better response to the customer’s queries.

2. TECHNICAL SUPPORT FUNCTION

The electro mechanical department also support the service department. When situations arise

where the staffs in service department is unable to handle the complaints of the customer, the

engineers from electro mechanical department supports them. They visit the site and fix the

problem.

3. VENDOR DEVELOPMENT FUNCTION: This function is about finding the right

suppliers for attaining raw materials required for production.

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DEPARTMENT CHART:

The VP handles the overall activities of the department and is assisted by the deputy manager

and assistant manager. V-Guard industries ltd provides two types of pumps, the single phase

VICE PRESIDENT

DEPUTY GENERAL MANAGER

(PRODUCTION)

DEPUTY MANAGER (PRODUCT

DEVELOPMENT)

ASSISTANT MANAGER (MOTOR)

ELECTRONICS MECHANICAL

EXECUTIVES EXECUTIVES

EXECUTIVES

ASSISTANT

MANAGE

CHIEF OFFICER

S

CHIEF OFIICER

S

EXECUTIVE EXECUTIVE EXECUTIVE

Fig 3.4 Electro Mechanical Division

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pumps and 3 phase pumps, within each are different categories.DGM (Production) takes

control of the product production activities.DGM(product development) deals with

development of new products. There are two separate divisions under it one dealing with

electronics and other with mechanical product development.The Assistant manager takes

control over the motor production alone.Under every heads there are executives which assist

others.

3.2.3 SYSTEMS DEPARTMENT

An organisation is managed by taking various decisions at the various levels of its

management hierarchy. Information is needed to take these decisions. Quality of decisions

will largely depend on nature and type of information provided for taking decisions.

Therefore, designing of an effective information system is important. The system is

responsible for maintaining the information in the organization. The data centre in v guard is

centralized and servers are maintained at the head office.

Objectives

Providing high availability of IT services.

Integrity of information in complete.

Security of data.

Role Of Systems

Procure system hardware’s, software and services.

Deploy IT services.

Maintain IT equipment.

Components

IT OPERATION TEAM

They procure hardware, software, maintain annual maintenance contract with

vendors.

IT TECHNICAL TEAM

They deal with systems administration, application support in SAP, portal(.net)

SAP FUNCTIONAL TEAM

It consists of specialists in finance, costing, production etc.

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IT TEAM

IT Operations

PROCUREMENT: Capital Items, spares and consumables.

IT SUPPORT: Desktops, printers, CCTV etc.

SERVICES: Mail, Internet, Disaster recovery.

CORE APPLICATION: SAP, Intranet.

3.2.4 MECHANICAL AND ELECTRICAL DEPARTMENT

Fig 3.5 Systems Department

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This department mainly deals with products such as:

Electric water heaters

Gas water heaters

Immersion heaters

Room heaters

Solar heater

Induction cooker

Among these products 60% of the manufacturing process of electric water heater is done by

V-Guard and the rest 40% is outsourced. Gas water heater. Immersion water heater, room

water heater and induction cooker are completely outsourced. Manufacturing units are mainly

located in Himachal Pradesh and Coimbatore.

There are ground 60 direct staff and 30-35 indirect staff under this department.

Objectives

To develop the product as per the market requirement.

Improve the quality of the products day by day.

To facilitate innovations in production.

To provide products with consistent performance.

Functions

Support the customer service department through technical assistance in case the

service department fails to solve or couldn’t reply to consumers queries and

complaints.

To design and develop the product as per the required standards.

To understand the requirement of the product in the market.

DEPARTMENT CHART

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3.2.5 CORPORATE COMMUNICATION

Corporate communication is the message issued by a corporate organization, body, or

institute to its publics. "Publics" can be both internal (employees, stakeholders, i.e. share and

stock holders) and external (agencies, channel partners, media, government, industry bodies

and institutes, educational and general public).There is 7 employees working.

The entire process begins with earmarking the advertisement and promotion budget for the

year. This budget is further divided between the above-the-line activity (ATL) including

mediums like TV, print, radio, and below-the-line activity, which includes outdoor activities

like hoardings, dealer sign boards, collaterals, and plumber, meets and electrician, meets.

