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TECHNICAL INTRODUCTION OF HYDROGEN PROXIDE (H2O2) PLANT PROJECT
EXPERSON CHEMICAL TECHNOLOGY CO.,LTD (XP) CHINA
CONTENT OF INTRODUCTION
1. COMPANY INTRODUCTION & STRUCTURE 2. REFERENCE LIST 3. COMPARISION ABOUT CHINA AND OTHER
FOREIGN SUPPLIER 4. XP H2O2 TECHNOLOGY CHARACTER 5. XP H2O2 TECHNOLOGY IMPROVEMENT
Company introduction (1)• Since Starting R& D and Industrial plant construction in H2O2 plant project
from 1986, Now, EXPERSON CHEMICAL TECHNOLOGY CO.,LTD CHINA ( XP in Brief) have arleady successfully undertaken more than 20 projects in Small, Medium and Big H2O2 plant project in Domestic CHINA and oversea CHINA
• XP is specially focusing and expert on H2O2 plant project Research and Development. Now there are more than 10 patents related to H2O2 production, Catalyst production, working solution production, Equipment fabrication.
• XP has its own R&D Center on H2O2 new advanced technology, Pd Catalyst production plant,Working solution production base, its own manufacturing plant for testing new improved technology.
Company structure
•
HQ at CHANGSHA
Working Solution plant at JIANGXI
Pd Catalyst production plant at SHANGHAI
Normal operation H2O2 plant at GUANGXI
Cooperative Institute and Equipment Fabrication Workshop
Chairman : Prof. QING GUANGZONG (Professor, Director of Fushun Institute, SINOPEC GROUP)
REFERENCE LIST
Name of the Owner Scale of Project Completion Date
1 GuangDong Dongyangguang Chemical Co. 100,000T/a (35%) & 40,000T/a(50%) H2O2
Apr. 2011
2
China's salt industry corporation jiangxi chemical Co., lTD 150,000T/a (35%) &
80,000T/a(50%) H2O2 September.2011
3Sinochem Baling Branch Co. H2O2 Department 125,000T/a (35%) November of 2008
4 Sichuan Jinsheng Chemical Co. 60,000T/A (35%) August, 2007
5 Tianyang Co. of Guizhou Chitianhua Group 30,000T/a (35%) Jun. 2007
6Haili Chemical Plant of Shandong Bohui Chemical Group 40,000T/a (35%) Jun. 2006
7 Myanmar Paper & Chemical Industries 10,000T/a (50%) Apr. 2006
8Gas Generation Plant of Sichuan Chuanhua Co., Ltd. 35,000T/a (35%) Mar. 2006
技术交流技术交流
Project Photo1. Myanmar Paper & Chemical Industries 10,000T/a (50%) H2O2
技术交流技术交流
Project Photos
Panorama of the Plant
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Project Photos2. Sichuan Chuanhua Co., Ltd.35,000T/a (35%) H2O2
H2O2 Manufacturing Unit
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Project Photos3. Guizhou Chitianhua Group 30,000T/a (35%) H2O2
H2O2 manufacturing unit
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Project Photos4. Sichuan Jinsheng Chemical Co. 60,000T/A (35%) H2O2
H2O2 manufacturing unit
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Project Photos5. Dongyangguang Chemical Co.,Ltd.
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Project Photos
H2O2 manufacturing unit
H2O2 Manufacturing Unit
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Project PhotosH2O2 Concentration
unit Electric Control Center(DCS 、Lab etc.)
H2O2 Concentration unit & Electric Control Center
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Project Photos
Air Compressor
Air Compressor
Transformation & Distribution
Transformation & Distribution
Air Compressor、Transformation & Distribution
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Project Photos6. China's salt industry corporation jiangxi chemical Co., Ltd
技术交流技术交流
Project Photos
Panorama of the Plant
H2O2 manufacturing unit
Product Storage
Air Compressor
Air Compressor
H2Compressor
H2Compressor
技术交流技术交流
Project Photos
H2O2 Manufacturing Unit
H2O2 manufacturing unit H2O2
manufacturing unit
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Project Photos
H2O2 manufacturing unit
Electric Control Center(DCS 、Lab etc.)
