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3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 Automation and Controls Tamper Resistant Top Sealer Applicator Little Tikes Auto Positioner Key Lock Auto-Assembly ABC Shielded Glovebox Radioactive Isotope Closing Station Harley Davidson Robotic Crating System

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Automation and Controls and Overview of LabView Projects Presentation

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  • 1. Automation and ControlsTamper ResistantLittle Tikes Key Lock ABC Shielded Harley DavidsonTop Sealer Auto PositionerAuto-AssemblyGlovebox Radioactive Robotic CratingApplicatorIsotope Closing StationSystem3600 Rider Trail SouthA Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044

2. Specific Automation CapabilitiesAutomation Hardware Platforms HMI SystemsLabview, Wonderware and PLC Rockwell Automation, GEIntellution Fanuc and Modico PC Based - National Instruments DCS Platforms Info-90 and Emerson Delta-V Vision Systems National Instruments and Cognex Robotic Systems Communication Protocols CAN Bus, Mod Bus, Ethernet/IP, RS -232, RS-485 3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 3. Process and Discrete Automation Capabilities Automated Weld Systems Punch and Drill Equipment Temperature, Flow, and PH Control Systems Vibration, Optical, etc. Data Acquisition Systems Alternative Energy Systems Packaging Systems Quality and End of Line Tester Systems3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 4. Honeywell GTA Welder Control System Upgrade Honeywell Federal Manufacturing and Technologies LLC utilize high-precision welders for the U.S. Department of Energy Honeywell wanted an upgrade to be developed with Commercial Off-The-Shelf (COTS) hardware and open- source software so it could be easily supported and expanded in the future without having to be completely redesigned Innoventors solution provides a Host PC (Windows XP) with a touch-panel computer (Windows CE) for user interfaces All of the software was written using LabVIEW 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 5. HoneywellFederal Manufacturing and Technologies EB Welder Programming and Hardware Updates The Customer asked Innoventor to create a new control system for their high precision electron beam welder The new system needed to meet very tight timing requirements and maintain/improve the system safety features The Team used National Instruments hardware and LabVIEW software to create the new control system The project exceeded our expectations with respect to performance and ease of Innoventor also updated the user interface to use(Innoventor) came up with innovative provide process improvements and reduce solutions to numerous challenges throughout operator input errorsLetter of Commendation from Honeywells Principle Weld Engineer3600 Rider Trail SouthA Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 6. Bausch and Lomb Surgical System Testing and Validation Software Bausch & Lomb, a major manufacturer of eye health and ophthalmic surgicalproducts sought Innoventors expertise in developing test software for a newanterior eye surgery system The system includes six to 12 modules (including a controller PC), each withdifferent functionality, all communicating with one another via a CANcommunications network Innoventor utilized the great synergy of NIsLabVIEW and TestStand packages, developed arobust software architecture with rich featuresbringing great value by delivering a suite of inter-connected software packages that serveddifferent needs but re-used much of the samecode 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 7. Mold Drawer AutomationMajor Heavy-equipment Manufacturer Innoventor developed an automated system for moving mold sections into and out of molding presses Fourteen presses run a total of 100 different molds; each mold containing several different sections, or drawers The system uses hydraulic cylinders with electromagnetic end affecters to allow the operator to move the drawers into the press, as well as, remove the drawers at the push of a button The hydraulic cylinders are vertically adjustable and designed to accommodate more than 100 different molds The system uses electromagnets to attach all of the different drawer types, minimizing the modifications made to the mold drawers 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 8. BD Diagnostics - Accu-Glass Automated Parts Handling System Innoventor developed an automated handling system for a cleaning process using hydrofluoric acid, a substance that is very hazardous to human health The previous cleaning process required the manual placement of material into a bath of hydrofluoric acid and a health risk The new system:- Consists of a 2-axis configuration that moves the basket in and out of the hydrofluoric baths and rinse tank -Required the chemical compatibility ofthe materials used in the handlingsystem -Used PVDF(Kynarr) plastic for the gripperdue to its excellent chemical resistance tohydrofluoric acid as well as itsdimensional stability and mechanicalstrength3600 Rider Trail South A Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 9. Comtrak Technologies, LLC Redesign of Digital Video Recorder UpdateVCU Enclosures Innoventor developed a solution for the complete redesign of an existing Digital Video Recorder and an upgrade series of enclosures and packaging for a new line of digital video recorders for use in the surveillance and security industry The box design had to maintain certain existing components and commonality while allowing for the use of Hot Swap hard drives that could be used in 2 different style of boxes (A 4 channel unit and a 16 channel unit) The outer enclosures and internal structures were designed and packaged to securely house all components and allow adequate access for service while minimizing production costs Numerous tang-in-slot type self location/fixturing features were incorporated to allow for reduced down