A 360 degree engagement is made toward consumers by reaching out them with mass media

and regional focused activity. IPL team of Kerala being sponsored by V Guard is one such

example.70% of the expense is for ATL and rest 30% for BTL.

Objectives

To flesh out the profile of the "company behind the brand" (corporate branding);

VICE PRESIDE

GENERAL MANAGER

(Manufactur

CHIEF OFFICER

(Admn.Gro

DEPUTY MANAGER

(Design)

CHIEF OFFICER(Product

Sr.MANAGER

CHIEF OFFICER

FANS

WATER HEATER

QC ENGINEER

S

QC ENGINEER

S

Fig 3.6 Mechanical and Electrical

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To minimize discrepancies between the company's desired identity and brand

features.

To delegate tasks in communication;

To formulate and execute effective procedures to make decisions on communication

matters;

To mobilize internal and external support for corporate objectives

Functions

Creative Advertising and Public relations.

Media planning and buying.

Support to activities including design, purchasing mementos.

Printing

DEPARTMENT CHART

3.2.6 MARKETING DEPARTMENT

GENERAL MANAGER

CHIEF OFFICERS SENIOR OFFICERS

IN HOUSE DESIGNER

IN HOUSE DESIGNE

R

EXECUTIVES

Fig 3.6 Corporate Communication

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This department performs all the business activities that direct the flow of goods and services

from producer to consumer, this may be through advertisements in any of the media or

through the sales promotion measures.V – Guard has got a technically skilled and motivated

sales team who understand changing customer requirements and shifting customer

preferences. They give base level feedback to Company which forms the foundation for

devising various promotional schemes and programmes etc.Sales turnover of 5-6% is

earmarked for advertising the products to relevant segments.Both print and TV media are

used for brand communication. Local and English dailies and weeklies are used for

advertisements. Stabilizer, pump set and solar and electric water heater advertisements find

their place in women magazines also.There are 200 distributors, 300 Direct Market

Associations and 9000 retailers for the company.

The company believes that its dealers and distributors are the best brand ambassadors.

The company's distributors are exclusive stockists for its products and as such the term

of appointment stipulates that only V Guard's goods would be stocked and supplied by the

distributor.

Table 3.3 Mode of appointing dealers

PRODUCT MODE

Stabilizer Appliances dealer

Water heater Appliances & electrical dealers

Pump Pump dealers

Wires Electric dealers

Fan Appliances, electrical & pump dealers

UPS Computer dealers

Online UPS Direct dealers

LT Cable Dealer & direct project

SWH/DU DMAs

Switchgear Electrical dealers

Induction cook top Appliances dealers

Dealers Promotion Activities

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1. Margin

2. Schemes

3. Advertisement policy – press and TV from corporate office.

4. Dealer’s meet- held in every two years with the main intention of imparting relevant

sales skills and motivation and rejuvenating the social bond with them.

5. Below-the-line activity – state head budget

Marketing Strategy

i. Company--> Distributors --> Retailers —-> Customers’

In this strategy, the products are made available to the customers through distributors

and retailers. The company provides the products to the distributors who provide them to

the retailers at the price set by the company. Retailers provide the products to the

customers as per their demand.

ii. Company—-> Direct Marketing Association—-> Customers

In this, the products are marketed through direct marketing associations. Products like solar

water heaters and digital UPS's are marketed this way.

iii. Company--> Direct Dealers--> Customers

In this, the company markets their products among their customers only through authorized

dealers all over the country.

Credit Policy

V-Guard extends credit policies when needed. Such services are mostly given to the old

dealers who have been associated with the company for a long time. They allow such dealers

to purchase products on credit. They also accept post-dated cheques.

Research and Development

The research and development team in the marketing department is responsible for

conducting surveys about products. This survey is mainly done among the dealers to get their

feedback about the demand patterns of the customers and also ideas for products which have

a potential in the market. They then discuss with the concerned head of departments,

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management and technicians for their opinions. After this they move onto the product

enhancement stage.

Product strategy

V-Guard has different demand patterns for their products during the year. During the vacation

time i.e. during April and May, the demand for air conditioners is high and so is the demand

for stabilizers. From the month of November till May, the demand for pumps is high than

during the other months of the year. In the months of June, July, November and December,

the demand for water heaters is high. During the summer season the demand for freezers

and coolers is high. During festival seasons like Onam and Christmas, demand for

televisions is high.

