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“Hello Down There!” Teachable Moments on Emergency Preparedness and Response Teachable Moments on Emergency Preparedness and Response 1

“Hello Down There!” - Bob Taylor, American Electric Power Company

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Page 1: “Hello Down There!” - Bob Taylor, American Electric Power Company

“Hello Down There!”

Teachable Moments on Emergency Preparedness and Response

Teachable Moments on Emergency Preparedness and Response 1

Page 2: “Hello Down There!” - Bob Taylor, American Electric Power Company

FIRE ESCAPE

A Safety Moment

Teachable Moments on Emergency Preparedness and Response 2

Page 3: “Hello Down There!” - Bob Taylor, American Electric Power Company

Escape from Fire

Teachable Moments on Emergency Preparedness and Response 3

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Teachable Moments on Emergency Preparedness and Response 4

NFPA Fire Journal

Page 5: “Hello Down There!” - Bob Taylor, American Electric Power Company

Fire Escape

Stairs / Fire Escapes

• Exposure to flames

• Mechanical integrity

• Inspect frequently

• Ventilation – escape from coal reclaim tunnel

Teachable Moments on Emergency Preparedness and Response 5

Page 6: “Hello Down There!” - Bob Taylor, American Electric Power Company

Fire Escape

Control Rooms

• Fire rated enclosure

• May lack direct escape

• Breathable air supply

• Emergency responders know how to get them out

• Fire doors not identified nor maintained

Teachable Moments on Emergency Preparedness and Response 6

Control Room

Page 7: “Hello Down There!” - Bob Taylor, American Electric Power Company

People do not know what they do not know!

• Where is an exit?

• What is on the other side?

• Is the emergency escape route out of a reclaim tunnel properly designed?

• Where fire doors are located?

• Inspect and maintain fire doors?

Teachable Moments on Emergency Preparedness and Response 7

Page 8: “Hello Down There!” - Bob Taylor, American Electric Power Company

OSHA STAKEHOLDER MEETING Emergency Preparedness and Response

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Page 9: “Hello Down There!” - Bob Taylor, American Electric Power Company

Do you know what you don’t know?

The “Public” The “Emergency Responders”

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Page 10: “Hello Down There!” - Bob Taylor, American Electric Power Company

Do you known what you don’t know

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CONFINED/ENCLOSED SPACES Teachable Moments

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Page 13: “Hello Down There!” - Bob Taylor, American Electric Power Company

First Day - Evaluation Initially called for a Haz-Mat response.

Upgraded to a Technical Rescue over an hour later.

Assigned to the top of the tunnel for rescue.

Reports of radio traffic with trapped individuals shortly before arrival.

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Page 14: “Hello Down There!” - Bob Taylor, American Electric Power Company

Round Trip Ticket Pre-Entry

• 1200 feet of hard-line air and communications.

• Backcountry team set up the rope system.

• Unable to use rebreathers (no thermal protection).

• SCBA’s lowered into the tunnel.

• Can’t use SCBA’s – 1 hour max.

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Page 15: “Hello Down There!” - Bob Taylor, American Electric Power Company

Day Two – Recovery of Human Remains

• Response is now non-code.

• We are no longer in rescue mode – slow down.

• Characterization of the space.

• Full permit process completed.

– Lock-out tag-out

– MSDS

– Atmospheric monitoring

– Rescue crews staged at entry

Teachable Moments on Emergency Preparedness and Response 15

Page 16: “Hello Down There!” - Bob Taylor, American Electric Power Company

Goal

• Safely recover the bodies from confined space.

• Nobody wanted responsibility.

• OSHA and US Chemical Safety Board on Scene.

• OSHA has regulatory authority.

• USCSB is non-regulatory – complete root cause analysis of chemical related incidents.

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Page 18: “Hello Down There!” - Bob Taylor, American Electric Power Company

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Page 19: “Hello Down There!” - Bob Taylor, American Electric Power Company

What We’ve Learned

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Page 21: “Hello Down There!” - Bob Taylor, American Electric Power Company

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Page 22: “Hello Down There!” - Bob Taylor, American Electric Power Company

What went Wrong?

• No Confined Space Permit.

• Flammable solvent used in the penstock.

• Multiple ignition sources.

• No contingency plan.

• Safety concerns continuously disregarded.

Teachable Moments on Emergency Preparedness and Response 22

Page 23: “Hello Down There!” - Bob Taylor, American Electric Power Company

Findings • Lack of effective planning.

• Inadequate safety policies.

• Single point of egress a ‘major concern’ but not addressed.

• Lack of oversight.

• RPI & workers under-qualified with limited training.

