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ACQUIP - Complete Machine Train Alignment

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This presentation will give you an overview of the complete machine train alignment process from ACQUIP. For more information visit us at http://www.acquip.com you can call us at +1 305.538.7101 or email us at [email protected] ACQUIP Powered.Empowering™

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Page 1: ACQUIP - Complete Machine Train Alignment
Page 2: ACQUIP - Complete Machine Train Alignment

ACQUIP ServicesWhat Qualifies as a Machine Train?

• A Machine Train should have at least three separate machines

• The feet must be connected by at least two couplings.

Page 3: ACQUIP - Complete Machine Train Alignment

Conventional Plant Machine Trains 

• Motor-Gearbox-Compressor.• Turbine HP-Turbine LP- Generator.• Engine-Gearbox-Pump.• Boiler Feed Pump-Turbine-Gearbox-Booster

Pump.

Page 4: ACQUIP - Complete Machine Train Alignment

What is a Complete Machine Train Alignment?

• Recognize the Machine Train as a Whole.• Evaluate Alignment targets from the

Manufacture or calculated by measuring dynamic movement.

• Apply the fundamentals alignment principles to ensure proper shaft alignment.

• Flexible, more alternatives of components to move than a single coupling alignment.

 

Page 5: ACQUIP - Complete Machine Train Alignment

Easier than a SingleCoupling Alignment

More options on whatpoints can be moved

Page 6: ACQUIP - Complete Machine Train Alignment

Problems with Machine Train

Alignment

Bold BoundBase Bound

Page 7: ACQUIP - Complete Machine Train Alignment

ACQUIP ServicesWalking Through the

Procedure

Safety First• Lock out/Tag

out!

Page 8: ACQUIP - Complete Machine Train Alignment

ACQUIP ServicesWalking Through the

Procedure

Clean Up the Mess• Remove all dirt and

grease• Replace rusty Shims• Check for unwanted

objects

Page 9: ACQUIP - Complete Machine Train Alignment

Checking List

Rough Soft Foot • Loosen all hold down

bolts• Fill any obvious gapsCommon Issues• Bolt bound• Base bound

Page 10: ACQUIP - Complete Machine Train Alignment

Identify Coupling Type

• Rigid• Flexibl

e• Spacer

Page 11: ACQUIP - Complete Machine Train Alignment

Readings Performance. Keep It Simple!

• Take all measurements first.

• Keep it Simple, view alignment as a whole.

 

Page 12: ACQUIP - Complete Machine Train Alignment

Moves Selection

• Decide what is movable

• Fix points, not components

• Horizontal and vertical fixed points can be different

 

Page 13: ACQUIP - Complete Machine Train Alignment

Dynamic Movement

• Consider Coupling Targets

• Growth at the feet• Analyze Dynamic

Movement• Compare measured

Changes 

Page 14: ACQUIP - Complete Machine Train Alignment

Considering Targets

• Coupling Manufacturer

• Machine Manufacturer

• In-House Specification

Page 15: ACQUIP - Complete Machine Train Alignment

Growth at the Feet

Theoretical calculation.• Material Constant• Distance between

center of shaft and machine feet• Delta Temperature

Page 16: ACQUIP - Complete Machine Train Alignment

Analyze Dynamic Movement

• Across the coupling

• At the bearing bracket

Page 17: ACQUIP - Complete Machine Train Alignment

Combine & Compare Alignment Information

• Misalignment readings, Coupling Targets

• Measured dynamic movement

 

Page 18: ACQUIP - Complete Machine Train Alignment

Graph It Out!

Page 19: ACQUIP - Complete Machine Train Alignment

ACQUIP SphereAction™ Services

Machine Train Benefits• A full profile of the machine train is entered into

the computer, so it can be looked as a whole rather than each coupling at a time.

• Best-case scenarios can be instantly tested in the computer before actually performing them and discovering you are bolt bound.

• All machine train dimensions and readings are stored in the computer, and can be recalled for further machine train alignment needs.

 

Page 20: ACQUIP - Complete Machine Train Alignment

Why ACQUIP SphereAction™ is The best Choice

for your Alignment Needs?• Alignment is our Passion; we are

experts in the field.• We think outside the box, we use

existing technology resources and apply it to new and complex problems.

• We travel for your planned outages and last minute emergencies.

• We guarantee our alignment work. 

Page 21: ACQUIP - Complete Machine Train Alignment

For More Information

Toll Free +1 855 ACQUIP1 Phone (305) 538 7101

[email protected]

PO Box 191502 Miami Beach, FL 33119

USA – Middle East – Latin America and beyond.

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