Aeroengines - Engineering Services by QuEST

©2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.

Engineering Services >> Aero Engines Overview

©2012 QuEST Global Services Pte Ltd. Confidential2

Product Experience

• Discs• Drums• Blades & Vanes• Stator Shrouds

Compressors

• Casings(inner and outer)

• Liners• Fuel Spray nozzles

Combustors

• Discs• Blades• Nozzles• Shrouds• Labyrinth Seals

Turbines

• Fuel, Oil System Components (pipes, brackets etc.)

• Electrical Harnesses

Externals & Controls

• Compressor Cases• Variable Stator vane

mechanisms• Turbine Cases• Exhaust Cases

Cases & Frames

• Thrust reversers• Bleed valves• Bypass ducts

Nacelle & Pylon Structures

• Shafts• Bearing housings

and structures• Auxiliary drives

Transmissions, Structures, Drives


Service offering spread across the Product Lifecycle

• Repair scheme generation

• Repair amendments

• Service engineering

• Field event support

• Life cycle engineering

• Engine Performance analysis

• Development engineering

• Cost engineering• Product

conformance support

• Product Configuration management

• Assembly & test support

• Component Design

• System / Auxiliary Design

• Accessories Design

• Instrumentation Design

• Value Engineering

• Design Change Assessments

Design & Development

• 3D CAD Modeling • Manufacturing

drawing - Detailing / Drafting

• Stack-up Analysis / Tolerance Analysis

• Engineering Change Request management

Detail Design

• Structural Analysis (Computational / FEM)

• Computational Fluid Dynamics

• Thermal analysis• Hand calculations

/ Stress Check• Engine

Performance Analysis

Engineering Analysis

• CNC / CMM Programming

• Process Planning• Tooling Design• Inspection

Planning• Jigs & Fixtures

Design• Continuous

Product Development

Manufacturing Engineering

Aftermarket Solutions

Engine Support


Global footprint and capability


Distributed Centers Of Excellence

Bangalore

E. HartfordCincinnati

USA• Aero –Thermals &

Heat transfer• Project Engineering• Design CoE

U.K. • Analysis• Design &

Development

Americas Europe

Filton, Derby

India• Engines CoE• After Market

Services • Manufacturing Eng.• Technical Data

Services• Embedded Systems

Asia Pacific

Phoenix


Aero Engine Competency Spread

Team Size 1500+

Average Experience 9+ Years

Project Hours Supported ~ 7 Million

No. Programs Supported 35

Experience

33%

43%

17%

7%

0 - 5 Years 5 - 10 Years10 - 15 Years 15+ Years

Service

39%

13%13%

11%

9%

8%7%

Design & DetailingEngineering AnalysisEmbedded & SoftwareAfter Market ServicesManufacturing EngineeringProject Engineering

Education

34%

50%

15%1%

Associate Degree Bachelors

Masters Doctorate

Team Profile


Aero Engine Customers’ Recognition

Organization Recognition

Winner of the ‘Supplier Innovation award’ in 2012

Winner of the 'Rolls Royce President’s Quality Award for 2012'


• Acceptance & Test Procedure

• Engine Maintenance Manual (EM)

• Engine Illustrated Parts Catalogue (EIPC)

• Service Bulletins (SB)

• SGML Conversion

• Design Modifications

• Continuous Product Development

• Cost Modeling • Performance

Engineering

System Capability

Product Support

• Sub Systems & Accessories Design

• Digital Mockups• Design Support

(pre and post CDR)

• Interface Management

• Electrical Harness Design


• CAD data migration

• CAD Modeling • Detailing • Assembly

Modeling• Clash detection• Drawings for

Manufacture (DFM)

Detail Design

• Linear / Non Linear

• Static / Dynamic • F&DT• Fracture • Stress• Optimization

studies• Test Correlation• Optimization /

Reliability • Aero-Thermal• Systems Analysis


ProductConceptualization

Product Realization


• Process Planning• Tooling Design• Continuous

Product Development


Technical Publications

Sustenance Engineering


Components And Structures Capability

• Digital Mockups• Design Support

(pre and post CDR)

• Interface Management

• Design modification and NPI’s


• CAD data migration

• CAD Modeling • Detailing • Assembly

Modeling• Clash detection• Design for

Manufacture & Ass’y (DFMA)

• Stack up analysis• Stage drawings

Detail Design

• Linear / Non Linear

• Fatigue • Damage

Tolerance • Fracture

Mechanics• Stress reports • Optimization

studies• Thermal analysis• CFD analysis



• Process Planning• Tool Design• Continuous

Product Development


• AMM• Engine

Maintenance Manual

• Illustrated Parts Catalogue (AIPC)

• Service Bulletins• SGML

Conversion

Technical Publications

• Design Modifications

• Continuous Product Development

Sustenance Engineering

Engine Pylon StrutEngine Nacelle SystemsThrust Reverser Assembly

Full Product Support

Concept DesignProduct

Realization


• Design & Development• IV&V (DO-178B,

Level A)• Tools & Methods• Support to Certification• Simulation modeling• Model In Loop (MIL)• Software In Loop (SIL)• Hardware In Loop (HIL)• Control Automation• PLC / SCADA

Software Development

• Analog / Digital / Mixed circuit design

• PCB Design and Fabrication

• Prototype build / production

• Signal Integrity and Thermal Analysis

HardwareDevelopment

• Automated Test Equipment (ATE)

• Acceptance Test Procedures (ATP)/ Environmental Stress Screening (ESS)

Design/Developmentof Test Platforms

Engine Controls

Product Testing


The QuEST Difference

– Ability to support program requirements across product development cycle

– Proven track record of building and scaling customer dedicated centers globally

– Range of Flexible Operating Business Models – Local, Local - Global to Global

– Ability to support both ITAR and non-ITAR support

©2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.