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DEPARTMENT CHART

The marketing activities are divided across 3 different zones each which has a vice

president(marketing).Under them are the executives of product incharge.There are 6

executives under each product in-charge. In case of distribution centers, a manager,

sales persons, van drivers and unloading boys are present. Training to all these persons

is given on the basis of the products they are handling.

MARKETING

ZONE 1 ZONE 2 ZONE 3

M.V Muralidharan

VP- MARKETING

Deepak Augustine

VP- MARKETING

Surya Prasad

VP- MARKETING

PIC-

STABILIZER

PIC – WATER HEATER

DATA SUPPORT

PIC-

UPS

PIC-

SWH

PIC-

PUMP

PIC-

DUPS

PIC-3

PHASE PUMP

PIC-

SWITCH GEAR

PIC-

WIRE

PIC-LTCABLE

PIC-INDUCTION COOK TOP

PIC-

FAN

Fig 3.7 Marketing department

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STATES AND BRANCHES UNDER THE 3 ZONES

STATE BRANCHES

Kerala Cochin and Palakkad

Tamil Nadu Coimbatore , Chennai

Andhra Pradesh Hyderabad,Vijayawada

Odisha Bhubaneswar

STATE BRANCHES

Madhya Pradesh Bhopal

Gujarat Ahmedabad

Rajasthan Jaipur

Chattisgarh Raipur

West Bengal Kolkata

Bihar Patna

Assam Guwahati

Other states under zone 2 : Delhi, Haryana, Dehradun/Uttarkhand, Uttar Pradesh, Punjab, Himachal Pradesh & Jammu Kashmir.

STATE BRANCHES

Karnataka and Goa Bangalore, Hubli

Maharashtra Mumbai, Nagpur

Table 3.4 ZONE 1 Branches

Table 3.5 ZONE 2 Branches

Table 3.6 ZONE 3 Branches

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3.2.7 CUSTOMER SERVICE DEPARTMENT

Customers are the strength of every organization. V-Guard aims at making their products as a

trusted household name. For this, the product needs to meet or exceed the customer’s

expectation.This department deals with the relationship that the company maintains with the

public. They mainly deal with providing after sales service to the customers.

It has total of 70 employees spread across India and above 200 service centers across India .

a) Service at service spot: V guard provides service through service centres located in

different states customers who detect complaints can bring them to the nearest service centre

to get the required service.

b) Service at dealers spot: Serviced is provided through the dealers who deal with v guard

products. In this case, the customers can approach the dealers with the defected product and

the dealers return the products after the complaint has been rectified.

c) Service at customers spot: Service is also provided at the spot where the customers are. In

this case, technicians are sent to the customers after the complaint has been

reported .According to their policy, complaints should be rectified within 24-48 hours of

registering the complaint.

Levels of Service

1. Customer satisfaction

It is ensured that all the complaints are solved within 24 hours of receiving the complaint.

Employees are assigned to visit the customers spot for solving issues that might have

occurred while using the product and even replacing the product if required. The service

charges are collected as per the approved manual.

2. Customer care

As per the company policies, all the details regarding the service terms, warranty details,

service charges etc. are to be displayed in front of the service centre. After the service has

been done, feedback from the customers is collected. This improves them in correcting their

flaws in the service provided and to serve them better. Feedback regarding the quality of the

products, after sales service etc. is collected by visiting the dealers dealing with their

products.

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DEPARTMENT CHART

Channels for registering complaints

Various channels have been provided to the customers for registering their complaints. They

are:

Through dealers:

The customers are able to register their complaints with the company through the

dealers dealing with their products.

Directly contact to service centres

HEAD OF DEPARTMENT

MANAGER

MSC & Help Line

Regional –in- charge

Regional –in- charge

Regional –in- charge

Branch –in- charge

Branch –in- charge

Branch –in- charge

Service-in-charge

Service-in-charge

Service-in-charge

Fig 3.9 Customer Service Department

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Customers can report their complaints by contacting the service centre that is the closest to

them.