time and simplified assembly and maintenance3600 Rider Trail SouthA Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 10. Vision Hardware Equipment InterfaceDell laptop for file storage andTrigger input parameter adjustET HubIomega camera RS-232 interface Robot Controller Robot shown as example only. LCD Monitor displaying real IR Camera National Instrumentstime image andCVS-145x resultsThis document is the property of Innoventor, Inc. It may not bereproduced without Innoventor, Inc. written permission or used for otherthan Innoventor, Inc. authorized purposes.3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 11. Chemical High Speed Processing Equipment Bag Fill Line design met a critical and highly defined pharmaceutical requirement for sterile processing of a blood based product A PLC controls two of the Sigma Chemical Lines Clean in Place and Product Mode Sigma Chemical BagSigma Chemical Bag Serum Fill Line Serum Fill Line3600 Rider Trail South A Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 12. Harley-Davidson Robot The Robotic Crating System is an automated recyclable crating system that allows for repeated use of motorcycle packaging Innoventor project managed the build of this automated system on siteHarley-Davidson Robotic Crating System 3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 13. First Tier Automotive Supplier Key and Lock Line Innoventor is the first outside source to build a machine for this first tier automotive industry supplier Reverse engineered this system from hundreds of photos and measurements of an existing line in the plant The line assembles and checks complete key/lock sets Automated line has 12 stations, 6 with Allen Bradley PLCs and a final 100% check GE Fanuc Robot3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 14. ABC Labs Automated Processing Equipment The automation enclosed in the Glovebox drastically reduces manual operations used in processing a specific highly sensitive pharmaceutical product PLC controls used for the automated glovebox are concept software and ModiconABC Labs Automated Glovebox PLCs3600 Rider Trail South A Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 15. Republic of TeaHigh Speed Tea Bagger Equipment Innoventor designed and built this automated process to sort and pack round tea bags into canisters Allen Bradley PLCs 2000 bags per minute(500 per lane)3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 16. Little TikesAutomated Welding EquipmentLittle Tikes Automated Positioningand Robotic Welding Systems Automated Commercial Play System3600 Rider Trail South A Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 17. Plant Automation High Production CNC Controlled Machines A PLC controls this Motor End shield drill, ream and bearing press for a fractional horsepower electric motor manufacturer3600 Rider Trail SouthA Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 18. Republic of Tea Top Seal Applicator Optimized the software & pneumatics to increase the response time 3 cameras used to first find a barcode and then second to give the location of the edge of the barcode The seal applicator was able to calculate the amount of rotation to orient the can for top seal application3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 19. Husky Corporation Laser Marking System Laser technology designed to burn serial number and product information onto gas nozzle connections Designed for easy operator interface with a high level of dependability and safety Significantly increased the customers production over the manual hand stamping previously employed 3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 20. B-D Vision Systems Vision Inspection Systems Allen Bradley PanelView touch screen operator interface Precision Haas rotary index table, accurate placement to 15 arc-sec Allen Bradley SLC 5/03 controllerBecton Dickinson Accu-Glass RotaryIndex Vision Inspection Machine3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 21. Nascote Automated Production Equipment Automated equipment that applies information labels to the curved grill surface of Ford SUVs Allen Bradley PLC Controls Nascote Industries Label Applicator3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 22. Overview of LabVIEW Projects Innoventor, Inc.Glucose MeterTamper Resistant Probe HardwareNavy FLIRCircuit BreakerTop Sealer Applicator Simulator Optical Alignment Tool Slake Tester Testing3600 Rider Trail SouthA Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 23. A Quick Word About Innoventor Got problems?We have solutions! Full service integrator specializing in NI tools and hardware NI certified developers and architect Certified Alliance Member since 1994 Innoventor engineering team3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 24. NI Expertise LabVIEW Many programming projects and turn-key systemssuccessfully delivered Specialty areas including Real Time, Vision,Motion, Control, Simulation, Data Presentation,Connectivity, etc. NI hardware platforms: PC, PXI, FieldPoint, cFieldPoint, SCXI, Compact Vision, etc. 3600 Rider Trail SouthA Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 25. Top Sealer Application Apply a top seal with wings to a can Top seal safety assurance Can 2 diameter by 6 tall In feeding and out feeding of cans Sort cans with different labels, up to 5 types, after top seal application Many different label types that represent can contents No restriction on graphics Only the bar code is present on every label 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 26. Machine Overview Operator screenSorting tablesIn-feed conveyor Panel with PACPower condition and motor drives3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 27. Hardware Diagram 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 28. Slake Tester Production and quality control test system LabVIEW executable USB data acquisition device (USB-9211) Automate procedure of testing reactivity per ANSI standard Elimination of errors in data recording Logging