• No rescue available.

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Page 24: “Hello Down There!” - Bob Taylor, American Electric Power Company

Preparedness

• 911 is not adequate.

• Are your local responders equipped and trained for confined space rescue?

• West Metro was the closest team to Cabin Creek – a 1-hour and 15-minute response time.

• Adequate and effective resources must be on site.

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Page 25: “Hello Down There!” - Bob Taylor, American Electric Power Company

UNDERGROUND Teachable Moments

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Page 27: “Hello Down There!” - Bob Taylor, American Electric Power Company

What Went Wrong:

• A bulldozer operator

was pushing coal in

the stockpile when

the dozer fell into a

void (cavity) created

by a draw off feeder.

Teachable Moments on Emergency Preparedness and Response 27

Page 28: “Hello Down There!” - Bob Taylor, American Electric Power Company

How this Situation could be prevented

The following list are good suggestions, but

site considerations may limit or negate their

effectiveness.

• Warning signs should be added near points of underground feeders.

• Additional lighting should be considered, with the caution that too many lights can, in certain weather conditions, make visibility worse.

• Consider emergency lighting sticks or battery powered emergency lighting inside the cabs. Either of these would require PM's to maintain their effectiveness.

• Consider the installation of GPS System

Teachable Moments on Emergency Preparedness and Response 28

Page 29: “Hello Down There!” - Bob Taylor, American Electric Power Company

What’s Happening?

• Feeding material acts

like “quicksand”

• Edge of the drawhole

is unstable

• Poor visibility

– Unable to determine

location of feeder

– Lighting / Shadows

– Weather (fog, rain)

Teachable Moments on Emergency Preparedness and Response 29

Page 30: “Hello Down There!” - Bob Taylor, American Electric Power Company

Coal Pile/Feeder Hazards

• Hidden cavity

created when coal

“bridged” over a

feeder

• Weight of equipment

contributes to

“bridge” collapse

and cave in

Teachable Moments on Emergency Preparedness and Response 30

Page 31: “Hello Down There!” - Bob Taylor, American Electric Power Company

Cab Filled with Coal

• Coal has broken or pushed in the cab windows

• Coal engulfs the operator

Teachable Moments on Emergency Preparedness and Response 31

Page 32: “Hello Down There!” - Bob Taylor, American Electric Power Company

Risk Reduction Methods…

• High strength windows

installed on equipment

that routinely operates

around coal feeders

– Conversion to a dozer -

cost of $13,000 USD

– This is high impact glass

rated at 40 psi

– All new purchases include

high impact glass

Teachable Moments on Emergency Preparedness and Response 32

Page 33: “Hello Down There!” - Bob Taylor, American Electric Power Company

High Strength Glass

Teachable Moments on Emergency Preparedness and Response 33

Page 34: “Hello Down There!” - Bob Taylor, American Electric Power Company

Risk Reduction Methods…

• Fixed radios for equipment that is reasonably expected to be operating near feeders (i.e. dozers, pans, etc.)

• Beacon lights should be added to let the operator know when a feeder is running – A sidebar to this is that these need to be maintained and on

some type of PM

– Add to “new safety design” standards

• Hazard Recognition & Awareness Training shall be reviewed with all coal handling employees – Site specific JHAs developed for all feeder locations

Teachable Moments on Emergency Preparedness and Response 34

Page 35: “Hello Down There!” - Bob Taylor, American Electric Power Company

Risk Reduction Methods

• Emergency breathers

should be installed in

the cab of the

identified units

– A 2-Hour rated,

recirculating/rebreather

such as the Ocenco

EBA 6.5 considered

– Employees trained

Teachable Moments on Emergency Preparedness and Response 35

Page 36: “Hello Down There!” - Bob Taylor, American Electric Power Company

Work Planning

Hazards Resources Abilities Availability Rescue

Plan

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Page 37: “Hello Down There!” - Bob Taylor, American Electric Power Company

BOILER AND HIGH PLACES Teachable Moments

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Removable Handrails - Label

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Page 41: “Hello Down There!” - Bob Taylor, American Electric Power Company

Planning Falling Object Hazard Assessment and Resolution Tool

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Page 42: “Hello Down There!” - Bob Taylor, American Electric Power Company

Floor and Wall Openings

Consider temporary removal of barriers or activities that create falling hazard

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Help! I’ve Fallen and Can’t Get Up!

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Page 46: “Hello Down There!” - Bob Taylor, American Electric Power Company

Do you know what you don’t know…before you get dumped on!

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Page 47: “Hello Down There!” - Bob Taylor, American Electric Power Company

Bob Taylor 812-629-4421 [email protected]