Contact through helpline

The customers can contact through their toll free number 1800 3000 1800. Customers

from any state can contact the branch office in the state through this number.

Register the complaints through official website

The customer can also register their complaints through www.vguard.in

Service efficiency management

The efficiency of the services provided are measured by doing the following

Checking the number of complaints solved within 48 hours Service audit reports

Feedback received from marketing department Feedback received from dealers

Feedback received from end users.

3.2.8 HUMAN RESOURCE DEPARTMENT

This department assure that the organisation will have adequate number of qualified persons,

available at the proper times, performing jobs which meet the needs of the enterprise and

which provide satisfaction to individuals involved.Its function is to develop an organizational

culture where superiors, subordinates relations, team work and collaboration among different

sub units must be strong and contribute to organizational, health, dynamism and employees

pride.

HR Policy

The basic principles of V-Guard human resource policies include:

1. Recruitment based solely on merit by following well-defined and systematic selection

procedures without discrimination.

2. Sustain motivated and quality work force through appropriate and fair performance

evaluation, reward and recognition systems.

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3. Identify training needs within the organization and design and implement those need

based training programmes resulting in continuous up gradation of knowledge, skill and

attitudes of the employees.

4. Maintain a quality human resource management system plan, design, and train, equip and

motivate the department staff to meet this standard of expectation.

• Provident fund

• Employee State Insurance

• Employees Deposit Linked Insurance

• Service Gratuity

• Labour Welfare Fund

• Bonus

• Reimbursement of travelling expenses• Leave travel allowance

• Medical reimbursement

• Personal accident insurance and medi claim insurance

• Performance linked bonus

• Reimbursement of telephone/mobile rent

• Incentives to personnel

• Group saving linked performance

• Benevolent fund Expenses for purchase of suitcase

• Concessional loan

• Interest free vehicle loans

• Higher education loans for employees\

• Education allowance to employees' children

• V-Guard award for excellence

• Veegaland /Wonderla passes

STATUTORY NON STATUTORY Table 3.7 Statutory and Non statutory benefits

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• Discount offer for V-Guard products

• Suggestion awards

• Reimbursement of credit card renewal fee

• Best Article Award (V and We)

• Contribution for employee’s marriage

• Performance linked incentive scheme

HR Practices

Most of the HR practices of V-Guard industries were a result of the vision of its founder and

the culture that they have been created over the years. The founder advocated simplicity and

maintained the culture of a small company and the employees were encouraged to share

their learning experiences too.

Recruitment

V-Guard's greatest asset is its employees. It is committed to attracting, retaining, and

developing the highest quality and most dedicated work force possible in today's

market. While recruiting new employees V-Guard takes adequate care to identify the right

candidates guard focus on recruiting candidates who display a high degree of learn ability,

i.e. candidates who are open to learn new things and supply the same in new situations we

also place significant importance on professional competence, academic excellence,

analytical ability, term work, leadership potential, communication and innovative skills,

along with a practical and structured to problem solving.

TRAINING

V-Guard human resource department believes that quality is the hallmark of any successful

venture. Quality training and development of human resource is realized through Identifying

training needs within the organization and designing and implementing those need based

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training programs to bring about continuous up gradation of knowledge, skill and employee

attitudes.

The following brief highlights V-Guard’s training methodology for the comprehensive

development of its employees.

Training plan

Companies success in today's free market economy, only because their employees perform to

their fullest potential .alive to this home trust, V-Guard draws up on annual training calendar

highlighting the training activities for the year It also includes detailed discussions

with the faculty to decide on the contest of the training programs guard's training plan

includes technical/functional programs (mechanical, electrical, finance related and

behavioural programs etc) ,covering a wide cross-selection of employees, as follows:

• A week long induction program for fresher’s.

• Development of top performer through leadership development programs aimed at

bringing up future leaders .

• Development of managerial staff through intensive management development

programs tailor made for them providing exposure to holistic understanding of the

business, strategic planning, customer relationship, enhancing shareholder value, and

financial management.

• Sustained effort in training has led to creation of highly skilled and motivational

employees ready to take on higher roles and responsibilities in the company.