H2O2 Manufacturing Unit & Electric Control Center
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Project Photos
Hydrogen purification
Hydrogen compressor
Hydrogen Station
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Project Photos
DCS control system
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Project Photos
Product tanker loading station
ONGOING H2O2 PROJECT NOW
No. Name of the Owner Scale of Project
1 Guangxi Shengda Chemical Co. Ltd 82.5TPD(100%)
2 Henan Hongye biochemical Co. Ltd
165TPD(100%)
3 SINOPEC Baling Company 90.75TPD(100%)
4 SINOPEC Changling Company,Propylene oxide plant
225TPD (100%)
5 SINOPEC Fujian company, hexanolactam plant
215TPD(100%)
6 SINOPEC Maoming company, hexanolactam plant
215TPD(100%)
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Comparision of H2O2 technology between XP and other suppliers
1, Working solutions (Solvent,solute) Other technology supplier
AR
FMC Degussa MGC
AR AR
TOP TOP TBU
2-EAQ
Arkema
AR
2-MCHA
Solvay
AR
TBU
AAQ2-EAQ 2-EAQ 2-EAQ
XP New Technology
AR
2-MCHA
TOP
2-EAQ
AR: Aromatic. TOP: Trioctyl Phosphate EAQ:2-ethyl anthroquinone2-MCHA: 2-methyl cyclohexyl acetate TBU: tetra butylureaAAQ: Amyl Anthroquinone
技术交流技术交流
2 Solubility of EAQ at working solution
Other technology supplier
EAQ150~180g/l
AAQ280~350g/l
3 .Activity of Pd Catalyst
10~15kgH2O2/kgPd Catalyst.day
EAQ180~200g/l
XP New Technology
XP New Catalyst
10~13kgH2O2/kgPd Catalyst.day
Comparision of H2O2 technology between XP and other suppliers
Other technology supplier
技术交流技术交流
4 Efficiency of hydrogenation, production concentration
10~11g/l 16~18g/l
40~45% 45~48%
5.System PH Value
Othe technology supplier: ACID condition
10~12g/l
40~45%
XP New technology: ACID Condition
Comparision of H2O2 technology between XP and other suppliers
Other technology supplierXP New
Technology
技术交流技术交流
reasonable working process
Advanced Tower structure
Hydrogeneration process
Oxydization process
Post-treatment of working solutions
High operation flexibility of hydrogeneration tower structure
High efficient oxidization tower structure
Special design, Fabricated extraction tower strucutre
XP H2O2 TECHNOLOGY CHARACTER
1 XP new technology
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Hydrogenation process Hydrogenated solution recycling
Hydrogenated filters and safety filter system
Temperature adjustment control about working solutions and recycling hydrogenation solutions
Oxidization Process Series process
Oxidization and separation process in one equipment
Adjust temperature tower by Low temperature air
Turbo expansion and carbon fiber to recover aromatics
XP H2O2 TECHNOLOGY CHARACTER
技术交流技术交流
Post-treatment of working solution
continuous diluated concentration system
suitable temperature control of alumina control
special designed high efficient mass transfer and separation tower
XP双氧水技术特点XP H2O2 TECHNOLOGY CHARACTER
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Hydrogenated Tower Single bed ,multi-layers catalyst
Hydrogenated solution recycling
High efficient flexible liquid/gasous
separators
ADVANTAGE:
To avoid Liquid flow Deviation
To avoid catalyst Agglomeration
To avoid over-hydrogenated
Improve hydrogenation efficiency and increase lifetime of catalyst
XP双氧水技术特点XP H2O2 TECHNOLOGY CHARACTER
技术交流技术交流
Oxidiation tower Air separation optimization design
Liquid Distribution optimization design
High efficient XPG packing materials
Chilling air supply
ADVANTAGE: To avoid Liquid flow Deviation
To make sure enough touch and reaction
To make reaction more even, shorten reaction time
Improve oxidization efficiency
XP双氧水技术特点XP H2O2 TECHNOLOGY CHARACTER
技术交流技术交流
Extraction Tower Tower structure optimization design
Sieve plate optimization design
Liquid downcomer optimization design
High Efficient separation materials
ADVANTAGE: To improve extraction efficiency of every sieve plate
High operation Flexibility
Good quality of final H2O2 product
XP H2O2 TECHNOLOGY CHARACTER
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XP H2O2 TECHNOLOGY IMPROVEMENT
1. New working solution improvement
AR
TOPTOP
AR
2-MCHA
Solubility of EAQ130~140g/l
Solubility of EAQ180~200g/l
Former working solution Current New Technology
AR: Aromatic. TOP: Trioctyl Phosphate EAQ:2-ethyl anthroquinone2-MCHA: 2-methyl cyclohexyl acetate
技术交流技术交流
XP双氧水技术进步2. New Pd Catalyst
H2 hydrogeneration activity3.6kgH2O2/kg Pd Catalyst.d
H2 selectivity ( as100% basis)
Catalyst usage amount (as 100%
basis)
XP H2O2 TECHNOLOGY IMPROVEMENT
Former Technology Current New Technology
H2 hydrogeneration activity12 kgH2O2/kg Pd Catalyst.d
H2 selectivity ( as 200% basis)
Catalyst usage amount (as 30% basis)
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3 High Efficient Reation and Separation equipment
Hydrogenation tower:Oridinary single bed, single
layer structure
Hydrogenation tower:Single Bed, multi-layer catalyst
Tricklet bed structure
Extraction tower: Ordinary sieve
plate tower
Extraction tower: Compound sieve plate
extraction tower
Aromatic-water separatorOrdinary
XP H2O2 TECHNOLOGY IMPROVEMENT
Former Technology Current New Technology
Aromatic-water separator
High Efficient
技术交流技术交流
4 Technology improvement: Data comparision
Hydrogeneration efficiency:7.0~7.8g/l
Hydrogeneration efficiency:10~10.5g/l
Oxidization ratio:90~94%
Oxidization ratio:95~97%
Sieve plate extraction efficiency ( as 100% basis)
Sieve plate extraction efficiency:130%
H2O2 Concentration:≤35%
H2O2 Concentration:≥40%
System PH value: Acid , Alkali System PH value: Acid
XP H2O2 TECHNOLOGY IMPROVEMENT
Former Technology Current New Technology
技术交流技术交流
5 Technology improvement: Data comparision
Energy Consumption(as 100% basis)
Energy Consumption:78%
Same Capacity Investment Amount
( as 100% basis)
Same Capacity Investment Amount:
85%
Production Capacity based on current equipment (as 100%
basis)
Production capacity based on same equipment with new technology:135%
XP H2O2 TECHNOLOGY IMPROVEMENT
Former Technology Current New Technology
• Contact:
• Mr. Yu Liangtao (Kevin)• International business manager
• Email: [email protected] • [email protected]
• http: http://en.hn-xp.com/
• Mobile: +86-15206312549• • Thank you!