of results Minimize operator training3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 29. Slake Tester Interface 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 30. Circuit Breaker Production Life Testing PXI based and distributed High speed synchronous sampling on multiple channels Matrix switching used to multiplex inputs from test cells Synchronized triggering form Ia master controllerIbIc Separate PXI system used toVa Vb Vc simulate master controller and3Phase Breaker test data Load Bank3600 Rider Trail South A Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 31. Data ACQ Hardware Overview Analog input (NI PXI-6115 Qty 3) 12 bit, 10MS/s each channel 4 channel, simultaneously sampling 500 kHz/50 kHz 3 pole Chebyshev filter software selectable on channel basis Matrix switch (NI PXI-2503 Qty 2) Used to route individual breaker voltage and current sensors to analog sampling inputs 4 x 6, 2 wire (provides signal pairs for noise immunity) Digital I/O (NI PXI-6527) 24 inputs 24 outputs 0 to 30 volt 3600 Rider Trail SouthA Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.netfax:314.785.0044 32. Navy FLIR Optical Alignment Tool Improvement LabVIEW program to monitor real time measurements and log stability tests Electronic 2-axis autocollimator read using DAQ in PXI chassis Thermocouples monitoring gradients read using FieldPoint modulesMeasurementsModeling and Design Test Set UpTest 2 Data 9070Alignment (arc-sec)50Xpos(arc-sec)30Ypos(arc-sec)10-10 19 21 232527 29-30 Temp (deg C) 3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 33. Test and Measurement New Product Development Kinetic hammer with auto feeding nail strip for use on products such as house wrap and roof felt Accelerometer measurements used to see inside and time interactionsAccelerometer Horizontal Orientation100Response806040during 20accel0 accel 0.6 0.65 0.70.75 0.8 -20 hammer impact -40-60-80 -100 time(sec) 3600 Rider Trail South A Top 50 Companyphone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.netfax:314.785.0044 34. Automation, Inspection, and Test Systems National Instruments LabVIEW and numerous hardware platforms Unique vision inspection methods Systems for process control andTest 2 Data product evaluation9070Alignment (arc-sec)50Xpos(arc-sec)30Ypos(arc-sec)10-10 19 21 232527 29-30 Temp (deg C)3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 35. High Resolution Optical Inspection Glass rod (1mm diameter x 10mm length) with small center channel for flow control in medical product Application created in Vision Builder and LabVIEW to screen for extra channels Clear glass and small features present unique imaging challenges Illumination source created to make the channels light up in the image System was tested for gauge read and repeatability and surpassed requirements significantly3600 Rider Trail SouthA Top 50 Companyphone:314.785.0900St. Louis MO 63045 (USA)www.innoventor.netfax:314.785.0044 36. Glucose Meter Probe Hardware Simulator 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 37. Using FieldPoint and LabVIEW Applicationfor Production Unit Verifications 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 38. Test/Certification Systemfor Enteral Feeding Pumps 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 39. Nano-particle R/D Reactor Controller Very dynamic control and data collection system used for a chemical reactor in development of nano- particles User can assign up to 48 independent PID thermal control loops without modifying the program Data I/O can be remapped by user without changing code Tags are assignable to view groups for quick access to similar parameters Also includes monitoring and command of motors, mass flow meters, pressure sensors, etc. 3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 40. Liquid Chemical Pilot Plant R/D Control and data collection system for research and development of a liquid chemical production Wide range of interfacing Multiple RS-232 ModBus 4-20 mA Discrete I/O Analog volts Shutdown control and monitoring implemented from program System has made many day runs without incident3600 Rider Trail SouthA Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044 41. Automated Wheel Audit Test Station Rack mounted PC based system with DAQ and Motion Application written entirely with LabVIEW development system Fully automated measurement and analysis of wheels Four attributes of run out Selectable speed of operation Synchronized LVDT sampling with angle Exact repositioning for marking Plots comparing to 1st harmonic and calculation of 20 harmonic terms Precise to within 0.001 inches 3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 42. Development of Genset for Alternative Power Application written entirely withLabVIEW development system andincludes remote monitoring withDataSocket Broad range of interface hardware SCXI (TCs, Pressure, Flow,Power) SCXI relay for load bank control DAQ for fast cylinder pressure RS-232 for emissions gas analyzer CAN for generator control/monitorand for engine control/monitor RS-485 for power metercommunications3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 43. Portable Oxygen Unit Production Test SystemPrint Production test system is parter RS-of the final test of a medical Comput 232Unit UnderTestFlowproduct which dispenseser Pressuremeter oxygen on demand to conserveDAQ card SCB- 68 FlowBreathinthe supplyAnalogsignals g simulato Original testing done using armanual approach and required3 people on 2 shifts (6 total) tomaintain production rates Test system reducedmanpower to 1 person on 1shift and still has excesscapacity for production rateincreases3600 Rider Trail South A Top 50 Company phone:314.785.0900St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044 44. Innoventor, Inc.A Solutions Engineering House 3600 Rider Trail SouthSt. Louis MO 63045 (USA)P 314.785.0900F 314.785.0044www.innoventor.net 3600 Rider Trail SouthA Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA)www.innoventor.net fax:314.785.0044