Performance appraisal

The first step towards carrying out performance appraisal at V-Guard is the evaluation

of personal skills for the tasks assigned to an employee during the period of

appraisal .To evaluate the performance ,different criteria like timeliness ,quality of

work carried out by the employee, customer satisfaction .peer satisfaction and business

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potential is considered. The personal skill of the employees are also evaluated based on

their learning and analytical ability ,communication skills, decision making, planning and

organizing skills. Each of these criteria is measured on a scale and then evaluated. A

performance appraisal system is a strong tool in the development of human resources in the

organisation. It is considered as a mutual feedback to the management and thereby

help to decide the carrier growth, training needs and other human resources development,

interventions required for each of them thereby aiding their self-development. It is vitally

important that every individual has a clear understanding of his or her work, objectives, and

responsibilities, because performance will measure against these.

Culture

V-guard have built a culture in tandem with the vision and values of the organization that

makes v -guard,a great place to perform where members take pride in being a part of the V-

Guard family, are intellectually and emotionally bound with the organization, feel

passionately about their goals and are committed towards the organization's vision and values

.Complete ownership of the vision and values ensures alignment of member's personal

vision with organization's vision, thereby achieving focus in all the endeavours.

Work culture emphasizes

• Freedom to experiment

• Continuous learning and training Transparency and openness

• Quality in all aspects of work

• Reward based on performance and potential Company Policy

• All selected candidates are initially placed on probation for a period of 6

months

• On completion of probation period and upon recommendation by the head

of the department, the employee shall be absorbed and confirmed onto the rolls.

• Management cadre employees are directly appointed into the skills Benefits and Perquisites

Salary components:

Basic pay

Dearness allowance

House rent allowance

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Conveyance allowance

Compensatory allowance

Special allowance (10% of basic pay and dearness allowance)

Additional compensatory allowance (based on place of posting)

Fixed allowance

Stores allowance

UNIQUE HR PRACTICES

• Niyuktasamaya

This is employer engagement programme which we have started in 2010-

2011financial year. The session is conducted, by inviting employees department wise on a

rotational basis every Saturday in the afternoon, for a period of one hour. Two representatives

from the HR department and a person representing the top management would present in all

the meetings. The program starts with a small introduction followed by an open session

where employees will be free to give their suggestions and speak out their problems the open

session is followed by games to promote team building and employees are encouraged to

exhibit their skills many fruitful suggestions were received from the employee's sides which

were implemented successfully.

• Online recruitment management system

Under this planed system prospective candidates visit our website and can directly register

their CV for any position listed on the site. Similarly all consultants are also, required to

post their CV through this site. As a result duplication of CV is immediately identified and

not accepted the CV then comes data bank and for short listing /screening both the functional,

users and HR dept. .has got the rights. Once a candidate is rejected, immediately Information

goes to the consultant or to the candidate. In case this is selected for interview then the

information goes for finalization of interview at specified date and time. This speeds up

the whole process as it does the initial screening of the vital parameters in terms of age,

qualification, experience etc.

Meetings with workers

Creative problems solving when it comes to employees is also v-guards forte. The company

has regular line meeting at the manufacturing lines in the factory with the workers to discuss

and solve their problems then and there. Morning meetings are also a norm at v-guard were

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the whole management together with the VP's gets together to discuss the plans for the

weeks.

DEPARTMENT CHART

3.2.9 ELECTRONICS AND NEW PROJECTS DEPARTMENT

This department consist of two segments namely Research and development

and Production divisions.

DIRECTOR

ADMINISTRATION

GENERAL MANAGER

ADMINISTRATION

SENIOR GENERAL MANAGER (HR)

DEPUTY GENERAL

DEPUTY MANAGER(H

SENIOR OFFICER

OFFICER

SENIOR EXECUTIVE

ASSISTANT MANAGER

(CIVIL)

EXECUTIVES

ASSISTANT MANAGER (ADMINIST

RATION)

Fig 3.10 Human resource department

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RESEARCH AND DEVELOPMENT

The ingenuity of the R&D team play a pivotal role in v- guards persistent quest for

innovation.A confluence of design and technological functions, the team relentlessly works

towards creating cutting-edge products. The strength of V- Guard emanates from its dynamic

R&D that painstakingly tests and refines product designs.R&D labs at Cochin and

Coimbatore explore and reinvent existing product technology and design. R&D for electronic

products and electric geysers are carried out in Cochin while electro-mechanical products,

electrical wires and solar water heaters anchor the Coimbatore R&D outfit. There are 22

employees under this division.

Functions:

1. Facilitate innovation in product.

2. Product development as per market requirement.

3. Improvement, modification, replacement of products

4. Supporting customer service department in terms of technical support.

DEPARTMENT CHART

R&D

VICE PRESIDENT

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PRODUCTION

V-Guards products are manufactured using the latest technology in up-to-the-minute

manufacturing units,under stringent quality control measures, to ensure unmatched quality

and performance.There are quality controllers who are appointed at various factories. These

quality controllers ensure that the processes are being followed as instructed by the head

office. They ensure that the quality of the product is uniform with that of the products of the

other factories. The quality controller approves the components that are being used in the

outsourced factories. They provide such works to charitable institutions like Cherupushpa

electronics, Sengo Paul’s systems .They produce 1.5lakh stabilizer a month. V guard has

about 62 factories in all over India.

DEPARTMENT CHART

MANAGER-STABILIZER SR.MANAGER UPS

CHIEF OFFICER CHIEF OFFICER

SR. ENGINEER SR. ENGINEER

ENGR. ENGR.

ENGR.

ENGR.

ENGR.

ENGR. ENGR.

GENERAL MANAGE

R

POWER ELECTRON

ICS

PRODUCTION

PRODUCT

Fig 3.11 Research and Development

ENGR.

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Manager (production) is in charge of the production patterns and the processes that is to be

followed in all the factories. They make sure that the patterns and products are uniform and

according to the requirements.

Quality Control Lab:

Component research and approval centre (CARC)

This department is responsible for testing each component that is to be used in the

manufacture of a product. The test is done over a period of 21 days in which the suitability

and usability of the component is tested .It is checked whether it meets the expectations of the

company. Components as minute as screws, bolts, etc used only after they have been tested at

this centre. Suppliers who are interested in supplying their materials to the company are made

to submit a sample with the centre. Major suppliers are Keltron and in cap.

Product costing: This segment deals with the costing of the product after adding the cost of

raw materials and a margin of profit.

3.2.10 FINANCE DEPARTMENT

The finance department of a business takes responsibility for organizing the financial

and accounting affairs including the preparation and presentation of appropriate accounts, and

CHIEF OFFICERMATERIAL RESOURCE PLANNING

MANAGER(PRODUCTION

)

QUALITY CONTRO

L LAB

SR.MANAGER

ONLINE UPS

CHIEF OFFICER

CHIEF OFFICER

ENGINEERS

ENGINEERS

Fig 3.12 Production

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the provision of financial information for managers.It is responsible for preparing journals,

ledgers, statements like trial balance, balance sheet, cash flow statement. It is also in charge

of the calculations of the income tax and also the payment at the right time.

The finance department had got 40 employees in the corporate office and around 65

employees outside the firm to support their activities. The finance department in V-Guard

Industries Ltd is headed by Mr. Jacob Kuruvila.

V-Guards share value in market ranges from 195 – 200 Rs. /share .V-Guard has implemented

ERP named Lakshya to make easy recording of transactions and better presenting of results

within limited time.

Functions

Managing cash transactions of the organisation.

Managing Accounts payable and Accounts receivables.

Maintaining Journal Voucher.

Remote cheque printing function.

Internal audit

Finalisation, consolidation of accounts.

Secretarial function

Tax remittance.

Scrutiny and approval of funds needed by various departments of the organization

Disbursement of wages / salaries.

V- Guard is expecting a turnover in sales from 1000 to 1350 crores in this financial year. Out

of the total turnover 65% is contributed by south Indian market in which Kerala alone

contributes 40%, thereafter Tamil Nadu and Andhra Pradesh. 35% of turnover is contributed

by northern states.

House wiring cable has the highest sales. Stabilizer’s occupies second position in sales and

Pumps in third position.

VP & CFO

DGM

(SECRETARY ACTIVITIES)

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.

IMPORTANT RATIOS

YEAR Net Profit Net Sales Net Ratio

DGM(COSTING & APPLICATIO

N)

DGM(ACCOUNTS &

ADMINISTRATION)

DGM

(STATUTORY)

Sr. MANAGER

MANAGER MANAGER MANAGER MANAGER

CHIEF OFFICER

CHIEF CHIEF CHIEF

Sr. OFFICER Sr. OFFICER Sr. OFFICER Sr. OFFICER

OFFICERS & EXECUTIVES

OFFICERS & EXECUTIVES

OFFICERS & EXECUTIVES

OFFICERS & EXECUTIVE

Fig 3.13 Finance Department

Table 3.8 Net Profit Ratio

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2007-2008 3,742.31 27,811.00 13.45

2008-2009 1,734.65 31,677.67 5.47

2009-2010 2547.26 45408.91 5.60

2010-2011 4263.67 72332.12 5.89

2011-2012 5080.10 98655.97 5.14

YEAR Current Asset Current Liability Net Ratio

2007-2008 14878.02 6514.06 2.28

2008-2009 9505.26 4633.57 2.05

2009-2010 19040.34 8244.38 2.30

2010-2011 33178.01 22178.66 1.49

2011-2012 28663.93 21420.43 1.33

CHAPTER – 4

SWOT ANALYSIS

Table 3.9 Current ratio

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4.1 STRENGTHS

1. Company’s presence in the industry for around three decades.

2. Strong dealer network.

3. Diversified client base.

4. Diversified product base enabling de-risking of the business model.

5. Outsourcing capability.

6. Research and developmental capabilities in product design and technology.

4.2 WEAKNESSES

1. Excessive dependence on copper as it is the primary raw material for cable business

segment of V-Guard.

2. Seasonal demand for the products.

3. Company is subject to restrictive covenants in certain debt facility.

4.3 OPPORTUNITIES

1. Growing middle class consumption in India.

2. Unexploited rural market.

3. The penetration level of white goods is lower as compared to other developing

countries.

4. International consumer markets.

4.4 THREAT

1. Huge presence of unorganized market in segments which VGIL operates.

2. Volatility of raw material prices such as copper, aluminium etc.

3. Slowdown of economy affecting demand.

4. Increased competition in the product lines.

5. Adverse changes in government policies like laws to control pollution, monetary

policies etc.

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CHAPTER – 5

OBSERVATIONS AND SUGGESTIONS

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5.1 OBSERVATIONS

The company made public issue in the year 2008.

Several energy conservation measures are undertaken by the company.

Continuous efforts are made by the R & D department for reducing the manufacturing

costs.

As a result of intensive R & D, the size of the products was reduced conveniently.

Technology, which aids production, was imported in the year 2007 and 2009.

Technology imported in 2007 was not fully absorbed.

39 % of the shares are held by the promoters of the company.

The competition from the unorganized sector is severe. If the company is not able to

manage competition then it will affect severe growth.

Improper coordination among the superiors and subordinates during certain situation.

This leads to delay in certain orders, or the functioning of certain product

development programmes.

Increase marketing strategies for the promotion of air conditioners. They adopt direct

marketing strategy in order to increase sale and also provides after sales service.

Credit facility is provided for only trusted dealers.

5.2 SUGGESTIONS

1. The rural markets have not been covered yet. The company should take necessary steps for

the same.

2. The Company should frame up the market strategy to combat the competition from the

products in the unorganized sector.

3. The company should stock raw materials especially copper so as to avoid the continuous

price fluctuations.

5. The company should increase its foreign exchange earnings.

6. It’s better to establish own wholesale shops so that intermediaries can be reduced.

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CHAPTER – 6

CONCLUSION

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CONCLUSION

V – Guard proves to be a trusted household name due to the quality and support it offers to its

consumers. The company was able to achieve new heights year after year only because of the

understanding and coordination between the management and the staff.

V-guard has been able to develop new products as per the customer’s perceptions and tastes

and offering consistent performance of the products. The company also has a goodwill it has

brought up by the dedicated Social welfare activities it is doing in different parts of the India.

So in a nutshell we can say that the V-Guard is ‘the name which all can trust’. The company

is focussing on its vision for this “let us endeavour to make V guard a trusted household

name.”

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